Monarch Instrument Pocket Laser Tach 200 Operating Manual

Page 1
CE DECLARATION OF CONFORMITY
As Manufacturer:
Monarch Instrument
Division of Monarch International Inc.
15 Columbia Drive, Amherst NH 03031 USA
declares under Monarch’s sole responsibility that the product:
Pocket Laser Tach 200
to which this declaration relates is in conformity with the following directives and
standards when installed and operated in accordance with the user manual:
Directives: EMC 89/336/EEC
MONARCH INSTRUMENT
Instruction Manual
Standards: EMC: EN61326:1997
References: Retlif Testing Laboratories, (Report No. R-4283N)
Technical Construction File PLT-0704 of July 2004
24th June 2004
Manufacturer (Amherst,NH) Alan Woolfson, VP Engineering (Authorized Signature)
Electrical Safety: IEC61010-1:2001 Laser Safety: IEC60825-1:2001
Printed in the U.S.A.
Copyright 2004 Monarch Instrument, all rights reserved
1071-4838-112
Pocket Laser Tach 200
(PLT200)
Tachometer / Rate Meter / Totalizer / Timer
15 Columbia Drive Amherst, NH 03031-2334 USA Phone: (603) 883-3390 Fax: (603) 886-3300 E-mail: support@monarchinstrument.com Website: www.monarchinstrument.com
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SAFEGUARDS AND PRECAUTIONS
14.0 OPTIONS /ACCESSORIES
T- 5 Reflective Tape, 5 foot [1.5 m] roll, ½ inch [13 mm]
wide
RCA Remote Contact Assembly with 10 cm wheel, concave
and convex tips
WARNING - This product emits a visible beam of laser light. Avoid exposure to the laser radiation. The use of optical viewing aids (binoculars, for example) may increase the ocular hazard.
CAUTION - The laser beam should not be intentionally aimed at people or animals.
CAUTION - Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Read and follow all instructions in this manual carefully, and retain this manual for future reference.
Do not use this instrument in any manner inconsistent with these operating instructions or under any conditions that exceed the environmental specifications stated.
This instrument is not user serviceable. For technical assistance, contact the sales organization from which you purchased the product.
Monarch Instrument’s Limited Warranty applies. See www.monarchinstrument.com for details.
Warranty Registration and Extended Warranty coverage available online at www.monarchinstrument.com.
CTE Concave/convex contact tips and 10 cm linear contact
wheel
12 inch Wheel 12 inch circumference wheel for use with RCA
CA-4044-6 6 foot Input/Output cable, 1/8” mono phone plug to
BNC connector
ROS-P Remote Optical Sensor
ROS-P-25 Remote Optical Sensor with 25 foot cable
EC-25P 25 foot extension cable for all sensors
MT-190-P Amplified Magnetic Sensor
IRS-P Infrared Sensor
CC-10 Padded Nylon Carrying Case
CC-11 Latching Carrying Case for Pocket Tach and accessories
CAL-N.I.S.T. N.I.S.T. Traceable Certificate of Calibration
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Page 3
12.0 BATTERIES
When displayed, replace batteries.
Remove battery cover
Install two 1.5V “AA” alkaline batteries
NOTE: Both batteries face the same direction.
13.0 CLEANING
To clean the instrument, wipe with a damp cloth using mild soapy solution.
TABLE OF CONTENTS
TABLE OF CONTENTS
1.0 OVERVIEW ............................................................................. 1
2. 0 FEATURE LOCATIONS ............................................................ 1
3.0 LCD DISPLAY SYMBOLS ....................................................... 2
4.0 PLT200 SPECIFICATIONS ...................................................... 3
5. 0 PREPARATION FOR MEASUREMENT .................................... 7
5.1 Non-Contact Preparation ............................................. 7
5.2 Direct Contact Preparation.......................................... 7
5.3 Connecting External Sensors ..................................... 8
6.0 TACHometer Mode ................................................................ 9
6.1 TACHometer Setup ....................................................... 9
6.2 TACHometer Operation .............................................. 11
7.0 RATE Mode........................................................................... 12
7.1 RATE Setup ................................................................. 12
7.2 RATE Operation .......................................................... 14
8.0 TOTALizer Mode .................................................................. 15
8.1 TOTALizer Setup ......................................................... 15
8.2 TOTALizer Operation .................................................. 18
9.0 TIMER Mode ......................................................................... 19
9.1 TIMER Setup ................................................................ 19
9.2 TIMER Operation ......................................................... 20
10.0 MAKING MEASUREMENTS .................................................. 21
10.1 Non-Contact Measurements ..................................... 21
10.2 Direct Contact Measurements .................................. 21
11.0 INPUT / OUTPUT .................................................................. 22
12.0 BATTERIES ........................................................................... 23
13.0 CLEANING ............................................................................ 23
14.0 OPTIONS /ACCESSORIES ................................................... 24
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1.0OVERVIEW
The Pocket Laser Tach 200 is a precision hand-held multifunction Tachometer, Ratemeter, Totalizer and Timer. It is programmable to display directly in Revs, Inches, Feet, Yards, Miles, Centimeters and Meters or function as a stopwatch or interval timer. Input / output sockets allow for remote sensing and pulse output to external indicating devices. For ease of use, the instrument can be “Locked-on” for continuous operation.
2.0FEATURE LOCATIONS
LCD display
Min / Scroll Down arrow
Tripod mounting bushing (underside)
Start / Reset button
Belt clip
Menu / Select and Lock-on button
11.0 INPUT / OUTPUT
Input socket (
Output socket (
Signal Input
+3V Out to
Sensor
Common
(GND)
Input: Accepts remote sensor or
Remote Contact Assembly (RCA). 1/8” (3.5mm) stereo phone plug.
Output: 1 pulse per revolution TTL
output on internal operation. Pulse repeater with external sensors. 1/8” (3.5mm) mono phone plug.
Common (GND)
+3V Out to Sensor
Signal Input
TT
T)
TT
SS
S)
SS
Input socket
Output socket
Max / Scroll Up arrow
Battery compartment
Input Connector Detail (Stereo plug)
Signal Input
Common
(GND)
Common (GND)
Signal Input
AVOID EXPOSURE - LASER RADIATION IS EMITTED FROM THIS APERTURE
Output Connector Detail (Mono plug)
1
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10.0 MAKING MEASUREMENTS
10.1 Non-Contact Measurements
Light
External Sensor (ROS shown)OR
(Not shown:
IRS-P,
MT-190P)
Hand-held
Laser
10.2 Direct Contact Measurements
Rotational Linear
(Use concave tip for small shafts)
to RCA
from PLT200 from PLT200
ONLY USE MODERATE PRESSURE
WARNING: Making measurements in direct contact with rotating equipment can be dangerous. Keep all loose clothing and hair away from exposed moving machinery. Keep the hand holding the instrument well behind the back end of the Remote Contact Assembly. Properly replace all machinery guards after completing measurement. Do not use for rotation greater than 20,000 RPM.
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3.0LCD DISPLAY SYMBOLS
On Target Indicator. Blinks on whenever there is an input signal. Will appear to be solid on at higher frequencies.
Low Battery icon. Indicates that the batteries are low and need to be replaced.
Times Ten icon. Indicates that the value shown is ten times that which is displayed.
Laser Indicator. Red laser is on when this indicator is illuminated.
Lock icon. Indicates that the unit is “Locked” on and making continuous measurements (Lock mode).
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4.0PLT200 SPECIFICATIONS
Laser Specifications:
Classification: Class 3R (per IEC 60825-1 Ed 1.2 2001-8)
Complies with FDA performance standards for laser products except for deviations pursuant to Laser Notice No. 50, dated July 26, 2001.
Maximum Laser Output: 3mW Pulse Duration: Continuous Laser Wavelength: 650 nm Beam Divergence: < 1.5 mrad Beam Diameter: 4 x 7 mm typical at 2 meters
Laser Diode Life: 8,000 operating hours MTBF (1 year
warranty)
Non-Contact Specifications:
Ranges: RP M 5 – 200,000
RPS 0.084 – 3,333.3
RPH 300-999,990
Resolution: Fixed: 1 (10 above 99,999)
Auto-ranging: 0.001 to 1.0 (10 above 99,999)
Accuracy: ±0.01% of reading or resolution limit
Operating Range: up to 25 feet (7.62 m) or up to 70 degrees off
perpendicular to T-5 tape target
Contact Specifications using optional Remote Contact Assembly:
Range: Contact Tips: 0.5 to 20,000 RPM
10 cm / 12-inch Wheel: 0.5 to 12,000 RPM
Resolution: Fixed: 1 (10 above 99,999)
Auto-ranging: 0.001 to 1.0 (10 above 99,999)
3
8. Save and advance
9. Exit Setup – Ready to measure
Unit will remember these settings (including lock on/off) even if turned off and back on.
DONE, then Units selected
9.2 TIMER Operation
Measure:
Manual
Auto
Reset
Lap
Power Off
Each press toggles Start and Stop
Start and Stop triggered by
OR
Remote Optical Sensor (ROS)
With Timer stopped ­Resets time to 00:00.0
With Timer running ­Stops at elapsed time to date. To continue, press again.
Automatic after 90 seconds
OR
if unit not Locked on
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9.0TIMER Mode
9.1 TIMER Setup
1. Turn Power ON
1a. To toggle Lock
On/Off
Press and Hold
2. Enter Setup Mode
3. Enter selection of Mode
4. Select TIMER Mode
5. Save and advance
6. Enter selection of Timer function
7. Select Timer function
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Last Units selected are displayed
Locked On
Last Mode selected is displayed
OR
OR Toggles between
Repeat until
TIMER displayed
MAN or AUTO
Manual and Auto
Contact Specifications (continued):
Accuracy: Revs: ±0.05% of reading (RPM) or resolution limit
(with no slippage)
Linear: ±0.5% of reading or resolution limit (with no
slippage)
Contact Measurements Ranges:
TACHOMETER:
Revolutions per Minute (RPM) 0.5 to 20,000 RPM Revolutions per Second (RPS) 0.0833 to 333.33 RPS
Revolution per Hour (RPH) 30 to 999,990 RPH
RATES: Wheel Circumference:
Inches per Second 10 cm: 0.033 to 1312.3 IPS
12 in: 0.100 to 2,400.0 IPS
Inches per Minute 10 cm: 1.969 to 78,740 IPM
12 in: 6.000 to 144,000 IPM
Inches per Hour 10 cm: 118.11 to 999,990 IPH
12 in: 360.00 to 999,990 IPH
Feet per Second 10 cm: 0.003 to 109.36 FT/S
12 in: 0.009 to 200.00 FT/S
Feet per Minute 10 cm: 0.164 to 6,561.7 FT/M
12 in: 0.500 to 12,000 FT/M
Feet per Hour 10 cm: 9.843 to 393,700 FT/H
12 in: 30.000 to 720,000 FT/H
Yards per Second 10 cm: 0.001 to 36.453 YPS
12 in: 0.003 to 66.667 YPS
Yards per Minute 10 cm: 0.055 to 2,187.2 YPM
12 in: 0.167 to 4,000.0 YPM
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Contact Measurements Ranges (continued):
RATES: Wheel Circumference:
Yards per Hour 10cm: 3.281 to 131,233 YPH
12 in: 10.000 to 240,000 YPH
Miles per Hour 10 cm: 0.002 to 74.564 MPH
12 in: 0.006 to 136.36 MPH
Centimeters per Second 10 cm: 0.084 to 3,333.3 CM/S
12 in: 0.21 to 3,048.0 CM/S
Centimeters per Minute 10 cm: 5.000 to 200,000 CM/M
12 in: 15.240 to 365,760 CM/M
Centimeters per Hour 10 cm: 300.00 to 999,990 CM/H
12 in: 914.40 to 999,990 CM/H
Meters per Second 10 cm: 0.001 to 33.333 M/SEC
12 in: 0.003 to 60.960 M/SEC
Meters per Minute 10 cm: 0.050 to 2,000.0 M/MIN
12 in: 0.153 to 3,657.6 M/MIN
Meters per Hour 10 cm: 3.000 to 120,000 M/H
12 in: 9.144 to 219,460 M/H
TOTALIZER:
Counts: 0 to 999,999 Scale Totals in Inches, Feet, Yards, Centimeters or Meters
Input: Internal or External optics or linear contact wheel
Timer Specifications:
Minutes:Seconds.Tenths to 99:59.9
Accuracy: ±0.2 second
Resolution: 0.1 second
5
8.2 TOTALizer Operation
Measure
Press and hold Lock on
Recall Max
Recall Min
If unit is Locked on:
Power Off
OR
Max Speed
Min Speed
Resets Max/Min and Total
Automatic after 90 seconds if
OR
unit not Locked on
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TOTALizer Setup (continued):
9. Enter selection
NONE, 1, 2 or 3
of number of decimal places
10. Select decimal places
OR Repeat until
desired decimal places displayed
11. Save and advance
12. Exit Setup – Ready to measure
Units = COUNT: Rotational/Linear Units: DONE,
then Units selected
DONE, USE CONTACT TIP or
[wheel selected], then Units selected
Unit will remember these settings (including lock on/off) even if turned off and back on.
Display: 5 x 0.5” (12.7mm) numeric digits plus 5 Alpha-numeric LCD
Batteries: 2 “AA” 1.5 V (DC) alkaline included
(Note: Batteries are NOT rechargeable.)
Battery Life: 30 hours continuous typical with batteries provided
External Input:
Absolute max: -0.3 V to 5 V (DC)
Minimum: low below 1.2 V and high above 2 V (TTL compatible)
Edge: Triggers on Positive edge
Power Out: 3.0 V nominal, approx. 2.8 V @ 20 mA max
Pulse Output: 0 V to 3.3 V (DC) pulse
Same shape as External Input signal or high when internal optics sees a reflection
Dimensions: 6.92” (17.58 cm) H x 2.4” (6.10 cm) W x 1.6” (4.06 cm) D
Weight: Approx. 7 oz. (210 g)
This product is designed to be safe for indoor use under the following conditions (per IEC61010-1).
Installation Category II per IEC 664
Pollution Degree Level II per IEC 664
Temperature: 40 °F to 105 °F (5 °C to 40 °C)
Humidity: Maximum relative humidity of 80% for temperatures up
to 88 °F (31 °C) decreasing linearly to 50% relative humidity at 100 °F (40 °C). Humidity non-condensing.
Specifications subject to change without notice.
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5.0PREPARATION FOR MEASUREMENT
5.1 Non-Contact Preparation
For Internal operation (Red laser) or External operation using optional Remote Optical Sensor (ROS-Red LED).
1. Clean Shaft
2. Apply 1/2” square T-5 Reflective tape
6. Enter selection of Units
Internal or External ROS: External RCA:
COUNT
Only
7. Select Units
Different options displayed for Internal or External operation.
Rotational: REV Linear: INCH, FEET, YARDS, CM, METER
OR Repeat until
desired Units displayed
For Small Shafts:
5.2 Direct Contact Preparation
For External operation ONLY using optional Remote Contact Assembly (RCA).
Select and install contact option:
1. Contact Tip (Convex tip shown.
Use Concave tip for small shafts.)
7
As small as 1/8” wide on side or radius edge
Align flats
8. Save and advance
Only for Linear Units: 8a. Enter selection
of Wheel
8b. Select Wheel
8c. Save and
Advance
OR
COUNT or REV Linear Units
Last Wheel selected is displayed
OR
Toggles between
10CM and 12IN
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8.0TOTALizer Mode
8.1 TOTALizer Setup
2. 10 cm Wheel 3. 12 inch Wheel
OR
1. Turn Power
2. Enter Setup
3. Enter
4. Select
5. Save and
15
ON
Internal or External ROS: External RCA:
Last Units selected
1a. To toggle Lock On/
Off
Press and Hold
Mode
selection of Mode
TOTAL Mode
advance
Different messages displayed for Internal or External operation.
OR Repeat until
EXTRN, then scrolling message, then last Units selected
Locked On
Last Mode selected is displayed
TOTAL displayed.
Install with pin in shaft
Tighten screw securely into flat on shaft.
fully seated in slot. Tighten screw.
5.3 Connecting External Sensors
Plug sensor into
Input socket
SS
S
SS
In
Remote Optical Sensor (ROS-P)
Infrared Sensor
(IRS-P)
Remote Contact
Assembly (RCA)
(shown with optional 12 inch wheel)
Magnetic Sensor
with Amplifier
(MT-190P)
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6.0TACHometer Mode
6.1 TACHometer Setup
11. Save and advance
1. Turn Power ON
1a. To toggle Lock
On/Off
2. Enter Setup Mode
3. Enter selection of Mode
4. Select TACH Mode
5. Save and advance
6. Enter selection of Units
Press and Hold
Last Units selected are displayed
Locked On
Last Mode selected is displayed
OR Repeat until TACH
displayed
RPS, RPM or RPH
12. Exit Setup – Ready to measure
Unit will remember these settings (including lock on/off) even if turned off and back on.
DONE, USE CONTACT TIP or
[wheel selected], then Units selected
7.2 RATE Operation
Measure
Press and hold Lock on
Recall Max
Recall Min
If unit Locked on:
Power Off
OR
Max Speed
Min Speed
Resets Max/Min
Automatic after 90 seconds
OR
if unit not Locked on
9
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RATE Setup (continued):
6. Enter selection of Units
Linear: IPS, IPM, IPH, FT/S, FT/M, FT/H, YPS, YPM, YPH, MPH, CM/S, CM/M, CM/H, M/SEC, M/MIN, M/H
7. Select Units
8. Save and advance
Only for Linear Units: 8a. Enter
selection of Wheel
Rotational: C RPS, C RPM or C RPH
OR Repeat until
desired Units displayed
OR
Rotational Units
Linear Units
Last Wheel selected is displayed
7. Select Units
8. Save and advance
9. Enter selection of number of decimal places
10. Select decimal places
11. Save and advance
OR Repeat until
desired Units displayed
NONE, 1, 2 or 3
OR Repeat until
desired decimal places displayed
8b. Select
8c. Save and
9. Enter selection of number of decimal places
10. Select decimal places
13
Wheel
Advance
OR Toggles
NONE, 1, 2 or 3
OR
Repeat until desired decimal places displayed
between 10CM and 12IN
12. Exit Setup – Ready to
DONE, then Units selected
measure
Unit will remember these settings (including lock on/off) even if turned off and back on.
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6.2 TACHometer Operation
Measure
OR
7.0RATE Mode
NOTE: External Remote Contact Assembly (RCA) must be inserted into
input socket.
Recall Max
Recall Min
If unit Locked on:
Power OFF
Press and hold Lock on
Resets Max/Min
Automatic after 90 seconds
OR
if unit not Locked on
Max Speed
Min Speed
7.1 RATE Setup
1. Turn Power ON
1a. To toggle Lock
On/Off
Press and Hold
2. Enter Setup Mode
3. Enter selection of Mode
4. Select RATE Mode
5. Save and advance
EXTRN, then scrolling message, then last Units selected
Locked On
Last Mode selected is displayed
OR Toggles between
RATE and TOTAL. Select RATE.
11
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