Monarch 6231-011 User manual

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Instruction Manual
Nova-Strobe DBL and Nova-Strobe PBL
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Deluxe and Phaser LED Stroboscopes
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Safeguards and Precautions
1. Read and follow all instructions in this manual carefully, and retain this manual for future reference.
2. Do not use this instrument in any manner inconsistent with these operating instructions or under any conditions that
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exceed the environmental specifi cations stated.
3. Certain strobe frequencies can trigger epileptic seizures in those prone to that type of attack.
4. Users should not stare directly at the light source.
5. Prolonged exposure to the light can cause headaches in some people.
6. Objects viewed with this product may appear to be stationary when in fact they are moving at high speeds. Always keep a safe distance from moving machinery and do no touch the target.
7. There are no user serviceable parts in this instrument. Refer service to a qualifi ed technician.
8. Do not allow liquids or metallic objects to enter the ventilation holes on the stroboscope as this may cause permanent damage and void the warranty.
9. Do not allow cables extending from unit to come into contact with rotating machinery, as serious damage to the equipment, or severe personal injury or death may occur as a result.
10. This instrument may not be safe for use in certain hazardous environments, and serious personal injury or death could occur as a result of improper use. Please refer to your facility’s safety program for proper precautions.
11. Nova-Strobe LED units contain Nickel Metal Hydride batteries which must be disposed of in accordance with Federal, State, & Local Regulations. Do not incinerate. Batteries should be shipped to a reclamation facility for recovery of the metal and plastic components as the proper method of waste management. Contact distributor for appropriate product return procedures.
In order to comply with EU Directive 2012/19/EU on Waste Electrical and Electronic Equipment (WEEE): This product
may contain material which could be hazardous to human health and the environment. DO NOT DISPOSE of this product as unsorted municipal waste. This product needs to be RECYCLED in accordance with local regulations, contact your local authorities for more information. This product may be returnable to your distributor for recycling - contact the distributor for details.
Monarch Instrument’s Limited Warranty applies.
Seefor details.
Warranty Registration and Extended Warranty
coverage available online at
Monarch Instrument holds the following US trademarks and registrations, all rights reserved: illumiNova®, Nova-Pro®, Nova-Strobe™, DataChart™, Track-It™.
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TABLE OF CONTENTS:
1.0 OVERVIEW .................................................................................. 1
1.1 LED Strobe Control Panel ..........................................................1
1.2 Modes of Operation ..................................................................... 2
1.2.1 Internal Mode.............................................................2
1.2.2 External Mode ...........................................................2
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2.0 GETTING STARTED ..................................................................... 3
3.0 LED STROBE OPERATION .........................................................5
1.2.3 Charging Mode ..........................................................2
2.1 Power ...................................................................................3
2.2 Input / Output Connections ................................................ 3
3.1 Adjusting the Flash Rate - RPM .........................................5
3.1.1 Using the Knob ........................................................... 5
3.1.2 Using the Keypad ....................................................... 5
3.1.3 Decade Adjustment .................................................... 5
3.1.4 Multiply or Divide By 2 ............................................... 6
3.1.5 Fixed Increment N Adjustment ................................. 6
3.2 Adjusting the Flash Duration (Brightness) ....................... 7
3.2.1 Flash Duration - Degrees ........................................... 7
3.2.2 Flash Duration - Microseconds ................................. 7
3.3 Display Units .......................................................................8
3.4 Tachometer Mode ................................................................ 8
3.5 Mode Selection ....................................................................9
3.6 Memory ................................................................................9
3.7 Phase Delay ......................................................................... 9
3.7.1 Internal Phase Delay .................................................9
3.7.2 External Delay (PBL Model ONLY) ........................ 10
4.0 MENU .......................................................................................... 11
4.1 Decimal Places .................................................................. 11
4.2 Backlight ............................................................................ 11
4.3 Input Pulse Edge ............................................................... 11
4.4 Output Pulse Polarity ........................................................12
4.5 Blanking ............................................................................. 12
5.0 STROBE BRIGHTNESS .............................................................12
5.1 Calculating Blur .................................................................13
5.2 Brightness in Degrees of Rotation .................................. 13
5.3 Brightness in Pulse Duration ...........................................14
6.0 USING THE STROBOSCOPE TO MEASURE RPM .................14
7.0 BATTERIES ................................................................................ 16
7.1 Low Battery Indication ......................................................17
7.2 Charging the Batteries ......................................................17
7.3 External Power Supply/Charger (PBL only)....................18
7.4 Stroboscope Disposal ......................................................19
8.0 SPECIFICATIONS ...................................................................... 19
9.0 SENSORS, ACCESORIES, AND PARTS ............................................21
Sensors and Accessories ........................................................ 21
Replacement Parts ................................................................... 22
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1.0 OVERVIEW
The Nova-Strobe Deluxe DBL and Phaser PBL LED (Light Emitting Diode) are rugged portable battery powered LED Stroboscopes used for inspection and to stop motion to determine the speed of rotating objects. The units have a pistol grip with lockable trigger switch and wrist strap for comfortable hand held operation or they may be mounted on a tripod using the integral ¼ -20 UNC thread at the base of the handle. Although the DBL and PBL are similar, the PBL has the additional ability to phase shift the image with
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respect to an external signal and can animate the image in slow motion rotation for inspection purposes. The PBL can also run continuously from an external power supply.
1.1 LED Strobe Control Panel
The Deluxe and Phaser LED
have
Strobes alpha-numeric liquid crystal display (LCD) and a 12 key ke yp ad enables the user to simply enter data and control the operation of the unit. The keys have dual functions – the primary function is shown by the black printing on the blue background on the top half of the key. The secondary function is as a numeric keypad and the numerics are shown against a white background on the bottom half of the key – 0 to 9, period and ENTER. The LCD display has several icons which will be explained later in this manual.
a two line backlit
Figure 1 LED Strobe
Control Panel
1.2 Modes of Operation
The stroboscope has two basic modes of operation – INTERNAL and EXTERNAL.
1.2.1 Internal Mode
The strobe is in the Internal Mode when nothing is plugged into the input jack or when manually set using the INPUT button. In the internal mode the strobe generates its own timing signals and the users can enter the fl ash rate using several different methods – see Section 3.1.
1.2.2 External Mode
In the External Input Mode the user can’t make any fl ash rate adjustments with the knob. The fl ash rate is a function of the input signal. This mode is used to synchronize the fl ash to an external event (for example, from an optical sensor) to stop or freeze motion. The fl ash will be triggered on the rising or falling edge (menu selectable) of the external input pulse. The strobe is in the External Input Mode whenever there is a plug in the input jack. When the strobe is in the External Input Mode, EXT will be displayed.
When an external input is applied to the unit and the strobe is put in the Tachometer Mode, the unit will read the signal from the external input (sensor) and display the reading on the LCD display without fl ashing the lamp. The strobe will not fl ash in the Tach (Tachometer) Mode.
1.2.3 Charging Mode
The Charging Mode is when the strobe has the battery recharger plugged into it. The strobe will continuously display the state of the battery charge while being recharged.
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2.0 GETTING STARTED
The Stroboscope may be hand held or mounted on a tripod or other user supplied bracket using the ¼-20 UNC bushing at the base of the handle.
2.1 Power
The LED Strobe is battery powered and has internal re batteries. The unit should be charged before use (see Section 5.0). The actual operating time of the stroboscope depends on the fl ash pulse width.
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Narrower fl ash widths increase the operating time. Note that the DBL strobe will not operate from the recharger supplied with the unit. The PBL will run continuously from the supplied AC powered charger (PSC-PBXU).
To turn on the stroboscope, depress and hold the trigger. The trigger may be locked in position using the side locking button. To lock the stroboscope on, depress the trigger as far as it will go and then press the locking button. Once the locking button is set you may release the trigger and the trigger will be held in place. To unlock the stroboscope, simply depress the trigger and then release.
NOTE: Unit must power down completely (OFF will be displayed and
then disappear) before unit will power on again. This is normal operation. Wait 2 seconds before turning the unit back on again.
2.2 Input / Output Connections
The strobe has input and output jacks on the left side of the stroboscope.
ese can be used for external triggering or synchronization (daisy-
Th chaining two or more strobes). These jacks accept 1/8” (3.5mm) phone plugs (input - stereo, output - mono). The input and output signals are TTL compatible. See Figures 2 and 3 for connector connection detail.
chargeable
Signal Input
+6V Out to Sensor
Common (GND)
Common (GND)
+6V Out to Sensor
Signal Input
Figure 2 Input Connector Detail (Stereo plug)
Pulse Output
from Strobe
Common (GND)
Common (GND)
Pulse Output from Strobe
Figure 3 Output Connector Detail (Mono plug)
The input jack (p pointing into socket) enables an external signal to trigger the strobe. Inserting a plug into the input jack will automatically put the strobe into the external mode. The INPUT button can be used to toggle between External Input Mode and Internal Mode. When the plug is removed, the strobe will be put back into the Internal Mode. The polarity of the input pulse can be set in the MENU options. In the external mode the knob cannot be used to change the fl ash rate.
With no external input, the output jack (q pointing away from socket) provides a TTL compatible pulse from the strobe’s internal oscillator. If an external input is applied, the output pulse is in sync with the input pulse. This output pulse may be used to trigger a second stroboscope synchronously to illuminate larger areas. Many strobes can be “daisy chained”. The output jack of one strobe is connected to the input jack of
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the next strobe causing all the strobes to fl ash together and be controlled by the fi rst strobe in the chain. The polarity of the output pulse can be set in the MENU options.
Each time the button is pressed the blinking digit moves one position to the right, the decade decreases by 10 until the digits stop blinking. Pressing the button again will cause the left most digit to start blinking.
3.0 LED STROBE OPERATION
3.1 Adjusting the Flash Rate - RPM
There are several ways to adjust the fl ash rate of the Strobe:
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3.1.1 Using the Knob
The fl ash rate can be adjusted by turning the knob on the side of the unit – counter clockwise to increase the fl ash rate and clockwise to decrease the fl ash rate. The knob is rate sensitive, the faster you turn the knob the greater the change in fl ash rate. The smallest adjustment is to add or subtract one from the least signifi cant (right most) digit on the display.
3.1.2 Using the Keypad
It is possible to enter the required fl ash rate as a number by entering the value using the keypad as you would with a calculator. Press the NUMber key shown right followed by the numeric keys representing the fl ash rate (eg 1234), using the secondary key functions – numbers 0 to 9 and the period, then press the ENTER button. Note: The system will round the display to the nearest least signifi cant digit displayed. If the display has no decimal places and you enter 1234.6 the display will show 1235 and the strobe will fl ash at 1234.6 fl ashes per minute.
3.1.3 Decade Adjustment
The fl ash rate can be adjusted in decade steps eg: 1, 10, 100 etc. by pressing the button shown right. This will start a digit on the display blinking. If the knob is turned this digit will increment or decrement with rollover and roll under features.
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To exit the decade adjustment mode while a digit is blinking press any key other than the button.
3.1.4 Multiply or Divide By 2
The strobe fl ash rate can be instantly doubled (x2) or halved (÷2) by pressing the x2 and ÷2 buttons shown right. This is useful in determining actual rotational speed. Refer to the section on speed measurement – Section 4.0. Note that if doubling or halving the fl ash rate will cause the strobe to exceed its capability, the display will show OVER or UNDER respectively and the fl ash rate will remain at the current fl ash value.
3.1.5 Fixed Increment N Adjustment
The strobe fl ash rate can be incremented or decremented in fi xed increments. To do this, adjust the fl ash rate to the required adjustment value, say 300, which we will refer to as N. Then press the ±N button shown right (Note: – N is the displayed value at the time the button is pressed). The display will show ALT in the bottom left hand corner which indicates the knob is in the ALTernate function mode. Turning the knob counterclockwise
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will increase the fl ash rate by N (300 in this example) for each click or turning it clockwise will decrease the fl ash rate by N. It is not possible to decrement the fl ash rate below 30 FPM.
3.2 Adjusting the Flash Duration (Brightness)
The fl ash duration, the width of the LED fl ash, can be adjusted by the user to be a preset number of degrees of rotation (DEGS) or a fi xed with in microseconds (uSEC). The result is a more or less bright image at the
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expense of less or more image blur. Read the section on Brightness ­Section 5.0.
3.2.1 Flash Duration - Degrees
To view or adjust the fl ash duration press the BRIGHT button shown on the right. The display will show the current fl ash duration in degrees of rotation – note that there are 360° in a complete rotation. The degrees shown is the amount of rotation visible during the fl ash. The higher the degrees the brighter the image and the more apparent the blur. Use the knob to increase or decrease the fl ash duration in degrees of rotation. Adjusting the degrees will cause this to be the controlling parameter for pulse width. As the fl ash rate increases or decreases the strobe will adjust the fl ash duration to keep it at the preset number of degrees provided this does not exceed the strobe specifi cations. Press any key other than BRIGHT to exit or press BRIGHT again to go to MICROSECOND adjustment.
3.2.2 Flash Duration - Microseconds
To view or adjust the fl ash duration in microseconds press the BRIGHT button again after viewing degrees or press the BRIGHT button twice from normal operation. The display will show the current fl ash duration in microseconds (uSECS)
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1.2
DEGS
– this may be calculated from phase degrees set above. Use the knob to increase or decrease the flash duration in microseconds. Adjusting the microseconds will cause this to be the controlling parameter for pulse width. As the fl ash rate increases or decreases the strobe will keep the fl ash duration at the preset width in microseconds provided this does not exceed the strobe specifi cations. Press the BRIGHT button to exit the fl ash duration adjustment.
1234
uSECS
3.3 Display Units
The display can show the fl ash rate in revolutions per minute
PM) or per second (RPS or Hertz). To switch between display
(R modes press the DISPlay button shown right. The display units will toggle at each press (RPM < > RPS).
3.4 Tachometer Mode
The stroboscope can be used as a programmable pulse generator or as a tachometer by pressing the TACH button shown right. When an external input is supplied to the unit and the strobe is put in the Tachometer Mode, the unit will read the signal from the external input (sensor) and display the reading on the LCD display without fl ashing the lamp. The TACH icon will show on the display. There is also an ON TARGET INDICATOR shown right which illuminates when a valid external signal is received.
If there is no external input and the TACH button is pressed the strobe will stop fl ashing but will still output a pulse at the rate indicated on the display. This rate may be adjusted as described in Section 3.1 above.
To exit the Tachometer mode press the TACH button again.
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3.5 Mode Selection
The INPUT b INTERNAL and EXTERNAL Modes as described in Section
1.2. When in the external mode the display will show EXT
and the stroboscope will only fl ash with an external input. Plugging in an external source will cause the unit to automatically switch to the EXTERNAL mode. Removing an external source while in the EXTERNAL mode will cause the unit to switch to the INTERNAL mode.
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utton, shown right, toggles between the
3.6 Memory
The Stroboscope has the ability to save and recall up This is done by pressing the MEMory button shown right. The fi rst time the button is pressed the display will show pressed again it will show
SAVE
is displayed, the display will cycle through memory locations 1
to 5 (indicated as
where SM is Save Memory). To actually SAVE or READ the selected
5
memory location, press the MEM button again. The ENTER button works as well. The display will show current fl ash rate prior to pressing the MEM button the fi rst time.
RM1
to
SAVE
. If the knob is turned while
RM 5
where RM is Recall Memory or
DONE
. Note that the value saved will be the
to 5 values.
READ
, if
READ
SM1
to
or
SM
3.7 Phase Delay
The DELAY button adjusts the phase shift of the fl ash with respect to time. There are two modes: INTERNAL and EXTERNAL (PBL model only).
3.7.1 Internal Phase Delay
Also referred to as JOG. Once the fl ash rate has been adjusted to give a stopped motion image, the PHASE DELAY button may be used to increase or decrease the phase of the image with respect to its original position. Use the PHASE DELAY button to bring a reference mark, such as a key way, into your line of sight.
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To adjust the phase or jog the image, press the DELAY button. will be displayed on the bottom line of the LCD display and the current fl ash rate will be displayed on the top line. Turning the knob adjusts the phase of the stopped image. It is a relative adjustment. Press the
DELAY button again to exit this mode.
3.7.2 External Delay (PBL Model ONLY)
The DELAY button has no function in External mode on the DBL model stroboscope.
On the PBL model stroboscope there are three External Delay Modes: Phase Delay, Time Delay, and Auto (Virtual RPM). These modes are only active if an external trigger source is plugged into the unit. The EXTernal icon must appear on the display.
Pressing the DELAY button cycles through the following modes:
In the External Phase Delay mode the fl ash is delayed 0.1 to 359.9 degrees after each external trigger pulse. The display will show the delay in degrees on the top line and will indicate the lower line. The knob adjusts the amount of delay in degrees, counterclockwise to increase and clockwise to decrease.
In the External Time Delay mode the fl ash is delayed 0.01 to 1000 msec after each external trigger pulse. The display will show the TIME icon, the delay in milliseconds on the top line and will indicate
MSECS
on the lower line. The knob adjusts the amount of delay in
milliseconds, counterclockwise to increase and clockwise to decrease.
In the Auto (Virtual RPM) mode the fl ash is automatically delayed in increasing amounts after the external trigger pulse so that the image appears to rotate at a slow (Virtual) speed, RPM. The display will show the AUTO icon, the virtual speed in RPM on the top line
PHASE
PHASE
on
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and will indicate adjusts the virtual speed in RPM, counterclockwise to increase and clockwise to decrease.
VRPM
(Virtual RPM) on the lower line. The knob
4.0 MENU
The Menu allows settings of basic setup options – displayed decimal places, backlight on or off, positive or negative edge for input and output signal and blanking. The menu is entered by
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pressing the MENU button and using the knob to scroll through the menu options as described below. The top display line shows Setup. To select a menu option, press the MENU button again.
4.1 Decimal Places
Sets the number of decimal places shown on the display After pressing the MENU button rotate the knob until the display bottom line shows display will show the number of decimal places (2, 1, none) selected by rotating the knob. Press the MENU button to select, then any other key to exit. The display will show
DECPT
and press the MENU button again. The top line of the
DONE
and return to the normal readout.
4.2 Backlight
Enables the display backlight to be turned on or off. After pressing the MENU button rotate the knob until the display bottom line shows BLITE and press the MENU button again. The top line of the display will show Yes or No selected by rotating the knob counterclockwise (yes) or clockwise (no). The backlight will turn on and off accordingly. Press the MENU button to select, then any other key to exit. The display will show DONE and return to the normal readout.
4.3 Input Pulse Edge
Sets the input pulse edge that triggers the stroboscope. After pressing the
MENU button rotate the knob until the display bottom line shows
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for numeric.
INPUT
and press the MENU button again. The top line of the display will show the
PoS
(for positive edge triggered) or
selected by rotating the knob counterclockwise (PoS) or clockwise (nEg). Press the MENU button to select, then any other key to exit. The display will show
DONE
and return to the normal readout.
nEg
(for negative edge triggered)
4.4 Output Pulse Polarity
Sets the polarity of the output pulse. After pressing the MENU button rotate the press the MENU button again. The top line of the display will show the
PoS
selected by rotating the knob counterclockwise (PoS) or clockwise (nEg). Press the MENU button to select, then any other key to exit. The display will show
knob until the display bottom line shows
(for positive edge triggered) or
DONE
and return to the normal readout.
nEg
(for negative edge triggered)
OUTPT
(Output) and
4.5 Blanking
Blanking is used to reject the strobe’s own fl ash when using an external optical sensor and prevent double triggering. After pressing the MENU button rotate the knob until the display bottom line shows the MENU button again. The top line of the display will show selected by rotating the knob counterclockwise (yes) or clockwise (no). Yes enables blanking, no disables it. Press the MENU button to select, then any other key to exit. The display will show normal readout.
BLANK
DONE
and return to the
and press
Yes
5.0 STROBE BRIGHTNESS
The strobe’s brightness depends on how wide the LED fl ash pulse is; the wider the pulse, the brighter the visual output from the LEDs. Since the strobe is primarily used on reciprocating or rotating targets there is a downside to the wider fl ashes. All strobes work by giving short bursts of light (the pulse width) at a rapid repetition rate (the fl ash rate). Strobes rely on the persistence of the
or No
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human eye (the ability to remember and image) and its response to bright light to give an apparent stop motion image. Imagine a shaft rotating at 6000 RPM or one rotation every 1/100 of a second (10 msec). If the strobe fl ashes once every 10 msec for a brief moment, the user sees the fl ash at the same spot in the rotation of the shaft and the persistence of the eye remembers this until the next fl ash making the shaft appeared to be stopped. As the target is rotating there is some movement evident during the strobe fl ash. The longer the fl ash duration, the more obvious the rotation is and this increases the blur.
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5.1 Calculating Blur
Blur can be calculated – if the shaft takes 10 msec to complete one revolution and the strobe fl ash duration is 100 µsec (1/100 of a millisecond), the shaft will turn:
(fl ash duration/time per rotation) x 360°, which is (.0001/.01) x 360 = 3.6°.
So you will see the shaft move 3.6°. As the fl ash pulse widens you will see greater degrees of rotation which results in more blur and a brighter perceived illumination (the LEDs are on longer so the average light the eyes see is greater). The trade-off is blur versus brightness. One also has to take into account tangential velocity (rotational speed) – the further away the rotating point is from the center axis the faster the tangential velocity and the worse the blur appears to be – it is always the same number of degrees of rotation but the physical length of the blur gets bigger as the point moves faster. The strobe adjusts the width of the pulse automatically to keep the degree of rotation visible constant.
There are two methods of adjusting the fl ash pulse width and hence the brightness and consequently the blur.
5.2 Brightness in Degrees of Rotation
The fi rst method is to adjust the fl ash pulse width for degree of rotation visible (blur). The user can set this from 0.2 to 14 degrees out of 360. The higher the setting the brighter the strobe appears to be but the more blurred
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the target is. Optimal setting to stop motion is 1.8 to 3.6°. The number of degrees is a proportional amount and remains constant as the fl ash rate increases or decreases. The strobe automatically calculates how wide the pulse width should be at different fl ash rates to keep the blur constant – the faster the fl ash rate the narrower the pulse width. The pulse width equals: (setting in degrees/360) x (1/fl ash rate in Hz).
Thus the blur remains constant no matter what the fl ash rate*.
5.3 Brightness in Pulse Duration
The second method is to adjust the fl microseconds. Here the user sets the fl ash pulse width in microseconds not degrees. As the fl ash rate increases the pulse width stays the same and the image will get brighter and more blurred as the fl ash width remains constant*. The degree of rotation visible changes to keep the pulse width of the fl ash constant*.
*Note: There are two limits maintained by the strobe – the pulse can never be greater than 3000 µs nor can it exceed 14° of rotation. The strobe automatically adjusts these values as the fl ash rate is increased or decreased to maintain these limits at all times. For example - at a fl ash rate of 600 fl ashes per minute 14° of blur represents a fl ash pulse width of 3800 µsec.
The Strobe will limit this value to 3000 µsec or 10.8° of rotation (blur).
ash pulse width to a fi xed number of
6.0 USING THE STROBOSCOPE TO MEASURE RPM
The primary use for a stroboscope is to stop motion for diagnostic inspection purposes. However the stroboscope can be used to measure speed (in RPM / RPS). In order to do this several factors need to be considered. First, the object being measured should be visible for all 360° of rotation (e.g. The end of a shaft). Second, the object should have some unique part on it, like a
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bolt, key way or imperfection to use as a reference point. If the object being viewed is perfectly symmetrical, then the user needs to mark the object with a piece of tape or paint in a single location to be used as a reference point. Look only at the reference point.
If the speed of rotation is within the range of the stroboscope, start at a higher fl ash rate and adjust the fl ash rate down. At some point you will stop the motion with only a single reference point of the object in view. Note that at a fl ash rate twice the actual speed of the image you will see two images
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(reference points). As you approach the correct speed you may see three, four or more images at harmonics of the actual speed. The fi rst SINGLE image you see is the true speed. To confi rm the true speed, note the reading and adjust the stroboscope to exactly half this reading, or just press the ÷2 button. You should again see a single image (which may be phase shifted with respect to the fi rst image seen).
For example, when viewing a shaft with a single key way you will see one stationary image of the key way at the actual speed and at 1/2,1/3,1/4, etc, of the actual speed. You will see 2 images of the key way at 2 times the actual speed, 3 key way at 3 times, etc. The FPM equals the shaft’s Revolutions
Per Minute (RPM) at the highest fl ash rate that gives only one stationary image of the key way.
of the fi rst SINGLE image you encounter, call this speed “A”. Continue decreasing the fl ash rate until you encounter a second SINGLE image. Note this speed as “B”. Continue decreasing the speed until you reach a third SINGLE image at speed “C”.
For a two point calculation the actual speed is given by: RPM = AB/(A-B)
For a three point calculation:
RPM = 2XY(X+Y)/(X-Y)2 where
X = (A-B) and Y = (B-C)
If a Remote Optical Sensor or Magnetic Sensor is used
to sense one pulse per revolution (External mode), the readout will display directly in RPM (FPM) without any adjustment required.
In instances when you can shut down the device and install a piece of refl ective tape, then an optical tachometer is easier to use for RPM measurement. Stroboscopes must be used when you can’t shut down the device. The human eye is not easily tricked into seeing a stopped image by a stroboscope when the fl ash rate is slower than 300 FPM. Therefore, stroboscopes are just about impossible to use below 300 FPM for inspection or to measure RPM.
7.0 BATTERIES
Stopped Image 1/4 times 1/2 times 1 time 2 times 3 times 4 times
Flash Rate (FPM) 1000 1500 3000 6000 9000 12000 Actual RPM
Example: Object rotating at 3000 RPM
If the speed is outside the full scale range of the stroboscope (500,000 FPM), it can be measured using the method of harmonics and multipoint calculation. Start at the highest fl ash rate and adjust the fl ash rate down. You will encounter multiple images so be aware of these. Note the fl ash rate
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The Nova-Strobe LED is fi tted with rechargeable NiMH (Nickel Metal Hydride) batteries. These batteries contain fewer toxic metals than NiCd (Nickel Cadmium) and are currently classifi ed “environmentally friendly”. They also have 30% more capacity than NiCd batteries of the same size.
Like NiCds, NiMH batteries are prone to self-discharge - 10 to 15% of charge is lost in the fi rst 24 hours then continues at a rate of 0.5 to 1% per day. For maximum performance, charge the batteries just prior to use.
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When not in use, the batteries should be charged at least every three months, otherwise the battery capacity will be reduced or the batteries may become unusable.
Charge the batteries before use and allow 3-5 cycles of charging and discharging for batteries to reach full capacity.
The enclosure contains control electronics to properly and safely charge the batteries. Never remove the batteries from the enclosure and attempt to
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charge externally. Always use the recharger supplied (PSC-2U for the DBL and PSC-PBXU for the PBL).
7.1 Low Battery Indication
When the batteries are charged, there will be no battery icon indication. When the batteries are low, the Low Battery icon will blink in the display. The strobe may still be used for a short time.
Low Battery Icon = Outline blinking (very little time left)
The strobe has a protection feature that prevents the strobe from operating if the battery voltage is too low. This condition is indicated by no fl ash and the display shows “LO BAT”. At this time the batteries must be recharged. Remember to release the trigger switch.
7.2 Charging the Batteries
The unit may be recharged at any time. You do not need to wait until the low battery condition is indicated.
To charge the strobe with the recharger:
1. Release the trigger so the strobe is off.
2. Plug the recharger cable into the recharger socket (located below the display panel behind the handle).
3. Plug the recharger into an AC mains wall outlet (115/230 Vac).
CAUTION: Use of rechargers other than the one supplied (PSC-2U
for the DBL and PSC-PBXU for the PBL) will damage the stroboscope and void the warranty.
When the recharger plug is inserted into the recharger jack, the strobe will go into the Charging Mode. Make sure the trigger switch is not depressed. The DBL strobe will not do anything else when charging (e.g. it will not fl ash and the buttons have no function).
When charging, the strobe will indicate
CHRGE
in the bottom of the display. The recharger will fast charge the batteries for about 4-5 hours and then trickle charge the batteries.
Allow the recharger to charge the batteries until the display shows
DONE
for peak battery life performance. If the batteries are not charged to 100% regularly, the batteries will lose capacity.
7.3 External Power Supply/Charger (PBL only)
The PBL will run continuously from the external power supply/charger (PSC-PBXU) powered by the AC mains (115 – 230 Vac).
To run the PBL from the external power supply/charger (PSC-PBXU):
1. Plug the recharger cable into the recharger socket (located below the display panel behind the handle).
2. Plug the recharger into an AC mains wall outlet (115/230 Vac).
3. Press the trigger switch to operate as normal. If the trigger switch is not pressed, the strobe will start charging. The batteries ARE NOT charged while the strobe is operational and running off the power supply/charger.
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7.4 Stroboscope Disposal
Prior to disposing of the battery-powered strobe, the user must remove the Nickel-Metal Hydride batteries. To do this, remove the LED assembly fi rst. This will expose four (4) screws that
must be removed so the refl ector housing can be dismantled. There are four (4) additional screws in the case half opposite the input and output jacks that must be removed. The case halves can now be separated, exposing the batteries. Remove the cables from the batteries and place tape
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over the battery terminals to prevent them from shorting. The batteries should be sent to a recycling center or returned to the factory. The rest of the parts may now be disposed of.
8.0 SPECIFICATIONS
INTERNAL MODE: Flash Range 30 - 500,000 FPM (Flashes Per Minute), 0.5 to 8333.33 Hz Flash Rate Accuracy 0.004% of setting or ± last digit Flash Rate Resolution 0.01 to 1 FPM (menu selectable), 0.1 FPM resolution above
Display Update Rate Instantaneous
EXTERNAL MODES: Flash Range 0 - 500,000 FPM (Flashes Per Minute) 0.5 to 8333.33Hz Tachometer Mode 5 to 500,000 RPM
Accuracy: ±0.001% of reading or ± last digit
Display Update Rate 0.5 second typical Trigger to Flash Delay < 5 µsec External Input TTL Compatible (24V pk max), 500 nanosec min pulse width,
Output Pulse 5V pulse – positive or negative (menu selectable) One pulse per
Time Base Ultra Stable Crystal Oscillator Display LCD display with 6 numeric 0.506 inch [12.85 mm] high digits
Indicators Battery level, On Target, ALT, TACH, and EXT icons
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9,999.99 FPM, 1 FPM resolution above 99,999.9
Positive or Negative edge triggered (menu selectable)
fl ash
and 5 alphanumeric 0.282 inch [7.17 mm] high digits
Knob Adjustment Digital Rotary switch with 36 detents per revolution; velocity
Memory Last setting before power down is remembered and restored on
5 user settable fl ash rates.
Input Power Battery powered: Internal Rechargeable Batteries 6 Vdc, External
Light Output Average: 3000 Lumens @ 6000 FPM 12” from lens Flash Duration Adjustable 0.5 to 3000 microseconds or 0.2 to 14 degrees of
Note: Flash duration is limited to 10 degrees when running
Run Time 12 hours typical at 6000 FPM, and 2.8° pulse width with fully
Charge Time 4-5 hours typical with supplied recharger Weight 1.875 lbs [0.8505 kg] including batteries Safety This product is designed to be safe for indoor use under the
Operating Temp. 32-104 ºF [0-40 °C] Humidity Maximum relative humidity 80% for temperature up to
Compliance: CE compliant. Low Voltage Directive (LVD) 2014/35/EU
Electromagnetic Compatibility Directive (EMC) 2014/30/EU Restriction of Hazardous Substances (RoHS) Directive
Energy Effi ciency Nova-Strobe DBL/PBL units with Firmware Revision 0.95
Product specifi cations subject to change without noti
For troubleshooting information and technical support visit
sensitive
next power up.
AC Power Supply PBL only (100 Vac to 240 Vac, 50/60 Hz)
rotation (auto adjust with fl ash rate)
PBL continuously from the external power supply/charger (PSC-PBXU) powered by the AC mains (115 - 230 Vac).
charged batteries
following conditions (per IEC61010-1).
88 °F [31 °C] decreasing linearly to 50% relative humidity at 104 °F [40 °C]
2011/65/EU
and higher are compliant with the U.S. Department of Energy’s energy conservation standards specifi ed in the Code of Federal Regulations 10 CFR 430.32(z) and are registered in the DoE CCMS database.
ce.
Manufactured in an ISO9001 facility.
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9.0 SENSORS, ACCESORIES, AND PARTS
Se
nsors and Accessories:
Rugged Laser Sensor with removable 3 meter cable, M12 connector to 1/8” phone plug connector for triggering strobe
R
mote Optical Laser Sensor with 8 foot [2.5 m] cable for triggering
e
strobe.
Re
mote Optical Sensor with 8 foot [2.5 m] cable for triggering strobe.
mote Optical Sensor with 25 foot [7.6 m] cable for triggering strobe.
Re
Infrared Sensor with 8 foot [2.5 m] cable for use without refl ective target at 0.5 inch [12 mm] gap for triggering strobe.
Magnetic Trigger Sensor/Amplifier with 8 foot [2.5 m] cable for triggering strobe.
Splash proof protective vinyl cover for battery powered strobes ONLY.
Latching carrying case for strobe with provision for accessories (included with DBL Kit).
Deluxe water-tight latching carrying case for strobe with provision for accessories (included with PBL Kit).
Set of mating 1/8 inch (3.5mm) stereo phone plugs (to provide TTL signal and sensor power).
6 foot [1.8 m] input/output cable, 1/8 inch [3.5 mm] male phone plug to male BNC connector.
6180-081
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RLS-P
ROLS-P
6180-029
ROS-P
6180-057
ROS-P-25
6180-057-25
IRS-P
6180-020
MT-190P
6180-036
SPC-1
6280-041
CC-7
6280-038
CC-12
6280-049
C-4027
6280-034
CA-4044-6
6280-037
CA-4045-6
6280-038
Protective
bber
u
R
6 foot [1.8 m] input/output cable, 1/8 inch [3.5 mm] male phone plug to 1/8 inch [3.5 mm] male phone plug for daisy chaining strobes together
Protective rubber boot for all Nova-Strobe X Series strobes that fi ts over refl ector housing to protect strobe.
Cover
6280-048
Re
T-5
6180-070
fl ective Tape - 5 foot [1.5m] roll, 0.5 inch [12.7mm] wide
Replacement Parts:
PSC-2U
6280-022
PSC-pbxU
6280-024
Internal Battery Pack
6280-046
Universal Recharger
Model PSC-2U
Universal Recharger, 115/230 Vac with USA, U.K., AUS Adapter Plugs for battery operated Nova-Strobes (included with DBL).
Universal Power Supply/Charger, 115/230 Vac with USA, U.K., AUS and Euro Adapter Plugs (included with PBL).
Rechargeable NiMH battery pack for all Nova Strobe models: BBX, DBX, PBX, VBX, BBL, DBL, PBL models.
Power Supply / Recharger
PSC-pbxU 115/230VAC
6280-022 6280-024 6280-046
,
Euro
Internal Battery Pack for Nova-Strobe Xenon and
LED Series Strobes
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Check out some of our other product lines…
Handheld Panel Portable Machi ne Vision T
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achometers Tachometers Stroboscopes Stroboscopes
Speed Sensors Temperature/ Vibration Meters Humidity Sensors
Paperless Recorders Track-It™ Data Loggers
Printed in the U.S.A.
© Copyright 2011-2020 Monarch Instrument, all rights reserved.
071- 4231-113- 0420
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