BDV SERIES
DIRECT VENT GAS
FIREPLACE
MODELS:
BDV300, BDV400, BDV500, BDV600
INSTALLATION AND OPERATING
INSTRUCTIONS
WARNINGS
IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
–Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
–WHAT TO DO IF YOU SMELL GAS
•Do not try to light any appliance.
•Do not touch any electrical switch; do not use any phone in your building.
•Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
•If you cannot reach your gas supplier, call the fire department.
–Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WARNING: Improper installation, adjustment, alteration, services or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket*, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
Y O U N G C H I L D R E N S H O U L D B E SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
KEEP THE ROOM AREA CLEAR AND FREE FROM COMBUSTIBLE MATERIALS, GASOLINE, AND OTHER FLAMMABLE VAPORS AND LIQUIDS.
READ BEFORE INSTALLING. SAVE THESE INSTRUCTIONS
CONTENTS
Important Safety Information .......................... |
3 |
Product Features.............................................. |
5 |
Code Approval .................................................. |
5 |
Pre-Installation Information |
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Installing Above 2000 Feet............................ |
6 |
Orifice Sizes, Pressures and BTUs............... |
6 |
Before You Install .......................................... |
6 |
Fireplace Framing ......................................... |
7 |
Fireplace Dimensions.................................... |
8 |
Fireplace Location......................................... |
9 |
Clearances ...................................................... |
10 |
Securing Fireplace to Floor or Framing ........ |
11 |
Installation Information.................................. |
12 |
Vent Installation.............................................. |
13 |
Installation Precautions............................... |
13 |
Optional Top Vent Application ..................... |
14 |
Installation Planning.................................... |
15 |
Rear (Through the Wall) Applications ......... |
18 |
Horizontal Termination Configuration .......... |
20 |
Below Grade Installation ............................. |
22 |
Vertical Through-the-Roof Installation......... |
23 |
Installation for Vertical Termination ............. |
24 |
Fireplace Installation...................................... |
26 |
Check Gas Type.......................................... |
26 |
Installing Gas Piping to Fireplace/Burner |
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System Location.......................................... |
26 |
Checking Gas Pressure ................................. |
28 |
Electrical Installation...................................... |
29 |
Electrical Wiring .......................................... |
29 |
Electronic Pilot Ignition Wiring..................... |
30 |
Remote Wall Switch .................................... |
31 |
Glass Removal................................................ |
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32 |
Final Installation ............................................. |
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33 |
Rockwool Placement................................... |
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33 |
Log Placement ............................................ |
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33 |
Lava Rock and Ember Placement............... |
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33 |
Operating Instructions (Milli-Volt)................. |
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34 |
What To Do If You Smell Gas...................... |
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34 |
Lighting Milli-Volt Pilot for the First Time ..... |
35 |
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Lighting Milli-Volt Pilot ................................. |
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35 |
Lighting Burner............................................ |
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36 |
To Turn Off Gas........................................... |
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36 |
Operating Instructions (Electronic Ignition) 37 |
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What To Do If You Smell Gas...................... |
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37 |
Lighting Electronic Ignition ......................... |
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37 |
To Turn Off Gas........................................... |
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37 |
Cleaning and Maintenance ............................ |
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38 |
Burner, Pilot and Control Compartment ...... |
38 |
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Pilot Flame .................................................. |
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38 |
Burner Flame .............................................. |
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39 |
Vent System................................................ |
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39 |
Glass Door .................................................. |
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39 |
Logs ............................................................ |
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39 |
Rock Wool .................................................. |
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39 |
Troubleshooting ............................................. |
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40 |
Replacement Parts ......................................... |
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42 |
Firebox Components................................... |
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42 |
Standing Pilot Engine ................................. |
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44 |
Electronic IGN Engine ................................ |
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44 |
Vent Components........................................ |
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47 |
Logs ............................................................ |
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49 |
Mass Residents Requirements ..................... |
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50 |
Warranty ........................................... |
Back Cover |
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2 |
54D0700 |
IMPORTANT SAFETY INFORMATION
INSTALLER
Please leave these instructions with the appliance.
OWNER
Please retain these instructions for future reference.
WARNING |
• Read this owner’s manual carefully and completely before trying to assemble, operate, |
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or service this fireplace. |
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• Any change to this fireplace or its controls can be dangerous. |
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• Improper installation or use of this fireplace can cause serious injury or death from |
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fire, burns, explosions, electrical shock and carbon monoxide poisoning. |
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This fireplace is a vented product. This fireplace must be properly installed by a qualified service person. The glass door must be properly seated and sealed. If this unit is not properly installed by a qualified service person with glass door properly seated and sealed, combustion leakage can occur.
CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, the fireplace may not have been installed properly. Get fresh air at once! Have the fireplace inspected and serviced by a qualified service person. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Propane/LP gas and natural gas are both odorless. An odormaking agent is added to each of these gases. The odor helps you detect a gas leak. However, the odor added to these gases can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace.
1.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
2.For propane/LP fireplace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
3.If you smell gas
•shut off gas supply.
•do not try to light any appliance.
•do not touch any electrical switch; do not use any phone in your building .
•immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
4.Never install the fireplace
•in a recreational vehicle
•where curtains, furniture, clothing, or other flammable objects are less than 42" from the front, top, or sides of the fireplace
•in high traffic areas
•in windy or drafty areas
5.This fireplace reaches high temperatures. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.
6.Carefully supervise young children when they are in the room with fireplace.
7.Do not modify fireplace under any circumstances. Any parts removed for servicing must be replaced prior to operating fireplace.
8.Turn fireplace off and let cool before servicing, installing, or repairing. Only a qualified service person should install, service, or repair the fireplace. Have burner system inspected annually by a qualified service person.
9.You must keep control compartments, burners, and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust. Turn off the gas valve and pilot light before cleaning fireplace.
10.Have venting system inspected annually by a qualified service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, page 32.
11.Keep the area around your fireplace clear of combustible materials, gasoline, and other flammable vapor and liquids. Do not run fireplace where these are used or stored. Do not place items such as clothing or decorations on or around fireplace.
Continued on page 4
54D0700 |
3 |
IMPORTANT SAFETY INFORMATION
Continued from page 3
12.Do not use this fireplace to cook food or burn paper or other objects.
13.Never place anything on top of fireplace.
14.Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on rating plate.
15.This appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/ NFPA 70, or the Canadian Electrical Code, CSA C22.1.
16.Do not obstruct the flow of combustion and ventilation air in any way. Provide adequate clearances around air openings into the combustion chamber along with adequate accessibility clearance for servicing and proper operation.
17.When the appliance is installed directly on carpeting, tile or other combustible material other than wood flooring, you must set appliance on a metal or wood panel or hearth pad extending the full width and depth of the appliance.
18.Do not use fireplace if any part has been exposed to or has been under water. Immediately call a qualified service person to arrange for replacement of the unit.
19.Do not operate fireplace if any log is broken.
20.Do not use a blower insert, heat exchanger insert, or any other accessory not approved for use with this fireplace.
21.Do not operate the fireplace with glass door removed, cracked, or broken.
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
It is not unusual for gas fireplaces to give off some odor the first time it is burned. This is due to the manufacturing process.
Please ensure that your room is well ventilated during burn off — open all windows.
It is recommended that you burn your fireplace for at least ten (10) hours the first time you use it. Place the fan switch in the “OFF” position during this time.
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WARNING |
Never connect unit to private |
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(non-utility) gas wells. This |
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gas is commonly known as |
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wellhead gas. |
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We suggest that our gas hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute® (NFI) as Gas Specialists.
www.nficertified.org
4 |
54D0700 |
PRODUCT FEATURES AND CODE APPROVAL
PRODUCT SPECIFICATIONS
•This appliance has been certified for use with either natural or propane gas. See appropriate data plates.
•This appliance is not for use with solid fuels.
•The appliance is approved for bedroom or bedsitting room installations.
•The appliance must be installed in accordance with local codes if any. If none exist use the current installation code. ANSI Z223.1/ NFPA 54 in the USA, CAN/CGA B149 in Canada.
•This appliance is mobile home approved.
•The appliance must be properly connected to a venting system.
•The appliance is not approved for closet or recessed installations.
The efficiency rating of this appliance is a product thermal efficiency rating determined under continuous operating conditions and was determined independently of any installed system.
Thermal Efficiency = up to 80%
CODE APPROVAL
Hi/Lo Knob
Off/Pilot/On Knob
On/Off/RS Switch
Ignitor
Blower Control
Optional Remote
Receiver
Figure 1 - BDV300, 400, 500, 600 Fireplace
Direct Vent type appliances draw all combustion air from outside of the dwelling through the vent pipe.
These appliances have been tested by CSA and found to comply with the established standards for DIRECT VENT GAS FIREPLACE HEATERS in the USA and Canada as follows:
LISTED VENTED GAS FIREPLACE HEATER
TESTED TO: ANSI Z21.88-2002/CSA 2.33-2002 STANDARDS
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.
54D0700 |
5 |
PRE-INSTALLATION INFORMATION
INSTALLING ABOVE 2000 FEET
•In the USA, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations.
•In Canada, these appliances are certified for altitudes of 0 – 2000 ft, and must be de-rated by 10 percent for installations between 2000 and 4,500 ft. (derate an additional 4% for every 1,000 ft. above 4,500 ft. elevations).
ORIFICE SIZES, PRESSURES AND BTUs
NATURAL GAS |
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PROPANE GAS |
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Manifold Press: (W.C.) |
3.5" |
Manifold Press: (W.C.) |
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10" |
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Maximum Supply Pressure |
10.5" |
Maximum Supply Pressure |
13" |
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Minimum Supply Pressure |
4.5" |
Minimum Supply Pressure |
11" |
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Model Number |
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BDV300 |
BDV400 |
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BDV500 |
BDV600 |
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Natural |
Propane |
Natural |
Propane |
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Natural |
Propane |
Natural |
Propane |
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Max. Btu/hr Input |
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21,000 |
21,000 |
24,000 |
24,000 |
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26,000 |
26,000 |
26,000 |
26,000 |
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Min. Btu/hr Input |
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15,000 |
15,000 |
17,000 |
17,000 |
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20,000 |
20,000 |
20,000 |
20,000 |
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Orifice size |
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#43 |
#54 |
#41 |
#53 |
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#40 |
1.55mm |
#40 |
1.55mm |
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BEFORE YOU START
Read this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute parts. Check your packing list to verify that all listed parts have been received. You should have the following:
•Fireplace (Firebox and Burner System)
•Rock Wool
•Log Set
ITEMS REQUIRED FOR INSTALLATION
Tools: |
Building Supplies: |
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• |
Phillips Screwdriver |
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Framing Materials |
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Hammer |
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Wall Finishing Materials |
• Saw and/or saber saw |
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Caulking Material (Noncombustible) |
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• |
Level |
• Fireplace Surround Material (Noncombustible) |
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Measuring Tape |
• Piping Complying with Local Codes |
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• Electric Drill and Bits |
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Tee Joint |
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Pliers |
• Pipe Sealant Approved for use with Propane/LPG |
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Square |
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(Resistant to Sulfur Compounds) |
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Pipe Wrench |
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6 |
54D0700 |
FIREPLACE FRAMING
FIREBOX FRAMING
Firebox framing can be built before or after the appliance is set in place. Construct firebox framing following Figure 2 and the chart below for your specific installation requirements. See Figure 3 on Page 8 for firebox dimensions. The framing headers may rest on the top of the firebox standoffs. Do not bring headers below top of standoffs.
The firebox may be installed directly on a combustible floor or raised on a platform of an appropriate height. When the firebox is installed directly on carpeting, tile, or other combustible material, other than wood flooring, the firebox shall be installed on a metal or wood panel extending the full width and depth of the enclosure.
WARNING
Do not fill spaces around firebox with insulation or other materials. This could cause a fire.
D
H
F
G
C
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300 |
400 |
500 |
600 |
A |
331/2" |
371/2" |
411/2" |
471/2" |
B |
371/4" |
407/8" |
407/8" |
407/8" |
C |
281/4" |
291/4" |
331/4" |
391/4" |
D |
141/8" |
145/8" |
165/8" |
195/8" |
E |
5511/16" |
607/8" |
647/8" |
707/8" |
F |
2713/16" |
307/16" |
327/16" |
357/16" |
G |
133/4" |
153/4" |
153/4" |
153/4" |
H |
393/8" |
431/16" |
457/8" |
501/8" |
A |
C |
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E
Corner Installation
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5 |
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Inside Chase Installation
C
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Stud Location |
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A |
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1/2" or 5/8 |
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Recessed Installation |
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Figure 2 - Framing Dimensions
54D0700 |
7 |
PRE-INSTALLATION INFORMATION
FIREPLACE DIMENSIONS
E |
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H |
1/2" 5/8" |
5/8" 1/2" |
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D |
Drywall |
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Support |
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B |
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Tabs |
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K |
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5/8" |
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1/2" |
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N |
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C |
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F G |
1/2" |
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5/8" |
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31/2" |
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81/4" |
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Figure 3 - Fireplace Dimensions |
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DESCRIPTION |
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Key Letter |
BDV300 |
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BDV400 |
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BDV500 |
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BDV600 |
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Overall Front Width |
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A |
331/16" |
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371/16" |
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411/16" |
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471/16" |
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Inside Width |
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B |
297/8" |
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32" |
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36" |
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42" |
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Glass Width |
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C |
27" |
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29" |
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33" |
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39" |
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CTR Pipe |
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D |
161/2" |
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181/2" |
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201/2" |
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231/2" |
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Rear Width |
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E |
28" |
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29" |
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33" |
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39" |
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Glass Height |
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F |
18" |
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203/8" |
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203/8" |
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203/8" |
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Chassis Height |
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G |
337/8" |
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371/2" |
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371/2" |
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371/2" |
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Depth |
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H |
14" |
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16" |
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16" |
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16" |
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Height to Standoffs |
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I |
37" |
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401/2" |
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401/2" |
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401/2" |
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CTR Height |
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J |
295/8" |
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331/8" |
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331/8" |
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331/8" |
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Top Face |
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K |
21/8" |
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11/4" |
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11/4" |
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11/4" |
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Side Face |
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L |
11/2" |
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21/2" |
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21/2" |
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21/2" |
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Bottom Face |
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M |
15/16" |
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15/16" |
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15/16" |
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15/16" |
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Overall Front Height |
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N |
315/8" |
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343/4" |
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343/4" |
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343/4" |
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8 |
54D0700 |
PRE-INSTALLATION INFORMATION
FIREPLACE LOCATION
Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections.
The following factors should be taken into consideration:
•Clearance to side-wall, ceiling, woodwork, and windows. Minimum clearances to combustibles must be maintained.
•This fireplace may be installed along a wall, across a corner, or use an exterior chase. See Figure 4 for suggested locations.
•Location should be out of high traffic areas and away from furniture and draperies due to heat from appliance.
•Never obstruct the front opening of the fireplace.
•Do not install in the vicinity where gasoline or other flammable liquids may be stored.
•Vent pipe routing. See Venting section found in this manual for allowable venting configurations.
•These units can be installed in a bedroom. See National Fuel Gas Code ANSI Z233.1/NFPA 54 — (current edition), the Uniform Mechanical Code — (current edition), and Local Building Codes for specific installation requirements.
A |
Flat on Wall |
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B |
Cross Corner |
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C |
Island** |
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D |
Room Divider* |
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E |
Flat on Wall Corner* |
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F |
Chase Installation |
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Y |
4" Minimum |
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E |
A |
B |
Y |
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X |
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C |
D |
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Y |
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F |
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Figure 4 - Locating Gas Fireplace
**Island (C) and room divider (D) installation is possible as long as the horizontal portion of vent system (X) does not exceed 20'. See Installing Horizontal Termination Configuration on pages 18 and 19.
*When you install your fireplace in (D) room divider or (E) flat on wall corner positions (Y), a minimum of 6" clearance must be maintained from perpendicular wall and front of fireplace.
54D0700 |
9 |
CLEARANCES
CLEARANCES TO COMBUSTIBLES
WARNING
Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard.
The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance.
71"Minimum
12" Maximum Depth
11"Minimum
Minimum 4"
From Both
Side Walls
Figure 6 - Clearances
MANTEL CLEARANCES
NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual.
10 |
54D0700 |
SECURING FIREPLACE TO FLOOR OR FRAMING
The fireplace must be secured to the floor and/or to framing studs as shown in Figure 5. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side nailing flanges are 1/2" or 5/8" to accommodate different wall thickness.
Drywall Support Tabs (Do Not Use for Framing or Header)
Framing
Nailing
Flange
Screws
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Framing |
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Nailing |
Nailing |
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Flange |
||
Flange |
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Screws |
Screws |
Nailing |
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Flange |
||
|
Figure 5 - Securing Fireplace to Floor and Framing Studs
54D0700 |
11 |
INSTALLATION INFORMATION
FINISHING MATERIAL
NOTE: Any remote wiring (i.e. remote control, wall switch, and optional fan) must be done prior to final finishing to avoid costly reconstruction.
WARNING
Never obstruct or modify the air inlet or outlet grills (louvers). This may create a fire hazard.
Only noncombustible materials (i.e. brick, tile, slate, steel, or other materials with a UL fire rating of Zero) may be used to cover the black surface of the appliance. A 300°F minimum adhesive may be used to attach facing materials to the black surface. If joints between the finished wall and the fireplace surround are sealed, a 300°F minimum sealant material (General Electric RTV103 or equivalent) must be used.
VENT INSTALLATION
WARNING
Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life.
NOTICE
Failure to follow these instructions will void the warranty.
INSTALLATION PRECAUTIONS
Consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this fireplace manual and vent kit instructions.
Only a qualified installer/service person should install venting system. The installer must follow these safety rules:
•Wear gloves and safety glasses for protection.
•Use extreme caution when using ladders or when on rooftops.
•Be aware of electrical wiring locations in walls and ceilings. The following actions will void the warranty on your venting system:
•Installation of any damaged venting component.
•Unauthorized modification of the venting system.
•Installation of any component part not manufactured or approved by MHS.
•Installation other than permitted by these instructions.
12 |
54D0700 |
VENT INSTALLATION
WARNING
This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems.
WARNING
Horizontal sections of this vent system require a minimum of 3" clearances to combustibles at the top of the flue and 1" clearance at the sides and bottom until the flue penetrates the outside wall. A minimum 1" clearance all around the flue is acceptable at this point of penetration.
Vertical sections of this vent system require a minimum of 1" clearance to combustibles on all sides of the pipe.
A Minimum of 3" Clearance to the Top Is Required Along Horizontal Length until Flue Pipe Penetrates Outside Wall.
|
1" |
3" |
1" |
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1" |
A Minimum 1"
Clearance to
Combustibles
Permitted All
Around Flue
at Outside
Wall
Figure 7 - Combustible Clearances for Vent Pipe
54D0700 |
13 |
VENT INSTALLATION
OPTIONAL TOP VENT APPLICATION
The appliance is shipped as a rear vent unit. If the installation layout requires the unit to be a top vent configuration the appliance can be converted by following the steps below.
When removing and refitting the plates and adapter be sure the associated gaskets are undamaged and refitted as required.
1.Remove the eight (8) screws securing the flue pipe adapter to the fireplace body. See Figure 8.
2.Set the flue pipe adapter aside, complete with the gasket. Do not damage the gaskets as the adapter and gasket must be refitted.
3.Remove the eight (8) screws securing the flue pipe cover to the top of the intake box and remove the cover and gasket.
See Figure 8.
4.Remove the six (6) screws securing the flue pipe to the back of the intake box and remove the pipe and gasket.
See Figure 9.
5.Replace flue pipe to top of firebox. Ensure the gasket is in place and undamaged. Secure with six (6) screws. See Figure 10.
6.Place the flue pipe cover and gasket removed in step 3 over the flue opening in back of the intake box.
7.Refit the flue pipe adapter and gasket to the top of fireplace. Secure the adapter with eight (8) screws removed in step 1.
WARNING |
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After conversion to top vent |
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configuration the 4" (100mm) flue pipe |
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should be concentric within the 65/8" |
|
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(175mm) outer collar (within 1/4"). |
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Screws
Flue Pipe
Cover
Flue Pipe
Adapter
Figure 8 - Removing sixteen (16) Screws from Flue Pipe Adapter and Flue Pipe Cover
Flue Pipe
Flue |
Screws |
Screws |
Cover |
|
Flue Pipe
Figure 9 - Removing Flue Pipe |
Figure 10 - Attaching Flue Pipe to Top |
|
Vent Configurations |
14 |
54D0700 |
VENT INSTALLATION
INSTALLATION PLANNING
There are two basic types of direct-vent installation:
•Horizontal Termination
•Vertical Termination
It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness.
FOR HORIZONTAL TERMINATION
Select the amount of vertical rise desired. All horizontal run of venting must have 1/4" rise for every 12" of run towards the termination.
You may use up to three 90° elbows in this vent configuration. See Horizontal Termination Configurations on pages 20 and 21.
FOR VERTICAL TERMINATION
WARNING
Never run the vent pipe level or downward. This may cause excessive temperatures which could cause a fire.
Measure the distance from the fireplace floor to the ceiling. Add the ceiling thickness, the vertical rise in an attic or second story, and allow for sufficient vent height above the roof line.
NOTE: You may use two 45° elbows in place of a 90° elbow. You must follow rise to run ratios when using 45° elbows. The appliance is approved for use with three 90° elbows maximum or a combination of 90° and 45° elbows up to a maximum of 270°.
For two-story applications, firestops are required at each floor level. If an offset is needed in the attic, additional pipe and elbows will be required.
You may use a chase with a vent termination with exposed pipe on the exterior of the house. See Installing Vent System in a Chase below. If pipe is enclosed in chase, it is not exposed.
It is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust. Certain limitations apply to vent configurations and must be strictly followed.
INSTALLING A VENT SYSTEM IN AN OUTSIDE CHASE
A chase is a vertical boxlike structure built to enclose venting that runs along the outside of a building. A chase is required for such venting.
NOTICE NOTICE
Treatment of firestops and construction of the chase may vary from building type to building type. These instructions are not substitutes for the requirements of local building codes. You must follow all local building codes.
When installing in a chase, you should insulate the chase as you would the outside walls of your home. This is especially important in cold climates. Insulation should be considered a combustible material. Maintain proper clearances to all combustible materials.
54D0700 |
15 |
VENT INSTALLATION
FOR HORIZONTAL TERMINATION |
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Inside Corner Detail |
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V |
G |
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H |
A |
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E |
C |
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B |
B |
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G |
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I |
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L |
V |
Fixed |
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Closed |
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Opera- |
Fixed |
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F |
Operable |
V |
ble |
Closed |
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V |
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V |
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A |
J |
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A |
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K |
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V Vent Terminal |
A Air Supply Inlet |
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Area Where Terminals Not Permitted |
||||||
Figure 11 - Horizontal Vent Termination Location
MINIMUM DISTANCES
A = Clearance above the grade, a veranda, porch, deck, or balcony [*12" (305mm) minimum]. B = Clearance to window or door that may be opened [*12" (305mm) minimum].
C = Clearance to permanently closed window [*minimum 12" (305mm) recommended to prevent condensation on window]
D = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of two (2) feet (610mm) from the centerline of the terminal [18" (457mm) minimum].
E = Clearance to unventilated soffits [12" (305mm) minimum]. Clearance to vinyl soffit [30" (762mm)]. F = Clearance to an outside corner. See Figure 12.
G = Clearance to an inside corner. See Figure 12.
H = *Not to be installed above a gas meter/regulator assembly within three (3) feet (914mm) horizontally from the centerline of the regulator.
I = Clearance to service regulator vent outlet [*3' (914mm) minimum].
J = Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance [*12" (305mm)minimum].
K = Clearance to a mechanical air supply inlet [*6' (1829mm) minimum].
L = Clearance above a paved sidewalk or paved driveway located on public property [**7' (2133mm) minimum].
*As specified in CAN/CGA B149 Installation Codes. Note: Local codes or regulations may require different clearances.
**A vent must not terminate directly above a sidewalk or paved driveway, which is located between two single-family dwellings and serves both dwellings.
***Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
WARNING
Always maintain minimum clearances around vent systems. The minimum clearances to combustibles for horizontal vent pipe are 3" at the top and 1" at the sides and bottom of the vent system until the pipe penetrates the nearest vertical wall (1" required). A 1" minimum clearance all around the pipe must be maintained at outside wall and on vertical runs. Do not pack the open air spaces with insulation or other materials. This could cause high temperatures and may present a fire hazard.
16 |
54D0700 |
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