MoJack PRO User Manual [en, es, fr]

Ver. 082911
MoJack PRO Lift MoJack PRO Lift
Introduction
This manual contains assembly, parts, operating, maintenance, adjustment and safety instructions for your MoJack PRO lift.
BEFORE USING YOUR MOJACK PRO, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.
By following these operating, maintenance and safety instructions, you will prolong the life of your MoJack lift and promote safe operation.
If additional information is needed, or should you require a trained service mechanic, contact your authorized MoJack equipment dealer or distributor.
All MoJack parts are thoroughly tested and inspected before leaving the factory to ensure that they comply with all relevant safety standards.
Warnings and Safety Instructions
Read and understand all safety and operating instructions before using the MoJack PRO.
Never allow anyone unfamiliar with the safety or operating instructions to use the MoJack PRO.
Follow all safety and servicing instructions provided by the lawn mower’s manufacturer before using the MoJack PRO.
Do not modify the MoJack in any way. Any modifications will void any and all warranties and could compromise your personal safety.
When using the MoJack PRO, keep ALL bystanders at a safe distance away from the MoJack PRO.
The MoJack PRO must be used on a solid level surface.
Do not lift the front end and the back end of the mower at the same time.
Do not use MoJack PRO lift for anything other than a mower, unless the proper accessory is used.
Always stop engine and remove key before beginning any work on the mower.
Never operate the mower’s engine while using the MoJack PRO.
Do not exceed the lifting capacity of 750 lbs.
If the MoJack PRO Tower is leaning while lifting or lowering the mower, this indicates an overload condition. Remove the mower immediately.
NOTE: Please save this manual for future reference.
MODEL MAX.LOAD SERIAL No.
MOJACKPRO # # # #
Manufacturer: MoJack
Address: 3535 N. Rock Road, Wichita KS 67226 USA
MoJack and the MoJack logo are registered trademarks of MoJack Distributors, LLC.
MoJack PRO is a trademark of MoJack Distributors, LLC. All rights reserved.
MoJack PRO
750 lbs / 340 kg
Patent No. 7,823,861 and No. 7,789,375.
© 2011 MoJack Distributors, LLC.
NOTE: Location of unit Serial Number.
2 3
Tower must be locked in place with the Tower Locking Pin before using the MoJack PRO.
Do not remove safety warnings or decals from MoJack PRO.
Before each use, always check for any worn, loose or damaged parts on the MoJack PRO. If any damaged parts are present, do not use the MoJack PRO and contact MoJack at 1-877-575-3173.
Do not climb on mower while it is lifted, being lifted or being lowered.
No one should be on the mower while it is lifted, being lifted or being lowered.
After the mower is raised to a working height, always place wheel chocks (not included) behind the back tires of the mower.
Wheel Pads must be equal distance from the Lift Arm to maintain proper balance.
Remove all mower attachments before using the MoJack PRO.
Failure to follow these warnings may result in property damage and serious bodily injury or death.
IMPORTANT: The MoJack PRO is intended for use with riding lawn mowers and riding lawn tractors only. Do not exceed 750 lbs. It should never be used to service other types of machinery unless there is an approved MoJack accessory fitted for the type of machinery. Please consult your local MoJack dealer or distributor.
MoJack PRO Lift MoJack PRO Lift
Warranty and Returns Parts List
LIMITED WARRANTY
This warranty protects the lift frame against failure due to defect in material or workmanship when product is used properly for two years of residential use and one year of commercial use. The lift winch is warrantied against failure due to defect in material or workmanship for one year of proper use. MoJack will replace any defective part at no cost. This warranty does not cover any product that has been altered or adjusted, or any product that has been misused or abused. THIS IS THE CUSTOMER’S SOLE AND EXCLUSIVE REMEDY. MOJACK DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MOJACK SHALL NOT BE LIABLE FOR ANY INCIDENTIAL OR CONSEQUENTIAL DAMAGES. SOME STATES OR PROV­INCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF THE IMPLIED WARRANTIES OR THE REMEDIES FOR BREACH OF THE IMPLIED WARRANTIES, SO THESE EXCLUSIONS MAY NOT APPLY TO YOU. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE.
What does this warranty cover?
This warranty covers against a failure due to a defect in material or workmanship. It includes a one-year warranty on the lift winch from the date of puchase. The lift frame includes a two-year warranty from date of purchase for residential use, and a one-year warranty from date of purchase for commercial use.
What does this warranty NOT cover?
This warranty does not cover any MoJack which has been altered or adjusted in any way from its original model. It will not cover any MoJack which has been damaged due to misuse, abuse, accident or negligence. This warranty does not cover incidental or consequential damages.
What is the period of coverage?
One-year warranty on lift winch from date of purchase for the original owner. Two-year warranty on lift frame for residential use, one-year warranty on lift frame for commercial use from date of purchase for the original owner.
What will MoJack do to correct problems?
We will replace any defective part (within the coverage period) at no charge.
Item
No.
1
2
3
4
5
6
Qty.
1
1
1
2
2
2
Description
Tower
Lift Arm
Base
Wheel
Wheel Pad
Lift Arm Insert
10
7
Item
No.
7
8
9
10
11
12
Qty.
1
1
1
1
2
2
Description
Grip Handle
Ratchet Release Handle
Winch
Winch Handle
Support Rod
Safety Strap
9
How can I get service?
In order to be eligible for service under this warranty you MUST register your MoJack within thirty (30) days of purchasing. You must keep your receipt as proof of date of sale. You can register your new MoJack on our website at www.themojack.com or by calling our toll-free number 1-877-575-3173.
How do I contact MoJack about a warranty issue?
You can contact us from our website at www.themojack.com or by calling our toll-free number 1-877-575-3173.
Do I have other rights under State Law?
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
What is the return policy?
Within thirty (30) days of the date that you receive your MoJack. Please contact MoJack for return policies and procedures at our toll-free number 1-877-575-3173 or by email at info@themojack.com.
How do I make a return?
Contact us within the return period. We will issue you a Return Merchandise Authorization (RMA) to place on the outside of the box. All merchandise must be shipped back in its original packaging. We will make arrangements for the MoJack to be picked up by a national carrier.
In what form will I receive my refund?
This is at our discretion. If receiving a refund, please allow four weeks for the credit to process to your account. Return service fees will be deducted from the amount of the refund.
Are shipping charges refundable?
No.
Does MoJack have a return service fee policy?
Yes. Returns and refunds impose an extra workload on our parts. Rather than pass this cost on to the customer through higher product prices, we are consistent with others within our industry by requiring nominal service fees in the event of returns. The service fee is 20%.
How do I contact MoJack?
You can call our toll-free number 1-877-575-3173 or by email at info@themojack.com.
12
8
12
1
4
6
4
5
6
5
3
2
11
11
4 5
MoJack PRO Lift MoJack PRO Lift
Item
No.
13
14
15
16
17
18
Qty.
2 4 1 3 5 3
Description
Cap Screw – M12-1.75 x 85 Nylock Nut – M12-1.75 Cap Screw – M12-1.75 x 95 Cap Screw – M10-1.5 x 30 Nylock Nut – M10-1.5 Winch Washer – 10mm
13
Cap Screw – M12-1.75 X 85
15
Cap Screw – M12-1.75 X 95
Hardware List
Item
No.
19
20
21
22
23
24
Qty.
1 1 4 3 1 1
Description
Winch Handle Washer – 12mm Clevis Pin Push Pin Hair Pin Cap Screw – M14-2.0 x 100 Nylock Nut – M14-2.0
14
Nylock Nut – M12-1.75
16
Cap Screw –
17
M10-1.5 X 30
Assembly Instructions
STEP 1
Remove MoJack PRO from package.
Inventory items to be certain all parts and hardware are present. If any parts or hardware are missing, please contact MoJack at 1-877-575-3173 or email us at parts@themojack.com.
Nylock Nut – M10-1.5
18
Winch Washer – 10mm
19
Winch Handle Washer – 12mm
21
Push Pin
23
Cap Screw – M14-2.0 X 100
Tools Needed for Assembly
20
Clevis Pin
22
Hair Pin
24
Nylock Nut – M14-2.0
STEP 2
Assemble the Wheel to the Base by inserting Cap Screw and Nylock Nut
4 3
13 14
and tighten. Repeat with second Wheel.
Note: Do not over tighten Nylock Nut.
STEP 3
Attach the Tower to the Base using Cap Screw and Nylock
14
Nut as shown.
1 3
15
Screw
Note: Do not over tighten Nylock Nut.
Cap
Hole
Cap Screw
Wheel
Base
3
13
Nylock Nut
4
14
Tower
1
(2) 22mm Wrench (2) 17mm Wrench(2) 19mm Wrench
6 7
Cap Screw
15
Base
Nylock Nut
14
3
MoJack PRO Lift MoJack PRO Lift
Assembly Instructions
STEP 4
Attach the Winch and Grip Handle to the Tower using Cap Screws , Nylock Nuts and Winch Washers ,
9
1
17
and tighten as shown.
STEP 5
Attach Winch Handle to Winch using Nylock Nut and Winch Handle Washer
14
10 9
and tighten as shown.
7
16
18
19
Cap Screws
Winch Washer
Winch
Grip Handle
Nylock Nuts
Assembly Instructions
STEP 8
16
Hang the Lift Arm on the Carrier by hooking
2
the slotted area of the Lift Arm under the top
18
9
7
17
Winch Handle Washer
19
Winch Washers
18
Nylock Nut
17
Tower
1
Nylock Nut
14
bar of the Carrier. Lift Arm must be inserted from the front and then lowered which fastens Lift Arm into place. Insert Clevis Pin through
20
the hole in the Carrier and lock by fastening the Hair Pin to the Clevis Pin.
STEP 9
Slide Lift Arm Inserts into both sides of the Lift Arm and secure with Push Pins as shown.
22
6
2 21
Lift Arm Insert
Lift Arm
Push Pin
6
2
Lift Arm
21
Top Bar of Carrier
2
Carrier
Hair Pin
22
Clevis Pin
20
Push Pin
21
Lift Arm Insert
6
STEP 6
Attach the Ratchet Release Handle to the top of the Tower using Nylock Nuts and tighten
1 17
8
as shown.
STEP 7
Attach Lifting Strap from Winch Spool to the Carrier using Cap Screw and Nylock Nut
23 24
and tighten as shown.
Winch
Ratchet Release Handle
9
Tower
1
Winch Handle
Hex Nut
24
Winch Handle
10
10
8
Lifting StrapCarrier
Nylock Nuts
17
STEP 10
Ready the Wheel Pads for installation by adding Support Rods and Hair Pins .
STEP 11
11 22
Slide the Wheel Pads onto both sides of the Lift Arm Inserts and secure with Push Pins .
6 21
5
5
Wheel Pad
Hair Pin
Wheel Pad
5
22
5
21
Push Pin
Support Rod
11
Note: The Wheel Pads can be moved in or out to fit
Cap Screw
23
different mower widths. Use the configuration that works best with your model of lawn mower.
Lift Arm Insert
6
Note: Do not over tighten Nylock Nut.
THIS COMPLETES ASSEMBLY.
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MoJack PRO Lift MoJack PRO Lift
Operating Instructions
Some steps of the Operating Instructions are repeated from the
Assembly Instructions. The Operating Instructions will show a full
working cycle of the MoJack PRO.
Operating Instructions
STEP 2
Installing Lift Arm
• Hang the Lift Arm on the Carrier by hooking the slotted area of the lift Arm under the top bar of the Carrier. Lift Arm must be inserted from the front and then lowered which fastens Lift Arm into place.
• Secure Lift Arm to Carrier with Clevis Pin and Hair Pin.
Top Bar of Carrier
Lift Arm
Slotted Area
Hair Pin
Clevis Pin
Before using the MoJack PRO, carefully read this manual in its entirety.
Preparing the MoJack PRO for Use (Steps 1 - 8)
STEP 1
Unfolding MoJack PRO
• Pull and rotate Tower Locking Pin 90 degrees to the unlocked position.
• Raise the Tower by pulling up on the Grip Handle. Once the Tower is in the vertical position, lift up on the Grip Handle and drop the Tower into the Base.
• Lock the Tower into place by rotating Tower Locking Pin until the pull ring retracts into the locking slot.
Tower Locking Pin
Tower Locking Pin
(locked position)
Tower Locking Pin
STEP 3
Installing Lift Arm Inserts
• Slide Lift Arm Inserts into both sides of the Lift Arm and secure with Push Pins.
STEP 4
Installing Wheel Pads
• Slide Wheel Pads onto Lift Arm Inserts and temporarily secure with Push Pins.
Lift Arm
Push Pin
Push Pin
Lift Arm Insert
Lift Arm Insert
Push Pin
10 11
Lift Arm Insert
Wheel Pad
MoJack PRO Lift MoJack PRO Lift
Operating Instructions
STEP 5
Familiarize Yourself with the MoJack PRO
• Practice raising and lowering the Lift Arm before attempting to lift the mower. (see Steps 9-16 on how to raise and lower the Lift Arm)
• Practice Step 21 if you intend to raise or lower the mower with the drill attachment.
STEP 6
Aligning Wheel Pads to Fit the Mower
• Place the front tires of mower 6” in front of the Wheel Pads.
• Remove Push Pins and align the Wheel Pads so that the front mower tires will be centered on the Wheel Pads.
• Replace the Push Pins to lock the Wheel Pads to the Lift Arm.
Operating Instructions
STEP 8
Reverse Front Tires of Mower (optional – if not applicable, skip to Step 9)
• In some cases, the mower deck or anti-scalping wheels will hit the Lift Arm while the mower is being raised. This is often the case if part of the deck (including the anti-scalping wheels) protrudes past the center line of the front wheels of the mower.
• Rotate the front tires 180° so that they are in the reverse position.
• Remove the Support Rods from the Wheel Pads and slide the
MoJack PRO underneath the mower.
• Secure the Support Rods to Wheel Pads with Large Hair Pins.
Using the MoJack PRO (Steps 9 - 16)
STEP 9
Move Mower onto MoJack PRO
The MoJack PRO must be used on a solid level surface.
• Drive or roll the mower onto the Wheel Pads.
Stop engine and remove the key.
Forward
Wheel
Position
Reverse
Wheel
Position
Wheel Pads must be equal distance from the Lift Arm to maintain proper balance.
STEP 7
Adjusting Support Rods for Proper Tire Size
• Adjust Support Rods on Wheel Pads to accommodate the front tire size of the mower. Please refer to the chart below for proper Support Rod placement based on the diameter of the mower’s front tires.
• Secure Support Rods to Wheel Pads with Hair Pins.
SUPPORT ROD GUIDE FOR TIRE SIZES
10” - 11.5” (25cm - 29cm)
12” - 15” (30cm - 38cm)
15.5” - 17” (39cm - 44cm)
See page 19 for more more detailed guide.
Hair Pin
Support Rod
STEP 10
Strapping Front Mower Tires to Wheel Pads
• Secure the front mower tires to the Wheel Pads using the Safety Straps . Secure the hook on the Safety Strap to
14
the Wheel Pad Cross Bar and insert the Support Rod into the loop on the Safety Strap by detaching the Support Rod and then sliding the Safety Strap Loop through and reattaching the Support Rod.
• Tighten the Safety Straps over the top of the tires to secure mower to Wheel Pads.
Wheel Pad Cross Bar
Safety Strap
Support Rod
12 13
MoJack PRO Lift MoJack PRO Lift
Operating Instructions
STEP 11
Adjusting the Winch Handle (optional)
• The optimal Winch Handle length is in the longer setting. Some mowers have brush guards or larger hoods that interfere with the longer Winch Handle. The Winch Handle can be adjusted by removing the Nylock Nut and Winch Handle Washer and re-attaching in the shorter setting.
STEP 12
Raising the Mower
• Raise the mower by rotating the Winch Handle clockwise.
• See Step 21 for raising the mower with drill attachment.
Do not attempt to lift more than 750 lbs. The MoJack PRO must be used on a solid level surface.
Winch Handle Washer
Nylock Nut
Longer Setting – 12” Radius
Shorter Setting – 10” Radius
Operating Instructions
STEP 14
Preparing the Mower for Service
• Place wheel chocks (not included) behind the back tires of the mower.
• Now apply the parking brake on the mower.
STEP 15
Lowering the Mower
• Remove wheel chocks.
• Release the parking brake.
• Mower must be in neutral.
• Rotate the Winch Handle 1/2 turn clockwise while squeezing the
Grip Handle and Ratchet Release Handle together. Keeping the Grip and Ratchet Release Handles squeezed together, turn the Winch Handle counterclockwise until the Wheel Pads are firmly on the ground.
Wheel Chock
1/2 Turn
The engine must be turned off and key removed. The mower must be in neutral. The parking brake must be off when raising and/or lowering
the mower. The Safety Straps must be firmly tightened.
STEP 13
Locking Carrier into the Safety Ratchet
• As the Carrier raises, the clicking sound indicates that the Safety Ratchet is functioning properly. Once the mower is at the desired working height, rotate the Winch Handle counterclockwise 1/2 turn to release the tension off of the Lifting Strap and allowing the Carrier to rest firmly on the Safety Ratchet.
Grip Handle
Ratchet
Release
Handle
1/2 Turn
STEP 16
Removing the Mower from the MoJack PRO
• Remove the Safety Straps from front mower tires.
• Removing Support Rods is optional during this step.
• Drive or roll the mower off of the Wheel Pads.
Carrier
Lifting Strap
Safety Ratchet
14 15
MoJack PRO Lift MoJack PRO Lift
Operating Instructions
Preparing the MoJack PRO for Storage (Steps 17 - 20)
STEP 17
Removing the Wheel Pads
• Remove Wheel Pad Push Pins and pull Wheel Pads out from the Lift Arm Inserts.
• Store the Push Pins in the Wheel Pads.
STEP 18
Removing LIft Arm Inserts
• Remove Lift Arm Push Pins and pull Lift Arm Inserts from the Lift Arm.
• Store the Push Pins in the Lift Arm.
Push Pin
Lift Arm Insert
Wheel Pad
Lift Arm
Push Pin
Operating Instructions
STEP 20
Folding the MoJack PRO
• Pull and rotate Tower Locking Pin 90 degrees to the unlocked position.
• Raise the Tower out of the Base by pulling up on the Grip Handle and
then lower the Tower.
• Secure the Tower by rotating Tower Locking Pin until ring drops into locking slot.
Tower Locking Pin
Tower Locking Pin
Lift Arm Insert
STEP 19
Unhooking the Lift Arm
• Remove Small Hair Pin and Clevis Pin from Lift Arm.
• Unhook the Lift Arm from the Carrier by lifting up on the
front of the Lift Arm and pulling out.
• Store the Clevis Pin and Hair Pin in the Lift Arm.
Push Pin
Lift Arm
Lift Arm Insert
Hair Pin
Clevis Pin
Top Bar of Carrier
Slotted Area
THE MOJACK PRO IS NOW READY FOR STORAGE OR TRANSPORT.
STEP 21
Raising the MoJack PRO with a power drill (optional)
• The MoJack PRO can be raised or lowered by using a variable speed corded drill (7 amp minimum) or variable speed cordless drill (18V minimum).
• The drill will require a 7/16” socket (not provided).
• Remove the Winch Handle by removing the
Nylock Nut and Winch Handle Washer.
Operator must have a firm grip on the drill before raising or lowering the Lift Arm.
• Firmly place the 7/16” socket on the Drill Reducer. Rotate the drill in reverse (counterclockwise) to raise the Lift Arm and rotate the drill forward (clockwise) to lower the Lift Arm.
• Ratchet Release Handle and Grip Handle must be squeezed together when lowering the Lift Arm.
• Follow all other operating instructions while using the drill attachment.
• Replace the Winch Handle for future use.
Remove Winch Handle
Drill Reducer
7/16” Socket
16 17
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