Mojack EZ MAX User Manual

Model 45001

Instructions for Assembly and Operation

Consignes d’assemblage et d’utilisation

Instrucciones Para El Montaje Y La Operación

Ver. 110513

MoJack EZ Max Lift MoJack EZ Max Lift

Introduction

This manual contains assembly, parts, operating, maintenance, adjustment and safety instructions for your MoJack EZ Max lift.

BEFORE USING YOUR MOJACK EZ MAX, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.

By following these operating, maintenance and safety instructions, you will prolong the life of your MoJack lift and promote safe operation.

If additional information is needed, or should you require a trained service mechanic, contact your authorized MoJack equipment dealer or distributor or call MoJack at 1-877-575-3173.

All MoJack parts are thoroughly tested and inspected before leaving the factory to ensure that they comply with all relevant safety standards.

Warnings and Safety Instructions

Read and understand all safety and operating instructions before using the MoJack EZ Max.

Never allow anyone unfamiliar with the safety or operating instructions to use the MoJack EZ Max.

Follow all safety and servicing instructions provided by the lawn mower’s manufacturer before using the MoJack EZ Max.

Do not modify the MoJack in any way. Any modiﬁcations will void any and all warranties and could compromise your personal safety.

When using the MoJack EZ Max, keep ALL bystanders at a safe distance away from the MoJack EZ Max.

The MoJack EZ Max must be used on a solid level surface.

Do not lift the front end and the back end of the mower at the same time.

Only use the MoJack EZ Max for mowers that are less than 450lbs front end weight and properly ﬁts in the provided wheel pads. (ie. 10” to 17” diameter and with inside to outside wheel measurements of 18.5” to 47.5”).

Always stop engine and remove key before beginning any work on the mower.

Always place mower in neutral or disengage the hydraulic drive by following the mower owner’s manual.

Never operate the engine while using the MoJack EZ Max.

NOTE: Please save this manual for future reference.

NOTE: Location of unit Serial Number.

Need Assistance?

Please DO NOT return this product to the store.

Our Customer Service Department is ready to help!

1-877-575-3173

Submit your questions online at:

Do not exceed the lifting capacity of 450 lbs. front end weight.

If the MoJack EZ Max Tower is leaning while lifting or lowering the mower, this indicates an overload condition. Remove the mower immediately.

Tower must be secured in place with the Tower Clevis Pin before using the MoJack EZ Max.

Carrier Locking Handle must be locked into Tower before starting any service on mower.

Do not remove safety warnings or decals from MoJack EZ Max.

Before each use, always check for any worn, loose or damaged parts on the MoJack EZ Max. If any damaged parts are present, do not use the MoJack EZ Max and contact MoJack at 1-877-575-3173.

Do not climb on mower while it is lifted, being lifted or being lowered.

No one should be on the mower while it is lifted, being lifted or being lowered.

After the mower is raised to a working height, always place wheel chocks (not included) behind the back tires of the mower.

Wheel Pads must be equal distance from the Lift Arm to maintain proper balance.

Remove all mower attachments before using the MoJack EZ Max.

Some mowers which are equipped with a fuel tank vent may spill fuel when lifted. If this happens, run fuel level down in the tank to prevent spilling.

Failure to follow these warnings may result in property damage and serious bodily injury or death.

www.theMoJack.com

Patent #: U.S., 8,448,920

Patent #: U.S., 8,387,953

MoJack and the MoJack logo are registered trademarks of MoJack Distributors, LLC.

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IMPORTANT: The MoJack EZ Max is intended for use with mowers only. Do not exceed 450 lbs. front end weight. It should never be used to service mowers with a front end weight over 450 lbs.

MoJack EZ Max Lift MoJack EZ Max Lift

Warranty and Returns

LIMITED WARRANTY

For two years for residential use and one year for commercial use MoJack warrants the product against failure due to defect in material or workmanship when product is used properly. MoJack will replace any defective part at no cost. This warranty does not cover any product that has been altered or adjusted, or any product that has been misused or abused. THIS IS THE CUSTOMER’S SOLE AND EXCLUSIVE REMEDY. MOJACK DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MOJACK SHALL NOT BE LIABLE FOR ANY INCIDENTIAL OR CONSEQUENTIAL DAMAGES. SOME STATES OR PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF THE IMPLIED WARRANTIES OR THE REMEDIES FOR BREACH OF THE IMPLIED WARRANTIES, SO THESE EXCLUSIONS MAY NOT APPLY TO YOU. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE.

What does this warranty cover?

This warranty covers against a failure due to a defect in material or workmanship within two years of purchase for residential use and within one year of purchase for commercial use.

What does this warranty NOT cover?

This warranty does not cover any MoJack which has been altered or adjusted in any way from its original model. It will not cover any MoJack which has been damaged due to misuse, abuse, accident or negligence. This warranty does not cover incidental or consequential damages.

Item

No.

Part

No.

509-0014

509-0026

509-0033

509-0048

509-0036

509-0039

009-0007

010-0013

Parts List

Qty. Description

Tower Assembly

Lift Arm

Base Floor Tube

Base

Base Support Channel

Wheel Pad

Safety Strap

Wheels

What is the period of coverage?

Two-year warranty for residential use, one-year for commercial use from date of purchase for the original owner.

What will MoJack do to correct problems?

We will replace any defective part (within the coverage period) at no charge.

How can I get service?

In order to be eligible for service under this warranty you MUST register your MoJack within thirty (30) days of purchasing. After the thirty (30) day period, you must provide proof of purchase (receipt) to register the product.

Please register your new MoJack lift on our website at www.themojack.com or by calling our toll-free number 1-877-4MO-JACK.

How do I contact MoJack about a warranty issue?

You can contact us from our website at www.themojack.com or by calling our toll-free number 1-877-575-3173.

Do I have other rights under State Law?

This warranty gives you speciﬁc legal rights, and you may also have other rights which vary from state to state.

What is the return policy?

Please do not return to store. Contact MoJack for return policies and procedures at our toll-free number 1-877-575-3173 or by email at info@themojack.com.

How do I contact MoJack?

You can call our toll-free number 1-877-575-3173 or by email at info@themojack.com.

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MoJack EZ Max Lift MoJack EZ Max Lift

Item

No.

10 11 12 13 14 15 16 17 18

Part

No.

509-0040 003-0005 003-0016

003-0007 002-0001 001-0014 002-0008 001-0013 001-0012 001-0010

Hardware List

Qty. Description

Wheel Pad Support Rod

Flange Head Bolt M10-1.5 X 60

Flange Head Bolt M10-1.5 X 65

Flange Head Bolt M8-1.25 X 16

Nylon Lock Nut – M10-1.5

Washer – M10

Nut – M10

Push Pin

Clevis Pin

Hair Pin

Assembly Instructions

STEP 1

Remove MoJack EZ Max from package.

Inventory items to be certain all parts and hardware are present. If any parts or hardware are missing, please contact MoJack at 1-877-575-3173 or email us at parts@themojack.com.

Flange Head Bolt M8-1.25 X 16

Push Pin

Flange Head Bolt M10-1.5 X 60

Wheel Pad Support Rod

Nylon Lock Nut M10-1.5

Clevis Pin

Washer M10

Flange Head Bolt M10-1.5 X 65

Hair Pin

Nut M10

STEP 2

Assemble the Wheel to the Base by inserting Flange Bolt through the wheel and threading the Nut . Insert Flange Bolt through the Base, add Washer and secure with Nylock Nut . Repeat with second Wheel.

Note: Do not over tighten Nylock Nut.

STEP 3

Assemble the Base Support Channel to the Base Floor Tube by inserting the two Flange Bolts and tighten with 17mm wrench.

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Base

Wheel

Base Floor Tube

Flange Bolt

Nylock Nut

Washer

Nut

Tools Needed for Assembly

17mm Wrench (2 each)

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(not included)

Base Support Channel

Flange Bolts

MoJack EZ Max Lift MoJack EZ Max Lift

Assembly Instructions

STEP 4

Assemble Base with Wheels to the Base Floor Tube by inserting the two Flange Bolts , Washers and Nylon Lock Nuts and tighten with

15mm wrenches.

STEP 5

Insert the Tower Assembly to the Base with Wheels and afﬁx with Clevis Pin and Hair Pin as shown.

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Nylon Lock Nuts

Base Floor Tube

Washer

Base with Wheels

Flange Bolts

Tower

Base with Wheels

Assembly Instructions

STEP 7

Insert the Lift Arm into the Carrier and insert the Clevis Pin through the hole in Carrier and lock by fastening the Hair Pin to the Clevis Pin.

STEP 8

Slide the Wheel Pad Lift Arms onto both sides of the Lift Arm and secure with Push Pins .

Lift Arm

Hair Pin

Lift Arm

Carrier

Clevis Pin

STEP 6

Push in side of handle and rotate from storage position to the operating position. Allow to seat into the locked position.

Clevis Pin

Hair Pin

Locked Position

NOTE: The Wheel Pads can be moved in or out to ﬁt different mower widths. Use the conﬁguration that works best with your model of lawn mower.

NOTE: The Safety Straps must be used during operation (see Step 9 of the Operating Instructions).

WARNING: Wheel pads must be equal distance from the Lift Arm to maintain proper balance. For additional information, see see Step 6 of the Operating Instructions.

THIS COMPLETES ASSEMBLY.

Push Pin

Wheel Pad Lift Arm

Push Pin

Wheel Pad Lift Arm

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MoJack EZ Max Lift MoJack EZ Max Lift

Operating Instructions

Some steps of the Operating Instructions are repeated from the

Assembly Instructions. The Operating Instructions will show a full

working cycle of the mower lift.

Operating Instructions

Preparing for use (Steps 1 - 7)

STEP 1

Unfolding the Mower Lift (if not applicable, skip to Step 2)

• Remove Hair Pin and Clevis Pin from the Wheel Frame.

• Remove the Tower out of the Wheel Frame.

• Rotate Tower 180 degrees and insert into Wheel Frame.

• Secure the Tower to the Wheel Frame by inserting

Clevis Pin and Hair Pin.

Clevis Pin

Hair Pin

Tower

STEP 2

Installing Lift Arm

• Insert the Lift Arm into the Carrier and insert the Clevis Pin through the hole in Carrier and lock by fastening the Hair Pin to the Clevis Pin.

Clevis Pin

Hair Pin

Carrier

Hair Pin

Clevis Pin

Lift Arm

Before using the mower lift, carefully read this manual in its entirety.

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MoJack EZ Max Lift MoJack EZ Max Lift

STEP 3

Installing Wheel Pad Lift Arms

• Slide Wheel Pad Lift Arms into both sides of the Lift Arm and secure with Push Pins.

Wheel Pad Lift Arm

STEP 4

Preparing the handle

• Push in side of handle and rotate from storage position to the operating position. Allow to seat into the locked position.

Operating Instructions

Lift Arm

Push Pin

Wheel Pad Lift Arm

Locked Position

Operating Instructions

STEP 6

Aligning Wheel Pads to Fit Mower

• Position the jack in front of the mower.

• Remove Push Pins and adjust the wheel pad to align with

the mower’s front tires.

• Replace the Push Pins to lock the Wheel Pad Lift Arms to the Lift Arm.

Wheel Pad Lift Arms must be equal distance from the Lift Arm to maintain proper balance.

STEP 7

Reverse Front Tires of ZTR Mower (optional – if not applicable,

skip to Step 8) In some cases, the mower deck or anti-scalping wheels will hit the

Lift Arm while the mower is being raised. This is often the case if part of the deck (including the anti-scalping wheels) protrudes past the center line of the front wheels of the mower. If this happens:

• Rotate the front tires 180° so that they are in the reverse position.

• Slide the MoJack EZ Max as close to the wheels as possible.

Forward

Wheel

Position

STEP 5

Familiarize yourself with the jack

• Practice raising and lowering the Lift Arm before attempting to

lift the mower (see Steps 10 – 13 on how to raise and lower the Lift Arm).

• Practice Step 15 if you intend to raise or lower the

mower with a drill attachment.

NOTE: Remove all front mower attachments that interferes with handle before using the lift.

When using the lift, keep ALL bystanders at a safe distance away from the mower lift.

RAISE LOWER

NOTE: Reference Step 6 for Aligning Wheel Pads to ﬁt

ZTR mower.

Using the Lift (Steps 8 - 15)

STEP 8

Move mower onto jack

The jack must be used on a solid level surface.

• Drive or roll the mower onto the Wheel Pads.

Stop engine and remove the key.

NOTE: Wheel Pads accommodate wheel sizes from 10” – 17” (25cm – 43cm).

Not for use with tires over 17” (43cm) in size.

Reverse

Wheel

Position

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MoJack EZ Max Lift MoJack EZ Max Lift

Operating Instructions

STEP 9

Strapping Front Mower Tires to Wheel Pads

• Secure the front mower tires to the Wheel

Pads using the Safety Straps. Secure the hook on the Safety Strap to the Wheel Pad Slot. The Safety Strap hook should always be facing upward.

• Extend the Safety Strap over the top of tire.

• Insert the Wheel Support Rod through one

hole on the Wheel Pad, through the loop on the Safety Strap and through the other side of the Wheel Pad. Secure with Large Hair Pin.

• Squeeze the metal buckle and pull end of

strap to tighten the Safety Straps over the top of the tires to secure mower to Wheel Pads.

NOTE: Inspect Safety Strap for wear before each use.

Always secure front mower tires with enclosed safety straps.

Wheel Pad

Slot

Safety Strap

Wheel Support Rod

Support Rod

Safety Strap

Wheel Pad Slot

Wheel

Loop

Hair Pin

Operating Instructions

STEP 11

Raising Lift Arm to Locking Position

• Raise the Lift Arm until the Carrier Locking Handle drops into one of

the two Tower Holes.

• The Carrier Locking Handle automatically drops into the Tower Holes as the Carrier passes the Tower Holes when raising.

NOTE: When lowering the Lift Arm, the Carrier Locking Handle must be held out by the operator until it clears the bottom Tower Hole.

NOTE: The MoJack EZ Max is equipped with a clutch to protect itself from accidental damage. If the Carrier Locking Handle is not disengaged when lowering, the clutch will release the Crank Handle from the screw and rotate freely. To re-engage the Crank Handle, turn clockwise for a few turns.

STEP 12

Preparing the Mower for Service

• Place wheel chocks (not included) behind the back tires of the mower.

• Apply the parking brake on the mower.

• The Carrier Locking Handle must be locked into one of the

two Tower Holes.

Tower Holes

Carrier Locking Handle

STEP 10

Raising the Mower

• Raise the mower by rotating the Crank Handle clockwise.

• See Step 15 for raising the mower with drill attachment.

Do not exceed the lifting capacity of 450 lbs. (204 kg) front end weight. If you have a question regarding weight of your machine, please contact MoJack at 1-877-575-3173.

If the lift Tower is leaning while lifting or lowering the mower, this indicates an overload condition. REMOVE THE MOWER IMMEDIATELY.

The jack must be used on a solid level surface.

Mower deck must be raised to highest setting.

The engine must be turned off and key removed.

The mower must be in neutral when raising or lowering to allow the wheels roll as the mower is raised or lowered.

The parking brake must be off during this step.

Always use attached safety straps. The Safety Straps must be ﬁrmly tightened.

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STEP 13

Lowering the Mower

• Remove wheel chocks.

• Release the parking brake.

• Mower must be in neutral or hydraulic drive disengaged.

• Pull and hold the Carrier Locking Handle out and turn

the Crank Handle counter clockwise until Wheel Pads are ﬁrmly on the ground. The Carrier Locking Handle

must be pulled out until it clears the bottom Tower Hole. It may be necessary to raise the Carrier slightly to allow the Carrier Locking Handle to be pulled out.

NOTE: The MoJack EZ Max is equipped with a clutch

to protect itself from accidental damage. If the Carrier Locking Handle is not disengaged when lowering, the clutch will release the Crank Handle from the screw and rotate freely. To re-engage the Crank Handle, turn clockwise for a few turns.

Wheel Chock

Tower Holes

Carrier Locking Handle

MoJack EZ Max Lift MoJack EZ Max Lift

Operating Instructions

STEP 14

Removing the Mower from the MoJack EZ Max

• Remove the Safety Straps from front mower tires.

• Drive or roll the mower off of the Wheel Pads.

STEP 15

Raising the MoJack EZ Max with a power drill

(optional – power drill not included) The MoJack EZ Max can be raised or lowered by

using a variable speed corded drill (7 amp minimum) or variable speed cordless drill (18V minimum). The drill will require a 3/8” square driver (not included).

• Remove Crank Handle by taking off the Nylon Lock Nut and Spring using 15mm wrench. After Crank Handle removal, re-attach Spring and Nylon Lock Nut to Crank Handle to prevent loss.

• Firmly insert the 3/8” square driver in the Square Receiver. Rotate the drill forward (clockwise) to raise the Lift Arm and rotate the drill in reverse (counterclockwise) to lower the Lift Arm.

• Carrier Locking Handle must be manually pulled out when lowering until it clears the bottom Tower Hole.

Make sure drill is fully charged and set at highest torque.

Square

Receiver

Square Driver not included

3/8” Square

Driver

Operating Instructions

Preparing for Storage (Steps 16 - 20)

STEP 16

Removing the Wheel Pads

• Remove Push Pins and pull the Wheel Pad Lift Arms out of the Lift Arm.

• Store the Push Pins in the Lift Arm to prevent loss.

Wheel Pad Lift Arm

STEP 17

Removing the Lift Arm

• While holding the Lift Arm, remove the Hair Pin and Clevis Pin from Lift Arm.

• Slide the Lift Arm out of the Carrier.

• Store the Hair Pin and Clevis Pin in the

Lift Arm to prevent loss.

Push Pin

Lift Arm

Push Pin

Wheel Pad Lift Arm

Carrier

Hair Pin

Operator must have a ﬁrm grip on the drill before raising or lowering the Lift Arm.

NOTE: Crank Handle must be removed in order to use the drill attachment.

Follow all other operating instructions while using the drill attachment. Replace the Crank Handle as necessary for future use.

NOTE: When re-assembling handle, take care not to over-tighten the Nylon Lock Nut against the spring. There should be enough free space for the handle to be pushed in to move from storage position to operating position.

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Before using a drill, remove the Crank Handle

Crank Handle

Nylock

Spring

Locking Nut

Clevis Pin

Lift Arm

MoJack EZ Max Lift MoJack EZ Max Lift

Operating Instructions

STEP 18

Raise Carrier

• Raise the Carrier by turning the Crank Handle

clockwise until the Carrier Locking Handle drops into the top Tower Hole.

Top Tower Hole

Carrier Locking Handle

Operating Instructions

STEP 20

Moving the Tower Assembly to Storage position

• Remove Hair Pin and Clevis Pin from bottom of Tower Assembly.

• Raise the Tower out of the Base by pulling up on the Lift Handle.

• Rotate Tower Assembly 180 degrees and lower into storage position.

• Secure the Tower by inserting Clevis Pin and Hair Pin to lock

Tower Assembly in storage position.

Clevis Pin

Tower Assembly

Hair Pin

STEP 19

Rotate Crank Handle to Storage position

• Push in side of handle and rotate from operating position to the storage position. Allow to seat into the locked position.

Clevis Pin

Hair Pin

THE MOJACK EZ MAX IS NOW READY FOR STORAGE OR TRANSPORT.

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+ 23 hidden pages

Mojack EZ MAX User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual