Moffat Turbofan E32D5 Installation And Operation Manual

234782-13
Installation and Operation Manual
E32D5
(Digital Operation)
30D
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. July 2012.
MANUFACTURED BY
Moffat Limited
Christchurch New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited Web: www.moffat.com.au E.Mail: vsales@moffat.com.au Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03 9518 3833
Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281
CANADA
Serve Canada Web: www.servecanada.com E.Mail: info@servecanada.com Sales: (tel): 800 551 8795 (Toll Free) Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited Web: www.moffat.co.nz E.Mail: sales@moffat.co.nz Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal Web: www.blue-seal.co.uk E.Mail: sales@blue-seal.co.uk Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711 Spares: (tel): +44 121 322 6640 (fax): +44 121 327 9201 Service: (tel): +44 121 322 6644 (fax): +44 121 327 6257
UNITED STATES
Moffat Web: www.moffat.com Sales: (tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556 (fax): +1 336 661 9546 Service: (tel): 800 858 4477 (Toll Free) (tel): +1 336 661 1556 (fax): +1 336 661 1660
REST OF WORLD
Moffat Limited Web: www.moffat.co.nz E.Mail: export@moffat.co.nz
Contents List
E32 Turbofan Convection Oven.
Model Numbers Covered in this Manual
E32D5 - Turbofan Oven - 5 Tray Convection Oven.
Introduction ........................................................................................................... 2
Safety Information
Specifications ......................................................................................................... 3
Installation ............................................................................................................. 4
Installation Requirements Unpacking Location Clearances Stand Mounted Ovens Electrical Connection Water Connection Positioning and Levelling of Oven Initial Start-Up Commissioning
Operation ................................................................................................................ 6
Operation Guide Oven Control Panel Using the Oven - Manual Mode Cooking in Program Mode Setting the Oven Programs Oven Racks
Operator Accessible Parameters .......................................................................... 11
Setting the Operator Accessible Parameters Table of Operator Accessible Parameters
Cleaning and Maintenance ................................................................................... 12
Cleaning Guidelines Oven Cleaning Periodic Maintenance
Fault Finding ......................................................................................................... 15
16
Electrical Schematics ............................................................................................ 16
Replacement Parts List ......................................................................................... 17
Appendix 1 - Reversing the Oven Door ................................................................ 18
Introduction
2
Before using your new oven, please read this instruction manual carefully, pay particular attention to any information labelled ‘WARNING’, ‘CAUTION’, ‘IMPORTANT’ or
‘NOTE’ in this manual.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.
If you are unsure of any aspect of the installation, instructions or performance of your oven, contact your TURBOFAN dealer promptly. In many cases a phone call could answer your question.
Should you contact your TURBOFAN dealer on any matter concerning this oven, please have the information provided opposite, readily available.
Caution
Warning
Model Number:
Serial Number:
Dealer:
Service Provider:
Date Installed:
Date Purchased:
This manual must be kept by the owner for future reference.
A record of the
Date of Purchase, Date of Installation
and
Serial Number of the oven
should be recorded in
the area provided below.
The serial number of this oven can be found on the Technical Data Plate located on the front right hand side panel, see diagram in ‘Installation Section’.
Safety Information
For your safety, please pay attention to the following symbols marked on the appliance.
- Risk of electric shock.
No user serviceable parts inside.
Qualified service person access only.
Disconnect from power before servicing.
Specifications
3
E32D5
Oven Power Ratings
208V, 50/60Hz, 5.8 kW
220 - 240V, 50/60Hz, 6.5 kW
Oven Tray Details
Tray Capacity
5 x US Full Pan
Tray Spacing
85 mm / 31/3”
Water Connection
Max Water Pressure
80 psi / 550 kPa.
Connection Size
3
/4” BSP
Installation
4
Installation Requirements
Unpacking
1. Remove all packaging and transit protection including all protective plastic coating from the exterior stainless steel panels.
2. Check the oven and supplied parts for damage. Report any damage immediately to the carrier and distributor.
3. Check that the following parts have been supplied with your oven:-
4 x Leg Adjustable. Adaptor Brass. Washer Rubber.
4. Report any deficiencies to the distributor who supplied your oven.
5. Securely fit the 4 legs supplied with the oven.
6. Check that the available electrical supply is correct to that shown on the Technical Data Plate located on the front right hand side panel.
Refer to ‘Specifications’ section, ‘Oven
Specifications Tables’.
Location
1. Position the oven in its approximate working position.
2. The unit should be positioned so that the control panel and oven shelves are easily reachable for loading and unloading.
Clearances
To ensure correct ventilation for the motor and controls, the following minimum installation clearances are to be adhered to:-
Rear 50mm / 2”. Left-hand side 50mm / 2”. Right-hand side 75mm / 3”.
CLEARANCE FROM SOURCE OF HEAT.
A minimum distance of 300mm (12”) from the appliance sides is required.
NOTE: Fixed installations require at least 500mm - 20”
clearance at the right hand side of oven for service access.
Stand Mounted Oven
For ovens that are to be mounted to a stand, the oven feet are used to level the oven on the stand. Refer to the instructions supplied with separately ordered stands for mounting details.
Important:
The vent located on the top of the oven must NOT be obstructed.
Important:
Installation shall comply with local electrical, health and safety requirements.
It is most important that this oven is installed correctly and that oven operation is correct before use.
If you have any questions regarding the proper installation and / or operation of this oven, please contact your local
Turbofan distributor.
Technical Data Plate - Data and Location
Oven Vent Location
USA / Canada only.
Installation
5
Electrical Connection
Each oven should be connected to an adequately protected power supply with an appropriate three wire power cord. An isolation switch must be mounted adjacent to, but not behind the oven and must be readily accessible to the operator. This switch must be clearly marked and readily accessible in case of fire.
Check the electricity supply is correct to as shown on the Technical Data Plate on the front right hand corner of the oven side panel.
NOTE: All electrical connections must only be carried
out by a suitably qualified person.
1. Remove oven right hand side panel.
2. Bring the supply cable up through the grommet at the back of oven and through the compression gland on the electrical switchgear panel.
3. Connect the mains supply to the appropriately marked terminals on the terminal block.
Water Connection - Optional -
(Not required for Main Oven Operation)
1. If the manual addition of water into the oven for humidification or steaming effect on baked product is required, the unit’s water connection can be used.
2. Tighten the 2 screws securing the water connection to the rear of the oven. (These have purposely been left loose to prevent damage to the water connection during transit).
3. A cold water supply should be fitted to the water inlet (¾” BSP hose connection) which is located on the rear of the right hand side of the oven.
4. Connect to the water supply.
- Max Inlet Pressure 80psi / 550kPa.
5. Turn ‘On’ the water supply and check for leaks.
This oven must be earthed / grounded.
Warning
Positioning and Levelling of Oven
1. Correctly locate the oven into its final operating position and using a spirit level, adjust the oven feet so that the oven is level and at the correct height.
Initial Start-Up
Before using the new oven;
1. For first time use of the oven, operate the oven for about 1 hour at 200°C / 400°F to remove any fumes or odours which may be present.
2. Please refer to the Operation Section of this manual for details on how to correctly operate and shutdown the oven.
Commissioning
Before leaving the new installation;
Check the oven functions in accordance with the operating instructions specified in the ‘Operation’ section of this manual.
Ensure that the operator has been instructed in the areas of correct operation and shutdown procedure for the appliance.
NOTE: If for some reason it is not possible to get the
appliance to operate correctly, turn off the power supply at the mains supply and contact the supplier of this appliance.
Tighten Screws.
Operation
6
Operation Guide
Turbofan Ovens have been designed to provide simple operation.
This oven is intended for use in a commercial kitchen and must only be put to the use for which it was intended, i.e.
cooking food product. To use this oven correctly please read the following sections carefully:-
Oven Control Panel
Starting the Oven
1. Turn ‘On’ electrical power to the oven. The controller will carry out a self check of the LED’s.
2. Press the ‘On/Off’ Button.
3. The Heating Indicator will illuminate.
Oven Shut-Down
1. To turn ‘Off’ the oven, press and hold the ‘On/Off’ button for 3 seconds, the oven controller will go to ‘Stand-By’ mode.
Temperature Display - Shows the
preset chamber temperature. When used with ‘Temperature’ button,
shows actual oven temperature for 5 seconds.
Shows Cooking Modes and Error Codes.
Steam Button and LED - Activates
the ‘Steam Mode’.
Temperature Adjustment Control.
Time Display
- Shows cook time in full
minutes only from 180 - 1, and seconds for final minute only.
On / Off / Stand-By Button and
LED
- Press ‘On / Off’ button once to
turn the oven ‘On’.
Press and hold ‘On / Off’ button for 2
seconds to turn the oven ‘Off’.
Time Adjustment Control.
Programming Button and LED -
Used to enter the ‘Programming’ mode.
Temperature Button and LED -
Shows actual oven temperature for 5 seconds on the Temperature Display.
LED ‘On’ when heating; LED flashes
when showing actual temperature.
Light On / Off Button and LED
-
Turns oven light ‘On / Off’.
Start / Stop Button and LED -
Some parts of this oven will become VERY HOT during use and could cause burns if touched.
Warning
Take care when opening the oven door during baking. Let hot air and steam escape before removing or replacing food as the steam produced can cause steam burns.
Warning
Operation
7
Using the Oven - Manual Mode
1. TURN ‘ON’.
Press ‘On-Off’ button.
Temperature Dislay. Temperature Display will show Preset temperature.
2. SET TEMPERATURE.
+ to increase the temperature.
- to decrease the temperature.
Time Display.
Time Display will show actual time set.
3. SET TIME.
+ to increase the time.
- to decrease the time.
4. START TIMER.
Press ‘Start / Stop’ button to start timer operation.
Pressing the ‘Start / Stop’ button when timer is
operating will pause the timer and turn ‘Off’ Fan and Heating. LED will flash when timer is paused.
Pressing and Holding ‘Start / Stop’ button for 3
seconds will reset the timer.
- Press any button, to cancel the ‘Alarm’.
- Press ‘Steam’ button, to select the Steam mode.
- Press ‘Act Temp’ button, to check ‘Actual’ temperature of oven at any time during cooking.
- Press ‘Light’ button, to turn ‘On’ oven light. (refer - ‘Operator Accessible Parameters’).
- Press ‘Program’ button, to program the Oven refer to the ‘Installation and Operation Manual’
.
- Press and hold ‘On / Off’ button, for 3 seconds to turn ‘Off’ the Oven.
Timer ‘On’
Indicator
Heating ‘On’
Indicator
To check actual oven temperature during preheat or cooking, press ‘Temperature’ button. Actual temperature will display briefly on ‘Temperature Display’ before the display reverts to the pre-set temperature.
At any time during cooking, time and temperature can be adjusted by using the ‘Time’ / ‘Temperature’ controls.
Opening the oven door during a cooking cycle will pause the cooking time. To continue cooking, close the oven door.
This oven can be used without using the ‘Timer’.
Steam; - Steam function can be selected at any time during the Manual Mode by pressing the ‘Steam’ button. Steam will be injected for the pre-set time and the ‘Steam’ LED will illuminate.
If the ‘Timer’ is set to the ‘Infinity’ setting , the timer will count elapsed time to a maximum of 999 minutes.
Power ‘On’
Indicator
Operation
8
Cooking in Program Mode
1. TURN ‘ON’.
Press ‘On-Off’ button.
Press ‘Programs’ button.
Temperature Dislay. Temperature Display will
show program selected.
2. SELECT A PROGRAM.
+ to scroll forward through programs.
- to scroll backward through programs.
Time Display.
Time Display will show ‘Pre-Heating’. Program cannot be started until
pre-heating is completed.
Load Oven.
Time display will show ‘Ready’.
3. START PROGRAM.
Press ‘Start / Stop’ button to start cooking program.
Pressing the ‘Start / Stop’ button when timer is
operating will pause the timer and turn ‘Off’ Fan and Heating. LED will flash when timer is paused.
Pressing and Holding ‘Start / Stop’ button for 3
seconds will cancel the program and return to Preset Program.
- Press any button, to cancel the ‘Alarm’.
- Press ‘Steam’ button, to select the Steam mode.
- Press ‘Act Temp’ button, to check ‘Actual’ temperature of oven at any time during cooking.
- Press ‘Program’ button, to program the Oven refer to ‘Setting the Oven Programs’ overleaf
.
- Press and hold ‘On / Off’ button, for 3 seconds to turn ‘Off’ the Oven.
To check actual oven temperature during preheat or cooking, press ‘Temperature’ button. Pre-Set temperature will display briefly on ‘Temperature Display’ before the display reverts to the actual temperature.
Opening the oven door during a cooking cycle will pause the cooking time. To continue cooking, close the oven door.
Heating ‘On’
Indicator
When cooking in ‘Program’ mode, the oven light will remain ‘On’ until cooking is completed.
Program Mode
Indicator
Steam; - Steam function can be selected at any time during the Program Mode by pressing the ‘Steam’ button. Steam will be injected for the pre-set time and the ‘Steam’ LED will illuminate.
Refer to ‘Operator Accessible Parameters’ for steam options.
Temperature and Time can be adjusted when in Program Mode. On completion, oven reverts to the pre-set temperature for that program.
Light will remain ‘On’ by default when cooking in ‘Program’ mode.
Operation
9
Setting the Oven Programs
Oven can be pre-programmed with up to 20 Program’s. When you receive your oven, the controller is not programmed. To set programs, carry out the following for each program required:-
1. ENTER PROGRAMMING MODE.
Press ‘Programs’ button to enter
‘Programming’ mode.
2. SELECT PROGRAM REQUIRED.
Rotate ‘Temperature Control’ to program required. Temperature Display will show program selected.
Press and hold ‘Temperature’ button until ‘Time’ and ‘Temperature’ displays and ‘Temperature’ LED flashes.
Change time and temperature parameters.
3. ENTER COOK TEMPERATURE.
Rotate ‘Temperature Control’ to set cook temperature.
+ to increase the temperature.
- to decrease the temperature.
‘Temperature’ Display will show temperature selected.
4. ENTER COOK TIME.
Rotate ‘Timer Control’ to set cook time.
+ to increase the time.
- to decrease the time.
‘Time’ Display will show time
selected.
‘Time’ and ‘Temperature’ displays
and ‘Temperature’ LED flash.
Press ‘Temperature’ button to confirm ‘Time’ and ‘Temperature’ settings.
5. SET STEAM OPTION.
Hold ‘Steam’ button pressed until
‘Steam’ LED flashes and present setting
displays in ‘Temperature’ display.
Rotate ‘Temperature Control’ to set
steam time required.
+ to increase steam time.
- to decrease steam time.
Press ‘Steam’ button to confirm ‘Steam’
settings.
Timer ‘On’
Indicator
Heating ‘On’
Indicator
Operation
10
Oven Racks
The oven is supplied with four general purpose oven racks.
Self Supporting: When fitted, the oven racks are self supporting and will not drop or angle down when the racks are
withdrawn during operation, when loading and unloading products onto racks or when attending to the product being cooked during it’s cook cycle.
NOTE: Ensure that the racks are correctly fitted to the oven with the raised part of the rack to the rear of the oven
and the hooks on the underside of the rack engaged below the rack runner.
Ensure that these hooks are located under the rack runners when fitting the shelves to the oven.
Fit racks with raised part of rack to the rear of the oven
Operator Accessible Parameters
11
Setting the Operator Accessible Parameters
With the Oven in ‘Stand-By’ mode:-
1. ENTER THE OPERATOR PARAMETER MODE.
Press 'Steam' and 'Start / Stop' buttons together.
‘Temperature’ Display will show ‘PAS’.
The ‘Time’ Display will flash.
2. SET PASSWORD.
Rotate ‘Timer Control’ to set password; (123) (Operator Password).
Press ‘Light On / Off’ button to confirm password.
‘Temperature’ Display will show one of Parameter Codes.
‘Time’ Display will show value of the parameter.
3. SETTING THE PARAMETERS.
Rotate ‘Timer Control’ to parameter required.
Press ‘Light’ button to confirm parameter. ‘Time’ display will flash.
While ‘Time’ display is flashing, rotate ‘Timer Control’ to select value required.
Press ‘Light’ button to confirm value. ‘Time’ display will stop flashing.
4. EXITING THE PARAMETER MODE.
Press ‘On-Off’ button, to return to ‘Stand-By’ mode.
Table of Operator Accessible Parameters
Parameter
Number
Description
Default Setting
Turn -On Pre-Heating temperature - (60 - 260˚C / 140 - 500˚F).
150ºC
(325ºF)
Light Auto ‘Off’ Setting Time -
0 = ‘On/Off’. 1 = 1 minute auto ‘Off’. 2 = 2 minutes auto ‘Off’, etc.
1
Steam Injection setting time - 0 = Steam will be emitted for as long as ‘Steam’ button is pressed.
1 = Steam will be emitted for 1 second.
2 = Steam will be emitted for 2 seconds, etc.
0
Buzzer Volume - Can be adjusted from ‘0’ to ‘10’. 5
Program Pre-Heating Condition - (Can be adjusted from 0 to 30ºC {0 to 54ºF} above pre-heat
temperature).
20ºC
(36ºF)
Cleaning and Maintenance
12
Cleaning Guidelines
To achieve the best results, cleaning must be regular and thorough. If any small faults occur, have them looked at promptly. Don't wait until they cause a complete breakdown.
NOTE:
Carefully read and follow the safety instructions on
the label of the cleaning product to be used.
DO NOT use harsh abrasive scouring pads or
abrasive detergents as they could damage the oven.
Ensure that any detergent or cleaning material has
been completely removed after each cleaning.
To keep your oven clean and operating at peak efficiency, follow the procedures shown below:-
Oven Cleaning
NOTE:
If oven usage is very high, the cleaning procedure
should be carried out on a more frequent basis.
Allow the oven interior to cool to approx 50˚C /
120˚F before commencing cleaning.
Stainless Steel Surfaces
a. Thoroughly clean the exterior surfaces of the oven
with, a damp cloth moistened with a mild detergent solution, or a soft bristled brush.
b. Baked on deposits or discolouration may require a
good quality stainless steel cleaner. Always apply cleaner when the oven is cold and rub in the direction of the grain.
Side Racks Removal
Right Rack / Fan Baffle
a. Undo and remove the rack securing screw securing
the front of the RH side rack. The fan baffle is an integral part of the RH Side Rack.
b. Lift up and unhook the rear of the rack from the
locating peg at the rear of the oven.
c. Tilt the top of the rack inwards and lift the rack off
the lower mounting brackets.
Left Rack
a. Lift the LH rack off the front locating peg.
b. Pull the rack forward out of the oven to disengage
the rear of the rack from the rear location peg and remove the rack from the oven.
c. Clean the racks with a mild anti bacterial detergent
and hot water, using a soft bristled brush.
d. Dry the racks thoroughly with a dry cloth.
Always turn off electrical power at the mains supply before commencing cleaning.
This oven is not water proof. Do not use water jet spray to clean interior or exterior of the appliance.
Caution
R/Hand Rear Locating Peg
L/Hand Front Locating Peg
L/Hand Rear
Locating Peg
Unscrew
Anti-Clockwise
Rack Securing Screw
Cleaning and Maintenance
13
Side Racks Re-Fitting
Right Rack
a. Align the bottom of the rack with the 2 brackets in
the bottom RH side of the oven.
b. Tilt the rack upwards and hook the top rear of the
rack onto the locating peg in the top rear of the oven.
c. Fit and tighten the rack securing screw to secure
the front of the RH rack.
Left Rack
a. Locate the top rear of the rack onto the locating peg
at the top rear LH side of the oven.
b. Locate the top front of the rack over the locating
peg at the top front LH side of the oven.
Lamp Glass
a. Remove the LH side rack as shown previously.
b. Unscrew (anti-clockwise) and remove the lamp glass
from the oven.
c. Remove seal fitted between lamp glass and holder.
d. Wash the lamp glass and seal with a soft sponge
using warm water and a detergent solution. Rinse with clean, warm water and dry off.
e. Dry the lamp glass thoroughly with a dry cloth.
NOTE: The lamp glass seal must be fitted with the flat
face of the seal towards the lamp glass.
f. Refit the lamp glass, screw the glass in clockwise to
secure. Do not over tighten lamp glass.
g. Refit the LH side rack as shown previously.
Unscrew Anti-Clockwise
RH Lower Mounting Brackets
R/Hand Rear Locating Peg
L/Hand Rear Locating Peg
L/Hand Front
Locating Peg
Tighten Clockwise
Remove Seal
Cleaning and Maintenance
14
Door Seal
a. To remove the door seal, pull the 1 piece seal
forward until it pulls out of the location groove around the oven. Note the way the seal is fitted to the oven, with the lip facing inwards.
b. Check the door seal for wear and damage and
replace as required.
c. Wash the door seal in a sink, taking care not to cut
or damage the seal.
d. Dry the door seal thoroughly.
e. Refit the door seal with lip facing into centre of the
oven.
f. Press the door seal into the locating groove in the
front face of the oven until the seal is properly located all around the oven.
Oven Interior
Allow the oven interior to cool to approx 50˚C /
120˚F before commencing cleaning.
a. Remove the oven racks as shown previously.
b. Clean any build up of grease from the oven interior,
using a soft bristled brush with a solution of hot water and a mild anti bacterial detergent.
c. Dry the oven thoroughly with a soft dry cloth.
d. Clean the oven regularly with a good quality oven
cleaner.
Push Seal carefully
into locating channel
Door Glass Cleaning
Ensure that the oven door is cool before cleaning
the oven door glass.
a. Open the oven door.
b. Lift up the bottom of the inner glass at the centre of
the door to unlock from the inner glass retaining catches and swing the glass inwards towards the oven.
c. Clean both sides of the inner glass and the inner
side of the outer door glass with a conventional glass cleaner.
d. Dry the oven door thoroughly with a soft dry cloth.
e. Swing the inner glass back towards the outer door.
f. Whilst holding the outer door, lift the inner glass
back onto the locking catches until the inner glass is securely held.
Periodic Maintenance
NOTE: All maintenance operations should only be
carried out by a qualified service person.
Controls and mechanical parts should be checked and adjusted periodically by a qualified service person. It is recommended that the appliance is serviced every 6 months.
Top Locking Catches
Fault Finding
15
This section provides a reference to the more common problems that may occur during the operation of your oven. This fault finding guide is intended to help you correct and accurately diagnose problems with your oven.
When fault finding a problem, always use a process of elimination starting with the simplest solution and working through to the most complex. Never overlook the obvious.
You may encounter a problem not covered in this section, please contact your service provider who will require the following information:-
The Model and Serial Number of the oven, can be
found on the Technical Data Plate located on the front right hand side panel of the oven.
Fault Possible Causes Remedy
Oven does not operate.
Mains isolating switch, circuit breaker or fuses are 'Off' at the power board.
Overtemp tripped (No lights, no power light).
Overtemp faulty.
Digital Controller faulty
Element faulty.
Turn 'On'.
Call for service.
Call for service.
Call for service.
Call for service.
Oven heats up but fan does not operate.
Fan motor faulty.
Fan or fan motor obstructed.
Call for service.
Call for service.
Door does not close fully.
Tray in way of door.
Door mis-aligned.
Door seal obstruction.
Correctly position tray in rack.
Re-align door.
Correctly install door seal. (Refer to the ‘Cleaning’ Section).
Oven light not illuminating.
Blown bulb.
Blown Fuse
Replace bulb.
Call for service.
Uneven cooking.
Too high a temperature selected.
Oven or racks not level.
Insufficient air space around trays or baking tins.
Oven overloaded with too much product.
Opening oven door un-necessarily.
Oven door seal damaged or faulty.
Oven vent restricted.
Select a lower temperature.
Check oven racks and level.
Ensure oven racks are spaced to allow air flow around baking on all shelves.
Re-load oven.
Ensure oven door remains closed during the baking process.
Check seals and replace if damaged.
Ensure oven vent not blocked or shrouded.
Oven does not Steam.
Injector Nozzle blocked.
Water Solenoid faulty.
Controller faulty.
Call for service.
Call for service.
Call for service.
Oven Controller operates but No Heat in Oven.
Digital Controller faulty
Door not closed fully.
Door Switch faulty.
Heating Relay faulty.
Refer to ‘Digital Controller Fault Codes’. Call for service.
Close door. (Refer ‘Door does not close fully’).
Call for service.
Call for service.
‘Err 001’ on display.
‘Err 003’ on display.
Probe error.
Digital input error.
Call for service.
Call for service.
Electrical Schematics
16
Electrical Schematic E32D5 Turbofan Oven
Replacement Parts List
17
When ordering replacement parts, please quote the part number and the description as listed below. If the part required is not listed below, request the part by description and quote model number and serial number which is shown on the Technical Data Plate.
Important:
Only genuine authorized replacement parts should be used for the servicing and repair of this oven. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service provider or Turbofan Dealer.
Item Description
234632 Digital Control Board Kit E32D
234429 Transformer 208 / 240V x 12V AC SEC, 20VA
234460 Cooling Fan 208 - 230V, 50 / 60Hz
234450 Encoder
234434 Temperature Probe 20 mm PT1000 1 mtr
231738 Contactor 25A, 3P + 1NO, 230V, 50 / 60Hz
234105 Oven Element, 6300W, 208 - 220V
234106 Oven Element, 6300W, 230 - 240V
234468
Fan Motor, 200W, 220 - 240V, 50Hz
234595
Fan Motor, 200W, 220 - 240V, 60Hz
234821
Overtemp, 355°C / 670°F - 20k
024802
Door Microswitch E32
234252
Capacitor 10uF
020851
Water Solenoid 90˚ Outlet, 240V
234447 Knob Indexed
233115 Oven Lamp Lens
231814 Lamp Bulb G9 25W, Halogen, 230V
234580 Door Roller Catch
235277 Door Roller Catch Strike
234626 Door Hinge Top
234627 Door Hinge Bottom
232666 Door Seal - E32
232379 Foot Adjustable (73 - 80 mm)
234658 Side Rack LH, 5 tray, 234659 Side Rack RH, 5 tray, 233649 Oven Rack E32D
233552 Rack Securing Screw
234802 Fuse Holder 234803 Fuse 10A, 250V
233883 Oven Lamp Seal
235278 Strike Lock Nut
021527
Washer Rubber (USA / Canada only)
025922
Adaptor Brass (USA / Canada only)
Appendix 1 - Oven Door Reversal
18
Remove Screw
and Retaining
Clip.
Reversing the Oven Door
Refit all screw fasteners using a low-mid strength
thread locking adhesive unless otherwise stated.
Door reversal should only be carried out by a
suitably competent person.
Remove the Oven Door Inner Glass.
1. Open the oven door and open the door inner glass.
2. Remove screw securing inner glass retaining clip and remove clip.
3. Lift up inner glass and remove, ensuring that pivot spacer is removed from lower inner glass pivot and retained.
4. Remove black plastic plugs from top and bottom of door and fit to holes where inner glass pivots were removed from.
Remove the Oven Door.
5. Remove the door roller catch and blanking plate from the inside of the door and swap these over.
6. Whilst supporting door,
unscrew and remove top door pivot bolt from top door hinge assembly.
7. Remove door and lay on a
flat surface or workbench.
8. Unscrew screws securing the
door handle remove door handle.
9. Remove top door hinge and
fit to bottom opposite corner of door.
10. Remove bottom door hinge
and fit to top opposite corner of door.
Fit Blanking Plugs.
Remove Top
Door Pivot Bolt.
Remove Top Door Hinge
Remove Handle
Securing Screws
Swap Roller Catch and
Blanking Plate over.
11. Remove inner glass latching studs and fit to opposite side of door using Loctite 243 to secure.
12. Turn door handle over and fit to other end of door where hinges were removed from. Ensure Flat of handle is to the outside.
Remove Upper and Lower Door Hinges and Door
Catch.
13. Remove bottom door pivot bolt and spacers and fit pivot bolt to top door hinge assembly (as this will be swapped over and fitted to bottom of other side of oven).
14. Remove the 4 blanking screws from front of oven.
15. Remove Hinge Plate from top of oven and fit diagonally opposite, to lower corner.
16. Remove Hinge Plate from bottom of oven and fit diagonally opposite, to upper corner.
17. Fit screws removed at Item 14 above to where hinges were fitted.
Remove these screws to remove
top and bottom hinges.
Bottom Door Pivot
Bolt and Spacers.
Remove screws top and bottom
and fit to where hinges removed
from.
Remove Latching Studs
Appendix 1 - Oven Door Reversal
19
18. Remove Blanking Screw and Door Catch from front of oven and swap around (refer ‘Adjusting Door Catch’).
19. Fit door spacers removed at Item 13 previously, to low­er hinge pivot bolt.
Oven Door Re-Fitting
Fit the Door.
1. Refit oven door by locating bottom of door onto bottom hinge plate pivot bolt and spacers.
2. Fit top of door into top hinge plate and secure with top pivot bolt.
Fit Inner Glass to Door.
NOTE: It is important to ensure that the inner glass is
fitted correctly and that the glass pivots at the hinge end of the door and not the handle end.
3. Fit pivot spacer removed at Item 3 on previous page, to the lower inner glass pivot and locate inner glass lower pivot into position on inside of door.
4. Locate top pivot of inner glass into top of door and secure in position with inner glass retaining clip.
5. Lift inner glass up onto locking catch to lock glass into position.
Top Door Pivot Bolt.
Inner Glass Locking Catch
Screw and
Retaining Clip.
Adjust Door for Correct Alignment.
Check alignment and operation of the door. Ensure that the door is correctly aligned horizontally and vertically.
1. To align, slacken off the upper and lower hinge plates and correctly align the door. Re-tighten both hinge plates.
2. Check that the roller catch correctly retains door in the closed position.
3. To adjust, slightly loosen screws securing roller catch and close the door. The roller catch will centralise itself.
4. Open door and tighten roller catch securing screws.
Adjusting Door Catch
If the door sealing requires adjustment, carry out the following to adjust the door catch:-
1. Check that the door seals correctly when closed, by placing a sheet of paper between the door and the seal.
2. Close the door on the paper and attempt to withdraw the paper by firmly tugging on the paper. The paper should just pull out with some resistance but without tearing.
3. To adjust the door catch, loos­en the locking nut on the door catch:-
a. If the paper withdraws easily,
screw the door catch
‘In’ by ½ a turn
and repeat the test above until
adjusted correctly.
b. If the paper cannot be withdrawn and the door
springs open,
screw the door catch ‘Out’ by ½ a
turn
and repeat the test above until adjusted
correctly.
4. Tighten the locking nut on the door catch.
Slacken these screws to adjust
door vertically - horizontally.
Blanking Screw
Door Catch
Locking Nut
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