Operator’s Handbook
M
Printer
Monarch
PATHFINDER
®
6030
®
Ultra
TM
TM
TC6030OH Rev. E 10/97 ©1994 Monarch Marking Systems, Inc. All rights reserved.
Each product and program carries a respective written warranty, the
only warranty on which the customer can rely. Monarch reserves the
right to make changes in the product, the programs, and their
availability at any time and without notice. Although Monarch has
made every effort to provide complete and accurate information in this
manual, Monarch shall not be liable for any omissions or
inaccuracies. Any update will be incorporated in a later edition of this
manual.
WARNING
This equipment has been tested and found to comply with the limits for
a Class A digital device, pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
CANADIAN D.O.C. WARNING
This digital apparatus does not exceed the Class A limits for radio noise
emissions from digital apparatus set out in the Radio Interference
Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques
dépassant les limites applicables aux appareils numériques de la
classe A prescrites dans le Réglement sur le brouillage radioélectrique
édicte par le ministère des Communications du Canada.
Monarch®, PATHFINDER®, PATHFINDER® Ultra, 6030, 6076, 6093, and 6094
are trademarks of Monarch Marking Systems, Inc.
Laser Scanner Safety Information –––––––––––––––––––––––––––––
This product is certified to be a Class II laser product with the
United States Department of Health and Human Services
(DHHS) Center for Devices and Radiological Health. The
scanner emits less than 1.0 milliwatt beam of laser light from
the scanning window. Laser light in excess of Class I limits
must be inside a protective cover. No maintenance is required
to keep this product in compliance with DHHS Regulation 21,
Subchapter J. No controls are provided for operation or
maintenance.
The laser safety warning is a yellow and black label required
by DHHS and IEC 825. This label is found on the top cover of
the printer.
Laser Window
Preface
The Operator’s Handbook contains product specifications and
accessories, including information about
F
charging the battery handle.
F
loading supplies.
F
using the keypad.
F
starting an application and transferring data.
F
collecting data and printing.
F
using the optional laser scanner.
F
caring for and maintaining the printer.
F
troubleshooting.
Audience –––––––––––––––––––––––––––––––––––––––––––––––––––
The Operator’s Handbook is for both the Operator and System
Administrator.
The Operator is the person who collects data and/or prints and
applies labels or tags. The System Administrator may use
Command mode to set up specific features and functions of
the printer for the operator.
Terms to Know––––––––––––––––––––––––––––––––––––––––––––––
Application Program in the printer that may prompt
you for data, scan bar codes, print labels,
etc. This program is developed by a
programmer with your specific needs in
mind, and then is downloaded to your
printer.
i
6030 Operator’s Handbook
Command mode Series of menus on your printer display
from which you can start/resume
applications, transfer data, configure the
printer or use diagnostics.
Continuous
mode
Print mode in which a strip of supplies is
printed with one press of the trigger.
Download (receive) Transmission of data from the host to your
printer.
Host Any mainframe, minicomputer, or personal
computer (PC).
Lowercase Alpha
mode
Data Entry mode that allows you to use
lowercase letters. Also enters and exits
the alternate character set for
International models.
Non-Peel mode Supply loading method in which labels are
not peeled from the backing paper during
printing.
Numeric mode Data Entry mode that allows you to use
function and number keys.
On-Demand
mode
Print mode in which one label prints each
time you remove the previously printed
label.
Peel mode Supply loading method in which the label
peels from the backing paper during
printing.
Special Character
mode
Uppercase Alpha
mode
Data Entry mode that allows you to enter
ANSI characters.
Data Entry mode that allows you to use
uppercase letters.
Upload (send) Transmission of data from your printer to
the host.
ii
Chapter 1. Introduction
This printer can be programmed to fit your specific needs.
You can use it to scan data or print labels specially designed
for you. In order to use the printer, an application that
includes your format and printer configuration must be
downloaded. See your System Administrator for details.
The printer features
F
Alphanumeric keypad
F
On-Demand and continuous printing
F
Adjustable supply width capabilities
F
Clock/calendar
F
RS-232 communications
F
Graphic printing capabilities
F
Display backlight
F
Low power shutdown to conserve the battery
F
Command mode
F
Laser scanner (factory-installed option)
F
Additional RAM memory (factory-installed option)
F
International keypad (factory-installed option).
See Appendix B, "Specifications and Accessories," for a list of
available accessories.
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6030 Operator’s Handbook
Using Command Mode ––––––––––––––––––––––––––––––––––––––
Command mode contains basic functions and features you can
modify for your specific needs.
nSome features of Command mode may already be set in your
application. See your System Administrator for details about
your application.
Command mode uses a series of menus on your printer to
start an
application
resume an
application
transfer data You must transfer data if an application
configure your
printer
An application must be running for you to
enter or print data. See Chapter 4,
"Entering and Printing Data," for
information on starting your application.
If you exit an application, you may restart
it where you left off. See Chapter 4,
"Entering and Printing Data," for
information on resuming your application.
file has not already been downloaded to
your printer. See your System
Administrator to see if you need to
transfer data. If so, see Chapter 5,
"Transferring Data."
Your printer should already be configured.
See your System Administrator if you need
to change the configuration. See Chapter
6, "Configuring the Printer," for more
information.
perform
diagnostics
1-2
If you have problems with your printer,
your System Administrator may need to
perform diagnostics. Chapter 10, "Using
Diagnostics," includes information for the
System Administrator.
Chapter 1. Introduction
Using the Menus ––––––––––––––––––––––––––––––––––––––––––––
The Command mode uses a series of menus you can scroll
through to access the functions you need. The menu names
appear in uppercase letters on line 1. The menu selection(s)
appear with only the first letter capitalized on line 2 of the
display as shown.
MAIN MENU
Resume App.
While in Command mode, use the following keys:
e
b
Executes the selection displayed on line 2.
Returns to the current menu or MAIN
MENU.
< >
Scrolls through the menu selections.
To select an item from the MAIN MENU:
1. Press the arrow keys until you see the item you want.
2. Press e.
Repeat these steps to select an item from any sub-menu.
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6030 Operator’s Handbook
1-4
Chapter 2. Getting Started
Before using the printer, you must
4 charge the battery handle. (See "Charging the Battery
Handle" later in this chapter.)
4 attach a fully charged battery handle. (See "Removing
and Attaching the Battery Handle" later in this chapter.)
4 load your supplies. (See Chapter 3, "Loading
Supplies.")
4 download your application, if necessary.
(See Chapter 5, "Transferring Data.")
nSee your System Administrator for information about the
application.
Using the Battery Handle ––––––––––––––––––––––––––––––––––––
The printer is powered by a 12VDC NiCd battery in the handle.
You can use and recharge the battery handle daily for
approximately two years.
nSee the label on the bottom of the handle about battery
recycling and disposal.
When the battery handle is not in use and not recharging, it
loses 2 to 3% of its charge per day. Extremely hot or cold
environments will increase or decrease the discharge rate.
Keep the battery handle charging when it is not in use. This
way, the printer is ready when you need it.
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6030 Operator’s Handbook
The following will increase the battery discharge rate
F
using the laser scanner
F
enabling the backlight
F
printing large amounts of data on the supply
F
printing in On-Demand mode.
c
Always keep a charged handle attached to the printer. Storing
the printer without a handle may erase or alter the memory.
Charge the handles for the time recommended.
When to Charge the Battery Handle
Before operating the printer, charge the battery handle and
attach it to the printer. You can use one of the following
chargers.
Charger Approximate Charging Time
6093-07 115V (fast)
6093-08 230V (fast)
6094 Four Station
To ensure maximum print quality, charge the battery handle:
F
before lengthy printing sessions.
F
when loading a new supply roll.
1.5-2 hours
1.5-2 hours
1.5 hours
F
before transmitting data online.
F
when you see RECHARGE on the printer display.
2-2
Removing and Attaching the Battery Handle
Latch
Chapter 2. Getting Started
c
Before removing or attaching the battery handle, turn the
printer off.
To change the battery handle:
1. Turn the printer off.
2. Hold the latch down while you slide the battery handle off
towards the back of the printer.
3. Slide a fully charged battery handle onto the printer until
the latch clicks.
nMake sure the latch clicks when you attach the battery handle.
2-3
Battery
Handle
6030 Operator’s Handbook
Charging the Battery Handle
When using or storing the wall charger:
F
DO NOT wrap the cord around the charger.
F
DO NOT pull or put unusual stress on the cord.
w
Before using the charger, inspect the cord for bare wires.
DO NOT use a charger with bare wires. Use only a
manufacturer approved charger.
To charge the battery handle with the wall charger:
1. Turn the printer off.
2. Remove the battery handle.
3. Put another handle on the printer.
4. Plug the round connector of the charger into the battery
handle.
5. Plug the charger into an electrical outlet of the correct
voltage.
Charger
2-4
Connector
Chapter 3. Loading Supplies
The printer uses thermal supplies:
F
synthetic labels
F
paper labels and tags
F
specialty paper (non-peel mode only)
See Appendix B, "Specifications and Accessories," for
available supply sizes.
Loading Supplies––––––––––––––––––––––––––––––––––––––––––––
There are two methods for loading supplies:
F
Peel mode is for labels only. Labels must be loaded in
Peel mode when the On-Demand sensor is enabled.
F
Non-Peel mode is for tags, strips of labels, or specialty
paper. Supply must be loaded in Non-Peel mode when
printing in continuous mode.
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6030 Operator’s Handbook
Loading for Peel Mode–––––––––––––––––––––––––––––––––––––––
Peel mode separates labels from the backing paper, allowing
you to print and apply labels immediately. You must load
labels in this mode when the On-Demand sensor is enabled.
To load your supply:
1. Turn the printer on. After the printer initializes, press l.
You will see:
RELOADING_
1 = Exit
2. Press the latch buttons as shown and open the supply
cover completely.
Supply
Cover
Latch
Button
3-2
3. Pull back the supply lock tab.
Chapter 3. Loading Supplies
4. Squeeze or pull apart the supply holder at its base to
adjust it to the size of your supply roll. It clicks at 1.2",
1.5", and 2.0".
Supply
Holder
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6030 Operator’s Handbook
5. Press the supply lock down to lock the supply holder in
place.
6. Remove the seal from the supply roll, peel and discard the
first four inches of labels from the backing paper.
7. Place the supply roll in the
supply holder so that it
feeds labels from the
bottom as shown. (You
may have to adjust the
supply holder.) The black
marks on the labels should
be facing down.
8. Hold the printer upright and gently press down on the label
deflector as shown. (It may be stiff.)
Label
Deflector
3-4
Applicator
Roller
Chapter 3. Loading Supplies
9. Feed the backing paper under the applicator roller and
under the label deflector.
Label
Deflector
10. Push the label deflector up until it snaps into place.
11. Partially close the supply cover to the first position (until it
clicks once).
nDo Not close the cover completely at this step or a label jam
may occur.
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6030 Operator’s Handbook
12. Hold the supply edge between the feed and pinch rollers.
Press the trigger to feed the backing paper through the
rollers.
Feed
Roller
Pinch
Roller
13. Press 1 if you are loading the same supply type. Press
e to start your application. Or, press 2 to load a
different supply type or size. You will see:
Supply Type?
1 = Synthetic
14. Press e if this is the correct supply type.
To change the supply type, use the arrow keys to scroll to
the correct supply type and then press e.
1 = High (recommended for synthetic supplies)
2 = Low (default - recommended for paper supplies)
nDo not select Supply Types 3 or 4 since they require different
loading methods.
3-6
Chapter 3. Loading Supplies
You will see:
Supply Width?
WIDTH = 2.0
15. Press e if this is the correct width.
-OR-
To change the width, use the arrow keys to scroll to the
correct width and then press e.
1 = 1.2
2 = 1.5
3 = 2.0
You will see:
ENTER STK LENGTH
4.0z
16. Press e if this is the correct length.
-OR-
To change the length, press c, enter the new length,
and press e.
17. Close the supply cover completely.
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6030 Operator’s Handbook
Loading for Non-Peel Mode ––––––––––––––––––––––––––––––––––
Non-Peel mode feeds the supply through the printer in one
continuous strip. Use Non-Peel mode to print strips of labels,
tags, or specialty paper.
To load your supply:
1. Turn the printer on. After the printer initializes, press l.
You will see:
RELOADING_
1 = Exit
2. Press the latch buttons as shown and open the supply
cover completely.
Supply
Cover
Latch
Button
3-8
3. Pull back the supply lock tab.
Chapter 3. Loading Supplies
4. Squeeze or pull apart the supply holder at its base to
adjust it to the size of your supply roll. It clicks at 1.2",
1.5", and 2.0".
Supply
Holder
3-9
Applicator
Roller
6030 Operator’s Handbook
5. Press the supply lock down to lock the supply holder in
place.
6. Remove the seal from the supply
roll.
7. Place the supply roll in the
supply holder so that it feeds
labels from the bottom as
shown. (You may have to adjust
the supply holder.) The black
marks on the labels should be
facing down.
nThere are no black marks on specialty paper.
8. Feed the backing paper under the applicator roller and
over the label deflector.
Label
Deflector
3-10
Chapter 3. Loading Supplies
9. Close the supply cover completely.
10. Press 1if you are loading the same supply type. Press
eto start your application. Or, press 2 to load a
different supply type or size. You will see:
Supply Type?
1 = Synthetic
11. Press e if this is the correct supply type.
To change the supply type, use the arrow keys to scroll to
the correct supply type and then press e.
1 = High (recommended for synthetic supplies)
2 = Low (default- recommended for paper supplies)
3 = Specialty Paper
nDo not select Supply Type 4 since it requires a different
loading method.
You will see:
Supply Width?
WIDTH = 2.0
12. Press e if this is the correct width. -OR-
To change the width, use the arrow keys to scroll to the
correct width and then press e.
1 = 1.2
2 = 1.5
3 = 2.0
You will see:
ENTER STK LENGTH
4.0z
3-11
6030 Operator’s Handbook
13. Press e if this is the correct length.
-OR-
To change the length, press c, enter the new length,
and press e.
Removing Supplies –––––––––––––––––––––––––––––––––––––––––
To remove supplies:
1. If you are in Peel mode, tear the backing paper just above
the pinch roller.
2. Open the supply cover completely.
3. Twist the supply roll or core while pushing down, and then
pull forward to remove.
nIf you are in Peel mode, continue with the following steps to
remove the backing paper.
4. Pull the backing paper out through the back of the printer.
3-12
Chapter 4. Entering and Printing Data
This chapter gives you information about
F
the display.
F
the keypad.
F
the four data entry modes.
F
using applications.
F
printing.
About the Display–––––––––––––––––––––––––––––––––––––––––––
Your printer has a two-line display. Each line displays 16
characters. Typically, the first line is an information prompt.
The second line is usually where you enter data and then
press e.
Enabling the Backlight
The printer provides a display backlight feature for low light
conditions. See "Enabling/Disabling the Backlight" in
Chapter 6.
Using the Scroll Feature
You can scroll through information on the display by using the
arrow keys. You can scroll through
F
menu selections (for example, you can move back and
forth through a list).
F
information in a field (for example, you can move left
and right on a line to correct data).
See "Using the Keypad" for more information.
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6030 Operator’s Handbook
Using the Keypad–––––––––––––––––––––––––––––––––––––––––––
n Information in this manual about the keypad and the function
of the keys is for domestic models only and for those models
where the keys have not been redefined.
Your printer may have a keypad as shown.
Esc
F6
Clear
Alt
Shift
F1
/#
78
456
12
Load
F2
0
F3
-
9
3
Enter
F4
%
+
.
F5
Space
@
?
The keys are set at the factory to perform the functions listed.
Ask your System Administrator if the keys have been
remapped.
nThese keys are reserved keys that cannot be remapped:
b,e,<,>,s,a,c
b
A - f
4-2
Exits an application or moves to the
previous menu.
Can be custom programmed in your
application. See your System
Administrator to see if you need to use
these keys for your application.
Chapter 4. Entering and Printing Data
a Enters and exits Lowercase Alpha mode.
Enters Special Character mode while in
Uppercase Alpha mode. (Enters and exits
alternate character set for International
models.)
c
l
s
P
e
< >
s + a
Clears data from the display.
Enables you to load supply.
Enters and exits Uppercase Alpha mode.
Enters Special Character mode while in
Lowercase Alpha mode.
Enters a blank character on the display.
Accepts data or a menu selection.
Moves the cursor left or right on the
display or through menu selections.
Enters Special Character mode while in
Numeric mode.
Symbol keys %, +, -, /, #, ., @, ?
Number keys 0-9
Data Entry Modes ––––––––––––––––––––––––––––––––––––––––––
There are four data entry modes:
F
Numeric mode (default)
F
Uppercase Alpha mode
F
Lowercase Alpha mode
F
Special Character mode.
4-3
6030 Operator’s Handbook
Using Numeric Mode
Numeric mode is the default mode of the printer. This mode
allows you to use the following keys on the keypad:
F
Numeric keys
F
Symbol keys
F
A - f keys
In Numeric mode, the cursor is a solid underline.
_
Using Uppercase Alpha Mode
This mode allows you to enter uppercase letters and use the
up and down arrows.
In Uppercase Alpha mode, the cursor alternates between a
blinking rectangle and an underscore.
❚
To use Uppercase Alpha mode:
1. Press s to enter Uppercase mode.
2. Enter your data.
3. Press s to return to Numeric mode.
4-4
Chapter 4. Entering and Printing Data
Using Lowercase Alpha Mode
This mode allows you to enter lowercase letters and use the
up and down arrows. In Lowercase Alpha mode, the cursor is
a blinking rectangle.
nLowercase Alpha mode allows you to enter and exit the
European character set.
To use Lowercase Alpha mode:
1. Press a to enter Lowercase Alpha mode.
2. Enter your data.
3. Press a to return to Numeric mode.
Using Special Character Mode
Special Character mode allows you to enter up to three digits
for ANSI characters. See Appendix A, "Reference
Information," for the ANSI Character Table. In this mode, the
cursor appears as an underscore.
To use Special Character mode:
1. Press the appropriate key(s) to enter this mode:
F
s + a from Numeric mode.
F
s from Uppercase Alpha mode.
F
a from Lowercase Alpha mode.
2. Enter up to three digits for the ANSI character you want to
use. If you enter fewer than three digits, you must press
e.
3. Repeat these steps for each character you need.
4-5
6030 Operator’s Handbook
Function Keys ––––––––––––––––––––––––––––––––––––––––––––––
There are six function keys (A-f) on your printer keypad.
These keys may be programmed to perform special functions.
Ask your System Administrator if you need to use these keys.
You must be in Numeric mode to use these function keys.
Using Applications –––––––––––––––––––––––––––––––––––––––––
Before using this printer, an application must be downloaded
and active. You can use the Command mode to start and
resume applications.
Starting an Application (Start App.)
Your application may automatically start. Use Start App. to
begin or execute your application. To start an application:
1. From the MAIN MENU, press > until you see:
Resume App.
Start App.
2. Press e.
nIf you see the message INVALID START, an application has
not been downloaded to your printer. Ask your System
Administrator for assistance.
3. See your System Administrator for details about your
application.
4-6
Chapter 4. Entering and Printing Data
Resuming an Application (Resume App.)
Use Resume App. to return to where you exited your
application. To resume an application:
From the MAIN MENU, press e to select Resume A pp.
nSee your System Administrator for details about your
application.
If you see the message INVALID START, an application has
not been downloaded to your printer. Ask your System
Administrator for assistance.
Printing––––––––––––––––––––––––––––––––––––––––––––––––––––
Before you begin printing
F
start with a fully charged handle.
F
load your supplies.
F
make sure an application has been downloaded.
F
attach the safety strap of the printer to your wrist.
There are two print modes:
F
On-Demand mode
F
Continuous mode
Printing in On-Demand Mode
In On-Demand mode, the printer prints a label each time you
remove the previously printed label. On-Demand must be
enabled before printing in this mode. It can be enabled in the
application or in Command mode. See your System
Administrator for information.
nFor On-Demand mode, you must load your labels for Peel
mode.
4-7
6030 Operator’s Handbook
To print labels in On-Demand mode:
1. Press the trigger.
2. Apply the label.
The next label prints automatically. Repeat these steps to
continue to print and apply more labels.
nTo remove excess backing paper, gently tear it against the exit
chute.
Printing in Continuous Mode
In Continuous mode, the printer prints one supply or a strip of
supply with one press of the trigger. Supplies may be thermal
labels, tags or specialty paper.
nFor Continuous mode, you must load supplies for Non-Peel
mode.
To print in Continuous mode:
1. Press the trigger.
2. When printing stops, cut the supply and remove the strip.
4-8
Chapter 5. Transferring Data
This chapter includes information about:
Connecting the
Communications
Cable
Receiving Data You may want to download lookup tables,
Sending Data You may want to upload data collection
Setting the
Communication
Parameters
To establish communications, you need to
connect a cable interface. See
"Connecting the Communications Cable"
later in this chapter.
data collect records, format files or an
application to the printer. See "Receiving
Data" later in this chapter.
records to the host. See "Sending Data"
later in this chapter.
To send or receive data, the
communications parameters at the printer
must match the host. See "Setting
Communications Parameters" later in this
chapter.
Connecting the Communications Cable ––––––––––––––––––––––––
Before you can send or receive data from the host, you must
attach a fully charged handle and connect the communications
cable.
nAsk your System Administrator if you need to set the
communications parameters in the printer.
To connect the communications cable:
1. Turn the printer off.
5-1
6030 Operator’s Handbook
2. Plug the mini-DIN connector of the cable into the printer.
nMake sure the flat side of the connector faces the front of the
printer.
Communications
Port
Mini-DIN
Connector
3. Plug the other end of the cable into the RS-232 serial port
on the host.
4. Turn the printer on.
5. Select Send or Receive from the DATA TRANSFER menu.
See "Receiving Data" or "Sending Data" in this chapter.
nTo remove the cable, grasp the connector and gently pull it
from the port. DO NOT pull on the cable.
5-2
Chapter 5. Transferring Data
Receiving Data –––––––––––––––––––––––––––––––––––––––––––––
Follow these steps before you begin to receive data from your
host (such as an application).
nRemember, your application may already be in the printer and
you may not have to download any files.
1. From the MAIN MENU, press > until you see:
Start App.
Data Transfer
2. Press e. You will see:
TRANSFER MENU
Receive
3. Press e. You will see:
WAITING
4. Send the data from the host. You may see messages on
the printer’s display as data is received.
5. When you complete the transfer...
F
If your application begins automatically, disconnect the
cable from the printer.
nMake sure you grasp the connector when removing the
communications cable. DO NOT pull on the cord.
F
If you see WAITING, you will need to start your
application.
a. Disconnect the cable from the printer.
nMake sure you grasp the connector when removing the
communications cable. DO NOT pull on the cord.
5-3
6030 Operator’s Handbook
b.
Press b two times. You will see:
Start App.
Data Trans fer
c.
Press <. You will se e:
Resume App.
Start App.
d.
Press e.
Sending Data–––––––––––––––––––––––––––––––––––––––––––––––
You can send data collection records and up to 10 lookup
tables to a host. Follow these steps before you send records
to your host.
1. From the MAIN MENU, press > until you see:
Start App.
Data Transfer
2. Press e. You will see:
TRANSFER MENU
Receive
3. Press > until you see :
Receive
Send
4. Press e. You will see:
SEND MENU
Data Collect
5. Select the records you want to send to the host.
5-4
Chapter 5. Transferring Data
F
Press e to send data collection records.
-OR-
F
Press > to select a Lookup Table (1 -10) to send to
the host, and then press e.
Each time you successfully transmit records, you will
see TRANSMISSION COMPLETE.
6. When you are finished sending data:
a.
Press b until you see the MAIN MENU.
b. Disconnect the cable from the printer.
nMake sure you grasp the connector when removing the
communications cable. DO NOT pull on the cord.
Setting Communications Parameters ––––––––––––––––––––––––––
You can use the Serial Port menu in the Command mode to
F
set the communications parameters to match your host.
F
enable/disable the echo of the BEL character.
F
enable/disable ENQ polling (status polling).
To set these parameters:
1. From the MAIN MENU, press > until you see:
Start App.
Data Transfer
2. Press e. You will see:
TRANSFER MENU
Receive
5-5
6030 Operator’s Handbook
3. Press > until you see :
Send
Serial Port
4. Press e.
From this point, you can set the following communications
parameters:
Baud Rate 19.2K, 9600*, 4800, 2400, 1200
Parity NONE, EVEN, ODD*, MARK, SPACE
Data Bits 7*, 8
Stop Bits 1*, 2
Flow Control NONE, XON/XOFF*, DTR, RTS, MODEM
Echo BEL Enable*, Disable
ENQ Polling Enable, Disable*
Resp Timeout 30* (seconds), 0 (minimum), 480 (maximum)
n Echo BEL, ENQ Polling and Response Timeout are all options
used by the application or set by the System Administrator.
5. Press < or > to display a parameter and press
e to select it.
6. Press < or > to display a va lue and press e to
select it.
* Factor y set defaul ts.
5-6
Chapter 6. Configuring the Printer
This chapter includes information about
F
enabling/disabling the Backlight.
F
enabling/disabling On-Demand mode.
F
setting the Clock/Calendar.
F
selecting a Language (English).
F
using the Shutdown Timer.
F
setting the Scanner.
nRemember, these options may already be set within your
application.
You can set any of these options through the CONFIG. MENU
in the command mode. To get to the CONFIG. MENU:
1. From the MAIN MENU, press > until you see:
Data Transfer
Configuration
2. Press e . You will see:
CONFIG. MENU
Backlight
6-1
6030 Operator’s Handbook
Enabling/Disabling the Backlight –––––––––––––––––––––––––––––
The display backlight can be enabled for dimly lit areas. This
feature is disabled when you receive the printer.
If there is no activity at the keypad or scanner for a period of
time, the backlight shuts off. The backlight turns on when you
resume activity. The default for shutdown is 30 seconds.
nContact your System Administrator to see if your application
uses this feature.
To enable the backlight:
1. Press e to select Backlight from the CONFIG.
MENU. You will see:
Backlight
Disable
2. Press 1 to select Enable or 2 to select Disable.
3. Press e .
Enabling/Disabling On-Demand Mode ––––––––––––––––––––––––
On-Demand mode is a print mode in which one label prints
each time you remove the previously printed label.
To enable On-Demand mode:
1. From the CONFIG. MENU, press > until you see:
Backlight
On-Demand
6-2
Chapter 6. Configuring the Printer
2. Press e . You will see:
On-Demand
Disable
3. Press 1 to select Enable or 2 to select Disable.
4. Press e .
Setting the Time and Date ––––––––––––––––––––––––––––––––––––
If time and/or date are already set, you will see the current
time or date. To set the time and date:
1. From the CONFIG. MENU, press > until you see:
On-Demand
Clock/Calender
2. Press e . You will see:
Current time:
00:00:00
3. Enter two digits for hours, and then two digits for minutes.
Seconds are reset to 00 when the time is set. Press
e. You will see:
Current date:
01/01/90
4. Enter the date as MMDDYY and press e.
MM (month) 01-12
DD (day) 01-31
YY (year) 00-99
nYears with 90-99 are the 20th century (e.g. 1990).
Years with 00-89 are the 21st century (e.g. 2001).
6-3
6030 Operator’s Handbook
Selecting a Language ––––––––––––––––––––––––––––––––––––––––
The Language Select feature allows you to select an alternate
language, if one is available in your printer. English is
standard in the printer. When an alternate language resides in
your printer, you can use either language.
To select a language:
1. From the CONFIG. MENU, press > until you see:
Clock/Calender
Language Select
2. Press e . You will see:
English
Alt. Language
n If an alternate language is not available, you will see Alt.
Language NOT AVAILABLE.
3. Press 1 to select English or 2 to select Alt. Language.
4. Press e .
6-4
Chapter 6. Configuring the Printer
Enabling/Disabling the Shutdown Timer –––––––––––––––––––––––
The Shutdown Timer is disabled when you receive the printer.
When this feature is enabled, the printer automatically goes
into low power when the printer has not been used for a
specified period. To resume power after shutdown, press b.
To enable the shutdown timer:
1. From the CONFIG. MENU, press > until you see:
Language Select
Shutdown Time
2. Press e . You will see:
Shutdown Timer
Disable
3. Press 1 to select Enable or 2 to select Disable.
4. Press e .
6-5
6030 Operator’s Handbook
Selecting Bar Codes for Scanning –––––––––––––––––––––––––––––
You must enable and disable each specific bar code type for
scanning. You can scan any bar code listed below.
UPC/EAN CODABAR LAC CODE39 Code 128
I2of5 MSI MaxiCode
nF You must select 1 check digit or 2 check digits for MSI bar
codes.
F You must enable or disable function codes for Code 128
bar codes.
F You must enable or disable supplements for UPC/EAN bar
codes.
To enable or disable a bar code for scanning:
1. From the CONFIG. MENU, press > until you see:
Shutdown Timer
Scanner
2. Press e. You will see:
SCANNER MENU
UPC/EAN
3. Press e. You will see:
UPC/EAN
Enable
n When UPC/EAN is enabled, you can scan UPCA, UPCE,
EAN8, EAN13, or LAC bar codes.
6-6
Chapter 6. Configuring the Printer
4. Press e to enable the bar code. You will see:
Supplements
Enable
n When supplements are enabled, you can scan the +2 and +5
versions of UPCA, UPCE, and EAN bar codes.
-OR-
Press > . You will see:
UPC/EAN
Disable
5. Press e to disable the bar code. You will see:
SCANNER MENU
UPC/EAN
6. Press > to scroll and eto enable or disable the
bar codes you need.
6-7
6030 Operator’s Handbook
6-8
Chapter 7. Care and Maintenance
This chapter tells you how to
F
clear supply jams.
F
clean the printhead.
F
clean the platen roller.
F
clean the feed and pinch rollers.
F
clean the sensors.
7-1
6030 Operator’s Handbook
Clearing Supply Jams –––––––––––––––––––––––––––––––––––––––
When clearing a supply jam, check the
F
label deflector
F
feed and pinch rollers
To clear a supply jam:
1. Press the latch buttons and open the supply cover
completely.
2. Gently press down with your fingers on the label deflector.
Label
Deflector
3. Remove the supply and backing paper. See "Removing
Supplies" in Chapter 3.
4. Gently remove any jammed supply and close the deflector.
nF DO NOT pull the jammed supply out through the front of
the label deflector.
F DO NOT use sharp objects to remove jammed supplies.
7-2
Chapter 7. Care and Maintenance
5. Check the feed and pinch rollers for jammed supply.
Pinch
Roller
Feed
Roller
6. Gently remove any jammed supply.
nDO NOT use sharp objects to remove jammed supplies.
7. You may need to clean the printer to remove buildup. See
"Cleaning the Platen, Feed and Pinch Rollers" later in this
chapter.
7-3
6030 Operator’s Handbook
Cleaning the Printhead ––––––––––––––––––––––––––––––––––––––
Clean the printhead
F
after using 7-10 rolls of supplies.
F
in extreme temperatures, humid conditions or dirty
environment.
F
when you see voids in the print.
F
after a supply jam.
c
c
Use isopropyl alcohol on the interior areas only, never on the
exterior. DO NOT use silicone to clean or lubricate.
Use any of the following items to clean the printhead:
F
soft cloth moistened with isopropyl alcohol
F
Monarch Cleaning Pen #114226
F
Monarch 6076TM Cleaning Kit
F DO NOT use sharp objects to remove adhesive or label
particles from the printhead area. This may damage the
printhead and void your warranty.
F Always ground yourself before cleaning the printhead.
This prevents electrostatic discharge.
To clean the printhead:
1. Turn the printer off.
2. Open the supply cover and remove the supply roll.
3. Check the supply holder for adhesive buildup, and clean if
necessary.
4. Ground yourself by touching something metal.
7-4
Chapter 7. Care and Maintenance
5. Clean the printhead area of all adhesive and label
particles using the items listed above.
Printhead
6. Reload the supply roll and close the supply cover.
Cleaning the Platen, Feed and Pinch Rollers ––––––––––––––––––––
You can use any of the following items to remove adhesive
buildup from the platen, feed and pinch rollers:
F
soft cloth moistened with isopropyl alcohol
F
Monarch Cleaning Pen #114226
F
Monarch 6076TM Cleaning Kit
c
DO NOT use sharp objects to clean the printer.
To clean the platen roller:
1. Turn the printer off and open the supply cover.
7-5
6030 Operator’s Handbook
2. Remove your supply.
3. Open the label deflector by gently pressing down with two
fingers.
Platen
Roller
7-6
4. Clean the platen roller and remove any adhesive buildup.
5. Turn the platen roller with your finger, and then continue
cleaning.
6. Reload your supply and close the label deflector and
supply cover.
To clean the feed and pinch rollers:
Turn the platen roller. This turns the pinch roller. Remove
any adhesive buildup as the rollers turn.
Allow the printer to dry before reloading your supplies.
Chapter 7. Care and Maintenance
Cleaning the Sensors–––––––––––––––––––––––––––––––––––––––––
To clean the On-Demand sensor:
1. Turn the printer off and open the supply cover.
2. Open the label deflecter by gently pressing down with two
fingers.
3. Clean the On-Demand sensor with a soft cloth moistened
with water.
On-Demand
Sensor
7-7
6030 Operator’s Handbook
To clean the Black Mark sensor:
4. Turn the printer off, open the cover and remove the
supplies.
5. Clean the Black Mark sensor with a soft cloth moistened
with water.
Black Mark
Sensor
7-8
Chapter 7. Care and Maintenance
Storage Tips ––––––––––––––––––––––––––––––––––––––––––––––––
Store the printer with a handle attached. DO NOT store the
printer in or near
F
magnetic fields
F
wet or damp areas
F
dirty or dusty areas
F
areas of intense vibration or shock.
c
Storage in or near these areas can damage the printer and
void your warranty.
7-9
6030 Operator’s Handbook
7-10
Chapter 8. Using the Laser Scanner
Your printer may have a built-in scanner. To change the bar
code type, see "Selecting Bar Codes for Scanning" in
Chapter 6.
This product is certified to be a Class II laser product with the
United States DHHS Center for Devices and Radiological
Health. The scanner emits less than 1.0 milliwatt beam of
laser light from the scanning window. Laser light in excess of
Class I limits must be inside a protective cover. No
maintenance is required to keep this product in compliance
with IEC 825 and DHHS Regulation 21, Subchapter J. No
controls are provided for operation or maintenance.
8-1
6030 Operator’s Handbook
Scanning a Bar Code ––––––––––––––––––––––––––––––––––––––––
To scan a bar code:
nAlways attach the safety strap to your wrist while scanning.
1. Point the scanner at a slight angle approximately four to
eight inches from the bar code symbol.
8-2
2. Press the trigger to scan the bar code.
F
A high-pitched beep indicates a successful scan.
F
A low-pitched beep indicates an unsuccessful scan.
If you hear a low-pitched beep, change the angle of the
scanner and press the trigger again. If the bar code still
does not scan:
F
Make sure the scanner window is clean. See
"Cleaning the Scanner Window" later in this chapter.
F
Try scanning another bar code to see if the scanner will
read another bar code. If the scan is successful, this
means the first bar code cannot be decoded. See
Chapter 9, "Troubleshooting."
Chapter 8. Using the Laser Scanner
Cleaning the Scanner Window ––––––––––––––––––––––––––––––––
c
DO NOT use solvents (e.g., alcohol or acetone) or abrasive
cleaners to clean the scanner window. This will damage the
finish.
Clean the scanner window whenever the window appears to
be dirty or smeared.
To clean the scanner window:
1. Moisten a soft cloth with water.
2. Wipe the window until it is completely clean.
Scanning Tips–––––––––––––––––––––––––––––––––––––––––––––––
F
Make sure there are no voids in the bar code symbol.
F
Hold the scanner four to eight inches from the bar
code. Move the scanner toward and away from the bar
code to find the correct distance for a successful scan.
F
Aim the scanner at a slight angle to the bar code.
F
Keep the scanner window clean.
F
Move to a more dimly lit area if you have several
unsuccessful scans.
8-3
6030 Operator’s Handbook
8-4
Chapter 9. Troubleshooting
This chapter includes information about
F
printer problems and solutions
F
messages you may see.
Problems and Solutions––––––––––––––––––––––––––––––––––––––
Some common printer problems and their solutions are listed
on the following pages.
Problem Solution
Printer will not feed. Switch to a fully charged handle.
Close the supply cover completely.
Load the supply correctly.
Check the platen roller for jammed labels.
Printer will not print. Switch to a fully charged handle.
Load the supply correctly.
Clean the printhead.
Print has voids or is
too light.
Poor print quality or
bad scan.
Load the supply correctly.
Close the supply cover completely.
Switch to a fully charged handle.
Clean the printhead.
Check the supply for damage or defects.
Adjust the contrast in the Diagnostic menu.
9-1
6030 Operator’s Handbook
Problem Solution
Printer partially prints
on the supply and fails
to respond to the
keypad or trigger.
(RECHARGE does not
appear on the display.)
Printer fails to respond
to the keypad during
data entry.
(RECHARGE does not
appear on the display.)
Scanner will not scan
a bar code.
Switch to a fully charged handle.
Load the supply correctly.
Switch to a fully charged handle.
See "Scanning Tips" in Chapter 8.
The bar code symbol may have voids. Scan
a previously scanned bar code to verify that
the scanner is working. If the scanner is not
working, ask your System Administrator to
run a scanner test.
If none of these solutions works, call Service.
9-2
Chapter 9. Troubleshooting
Messages–––––––––––––––––––––––––––––––––––––––––––––––––––
You may see the following messages on your printer display.
If you see a message not listed below, see your System
Administrator. Press
b to clear messages.
Message
BAD DOTS=## Call Service.
CALIBRATE FAIL Supply is not loaded correctly. Reload the
COMM ERROR The communication parameters at the printer
INITIALIZATION This message appears when you first turn the
INVALID
COMMAND
INVALID FILE Application error. See your System
Explanation
supply roll.
do not match the host.
This message can also appear when control
codes are misplaced or missing from your
packet or application. See your System
Administrator.
printer on.
Application error. See your System
Administrator.
Administrator.
INVALID PACKET Application error. See your System
Administrator.
INVALID START
INVALID WRITE Application error. See your System
Press b and select "Start App." from the
MAIN MENU.
Administrator.
9-3
6030 Operator’s Handbook
Message
MEMORY FULL There is not enough memory available for your
NOT AVAILABLE Function not available in this printer.
PACKET ERROR A buffer allocation packet is allocating more
RAM KERNEL BAD Call Service.
RECHARGE The battery charge has depleted. Switch to a
RESTART
REQUIRED
SERVICE
REQUIRED
Explanation
files.
A buffer allocation packet is allocating more
than the total available memory.
than the available memory for a particular buffer.
fully charged handle.
Application error. See your System
Administrator.
Call Service.
STACK
OVERFLOW
SYSTEM ERROR
VECTOR ##
TRANSMISSION
COMPLETE
Application error. See your System
Administrator.
Application error. See your System
Administrator.
The data was successfully uploaded to the host.
If you see any error messages with the following prefixes, see
your System Administrator or Packet Reference Manual to
correct the application.
PE:
ME:
OE:
IE:
9-4
Chapter 10. Using Diagnostics
n Only a System Administrator or Service person should use
Diagnostics.
You can use diagnostics to
F
check the version string.
F
check memory allocation.
F
check machine totals.
F
perform hardware tests.
F
reset your application.
F
perform service diagnostics.
To access these options, you need to use the DIAGNOSTIC
MENU in the Command mode. To get to the DIAGNOSTIC
MENU:
1. From the MAIN MENU, press > until you see:
Configuration
Diagnostics
2. Press e. You will see:
DIAGNOSTIC MENU
Version Strings
10-1
6030 Operator’s Handbook
Checking the Software Version –––––––––––––––––––––––––––––––
The VERSION MENU provides the following selections:
ROM Version Displays ROM version ##.##.##.##.
RAM Version Displays RAM version ##.##.##.##.
APP Version Displays Application version ##.##.##.##.
(If the application doesn’t contain a
version string, this will be blank.)
To check the software version:
1. Press e to select Version Strings from the
DIAGNOSTIC MENU. You will see:
VERSION MENU
ROM Version
2. Scroll to display ROM, RAM, or APP, and then press
e.
3. Press e.
Checking Memory Allocation ––––––––––––––––––––––––––––––––
The MEMORY MENU gives you the following information
about your printer’s memory.
Total Memory Displays amount of RAM.
Font Numbers Displays the name and number of each
font available in the printer.
Memory Alloc. Displays amount of memory currently
allocated to the different buffers.
10-2
Chapter 10. Using Diagnostics
To check the memory or fonts available in the printer:
1. From the DIAGNOSTIC MENU, press > until you see:
Version Strings
Memory Info.
2. Press e. You will see:
MEMORY MENU
Total Memory
3. Scroll to display Total Memory, Font Numbers, or Memory
Alloc., and then press e.
4. The display shows information and then automatically
returns to the MEMORY MENU.
Memory Alloc. scrolls you through the memory allocated for
the following buffers:
F
Font Memory
F
Image Memory
F
Format Memory
F
Graphic Memory
F
CD (check digit) Memory
F
App. Memory.
Checking Machine Totals–––––––––––––––––––––––––––––––––––––
The Machine Totals selection displays the total amount of
supplies printed in inches.
10-3
6030 Operator’s Handbook
To display Machine Totals:
1. From the DIAGNOSTIC MENU, press > until you see:
Memory Info.
Machine Totals
2. Press e. You will see:
Print Total
###
3. Press e or b.
Performing Hardware Tests ––––––––––––––––––––––––––––––––––
The HARDWARE TEST menu has the following selections:
Printing Te s t s Prints a Test Pattern, performs a Speed
Test, checks the Gray Scale of a printed
label, and adjusts the print contrast.
Serial Port Test Checks the Serial Port.
Sensors Tests Tests the On-Demand and Black Mark
sensors.
Printhead Te s t s Checks the Dot Resistance and
Temperature of the printhead.
Battery Te s t Checks the Battery recharging capacity.
Scanner Te s t Checks the functionality of the Scanner.
Display Te s t s Checks the functionality of the Backlight
and performs a Pixel Test.
Keypad Test Checks the functionality of each key on
the Keypad.
Motor Checks the functionality of the motor.
10-4
Chapter 10. Using Diagnostics
After running any of the above tests, depending on the
selection, press e or b to return to the menu.
nHardware tests are typically performed by an authorized
Service representative. However, if you need to run any of
these tests make sure you read the following sections. Each
section provides the acceptable results of the test and when it
is necessary to call Service.
When calling Service, be sure to provide the exact results.
To access the Hardware Tests:
1. From the DIAGNOSTIC MENU, press > until you see:
Machine Totals
Hardware Tests
Printing Tests
2. Press e. You will see:
HDW TEST MENU
Printing
3. Continue with the steps for each test.
The PRINTING TESTS menu provides the following selections:
F
Test Pattern
F
Print Speed
F
Gray Scale
F
Contrast Adjustment
Before you run these tests, be sure to load your supply in
Non-Peel mode. See Chapter 3, "Loading Supplies."
Test Pattern prints a label to verify that the printhead strobes
are working.
10-5
6030 Operator’s Handbook
The Print Speed test allows you to verify that the supply is
moving through the printer at the correct speed for printing
scannable bar codes.
The Gray Scale test checks the uniformity of the printing.
To run the Test Pattern:
1. Press e to select Printing from the HDW TEST
MENU. You will see:
PRINTING TESTS
Test Pattern
2. Press e. Yo u will see READY.
3. Press the trigger to print the test sample shown below.
If your printed test sample has fewer lines or no lines, keep
the test sample and call Service.
nThis test must be performed in Non-Peel mode.
10-6
Chapter 10. Using Diagnostics
To run the Print Speed test:
1. Press e to select Printing from the HDW TEST
MENU.
2. From the PRINTING MENU, press > until you see:
Test Pattern
Print Speed
3. Press e. Yo u will see READY.
4. Press the trigger to print the test sample. Use the metric
scale below or a metric ruler to measure your test sample.
If your test sample measures more than 101 mm or less
than 99 mm, save your test sample and call Service.
nThis test must be performed in Non-peel mode.
To run the Gray Scale:
1. Press e to select Printing from the HDW TEST
MENU.
2. From the PRINTING MENU, press > until you see:
Print Speed
Gray Scale
3. Press e. Yo u will see READY.
10-7
6030 Operator’s Handbook
4. Press the trigger to print the test sample.
The test sample should be uniformly gray across the
supply. If you see voids, especially on the edges, save
your test sample and call Service.
n
Label with voids
This test must be performed in Non-peel mode.
10-8
Chapter 10. Using Diagnostics
To adjust the contrast:
1. Press eto select Printing from the HDW TEST
MENU.
2. From the PRINTING MENU, press >until you see
Contrast.
3. Press e.
4. At Supply Type?, use the arrow keys to select the supply
type you need and press e.
5. At Bar code Type?, use the arrow keys to select the bar
code type you need to adjust. Then press e.
1= Serial bar code printing
2= Parallel bar code printing
3= Both - Serial/Parallel bar code printing
4= MaxiCode bar code printing
or
b= Exit
nIf you are not sure what Bar code Type you have, see "Sample
of Bar Code Types."
6. At Contrast #1, 2 (or last value entered), press <or
>to adjust the contrast in increments of +/- 1. The
higher the number, the darker the print; the lower the
number, the lighter the print.
7. Press e. The test
sample shown prints
automatically. The display
returns to Contrast #.
8. Press b until the cursor is
at the MAIN MENU.
10-9
6030 Operator’s Handbook
Checking the Serial Port
This test is typically performed by Service or your MIS
department. To check the serial port, you perform a
"loop-back" test, which checks the port for receiving and
sending data from a host.
nContact your Service representative for the loop-back plug and
procedures.
To run the Serial Port test:
1. Connect the loop-back plug to the printer.
2. From the HDW TEST MENU, press > until you see:
Printing
Serial Port
3. Press e. You will see SENDING, an d then
F
if the test is successful, you will automatically return to
the HDW TEST MENU.
F
if the test is unsuccessful, you will see:
No Data Received
PRESS A KEY
4. Press b.
If the printer fails to send or receive data, please make a note
and call Service.
10-10
Checking the Sensors
The SENSOR TESTS menu provides the following selections:
F
F
To run the On-Demand test:
1. From the HDW TEST MENU, press > until you see:
Serial Port
Sensors
2. Press e. You will see:
SENSORS TEST
On-Demand
Chapter 10. Using Diagnostics
On-Demand for testing the On-Demand sensor.
Black Mark for testing the Black Mark sensor.
3. Press e.
4. Open the label deflector.
10-11
6030 Operator’s Handbook
5. Hold a white label against the sensor as shown.
a. When you cover the sensor with a label, you will see:
DEMAND = ###
BLOCKED
Valid values are 480-999.
b. When you remove the label from the sensor, you will
see:
DEMAND = ##
CLEAR
Valid values are 0-288.
6. Close the label deflector, and then press b.
To run the Black Mark test:
1. From the HDW TEST MENU, press > until you see:
Serial Port
Sensors
2. Press e. You will see:
SENSORS TEST
On-Demand
3. Press > until you see :
SENSORS TEST
Black Mark
4. Press e.
5. Open the supply cover.
10-12
Chapter 10. Using Diagnostics
6. Hold a black mark against the sensor as shown.
a. When you cover the sensor with white part of the label
you will see:
BLACK MARK = ###
WHITE
Valid values are 488-1023.
b. When you place the black mark on the sensor, you will
see:
BLACK MARK = ###
BLACK
Valid values are 80-150.
7. Close the supply cover and press e.
If the value is not within ranges, make a note and call Service.
10-13
6030 Operator’s Handbook
Checking the Printhead
The Printhead test checks for
F
dot resistance
F
temperature.
The dot resistance test checks each dot on the printhead and
takes approximately four minutes.
The temperature test checks the working temperature range of
the printhead. The temperature of the printer depends upon
the number of labels printed and the operating environment.
Temperature Printhead Temperature
32°
70°
100°
1019
533
296
To run the Dot Resistance test:
1. From the HDW TEST MENU, press > until you see:
Sensors
Printhead
2. Press e. You will see:
PRINTHEAD TESTS
Dot Resistance
3. Press e. You will see the message AVG DO T = ## #.
Va lid values a re 270-31 3.
10-14
Chapter 10. Using Diagnostics
4. Press e. You will see:
Dot #### GOOD
Dot Value = ###
Valid values are 258-330. If the value is not within range,
please make a note and call Service.
To run the Temperature test:
1. From the PRINTHEAD TESTS menu, press > until you
see:
Dot resistance
Temperature
2. Press e. You will see:
Printhead
Temp = ###
Refer to the chart on the previous page.
3. Press b.
Checking the Battery
The Battery test displays the acceptable recharging capacity
of the battery cell.
To run the Battery test:
1. From the HDW TEST MENU, press > until you see:
Printhead
Battery
10-15
6030 Operator’s Handbook
2. Press e. You will see:
BATTERY = ###
The acceptable operating range is 780-995. However, if a
fully charged battery displays an amount below 900, the
battery may be losing its recharging capacity. Use another
battery, make a note of the number, and call Service.
3. Press b.
Testing the Scanner
The scanner test checks the functionality of the scanner.
nUses scanner setting All. See "Selecting Bar Codes for
Scanning" in Chapter 6.
To run the Scanner test:
1. Set the scanner to All. See "Selecting Bar Codes for
Scanning" in Chapter 6.
2. From the HDW TEST MENU, press > until you see:
Battery
Scanner
3. Press e you will see SCAN A BARCODE.
4. Aim the scanner at a bar code and press the trigger.
F
If the scan is successful you will see the bar code data
on the second line of the display.
F
If the scan is unsuccessful you will see the message
NO DATA RECEIVED on the second line of the display.
5. Press b.
10-16
Scanning Checklist
F
F
F
If the scanner still fails to read the bar code, please make a
note and call Service.
Display Tests
The DISPLAY TESTS menu provides the following selections:
F
F
Chapter 10. Using Diagnostics
Make sure the scanning window is clean.
Aim the scanner at a slight angle at the bar code.
Make sure the distance between the bar code and
scanner is four to eight inches. Move the scanner in
and out while the beam is on.
Backlight
Pixel Test
F
CGROM Characters (for Service use only)
The Backlight test turns the backlight on and off to make sure
it is functioning properly. If the backlight does not turn on then
off, please make a note and call Service.
The Pixel Test moves the cursor to each character position on
both lines of the display. If any position is skipped, please
make a note and call Service.
10-17
6030 Operator’s Handbook
Keypad Test
The Keypad test displays the ROW # and COLUMN # for each
key you press on the keypad. There are 6 rows and 6
columns (0-5). For example, b is (0,0), and E is (0,5).
To test any key:
1. From the HDW TEST MENU, press > until you see:
Display
Keypad
2. Press e. You wi ll see PRESS A KEY.
3. Press the key you want to test. You will see the Column
and the Row location of the key you pressed. The test
returns to the Keypad prompt.
nThe e key covers two positions; one set of numbers for
the left side and another set of numbers for the right side.
Motor Test
The motor test verifies the functionality and speed of the
motor by discharging labels.
To test the motor:
1. From the HDW TEST MENU, press > until the cursor is
on motor.
2. Press e to select it. Labels will dispense and you
will see:
Press ESC key
to EXIT
3. Press b to exit the test.
10-18
Chapter 10. Using Diagnostics
Resetting the Application
The Reset App. re-starts the application and clears the data
collect file. The lookup tables are not reset.
nUse only with the approval of your System Administrator.
Service Diagnostics
This menu selection is password-protected for Service use.
10-19
6030 Operator’s Handbook
10-20
Appendix A. Reference Information
Cable Pin Outs –––––––––––––––––––––––––––––––––––––––––––––
The cable pinouts on the mini-DIN connector on the printer are
set as shown.
Pin Signal
1 Send RTS
2 Receive CTS
3 Receive RX
4 Ground
5 Send TX
6 DSR
7 Send DTR
8 Send DCD
(optional +5 volt)
A-1
6030 Operator’s Handbook
ANSI Character Table –––––––––––––––––––––––––––––––––––––––
127 160
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
161 ¡ 193 Á 225 á
162 ¢ 194 Â 226 â
163 £ 195 Ã 227 ã
164 ¤ 196 Ä 228 ä
165 ¥ 197 Å 229 å
166 | 198 Æ 230 æ
167 § 199 Ç 231 ç
168
169
170 ª 202 Ê 234 ê
171 « 203 Ë 235 ë
172
173 - 205 Í 237 í
174 ® 206 Î 238 î
175
176 ° 208 -D 240
177
145 ‘ 178
146 ’ 179
147
148
149
150
151
152
153
154
155
156
157
158
159
n
n
n
n
n
n
n
n
n
n
n
n
n
180
181
182 ¶ 214 Ö 246 ö
183
184 Ç 216 Ø 248 ø
185
186 º 218 Ú 250 ú
187 » 219 Û 251 û
188
189
190
191 ¿ 223
n
..
¬
-
192 À 224 à
200 È 232 è
201 É 233 é
204 Ì 236 ì
207 Ï 239 ï
δ
±
2
3
′
µ
•
1
1
⁄
4
1
⁄
2
3
⁄
4
209 Ñ 241 ñ
210 Ò 242 ò
211 Ó 243 ó
212 Ô 244 ô
213 Õ 245 õ
215 x 247
217 Ù 249 ù
220 Ü 252 ü
221 Ÿ 253 ’y
222 l
P
β
254 lp
255 ÿ
÷
A-2
Appendix B.Appendix B. Specifications and AccessoriesSpecifications and Accessories
Specifications ––––––––––––––––––––––––––––––––––––––––––––––
Weight: 2.64 lbs. (1.1 kg) with battery handle,
scanner and 1.5" (38 mm) supply roll.
Storage Limits: 15°F to 120°F
(-9°C to 49°C)
Operating Limits: 40°F to 110°F
(4°C to 43°C)
Power Supply: 115/230 VAC, 50-60 Hz
Battery Power: 12 VDC; charging takes approximately
1.5-2 hours with a fast charger.
Rechargeable in approximately
1.5 hours with a 6094 charger.
Printing: Thermal direct
Supply Types: Paper and synthetic labels, paper tags,
and specialty paper
Communications: RS-232C serial port
Display: 16-character (two line) alphanumeric
liquid crystal
Memory: Lithium battery maintains memory
128K of EPROM
512K of RAM (standard)
Contact your Sales Representative for information about
expanding memory.
B-1
6030 Operator’s Handbook
Supply Sizes –––––––––––––––––––––––––––––––––––––––––––––––
The printer can use supply lengths from .55" (14 mm) to 4.0"
(102 mm).
The standard label widths are:
1.2 inch (30 mm)
1.5 inch (38 mm)
2.0 inch (51 mm)
Accessories ––––––––––––––––––––––––––––––––––––––––––––––––
RS-232 Cables: 9-pin modem #116587-14
25-pin modem #116587-15
9-pin connector #116587-30
25-pin connector #116587-31
Battery Handle: #115873
Loop Back Plug: #116850
Holster: #PHOL01
Chargers: 6093-07 115V-Fast Charger
6093-08 230V-Fast Charger
6094 Four-Station Charger
Cleaning Supplies: Cleaning Pen #114226
TM
Cleaning Kit
Software
Packages:
6076
2055 PFX-DOS
2355 PATHFINDER Plus/Ultra Transfer
Program (Windows)
2370 Application Development Kit
B-2
Appendix B. Specifications and Accessories
Documentation: 6030 Packet Reference Manual
(TC6030PM)
6030 Communications Manual
(TC6030CM)
6030 System Overview (TC6030SO)
6030 Operator Quick Reference
(TC6030OQR)
6030 Command Mode Quick Reference
(TC6030CQR)
For more information about these products, call your Sales
Representative.
B-3
6030 Operator’s Handbook
B-4
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