Monessen Hearth BTU-Hr User Manual

VENT-FREE HEARTH HEATER
OWNER’S OPERATION AND INSTALLATION MANUAL
DHHP/NT
Natural Gas or Propane/LPG
15,000 to 30,000 Btu/Hr
with Thermostat
Shown with Optional Mantel
Which Features a Built-In Base
Warning: This is an unvented gas­fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. See page 8.
This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNINGS
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
– Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas su p p l i e r from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
– Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
READ AND SAVE THESE INSTRUCTIONS
49D0090 3
CONTENTS
Important Safety Information ..........................3
Specifications ................................................... 5
Local Codes ...................................................... 5
Product Identification ...................................... 6
Safety Device................................................ 6
Piezo Ignition System ................................... 6
Thermostat Heat Control............................... 6
Assembly ......................................................... 6
Installing Hood .............................................. 6
Installing Logs ............................................... 7
Attaching Brass Front Trim ........................... 8
Fresh Air for Combustion and Ventilation ..... 8
Providing Adequate Ventilation ..................... 8
Determining Fresh-Air Flow for Heater
Location ........................................................ 9
Ventilation Air .............................................. 10
Installation ...................................................... 12
Locating Heater........................................... 12
Installation Options ..................................... 13
Connecting to Gas Supply .......................... 17
Operating Instructions................................... 19
For Your Safety Read Before Lighting ........ 19
Lighting Instructions .................................... 20
To Turn Off Gas to Heater........................... 21
Thermostat Control Operation .................... 21
Match Lighting Instructions ......................... 21
Inspecting Heater ........................................... 22
Pilot Flame Pattern ..................................... 22
Burner Flame Pattern.................................. 22
Troubleshooting ............................................. 23
Cleaning and Maintenance ............................ 26
Illustrated Parts List....................................... 27
Accessories .................................................... 28
Warranty.......................................... Back Cover
2 49D0090
IMPORTANT SAFETY INFORMATION
INSTALLER
Please leave these instructions with the owner.
OWNER
Please retain these instructions for future reference
.
IMPORTANT
Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
• Any change to this heater or its controls can be dangerous.
• Improper installation or use of the heater can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
• Do not allow fans to blow directly into the heater. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered
WARNING
burner patterns can cause sooting.
• Do not use a blower insert, heat exchanger insert or other accessory, not approved for use with this heater where applicable.
CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are similar to the u with headaches,
dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Have the heater serviced as it may not be operating properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol, and those at high altitudes.
Propane/LP Gas and Natural Gas: Propane/LP gas and natural gas is odorless. An odor-making agent is added to gas. The odor helps you detect a gas leak. However, the odor added to gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
1. Due to high temperatures, the appliance should be located out of trafc and away from furniture and drap­eries.
2. Surface of heater becomes very hot when running heater. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surfaces to cool before touching.
3. Carefully supervise young children when they are in the same room with the apliance.
4. Do not place clothing or other ammable material on or near the appliance. Never place any objects on the heater.
5. Make sure screen is in place before running heater.
6. Installation and repair should be done by a qualied service person.
7. To prevent malfunction and/or sooting, an unvented gas heater should be cleaned before use at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control com­partments, burners and circulating air passageways be kept clean.
8. Keep the appliance area clear and free from combustible materials, gasoline, and other ammable vapors and liquids.
Continued on page 4
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IMPORTANT SAFETY INFORMATION
Continued from page 3
10. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
11. Do not place propane/LP supply tank(s) inside any struc­ture. Locate propane/ LP supply tank(s) outdoors.
12. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone
in your building.
• immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions
• if you cannot reachyour gas supplier, call the re depart-
ment
13. This heater shall not be installed in a bedroom or bath-
room.
14. This heater needs fresh, outside air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See “Air For Combustion and Ventilation,” pages 8 through 10.
15. Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
16. If heater shuts off, do not relight until you provide fresh, outside air. If heater keeps shutting off, have it serviced.
17. Do not run heater
• where ammable liquids or vapors are used or stored.
• under dusty conditions.
18. Do no t use heater if any part has been under water. Imme­diately call a qualied service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
19. To prevent the creation of soot, follow the instructions in “Cleaning and Maintenance,” page 26.
23. This unit complies with ANSI Z21.11.2-2001 Unvented Heaters.
24. Caution: Candles, incense, oil lamps, etc. produce com­bustion byproducts including soot. Vent-free appliances will not lter or clean soot produced by these types of products. In addition, the smoke and/or aromatics (scents) may be reburnt in the vent-free appliance which can pro­duce odors. It is recommended to minimize the use of candles, incense, etc. while the vent-free appliance is in operation.
25. Unvented gas heaters emit moisture into the living area.
In most homes of average construction, this does not pose a problem. In houses of extremely tight construction, additional mechanical ventilation is recommended.
26. During manufacturing, fabricating and shipping, various
components of this appliance are treated with certain oils, lms or bonding agents. These chemicals are not harmful but may produce annoying smoke and smells as they are burned off during the initial operation of the appliance; possibly causing headaches or eye or lung irritation. This is a normal and temporary occurrence.
The initial break-in operation should last two to three
hours with the burner at the highest setting. Provide maximum ventilation by opening windows or doors to allow odors to dissipate. Any odors remaining after this initial break-in period will be slight and will disappear with continued use.
27. The appliance and its appliance main gas valve must be
disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
28. The appliance must be isolated from the gas supply
piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
29. This appliance is not a zero clearance replace. Do not
frame this replace into a wall.
20. Turn off and unplug heater and let cool before servicing. Only a qualied service person should service and repair heater.
21. Operating heater above elevations of 4,500 feet could cause pilot outage.
22. To prevent performance problems, do not use a propane/ LP fuel tank of less than 100 lbs. capacity.
4 49D0090
SPECIFICATIONS AND LOCAL CODES
NATURAL GAS
NOTE: An external regulator is required to reduce supply pressure to a maximum of 101/2" W.C. on natural gas systems operating at higher pressure.
Thermostat Pressure
Regulator Pressure Setting: 4" w.c. Gas Inlet Pressure: 101/2" w.c. Min. 5" w.c.
PROPANE/LPG
Note: An external regulator is required to reduce supply pressure to a maximum of 13" W.C.
Gas Rate Model Number Control Max BTU/Hr Min BTU/Hr
DHHNT THERMOSTAT 30,000 15,000
Thermostat Pressure
Regulator Pressure Setting: 10" w.c. Gas Inlet Pressure: Max. 13" w.c. Min. 11" w.c.
Gas Rate Model Number Control Max BTU/Hr Min BTU/Hr
DHHPT THERMOSTAT 30,000 15,000
LOCAL CODES
Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANS Z223.1, also known as NFPA 54. Available from:
American National Standards Institute, Inc. National Fire Protection Association, Inc.
1430 Broadway Batterymarch Park New York, NY 10018 Quincy, MA 0226
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PRODUCT IDENTIFICATION AND ASSEMBLY
SAFETY DEVICE
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
THERMOSTAT HEAT CONTROL
This heater has a thermostat sensing bulb and a control valve. This results in the greatest heater comfort. This can also result in lower gas bills.
NOTE: Do not remove Lighting and Warning Plates from heater.
Hood
Screen
Control
Knob
UNPACKING
1. Remove heater from carton.
2. Remove all protective packaging applied to heater for shipment.
3. Make sure your heater includes the following:
trim
hood mounting bracket hardware package which includes: two (2) 90° angled brackets and shims
four (4) trim screws
three (3) hood screws two (2) wall mounting screws two (2) wall spacers
4. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
ASSEMBLY
INSTALLING HOOD
Piezo
Ignitor
Door
Optional Blower
On/Off Switch
Figure 1 - Vent-Free Gas Log Space Heater
Screws
Deflector
1. Remove hood from protective package.
2. Locate three (3) black sheet metal screws inside home­owner’s manual pack.
3. Place hood on deector and line up holes (see Figure 2).
4. Secure hood to deector with three (3) black sheet metal screws.
NOTE: Side of hood should be on the outside flange of deflector.
6 49D0090
Figure 2 - Installing Hood
Hood
ASSEMBLY
INSTALLING LOGS
NOTE: For easier installation, lay heater on its back.
1. Slide screen up to remove.
2. Remove log from inside of base. Discard protective packag­ing.
3. Gently slide log on log retaining pin on base assembly (see Figure 3). The log should t rmly against bottom of log retaining pin.
4. Place front log in front of burner and behind burner shield.
5. Reattach screen.
WARNING: Always have burner shield and screen in place before operating heater. This prev ents excessi ve temperatures on heater.
Failure t o position t he parts in accordance with these diagrams or
WARNING
failure to use only parts specifically approved with this heater may result in property damage or personal injury.
ATTACHING BRASS FRONT TRIM TO FRONT PANEL
If any part or parts are missing, contact dealer where you bought the heater.
Burner
Shield
Side
Brass Trim
Figure 4 - Assembling Bras Trim
Back
Log
Pins
Figure 3 - Installing Logs
Adjusting
Plate
Set
Screws
Shim
Slot
Mitered
Edges
Top Brass
Slot
Front
Log
Trim
1. Remove brass trim from protective packaging. Remove two (2) 90°-angled mounting brackets and two (2) 90°-angled shims.
2. Lay trim on the oor face down. Line up the corners with the top trim at the top and the side trims on the sides.
3. Slide one (1) 90°-angled bracket (with attached screws) and one (1) 90°-angled shim in the outside corner slot where the top and side trims meet. Next, slide another bracket and shim to the inside corner slot. See Figure 4.
4. Hold the corners together securely. Tighten screws on both brackets with at head screwdriver. Make sure the corners are ush and there are no spaces.
5. Repeat steps 2 through 4 for other side trim.
7. Place the assembled trim on front of heater cabinet. Attach
on top and sides with four brass screws included in hardware package. See Figure 5.
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Screws
Assembled
Brass Trim
Screws
Figure 5 - Attaching Brass Trim to Heater
49D0090 9
FRESH AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel­burning appliances in your home.
WARNING
Today’s homes are built more energy efcient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efcient, your home needs to breathe. Fresh air must enter your home. All fuel­burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, replaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuelburning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation. All spaces in homes fall into one of the three following ventilation classications:
1. Unusually Tight Construction
2. Unconned Space
3. Conned Space
The information on pages 9 and 10 will help you classify your space and provide adequate ventilation.
UNUSUALLY TIGHT CONSTRUCTION
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air. Unusually tight construction is dened as construction where:
a. walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating
of one perm (6x10-11 kg per pa-sec-m2) or less with openings gasketed or sealed and
b. weather stripping has been added on openable windows and doors and
c. caulking or sealants are applied to areas such as joints around window and door frames, between sole
plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See “Ventilation Air From Out­doors,” page 10.
If your home does not meet all of the three criteria above, proceed to “Determining Fresh- Air Flow For Heater Location,” page 9.
CONFINED AND UNCONFINED SPACE
The National Fuel Gas Code, ANSI Z223.1 denes a conned space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconned space. This heater shall not be installed in a conned space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
8 49D0090
FRESH AIR FOR COMBUSTION AND VENTILATION
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
DETERMINING IF YOU HAVE A CONFINED OR UNCONFINED SPACE
Use this worksheet to determine if you have a conned or unconned space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventila­tion grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height = ____________________ cu. ft. (volume of space) Example: Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total
volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
_____________________(volume of space) ¸ 50 cu. ft. = (Maximum Btu/Hr the space can support) Example: 2560 cu. ft. (volume of space)¸ 50 cu. ft. = 51.2 x 1000 = 51,200 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free heater _______________ Btu/Hr Gas water heater* _______________ Btu/Hr Gas furnace _______________ Btu/Hr Vented gas heater _______________ Btu/Hr Gas replace logs _______________ Btu/Hr Other gas appliances* + _______________ Btu/Hr Total = _______________ Btu/Hr
Example:
Gas water heater 30,000 Btu/Hr Vent-free heater + 30,000 Btu/Hr Total = 60,000 Btu/Hr
* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to
the out-doors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_________________ Btu/Hr (maximum the space can support) _________________ Btu/Hr (actual amount of Btu/Hr used)
Example: 51,200 Btu/Hr (maximum the space can support) 60,000 Btu/Hr (actual amount of Btu/Hr used)
The space in the above example is a conned space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconned space, remove
door to adjoining room or add ventilation grills between rooms. See “Ventilation Air From Outdoors,” page 10.
B. Vent room directly to the outdoors. See “Ventilation Air From Outdoors,” page 10.
C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconned.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconned space. You will need no additional fresh air ventilation.
If the area in which the heater may be operated is smaller than that defined as an unconfined space or if building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3 or applicable local codes.
WARNING
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49D0090 11


FRESH AIR FOR COMBUSTION AND VENTILATION
VENTILATION AIR
FROM INSIDE BUILDING
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the oor on the wall connecting the two spaces (see options 1 and 2, Figure 6). You can also remove door into adjoining room (see option 3, Figure 6). Follow the National Fuel Gas Code, NFPA 54/
ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
Option 1:
Ventilation
Grills into Adjoining
Room
Option
3:
Remove Door into Adjoining
Room
Option 2:
Ventilation Grills into
Adjoining Rooms
Rework worksheet, adding the space of the adjoining unconfin ed spa ce. Th e combine d spaces m ust have enough fresh air to supply all appliances in
WARNING
both spaces.
VENTILATION AIR FROM OUTDOORS
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the oor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas
Code, NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Outlet
Air
Outlet
Air
Figure 6 - Ventilation Air from Inside Building
Outlet
Inlet Air
Figure 7 - Ventilation Air from Outdoors
Ventilated
Attic
Air
To Attic
To
Crawl
Space
Ventilated
Crawl Space
10 49D0090
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