Moffat turbofan E311, turbofan E311MS User Manual

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E311 / E311MS CONVECTION OVEN
INSTALLATION / OPERATION
MANUAL
F23621-9
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MANUFACTURED BY
Moffat Limited P O Box 10-001 Christchurch New Zealand Ph: (03) 3891-007 Fax: (03) 3891-276
WORLD-WIDE BRANCHES UNITED KINGDOM
Blue Seal Units 6-7, Mount Street Business Park Mount Street, Nechells Birmingham B7 5 QU Ph: (121) 327-5575 Fax: (121) 327-9711
UNITED STATES Moffat Inc 3765 Champion Blvd Winston-Salem North Carolina 27115 Ph: (336) 661 0257 Fax: (336) 661 9546
CANADA
Lessard Agencies Ltd P O Box 97 Stn D Toronto Ontario M6P3J5 Ph: (416) 766-2764 Fax: (416) 760-0394
NEW ZEALAND Christchurch
Auckland Moffat Limited Moffat Limited P O Box 10-001 4 Waipuna Road 16 Osborne Street Mt Wellington Christchurch Auckland Ph: (03) 3891-007 Ph: (09) 574-3150 Fax: (03) 3891-276 Fax: (09) 574-3159
AUSTRALIA Victoria
New South Wales Moffat Pty Limited Moffat Pty Limited 740 Springvale Road 8/142 James Ruse Drive, Rose Hill Mulgrave, Melbourne P O Box 913, Smithfield Victoria 3171 Sydney, N.S.W. 2142 Ph: (03) 9518-3888 Ph: (02) 8833 4111 Fax: (03) 9518-3838 Fax: (02) 8833 4133
Western Australia
Queensland South Australia Moffat Pty Limited Moffat Pty Limited Moffat Pty Limited P O Box 689 30 Prosperity Place 28 Greenhill Road Joondalup Business Centre Geebung, Brisbane Wayville WA 6027 Queensland 4034 South Australia 5034 Ph: (09) 305-8855 Ph: (07) 3215-9155 Ph: (08) 8274 2116 Fax: (09) 308-8838 Fax (07) 3215-9170 Fax: (08) 8274 2129
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Introduction........................................................................................................2
Installation..........................................................................................................3
Before Connection Location Double Units Electrical Connection Door Handle Water connection Before Use
Specifications.....................................................................................................5
Operation............................................................................................................9
Description of Controls Baking Roast ‘n’ Hold Grilling / Broiling
Cooking Guide .................................................................................................13
Cooking Bake Off Roasting Roast ‘n’ Hold
Cleaning and Maintenance..............................................................................15
Trouble Shooting.............................................................................................16
Oven Baking
Spare Parts.......................................................................................................18
Circuit Schematic.............................................................................................19
Date Purchased................................................................. Serial No ..........................................................
Dealer............................................................................................................................................................
Service Agent................................................................................................................................................
Contents
1
Page 4
We are confident that you will be delighted with your TURBOFAN OVEN, and it will become a most valued appliance in your commercial kitchen.
A new oven can seem very complex and confusing at first glance. To ensure you receive the utmost benefit from your new Turbofan, there are two important things you can do.
Firstly
Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Secondly
If you are unsure of any aspect of the installation, instructions or performance of your oven, contact your E311 dealer promptly. In many cases a phone call could answer your question.
Model Options
This manual covers models E311 and E311MS. The E311 models feature a vitreous enamel front exterior finish and full glass door. The E311MS models feature a stainless steel front exterior finish and a stainless steel exterior door with
full viewing window. The functionality of both model series are identical. Note: Both model series are marked with the control panel coding “31”, however the full and specific
model option is found on the appliance rating plate.
Introduction
2
Page 5
Before Connection to Power Supply
Remove all packing.
Check equipment and parts for damage. Report any damage immediately to the carrier and distributor.
Remove protective plastic coating from the side panels.
Check that the following parts have been supplied with your oven:
4 x 4” Legs (Canada only) 4 x Oven racks
Report any deficiencies to the distributor who supplied the oven.
Fit the feet to the oven.
Fit door handle to oven door.
Check that the available power supply is correct to that shown on the rating plate located on the right -hand side panel.
208V AC 60Hz, 14.0A, 2.9kW @ 208V 208-220V AC 50Hz, 14.6A, 3.2kW @ 220V 220-240V AC 60Hz, 13.0A, 3.1kW @ 240V 230-240V AC 50Hz, 13.0A, 3.1kW @ 240V
Location
To ensure correct ventilation for the motor and controls the following minimum installation clearances are to be adhered to:
Position the oven in its working position.
Use a spirit level to ensure oven is level from side to side and front to back. (If this is not carried out, uneven cooking could occur). The feet/legs used with bench/floor mounting or provided with stands are adjustable and will requir e adjus ti ng in le ve ll ing the un it.
The unit should be positioned such that the operating panel and oven shelves are easily reachable for loading and unloading.
3
Installation
Important:
THE VENT LOCATED ON THE OVEN TOP MUST NEVER BE OBSTRUCTED.
Installation Requirements
It is most important that this ov en is installed correctly and that operation is correct before use.
Installation shall comply with local electrical, health and safety requirements.
Double Units
• When it is desired to m ount one unit on top of another the 31mm ( 1¼") high spacer f eet must be used. These short feet should be s c re wed on, an d th e unit l if ted on top of the bott om unit, where it locates safely under its own weight, for normal applications.
Top 8” / 200mm Rear 1” / 25mm Left-hand side 1” / 25mm Right-hand side 1” / 25mm
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Electrical Connection
• Ensure unit is fitted with appropr ia te cord and plug.
• To access the electrical connec tion terminal block, ground ing lug (marked with green), an d strain relief, remove the back panel (4 screws).
WARNING - THIS APPLIANCE MUST BE GROUNDED
Water Connection (Canada only)
• A cold water supply s hould be fitt ed to the water inlet which is loc ated on the r ear of the left hand side of the unit.
• A connection elbo w and seali ng washer is supplied with this unit f or direct c onnection of a 1/2” ID hose, and is recommended for easy installation and service.
Connect water supply - Max inlet pressure 80psi / 550kPa.
• Turn on water supply to check for leaks.
Before Use
• Operate the oven for about 1 hour at 200°C (400°F) to remove any fumes or odours which may be present.
Installation
4
Important:
MAXIMUM INLET WATER PRESSURE IS 80 psi / 550 kPa.
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ELECTRICAL ENTRY
16
45
WATER ENTRY
600
580
796
41
120
5
Specifications
Side
Front
Plan
Electrical Connection 208V AC 60Hz, 14.0A, 2.9kW @ 208V
220-240V AC 60Hz, 13.0A, 3.1kW @ 240V 208-220V AC 50Hz, 14.6A, 3.2kW @ 220V 230-240V AC 50Hz, 13.0A, 3.1kW @ 240V
Cold Water Connection (Canada only)
1/2” I.D Hose (80psi maximum pressure)
E311
(31
3
/8”) (23
5
/8”)
(1
5
/8”)
(
5
/8”)
(1
3
/8”)
(22
7
/
8
”)
(4 3/4”)
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6
Specifications
Side
Front
Plan
Electrical Connection 208V AC 60Hz, 14.0A, 2.9kW @ 208V
220-240V AC 60Hz, 13.0A, 3.1kW @ 240V 208-220V AC 50Hz, 14.6A, 3.2kW @ 220V 230-240V AC 50Hz, 13.0A, 3.1kW @ 240V
Cold Water Connection (Canada only)
1/2” I.D Hose (80psi maximum pressure)
E311MS
580
796
41
120 16
45
WATER ENTRY
600
ELECTRICAL ENTRY
(31 3/8”)
(23
5
/8”)
(1
5
/8”)
(
5
/8”)
(1
3
/8”)
(22
7
/
8
”)
(4 3/4”)
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10
20
30
40
50
60
90
120
150
N
7
Operation
Operation Guide
Power
Depress to switch power on or off (switch
illuminates when power is on) .
Thermostat
Temperature range 50 - 250°C (120 - 550°F). Indicator illum inates whe n the e lem ents are c ycling
ON to maintain set temperature.
Grill/Broil position - The grill/broil indicator will
illuminate indicating th at the grill/broil function has been set. The heati ng indicator will also illuminate whenever the elements are on.
Bake Timer
1 Hour bake timer. (Indicator illuminates when “time up” (0) reached,
and buzzer sounds).
Roast ‘n’ Hold
Depress switch t o ac t ivate ’ Roas t ’ n’ Hol d’ f unction.
(Switch illuminates when ON).
Roast Timer
3 Hour roast timer. (Indicator illum inates when “time up” (0) reac hed).
Product is held at 75°C (167°F).
Steam Switch (Canada only)
Push switch to activate water injection. (Water
injects into oven while button is depressed).
Light Switch
Push switch to activate light. (Light illuminates while button is latched in the
down position).
Description
of
Controls
31
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Operation
8
Baking
1. Turn power on
Power switch illuminates when it is depressed and latched in the down position.
2. Set thermostat to desired temperature
The heating indicator light will illuminate whenever th e elements are cycling on to m aintain
the set temperature.
3. Load oven
Once the oven is up to tem perature, open the door and load the oven with product. Avoid
delays in loading the oven with the door open as this will delay the oven’s temperature recovery.
Note:
The oven’s fan will switch off and the oven lights will illuminate when the door is opened.
4. Set bake timer to desired time
To set timer, turn knob cloc k wise to the req uired tim e. At an y stage, the t im e can be adj usted
in either direction.
For settings les s than 10 minutes, first set to greater setting, then turn down to the requ ired
time period.
Note:
This 60 minute timer is completely independent of the oven control.
5. Water injection (Canada only)
To steam the oven while baking, push the steam switch on the control panel. We
recommend a 2-15 second injection period, according to product need, for this oven.
Keep switch depressed for required steam period.
6. Light
To view the product while b aking, depres s the light s witch on the co ntrol pane l. The light will
stay on while the switch is latched in the down position.
7. Time up.
When the timer reaches 0 minutes the buzzer sounds and indicator illuminates. To cancel the buzzer turn the timer to the off position.
8. Unload oven
Open the door and unload the oven .
Note:
The oven’s fan will switch off and the oven light will illuminate when the door is opened.
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9
Operation
Roast ‘n’ Hold
1. Turn power on
Power switch illuminates when it is depressed and latched in the down position.
2. Set thermostat to desired temperature
The heating indicator light will illuminate whenever th e elements are cycling on to m aintain
the set temperature.
3. Load oven
Once the o ven is up the tem perature, open the door and load the oven with pro duct. Avoid
delays in loading the oven with the door open as this will delay oven temperature recovery.
Note:
The oven elem ents and fa n will s witch off and the oven lights will illum inate whe n the door is
opened.
4. Set roast timer to desired time
This 3 hour timer is electrically driven and is set by turning the timer knob in either direction to
the required time. The tim er can be set when conve nient, but will not start working until the oven control is set and the Roast ’n Hold switch is depressed (switch illuminated).
5. Depress roast switch
Depress the Roast ’n Hold s witch. The s witch will illu minate and th e timer will begin to coun t
down.
6. Water injection (Canada only)
To steam the oven while roasting, push the steam switch on the control panel. We
recommend a 2-15 second injection period, according to product need, for this oven.
Keep switch depressed for required steam period.
7. Light
To view th e product while roasting , depress the light switch on the contro l panel. The light
will stay on while the switch is latched in the down position.
8. Hold
When the timer reaches the hold position, the main oven thermostat is turned off and a
pre-set hold therm os tat loc ated beh ind the co ntr ol pan el wil l contr o l th e ov en t o k eep t he f oo d warm at serving temperature as long as required until the Roast ‘n Hold switch is turned off.
Note:
The hold light will illuminat e when the timer reaches hold until the Roast ’n Hold switch is
turned off. The hold light m a y come on briefly when the Roast ’ n Ho ld c ontro l is f irs t s witch ed on until the oven heats up beyond the pre-set holding temperature.
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10
Operation
Grilling / Broiling
1.
Grilling / Broiling
Turn thermostat fully clockwise until the GRILL/BROIL position is reached. The GRILL/
BROIL indicator will illum inate indicating that the GRILL/BROIL f unction has been set. The heating indicator will also illuminate whenever the element is on.
It is recomm ended that th e GRILL/BROI L mode is only used with the ove n door open as the
oven fan is the n automaticall y off. If ho wever the GR ILL/BROIL m ode is used with the door closed, the elements will cycle on/off when oven t emperature rises above 300° C (570°F) to prevent damage to the oven.
2. Load oven
Place an oven rack normally on the top position. W hen the element has re ached bright red (5 minutes), position the dish under the GR ILL/BROIL elem ent. Heat f ood on one side, then turn on the other side.
It is not recommended to close the door when grilling/broiling.
3. Set bake timer to desired time
To set timer, turn knob cloc k wise to the req uired tim e. At an y stage, the t im e can be adj usted
in either direction.
For settings les s than 10 minutes, first set to greater setting, then turn down to the requ ired
time period.
Note:
This 60 minute timer is completely independent of the oven control.
4. Time up.
When the timer reaches 0 minutes the buzzer sounds and indicator illuminates. To cancel the buzzer turn the timer to the off position.
5. Unload oven
Open the door and unload the oven .
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Cooking guide
11
This TURBOFAN ove n wil l cook a gr eater q uantit y of food fas ter, at a lo wer t em perature and m or e evenl y than an ordinar y o ven. As many excellent rec ip e books are publish ed, it is not our int ent ion to l ist r ecipes, but to provide a temperature and time chart as a guide.
When the door is opened t he f an wil l s witch of f but ele ments will remain on to pro vi de qu ic k heat r ec overy. A high powered top element is fitted for toasting or broiling.
Baking
Select a temperature up to 20°C (35°F) lower than used in a conventional oven and preheat until HEATING indicator goes out. When the HEATING indicator goes out, the oven has reached the desired temperature and food may be placed in the oven allowing air space between cooking utensils and around the oven walls.
The following are only approximate guides - use your judgement.
FOOD TEMP °C TEMP °F TIME
Sponges
165 330
10-12 mins Small Cakes 165 330 8-12 mins Butter Cakes 160 320 35 mins Fruit Loaf 150 300 40-50 mins Macaroons 160 320 15-20 mins Biscuits 140 285 12-20 mins Shortbread 130 265 15-20 mins Scones 200 390 10-12 mins Madeira 165 330 35-50 mins Bread 175 350 25-35 mins Plain Fruit Cake 165 330 1-1½ hrs Rich Fruit Cake 130 265 2-3 hrs Gingerbread 140 285 35-50 mins Baked Custard 130 265 50 mins Souffle 165 330 25 mins Rice Pudding 130 265 2-3 hrs
Pastry
Puff 220 430 8-12 mins Short 175 350 8-12 mins Flakey 205 400 8-12 mins Jam 185 365 12-20 mins Fruit 185 365 35 mins
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Cooking guide
Roasting
Set the oven temper ature to 150-170°C (300°F-340° F). The hot air circulating in the oven reduces moisture loss and shrinkage. Roasting times are reduced by approximately 10 minutes per kg.
Roast-’n’-Hold
This system will aut omatically cook food for a set time, then hold the oven at a preset temperature indefinitely to maintain food at a serving temperature after cooking has been completed.
When the oven has reached the se t temperature, plac e food in the o ven, set roast cook ing time and depress the Roast ’n’ Hold button. The hold indicator will come on when cooking is complete.
To return to normal operation, push the Roast ‘n’ Hold switch again (switch will cease illuminating).
Browning
Different foods m ay be coo ked toget her, eg baking an d roast ing ma y be carried out at the sam e time. Food which req uires a s lightl y higher tem per ature or m ore bro wning s hould b e pla ced at th e top of the ove n, so that the bro il element may be s elected (with th e door shut) during the last few m inutes of ` cooking. As the top element is quite powerful, keep a close watch on browning progress.
Grilling/Broiling
Turn the oven thermostat right arou nd to GRILL/BROIL. Plac e an oven rack norm ally on the second position fr om the top. Pl ac e the f ood on a gr il l tr a y. This al lo ws f at to drain, to prevent sm ok ing. When the el ement has reached a bright red (5 m inutes) position the dish u nder the GRILL/BROIL elem ent. Heat food on one side, then turn on the other side.
Toast, sandwiches etc., on a scone tray on the top rack position.
FOOD
MINUTES per SIDE
Steak - 25mm thick
- Rare
- Medium
6-8
9-11
Chops
- 25mm thick
12-15
Bacon 3-4 Ham 15mm thick 8-10
Tomatoes - halved 10-12 Mushrooms 10-12 Onions - raw sliced 10-15
MEAT
TIME per kg
Beef - Rare
30-40 min Beef - Medium 40-50 min Beef - Well Done 50-60 min Veal 50-70 min Lamb 30-40 min Duck 50 min Goose 50 min Turkey 30-40 min Chicken
- under 1kg
- over 1kg
50-60 min
40 min
It is not recommended to close the door when grilling/broiling.
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13
Cleaning
Exterior
Clean with a goo d quality stainless s teel cleaning com pound. Harsh abrasive c leaners may damage
the surface.
Interior
Ensure that the oven chamber is cool. Do not use wire brushes, steel wool or other abrasive materials.
Clean the oven regular ly with a good quality oven c leaner. Take care not to da mage the fan or the tube at the right side of the oven which controls the thermostat.
Oven Racks
To remove, slide out to the stop position, raise the front edge up, and lift out.
Side Racks
Undo the thumbscrew (ant i-clockwise rotat ion) securing ra ck to oven wall, swing rack towards centre
of oven to disengage locat i on pin at front of side, and pull rack forward to remove. To replac e, e nga ge rack in rear holes, swing towards side of oven to engage in front hole, and replace thumbscrew.
Bottom Element Cover
Lift out vitreous e namelled elem ent cover a nd thoro ughl y clean on a ro utine bas is (m inimum once per week.
Fan Baffle
To remove, unsc rew t he ov en lam p glass and lif t the b aff le out. T o replac e, locat e the bottom edge of
the baffle over the bottom element terminal plate and secure in place with the oven lamp glass.
Do not over tighten lamp glass.
Oven
Seals
To remove, hold at their ce ntre point and pul l forward until they unclip. Rem ove side seals first, then
top and bottom. The seals may be washed in the sink, but take care not to cut or damage them.
To r eplace, have the lip facing the oven opening. Fit the top and bottom s eals first, then the side
seals.
Oven Door Glass
Clean with conventional gla s s cleaners
Caution:
ALWAYS TURN OFF THE POWER SUPPLY BEFORE CLEANING.
THIS UNIT IS NOT WATER PROOF.
DO NOT USE WATER JET SPRAY TO CLEAN INTERIOR OR EXTERIOR OF THIS UNIT.
Cleaning Guidelines
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Trouble-shooting
14
Fault Possible Cause Remedy
The oven does not operate / start. The mains isolating switch on the
wall, circuit breaker or fuses are “off” at the power board.
The power switch on the oven is off.
Turn on.
Depress switch. Switch will illuminate.
Bake timer does not time down. Bake timer not set correctly. For settings less than 10 minutes,
first set to greater setting then turn back to desired setting.
Roast timer does not time down Roast ‘n’ Hold button not
depressed.
Depress Roast ‘n’ Hold button. (Roast timer only operates when Roast function is selected).
Oven light not illuminating. Blown bulb.
Replace bulb.
No water injection / steam. (Canada only)
Water not turned on. Turn water on at water supply.
Oven trouble-shooting
Page 17
Trouble-shooting
15
Moist sticky crust Too much sugar. Hump or cracks on top Too much flour.
Oven too hot.
Heavy compact textures Too much shortening.
Too much sugar. Oven not hot enough. Over beating.
Undersized cake Too large a pan.
Oven too hot. Not enough baking powder.
Uncooked streak at bottom Under mixing of ingredients.
Oven not hot enough. Too much liquid.
Cake falling Too much baking powder.
Too much shortening. Too much sugar. Oven not hot enough. Insufficient baking. Moving cake during baking.
Mixture running over pan Pan too small.
Oven not hot enough. Too much sugar or shortening. Too much baking powder.
Dry cake Too much flour.
Not enough sugar or shortening. Too much baking powder. Over beaten egg white. Over baking at too low a temperature.
Coarse Texture Too much baking powder.
Not enough liquid. Oven not hot enough. Insufficient creaming of shortening and sugar.
Uneven cooking Too high a temperature selected.
Oven or racks not level. Insufficient air space around trays or baking tins. Opening oven door unnecessarily. Faulty thermostat, oven door seal or restricted oven venting.
Smoking or discoloration around door Oven too hot.
Food spillovers not cleaned up. Faulty oven door seal.
Oven steaming Overcrowding oven and no t increas ing ini tial tem -
perature for this extra food. Frozen or chilled food will increase moisture in the oven. Adding water with meat while roasting. Opening oven door frequently. Obstructing oven vent or air circulation.
Baking trouble-shooting
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16
Spare parts
Replacement Part List
Controls
021473 Switch - power 017121 Thermostat 020823 Knob - thermostat / bake timer 020849 Neon indicator 011760 Bake timer 011794 Buzzer 021476 Switch - ‘roast n hold’ 011419 ‘Roast n hold’ timer 021472 ‘Roast n hold’ timer knob 021474 Steam switch 024773 Light switch 024562 Relay - hold 018223 Hold thermostat 002990 Microswitch 003002 Oven lamp glass 003434 Silk gasket 013521 Oven lamp - 40W miniature Edison screw (E311) 014218 Oven lamp - 25W miniature Edison screw (E311MS)
Motor & Elements
003113 Oven top element 208 volts 003114 Oven bottom element 208 volts 011604 Oven top element 240 volts 003074 Oven bottom element 240 volts 013431 Fan motor 013432 Oven fan 024562 Relay - power
Steam System (Canada only)
020851 Water solenoid 021526 Water inlet elbow 021527 Washer
Door
014225 Oven door seal strip (Side) 023257 Oven door seal strip (Top / Bottom) 021469 Handle assembly (E311) 021468 Handle (E311) 021465 Handle bracket (E311) 025499 Handle (E311MS) 023264 Door outer glass (E311) 023263 Door outer glass (E311MS) 023263 Door inner glass 011005 Door catch 025501 Door catch plate (E311MS) 025502 Door bush
Racks
023255 Oven side rack LH 023256 Oven side rack RH 023254 Oven rack 004874 Element front support 004993 Bottom element cover
004595 Fan baffle
Page 19
17
Circuit schematic
E
L2
N
TIME
UP
B
BUZZER
2
1
35
4
6
L1
TIMER
SWITCH
POWER
3 4
1Hr
Ø
1 2
1
60Hz
3
T/STAT
HOLD
HOLD
LIGHT
OVEN
HEATING
50Hz
FAN
4
SWITCH
MICRO
NO NC
DOOR
OVEN
OUTER
TOP
T/STAT
2
INNER
TOP
GRILL
5 6
TIMER
3Hr
1 P5 P6
65
M
2 3
14
LIGHT
SWITCH
3
NO
NC
4
1 2
B
A
4
7
163
9
POWER
RELAY
3
4 6
9
1
7
B
A
HOLD SWITCH
WATER
SWITCH
(OPTION ONLY)
WATER
SOLENOID
(OPTION ONLY)
HOLD
RELAY
NO
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