Monarch Instrument Nova-Strobe vbx User Manual

Printed in the U.S.A.
Copyright 2009 Monarch Instrument, all rights reserved
1071-4220-111R
1209
MONARCH INSTRUMENT
Instruction Manual
Nova-Strobe vbx
Vibration Battery x Strobe
15 Columbia Drive
Amherst, NH 03031 USA
Phone: (603) 883-3390
Fax: (603) 886-3300
Website: www.monarchinstrument.com
Safeguards and Precautions
CE DECLARATION OF CONFORMITY
1. Read and follow all instructions in this manual carefully, and retain this manual for future reference.
2. Do not use this instrument in any manner inconsistent with these operating instructions or under any conditions that exceed the environmental specifications stated.
3. Use of this product may induce an epileptic seizure in persons prone to this type of attack.
4. Objects viewed with this product may appear to be stationary when in fact they are moving at high speeds. Always keep a safe distance from moving machinery and do no touch the target.
5. There are lethal voltages present inside this product. Refer to the section on Lamp Replacement before attempting to open this product.
6. Do not allow liquids or metallic objects to enter the ventilation holes on the stroboscope as this may cause permanent damage and void the warranty.
7. Do not allow cables extending from unit to come into contact with rotating machinery, as serious damage to the equipment, or severe personal injury or death may occur as a result.
8. This instrument may not be safe for use in certain hazardous environments, and serious personal injury or death could occur as a result of improper use. Please refer to your facility’s safety program for proper precautions.
9. This product contains Nickel Metal Hydride batteries which must be disposed of in accordance with Federal, State, & Local Regulations. Do not incinerate. Batteries should be shipped to a reclamation facility for recovery of the metal and plastic components as the proper method of waste management. Contact distributor for appropriate product return procedures.
As Manufacturer:
Monarch Instrument
Division of Monarch International Inc.
15 Columbia Drive, Amherst NH 03031 USA
declares under Monarch’s sole responsibility that the product:
Name: Nova-Strobe X Series Models: bbx, dbx, pbx, vbx
to which this declaration relates is in conformity with the following standards:
EN61326:1997 EMC /A1:1998/A2:2001/A3:2003 Class A
Specifically CISPR 16-1:2003/CISPR 16-2:2003
EN55011:1998/A1:1999/A2:2002 EN61000-4-2 EN61000-4-3
EN61010-1:2001-2 Safety Regulation
and therefore conforms with the requirements of Council Directive 89/336/EEC relating to electromagnetic compatibility and 73/23/EEC relating to the low voltage directive with amendments, when operated in accordance with the user guide. EMC testing of this product was performed by Retlif Testing Laboratories, NH, in February of 2007 (File R-4702N-5).
14th February, 2007
Manufacturer (Amherst,NH) Alan Woolfson, VP Engineering (Authorized Signature)
10.0 OPTIONS AND ACCESSORIES
C-4027 Set of mating 1/8 inch (3.5mm) stereo phone plugs (to
provide TTL signal and sensor power)
CA-4044-6 6 foot (1.8M) input / output cable, 1/8 inch (3.5mm)
male phone plug to male BNC connector
CA-4045-6 6 foot (1.8M) input / output cable, 1/8 inch (3.5mm)
male phone plug to 1/8 inch (3.5mm) male phone plug for daisy chaining strobes together
CA-4046-6 6 foot (1.8M) Accelerometer input cable, 1/8 inch
(3.5mm) male phone plug to BNC with BNC union connector
CC-7 Latching carrying case for Strobe with provision for
accessories
L-1903 Digital Stroboscope replacement lamp
SPC-1 Splash proof Protective Cover for battery model
Stroboscopes ONLY
ROS-P Remote Optical Sensor with 8 foot (2.5 m) cable for
triggering strobe
T- 5 Reflective tape. 5 foot (1.5 m) roll, 0.5 inch wide
MT-190P Magnetic Sensor/Amplifier with 8 foot (2.5 m) cable
for triggering strobe
IRS-P Infrared Sensor for use without reflective target at 0.5
inch (12 mm) gap with 8 foot (2.5 m) cable for triggering strobe
Accelerometer 100 mV/g with 6 foot coiled cable, ¼” x 28 Tapped Hole
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10. This instrument is not user serviceable. For technical assistance, contact the sales organization from which you purchased the product.
In order to comply with EU Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE): This product
may contain material which could be hazardous to human health and the environment. DO NOT DISPOSE of this product as un­sorted municipal waste. This product needs to be RECYCLED in
for more information. This product may be returnable to your distributor for recycling - contact the distributor for details.
Monarch Instrument’s Limited Warranty applies. See www.monarchinstrument.com for details.
Warranty Registration and Extended Warranty coverage available online at www.monarchinstrument.com.
TABLE OF CONTENTS
TABLE OF CONTENTS
accordance with local regulations, contact your local authorities
1.0 OVERVIEW ............................................................................. 1
1.1 Display Panel / Definition of Buttons ........................... 2
2. 0 PREPARATION FOR USE ........................................................ 4
2.1 Power............................................................................ 4
2.2 Input / Output Connections .......................................... 4
3.0 MENU ...................................................................................... 6
4. 0 OPERATION ............................................................................ 7
4.1 Internal Mode - Standard Strobe Operation ............... 8
4.2 Internal Mode - TACH Frequency Generator ............. 10
4.3 External Input Mode ................................................... 11
4.4 Tachometer Mode - External Input Required............ 11
4.5 External Delay Modes (Phase Shifting) .................... 12
4.6 Lock Modes - Accelerometer Input Required .......... 12
4.7 Power Up Features .................................................... 14
5.0 APPLICATIONS .................................................................... 15
5.1 Using the Stroboscope to Measure RPM ................. 15
5.2 Balancing and Phase Measurement ......................... 17
5.3 Phase Analysis ........................................................... 19
5.4 Motion Studies ............................................................ 21
6.0 LIMITATIONS OF REMOTE OPTICAL SENSORS .................. 22
7. 0 LAMP AND FUSE REPLACEMENT ....................................... 23
7.1 Lamp Replacement .................................................... 23
7.2 Fuse ............................................................................. 25
8.0 BATTERY AND POWER SUPPLY SPECIFICS ....................... 25
8.1 Low Battery Indication ............................................... 2 6
8.2 Charging the Batteries ............................................... 26
8.3 External Power Supply/Recharger ............................ 27
8.4 Battery Disposal ......................................................... 27
9.0 SPECIFICATIONS .................................................................. 28
10.0 OPTIONS AND ACCESSORIES ............................................ 30
General: Time Base Ultra Stable Crystal Oscillator Display LCD display with 6 numeric 0.506 inch [12.85 mm] high
digits and 5 alphanumeric 0.282 inch [7.17 mm] high digits
Indicators Battery level, On Target, TIME, AUTO, ALT, TACH, LOCK,
and EXT icons
Knob Adjustment Digital Rotary switch with 36 detents per revolution;
velocity sensitive
Memory Last setting before power down is remembered and
restored on next power up. 9 user settable flash rates.
Output Pulse 40 µsec positive/negative pulse (menu selectable),
3.3 Vdc typical
Input Power Internal Rechargeable Batteries 6 Vdc, External AC
recharger (115 Vac to 230 Vac)
Light Output Average: 11 Watts at 3000 FPM, >13 Watts above
3450 FPM Instantaneous (per flash): 230 mJoule typical to 3450 FPM
Flash Duration 10-25 microseconds (auto adjust with flash rate) Flash Tube (Lamp) Life 100 million flashes Run Time 2 hours typical at 1800 FPM, and over 1 hour at
6000 FPM with fully charged batteries
Charge Time 4-5 hours typical with PSC-pbxU Weight 1.875 lbs [0.8505 kg] including batteries
This product is designed to be safe for indoor use under the following conditions (per IEC61010-1).
Operating Temperature 32-104 ºF [0-40 °C] NOTE: Safety thermal feature will set unit into TACH Mode (stops
flashing) in the event of internal overheating.
Humidity Maximum relative humidity 80% for temperature up to 88 °F [31
°C] decreasing linearly to 50% relative humidity at 104 °F [40 °C]
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9.0 SPECIFICATIONS
1.0 OVERVIEW
Internal Mode: Flash Range 30 - 50,000 FPM (Flashes Per Minute)
Flash Rate Accuracy 0.004% of setting or ± last digit
Flash Rate Resolution 0.01 to 1 FPM (menu selectable), 0.1 FPM
max resolution above 9,999.99 FPM
Display Update Rate Instantaneous
External Modes: Flash Range and Display same as internal mode - External flash rates to
0 are acceptable
Tachometer Measurements 5 to 250,000 RPM
Accuracy: ±0.001% of reading or ± last digit
Display Update Rate 0.5 second typical Trigger to Flash Delay 5 µsec typical Phase Delay Phase: 0.1 to 359.9 degrees, Time: 0.01 to 1000
milliseconds, Auto: 0 to 200 VRPM
External Input TTL Compatible (24V pk max), 500 nanosec min pulse
width, Positive or Negative edge triggered (menu selectable)
Tracking (Accelerometer) Mode: Flash Range 100 - 50,000 FPM (Flashes Per Minute) Tachometer Measurements 100 to 50,000 RPM
Accuracy: ±1 RPM
Display Update Rate 0.5 second typical Trigger to Flash Delay 5 µsec typical Phase Delay Phase: 0.1 to 359.9 degress, Time: 0.01 to 1000
milliseconds, Auto: 0 to 200 VRPM
Tracking Filter Selectable Wide and Narrow Bandwidths. The filter
may not lock below 100 FPM
External Input 10 or 100 mV/g accelerometer sensitivity (menu selectable)
Positive or Negative edge triggered (menu selectable)
Accelerometer Power 18 Vdc ±10% @ 2mA (menu selectable: on=yes, off=no)
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The Nova-Strobe vbx is a truly portable, battery-operated stroboscope that is suited for a wide range of industrial, institutional, and educational applications, and is able to interface with several of the Vibration Data Collectors that are currently available. Several interface cables are available. Sturdy and compact, the strobe can be operated anywhere in the plant or field to permit visual inspection (freeze motion), phase shift studies, and digital measurement of rotary, reciprocating, or linear motions of various equipment while it is in operation.
The Nova-Strobe vbx has a special “tuning” circuit that allows it to track vibration transducer (accelerometer) signals. This capability makes it different from general-purpose strobe lights. It also has a Narrow and Wide Bandwidth filter selection to discriminate fundamentals from harmonics. The Narrow Bandwidth filter limits the influence of harmonics around the selected frequency, providing a more stable phase reading.
The Nova-Strobe vbx requires an input signal to synchronize the flash rate with an external source, typically a vibration transducer in the tracking mode or optical pickup in the external mode. This signal is applied, using a special cable, to the Input (S pointing into socket) jack connector on the side of the strobe light. The Nova-Strobe vbx generates a tachometer signal that is on the Output (T pointing away from socket) jack. Information about the use of these signals is given in other sections of this manual. Special adapter cables are available to suit several commercially available Vibration Analyzers.
The Nova-Strobe vbx is ideally suited for:
1. Balancing
2. Inspection of High Speed Rotating Parts
3. Motion Analyses, or Phase Shift Measurement
4. Over speed Trip Tests
5. Online coupling Inspections
6. RPM/RPS Measurements
1
7. All applications suited to a general purpose, phase shifting stroboscope (Nova-Strobe pbx)
The Nova-Strobe vbx can also be used as a highly accurate, remote electronic digital tachometer for direct measurement of RPM/RPS (speed) without special reflective tape or markings. RPM results are updated and displayed approximately every ½ second on the LCD display.
When charging, the strobe will indicate CHRGE in the bottom right of the display. The recharger will fast charge the batteries for about 4-5 hours and then trickle charge the batteries.
Allow the recharger to charge the batteries until the display shows DONE for peak battery life performance. If the batteries are not charged to 100% regularly, the batteries will lose capacity.
1.1 Display Panel / Definition of Buttons
The display panel consists of a backlighted liquid crystal display with six numeric digits on top and five alphanumeric digits on the bottom, which indicate modes, flash rates, etc. (see Figure 1).
Additional information displayed include:
PHASEPHASE
PHASE Indicates Phase
PHASEPHASE
Delay Mode is active
TIME Indicates Time Delay Mode is active
AUTO Indicates Auto Phase Shifting Mode (virtual RPM) is
active
ALT. Indicates alternate function of each button (lower section)
and knob will be used
TACH Tachometer Mode active (strobe won’t flash)
LOCK Lock onto the accelerometer signal for input
EXT External Input Mode active
2
Figure 1 Display Panel
8.3 External Power Supply/Recharger
The external power supply/recharger (PSC-pbxU) can also be used to run the stroboscope continuously from the AC mains (115/230 Vac).
To power the strobe with the external power supply/recharger (PSC-pbxU):
1. Plug the power supply/recharger cable into the recharger socket (located below the display panel behind the handle).
2. Plug the power supply/recharger into an AC mains wall outlet.
3. Press (and lock) the trigger switch to operate. If the trigger switch is not pressed, the unit will start charging.
8.4 Battery Disposal
Prior to disposing of the Nova-Strobe vbx, the user must remove the Nickel-Metal Hydride batteries. To do this, remove the lens, reflector and lamp as detailed in the Lamp Replacement section. This will expose four (4) screws that must be removed so the reflector housing can be dismantled. There are four (4) additional screws in the case half opposite the input and output jacks that must be removed. The case halves can now be separated, exposing the batteries. Remove the cables from the batteries and place tape over the battery terminals to prevent them from shorting. The batteries should be sent to a recycling center or returned to the factory. The rest of the parts may now be disposed of.
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