Moffat SN8200G Installation Manual

Installation and Operation Manual

Gas Salamander

SN8200G

SN8200GB

Date Purchased

Serial Number

Dealer

Service Provider

For use in GB & IE

231921-6

MANUFACTURED BY

Moffat Limited
PO Box 10001
Christchurch
New Zealand
Ph: [phone]
Fax: [phone]

WORLD-WIDE BRANCHES

UNITED KINGDOM

Blue Seal
67 Gravelly Business Park
Gravelly Park
Birmingham
West Midlands
B24 8TQ
Ph: [phone]
Fax: [phone]

UNITED STATES

Moffat Inc
3765 Champion Blvd
Winston-Salem
North Carolina 27115
Ph: [phone]
Fax: [phone]

CANADA

Serve Canada
22 Ashwarren Road
Downview
Ontario M3J1Z5
Toll Free:800 263 1455
Ph: [phone]
Fax: [phone]
[e-mail]
www.servecanada.com
www.moffat.com

NEW ZEALAND

Christchurch

Moffat Limited Moffat Limited
PO Box 10-001 4 Waipuna Road
16 Osborne Street Mt Wellington
Christchurch Auckland
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]

AUSTRALIA

Victoria

Moffat Pty Limited Moffat Pty Limited
740 Springvale Road 3/142 James Ruse Drive, Rose Hill
Mulgrave, Melbourne PO Box 913, Smithfield
Victoria 3171 Sydney, N.S.W. 2142
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]

Western Australia

Moffat Pty Limited Moffat Pty Limited
67 Howe Street 30 Prosperity Place
Osbourne Park Geebung, Brisbane
WA 6017 Queensland 4034
Ph: [phone] Ph: [phone]
Fax: [phone] Fax [phone]

Auckland

New South Wales

Queensland

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.

In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.

© Copyright Moffat Ltd. October 2008.

Contents

SN8200G GAS SALAMANDER (Branding Plate Optional)

SN8200GB GAS SALAMANDER (With Branding Plate)

Introduction .............................................................................................. 2

Specifications ............................................................................................ 3

Model Numbers Covered in this Specification

General

Gas Supply Requirements

Gas Connection

Dimensions ................................................................................................ 5

Dimensions

Internal Dimensions

Cooking Area

Weight

Installation ................................................................................................ 6

Installation Requirements

Unpacking

Location

Clearances

Wall Mounting (to non combustible wall only)

Gas Connection

Commissioning

Operation................................................................................................. 11

Operation Guide

Description of Controls

Lighting the Main Burners

Racking System

Cooking Recommendations

Cleaning and Maintenance ...................................................................... 14

General

Racking

Stainless Steel Surfaces

Vitreous Enamel Surfaces

Trough Tray

Fault Finding............................................................................................ 16

Gas Conversion and Specifications ......................................................... 17

Conversion Procedure

Gas Specifications

Replacement Parts List ........................................................................... 20

Introduction

We are confident that you will be delighted with your Waldorf Gas Salamander, and it will become a most
valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Waldorf Gas Salamander, there are two
important things you can do.

Firstly:

Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.

Secondly:

If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your WALDORF dealer promptly. In many cases a phone call could answer your question.

CE Only:

These instructions are only valid if the country code appears on the appliance. If the code does not
appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for
adapting the appliance to the conditions for use in that country.

WARNING:

MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

I

DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.

WARNING:

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.

WARNING:

REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK

G

OF FIRE.

• T

• I

• DO NOT

•

HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.

T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE

CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.

STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

C

AUTION

:

This appliance is;

•

For professional use and is to be used by qualified persons only.

•

Only authorised service persons are to carry out installation, servicing and
gas conversion operations.

•

Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.

•

DO NOT operate the appliance without the legs supplied fitted.

2

Specifications

Model Numbers Covered in this Specification

SN8200G Gas Salamander.

SN8200GB Gas Salamander.

General

A commercial heavy duty, wall mounted gas fired infra-red grilling Salamander for a wide range of
foods.
Blue Seal Salamanders feature independently controlled heat zones for left and right side of the cooking
area.
Two high speed infrared surface combustion burners in the ceiling of the cavity are independently
operated with the left and right hand side controls of the appliance.
Each burner is provided with a flame failure feature for ease of operation and safety. Main burners are
lit by piezo ignition.

Each burner has LO to HI settings to provide full cooking flexibility.

SN8200G Rack supports have 4 fixed height positions offering flat and angled rack positioning.

Rack can be changed from flat to angled position by partial removal of rack.
Rack height must be fully removed for repositioning of rack height setting.
Branding Plate is available as an accessory item. Refer to Replacement Parts List.

SN8200GB Rack supports have 4 fixed height positions offering flat and angled rack positioning.

Rack can be changed from flat to angled position by partial removal of rack.
Rack height must be fully removed for repositioning of rack height setting.
Supplied with Branding Plate.

The cast Aluminium branding plates provide a deep grooved / ribbed surface and can be used with this
racking system.
The Branding Plates are fitted onto the standard wire rack allowing ease of change as required between
menus.
Waldorf Salamanders come standard
collection of cooking grease from Branding Plate operation.
The tray is easily removed (slide out) for cleaning and to provide easy cleaning access to rear and sides
of cooking area.

with a trough tray incorporating a front grease trough for direct

3

Specifications

Gas Supply Requirements

- Australia / New Zealand Only:

Input Rating 31.5 MJ/hr 31.5 MJ/hr
(N.H.G.C.) (29.850 Btu/hr)

Supply Pressure

Burner Operating Pressure

Gas Connection ½" BSP Male

Gas Regulator Cap Screw

- UK Only:

Heat Input
(Gross)

Natural Gas LP Gas

(29.850 Btu/hr)

1.13 - 3.4 kPa 2.75 - 4.5 kPa

(4.5” - 13.5” w.c.) (11” - 18” w.c.)

1.0 kPa (*) 2.55 kPa (*)
(4.0” w.c.) (10.0” w.c.)

Nominal

Reduced

Natural (G20) Propane (G31)

8.8 kW 8.8 kW

3.6 kW 2.6 kW

Nominal

0.84 m3/hr 0.63 kg/hr

Gas Rate

Reduced

0.34 m3/hr 0.19 kg/hr

Supply Pressure 20 mbar 37 mbar

Burner Operating Pressure 10 mbar (*) 26 mbar (*)

1

/2” BSP Male Gas Connection

Gas Regulator Cap Screw

NOTE: * The burner operating pressure is to be measured at the manifold test point with both

burners operating at full setting. The operating pressure is ex-factory set and not to be
adjusted, apart from when converting between gases, if required. (Refer to the ‘Gas
Conversion’ section for details).

Gas Connection

Gas supply connection point is located at the back, 128 mm from right hand side of the appliance, and
entered from beneath the appliance.

Connection is ½ BSP male.

4

Dimensions:

Dimensions

900

32 401

424

GAS ENTRY

Front

Plan

Internal Dimensions

128

25

Side

Width 685 mm.

Height 230 mm (at front).

Depth 330 mm.

Cooking Area

Rack 610 mm x 310 mm.

Branding Plate (Accessory) 610 mm x 310 mm.

Weight (Nett)

41 kg (without Branding Plate or Racking System).

5

Installation

Installation Requirements

NOTE: It is most important that this salamander is installed correctly and that operation is correct

before use. Installation shall comply with local electrical, gas, health and safety
requirements.

Waldorf Salamanders are designed to provide years of satisfactory service, and correct installation is
essential to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas and fire safety.

AUSTRALIA: - AS5601 - Gas Installations.
NEW ZEALAND: - NZS5261 - Gas Installation.
UNITED KINGDOM: - Gas Safety (Installation & Use) Regulations 1998.

- BS6173 - Installation of Catering Appliances.

- BS5440 - 1 & 2 Installation Flueing & Ventilation.

IRELAND: - IS 820 - Non - Domestic Gas Installations.

Installations must be carried out by qualified service persons only. Failure to install
equipment to the relevant codes and manufacturer’s specifications shown in this section will
void the warranty.
Components having adjustments protected (e.g. paint sealed) by the manufacturer are only
allowed to be adjusted by an qualified service person. They are not to be adjusted by the
installation person.

Unpacking

• Remove all packaging and transit protection from the appliance including all protective plastic
coating from the exterior stainless steel panels.

• Check equipment and parts for damage. Report any damage immediately to the carrier and
distributor.

1 x Salamander Rack. 1 x Wall Mounting Bracket, including;

1 x Trough Tray.

1 x Gas Regulator. - 2 x

1 x Alternate Gas Conversion Kit.

- 2 x 25 mm Black Plastic Spacers.

3

/8” Bolts / Nuts.

• Report any deficiencies to the distributor who supplied the appliance.

• Check that the available gas supply is correct to that shown on the rating plate located on the front

bottom corner of the right hand side panel.

• Check that the following parts have been supplied with the appliance:

Location

1. Installation must allow for a sufficient flow of fresh air for the combustion air supply.

Combustion Air Requirements

Natural Gas 9 m³/hr minimum.
LPG / Propane 9 m³/hr minimum.

2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion
products.

3. This appliance must be mounted onto a non-combustible wall or tailored stand, using the rear wall
bracket and spacing screws provided.

4. Combustible walls must not protrude past the front of the appliance.

5. This appliance must not be mounted on a combustible surface or metal surface, as radiated heat will
cause these surfaces to become extremely hot.

6

Installation

6. Caution should be taken as intense heat is emitted at the bottom front of the appliance.

7. Components having adjustments protected (e.g. paint sealed) by manufacturer are only allowed to
be adjusted by an authorised service agent. They are not to be adjusted by the installation person.

8. The unit should be mounted under an extraction hood in compliance with all local regulations.

In the event that the unit is not mounted under an extraction hood, the installer must ensure
that all regulations are met and that there is an unobstructed minimum distance of 750 mm
from the top surface of the unit to the ceiling, which must be of non-combustible material.

NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation system to

the appliance flue outlet.

Clearances

NOTE: Only non-combustible materials can be used in close proximity to this appliance.

Combustible Surface Non-Combustible Surface

Left / Right hand side 100 mm 25 mm (*)

Rear 50 mm 30 mm (**)

Top Clearance to:

- Extraction Hood 200 mm

- Grease Arresting Filter (***) 400 mm

750 mm - Ceiling (***)

* We recommend allowing a clearance of 100 mm on either side of the appliance to allow access to

the side panels for servicing purposes.
** Using the wall mounting accessories provided with this appliance.
*** Top clearances can be reduced where local fire protection system is provided, if allowed by the local

regulations.

Australia / New Zealand

}

7

Installation

Wall Mounting (To Non-Combustible Wall Only)

1. Fix the wall mounting bracket to the wall with six screws, in such a position that the top of the
bracket is level and at least 945 mm (38”) above any surface beneath the unit. This will ensure that
the bottom of the Salamander is at least 600 mm (24”) above any surface.

2. Fit the two black plastic spacers to the top
rear corners of the unit. Leave them
unscrewed by approximately 5 mm.

3. Fit the two adjusting screws / bolts into the
nutserts at the bottom rear corners of the
unit. These should protrude approximately
30 mm from the rear of the Salamander.

4. Lift the Salamander onto the wall bracket,
lining up the black plastic spacers on the
salamander with the mounting notches in
the bracket.

5. Lower the Salamander onto the mounting bracket.

6. Tighten the black spacers securely and adjust the
levelling screws / bolts to ensure that the unit is level.

~ 5mm

~30mm

Fig 1

Fig 2

8

Fig 3



Fig 4

Installation

Gas Connection

NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED SERVICE PERSON.

1. Waldorf Salamanders do not require an electrical connection, as they function totally on the gas
supply only.

2. It is essential that the gas supply is correct for the Salamander to be installed and that adequate
supply pressure and volume are available. The following checks should therefore be made before
installation:-

a. Gas Type the appliance has been supplied

for, is shown on a coloured stickers located
above the gas connection and next to the
rating plate. Check that this is correct for
the gas supply the appliance is being in­stalled for. The gas conversion procedure is
detailed in this manual.

b. Supply Pressure required for this

appliance is shown in the ‘Specifications’
section of this manual. Check the gas
supply to ensure adequate supply pressure
exists.

Rating Plate

Fig 5

c. Input Rate of this appliance is stated on the Rating Plate and in the ‘Specifications’ section of

this manual. The input rate should be checked against the available supply line capacity.

Particular note should be taken if the salamander is being added to an existing
installation.

NOTE: It is important that adequately sized piping runs directly to the connection joint on the

appliance with as few tees and elbows as possible to give maximum supply volume.

3. Fit the gas regulator supplied, into the gas supply line as close to the appliance as possible. (Refer
to the ‘Specifications’ section for the gas supply location dimensions).

NOTE: The gas pressure regulator provided with this appliance is convertible between Natural Gas

and LPG as per the ‘Gas Conversion Section’ in this manual.
Ensure the regulator is converted to the correct gas type that the appliance will operate on.
The regulator outlet pressure is fixed ex-factory for the gas type that the

regulator is converted to and it is NOT to be adjusted

The regulator connections are
The connection to the appliance is

1

/2" BSP female.

1

/2" BSP male.

.

(Refer to the the ‘Specifications’ section for the gas supply location dimensions).

NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line.

4. Correctly locate the appliance into its final operating position and using a spirit level, adjust the legs

so that the unit is level and at the correct height.

5. Connect gas supply to the appliance. A suitable jointing compound which resists the breakdown

action of LPG must be used on every gas line connection, unless compression fittings are used.

WARNING:

DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.

6. Check all gas connections for leakages using soapy water or other gas detecting equipment.

9

Installation

7. Check that the gas operating pressure is as shown in 'Specifications' section.

NOTE: The operating pressure to be measured at the manifold test point and with all burners

operating at the ‘High Flame’ setting.

8. Turn off the mains gas supply and bleed the gas out of the appliance gas lines.

9. Turn on the gas supply and the appliance.

10. Verify the operating pressure remains correct.

Commissioning

1. Before leaving the new installation;

a. Check the following functions in accordance with the operating instructions specified in the

‘Operation’ section of this manual.

• Light the Main Burners.

• Check the Low Fire burner operation.

• Check the High Fire burner operation.

• Check the Racking System operation.

b. Ensure that the operator has been instructed in the areas of correct lighting, operation, and

shutdown procedure for the appliance.

2. This manual must be kept by the owner for future reference, and a record of

Date of Installation

details can be found on the Rating Plate attached to the R/H side panel (refer to the ‘Gas
Connection’ section).

NOTE: If for some reason it is not possible to get the unit to operate correctly, shut off the gas

supply and contact the supplier of this unit.

and

Serial Number of Unit

recorded and kept with this manual. (These

Date of Purchase,

10

Operation

Operation Guide

C

AUTION

•

This appliance is for professional use and is only to be used by qualified
people.

•

Only authorised service persons should be used to carry out installation,
servicing or gas conversion operations.

•

Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.

:

1. Waldorf Salamanders have been designed to provide simplicity of operation and 100% safety

protection.

2. Improper operation is therefore almost impossible, however bad operation practices can reduce the

life of the salamander and produce a poor quality product. To use this salamander correctly please
read the following sections carefully:-

• Lighting the Main Burners.

• Racking System.

• Cooking Recommendations.

Description of Controls

The salamander has individual heat controls for the left and right sides. Select the desired heat level and
allow a few minutes for the elements to heat up.

• Waldorf salamanders provide two independently controlled heat zones.

• High speed grilling is provided by the two infrared gas burners in the ceiling of the grilling

compartment.

• The left hand gas control knob and right hand gas control knob operate the left side and right side
burners respectively, independently of each other.

• Each burner is provided with piezo ignition and flame failure protection for the main burner.

Gas Control Knobs

๐ OFF Position.

HIGH Flame.

LOW Flame.

Rack Handles

Piezo Igniter

Fig 6

11

Operation

Lighting the Main Burners

1. Check that the gas supply is turned 'On'.

2. Depress the gas control knob and rotate anti-clockwise to the 'HIGH' position.

3. With the gas control knob depressed, press the piezo ignition button to ignite the main burner.

4. Once lit the main burner will be burning at full rate. For a lower heat, push in the gas control knob
and turn fully anti-clockwise to the 'LOW' position.

5. For intermediate heat, position the control knob between the 'HIGH' and 'LOW' positions.

6. Repeat Items 2 to 5 to light the second main burner.

Turning 'Off' the Main Burners

1. Depress the gas control knob and rotate clockwise to the 'OFF' position.

2. The main burner will extinguish.

Racking System

The Rack System fitted to the Salamander is self-supporting when withdrawn, to allow easy loading of
food. The installation of the rack is dependent on the cooking function required.

With Branding Plate

Fig 7

Without Branding Plate

Fig 8

12

Operation

Cooking Recommendations

C

AUTION

Do not leave the Salamander unattended when in use, as it does cook fast.

1. The SN8200G Salamander has been designed to give a good evenness of heat across the rack area,
so toasting, cheese melting and grilling should be relatively even wherever food is placed.

2. The HIGH position is recommended for most grilling, cheese melting functions and LOW for a
reduced heat.

3. For cooking food through rather than just surface browning, rack position three and four from the
top is recommended.

4. With the Branding Plate fitted, the unit is able to aid the chef in its ability to produce "medium rare"
steaks in the front and "well done" steaks at the rear - achieved with the sloped Branding Plate rack
position. (Shelf 2 and 3 from the top).

5. Heating the Branding Plate under the burners before cooking commences, also allows the "sealed in
flavoured goodness" to be achieved.

:

Should any abnormal operation like;

- ignition problems,

- abnormal burner flame,

- burner control problems,

- partial or full loss of burner flame in normal operation, be noticed, the appliance requires

IMMEDIATE service by a qualified service person and should not be used until such service is
carried out.

IMPORTANT

13

Cleaning and Maintenance

C

AUTION

:

Always turn off the gas supply at the main gas supply before cleaning.

This appliance is not water proof.

Do not use water jet spray to clean interior or exterior of this appliance.

General

• To achieve the best results, cleaning must be thorough, and all controls and mechanical parts
checked and adjusted periodically by a competent serviceman. If any small faults occur, have them
attended to promptly.

• Don't wait until they cause a complete breakdown.

Racking

• For ease of cleaning of this unit and the racking system and to achieve the best results, it is
recommended that the racking is removed completely from the unit and cleaned independently. This
will allow for a more thorough cleaning of the Salamander.

• To remove the racking system, carry out the following instructions.

1. Remove the Trough Tray from the underside of the salamander unit.

2. Remove the Branding Plate from the rack (if fitted).

3. Slide the rack out of the side racks and remove from the unit.

4. Remove the left and right hand side racks from the unit by removing the single securing screw

from each of the side racks.

5. Withdraw the left and right hand side racks from the unit.

6. Refit the Racking in the reverse order once cleaning has been completed.

Stainless Steel Surfaces

• Clean with detergent. Baked on deposits or discolouration may require a good quality stainless steel
cleaner or stainless steel wool. Always apply the cleaner when the Salamander is cool and rub in the
direction of the "grain".

Vitreous Enamel Surfaces

• Do not use wire brushes, steel wool or other abrasive material. Clean the enamelled surfaces
regularly with a good quality domestic oven cleaner. Remove the rack and side racks from the
Salamander - this allows easy cleaning of the flat enamelled side walls. Leave the tray in to collect
all residue.

Trough Tray

• Empty and clean daily.

14

Cleaning and Maintenance

Periodic Maintenance

NOTE: All maintenance operations should only be carried out by a qualified service person.

To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts
should be checked and adjusted periodically by a qualified service person. If any small faults occur, have
them attended to promptly. Don't wait until they cause a complete breakdown. It is recommended that
the appliance is serviced every 6 months.

Gas Control Valve Re-Greasing

The gas control valve should be dismantled and greased every 6 months to ensure the correct
operation of the gas control valve.

To carry out this operation;-

a. Remove the gas control knobs from the gas tap spindles by

pulling the knobs away from the control panel.
b. Remove the drip tray from the appliance.
c. Remove the two screws on the underside of the control panel,

securing the control panel to the hob.
d. Remove the control panel from the front of the appliance.
e. Remove the 2 screws holding shaft plate to gas control body and

remove control shaft and plate. (See Fig 9). Note orientation of

shaft for correct re-assembly.
f. Using needle nose pliers or similar, pull out gas control

spindle, again noting its orientation.
g. Apply a suitable high temperature gas cock grease or

lubricant such as ROCOL - A.S.P (Anti scuffing paste) /

Dry Moly Paste to the outside of spindle. (See Fig 10).
h. Replace spindle and re-assemble the gas control in

reverse order.
i. Refit the control panel to the appliance and secure with 2

screws.
j. Refit the knobs to the gas control valve spindles.

Spindle

Two Screws

Fig 9

Fig 10

15

Fault Finding

This section provides an easy reference guide to the more common problems that may occur during the
operation of your equipment. The fault finding guide in this section is intended to help you correct, or at
least accurately diagnose problems with your equipment.

Although this section covers the most common problems reported, you may encounter a problem not
covered in this section. In such instances, please contact your local authorised service agent who will
make every effort to help you identify and resolve the problem. Please note that the service agent will
require the following information:-

• The Model Code and the Serial Number of the appliance. (both can be found on the
Rating Plate located on the appliance.

Fault Possible Cause Remedy

Main Burner goes out when gas
control knob released.

Main burners will not light. No gas supply.

Burner goes out. Check that the main burner flame

Releasing knob before the
thermocouple has heated.

Main Burner flame too small:-

- Gas pressure too low.

- Partially blocked main injector.

Thermocouple faulty.

Incorrect supply pressure.

Blocked main injector.

Faulty gas control.

is touching the thermocouple.

Interruption in gas supply to
burner.

Main injector size too small.
(See Specifications section).

Hold knob in for at least 20
seconds following ignition of main
burner.

Call service provider.

Call service provider.

Ensure gas isolation valve is
turned on, and that bottles are
not empty.

Call service provider.

Call service provider.

Call service provider.

Call service provider.

Call service provider.

Call service provider.

Lack of glowing.
Large haze beneath burner.

Burner blow-back. Gas leak in burner plaque.

Check the gas pressure at the
pressure test point.

(See Servicing Section).

16

Call service provider.

New burner plaque required.
Call service provider.

Gas Conversion and Specifications

Conversion Procedure

C

AUTION

Ensure that the Unit is isolated from the gas supply before commencing
servicing

NOTE:

• These conversions should only be carried out by qualified persons. All connections must
be checked for leaks before re-commissioning the appliance.

• For all the following conversion instructions, the side panels have to be removed (Remove
the two screws at the bottom of each side panel).

• All conversion details apply to both L/Hand and R/Hand burners.

• For all relevant gas specifications refer to the table at the end of this section.

Main Burner Injectors

1. Unscrew the main burner injectors (1/2” A/F).

2. Determine the correct injector sizes for the corresponding gas
type from the rating plate affixed to the right hand side panel
front bottom corner.

3. Replace with the correct size injectors.

:

Main Burner

Injector

Fig 11

17

Gas Conversion

Gas Regulator

NOTE: The regulator supplied is convertible between Natural Gas and LPG, but it’s outlet pressure

is fixed ex-factory and is NOT to be adjusted.

NOTE, Pin rotated

for Natural Gas

NOTE, Pin rotated

for LPG

Fig 12

1. Ensure that the gas supply is turned ‘OFF’ at the mains.

2. Unscrew the hexagonal cap (23 mm A/F) from the regulator.

3. Un-clip the plastic pin from the cap, rotate the pin and re-fit it back into
the cap the correct way for the gas type to be used. (Either ‘LP’ or

‘NAT’ should be visible on the flank of the pin once re-fitted to
the cap).

4. Screw the cap back into the regulator hand tight only.

Gas Type Identification Label

On completion of the gas conversion, replace the gas type identification labels, located at:-

- The rear of the unit, above the gas entry port.

- Beside the rating plate.

Low Fire Adjustment

1. Remove the gas control knobs from the front of the unit.

Low Fire
Adjustment

2. Remove the 2 front control panels by removing the two screws
(per panel) located at the bottom of each panel.

3. Set the burner low fire adjustment. The low fire screw on the
gas control valve should be screwed fully in, then unscrewed by
the measurement shown in the ‘Gas Specifications’ table.

NOTE: The ‘Low Fire Screw’ should be sealed with coloured

paint on completion of the low fire adjustment.

Fig 13

18

Gas Conversion

Commissioning

Before leaving the converted installation;

1. Check all gas connections for leakages using soapy water or other gas detecting equipment.

WARNING:

DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.

2. Check the following functions in accordance with the operating instructions specified in the
‘Operation’ section of this manual.

• Light the Main Burners.

• Check the Low Fire burner operation.

• Check the High Fire burner operation.

NOTE: If for some reason it is not possible to get the unit to operate correctly, shut off the gas

• Ensure all controls operate correctly.

supply and contact the supplier of this unit.

Gas Specifications

- Australia / New Zealand Only:

Main Burner Injectors Ø 1.85 mm Ø 1.15 mm

Low
Fire

Supply Pressure

Operating Pressure

Gas Regulator Cap
Screw

- UK Only:

Main Burner Injectors Ø 1.85 mm Ø 1.15 mm

Low
Fire:

Size

Adjustment

Size

Adjustment

Natural Gas LP Gas

Ø 1.00 mm Ø 1.00 mm

2 turns out (c.c.w.) ½ turn out (c.c.w.)

1.13 - 3.4 kPa 2.75 - 4.5 kPa

1.0 kPa (*) 2.55 kPa (*)

Natural Gas (G20) Propane (G31)

Ø 1.00 mm Ø 1.00 mm

2 turns out (c.c.w.) ½ turn out (c.c.w.)

Supply Pressure

Operating Pressure

Gas Regulator Cap
Screw

NOTE: * The burner operating pressure is to be measured at the manifold test point with both

burners
adjusted, apart from when converting between gases, if required. (Refer to the ‘Gas
Conversion’ section for details).

operating at full setting. The operating pressure is ex-factory set and not to be

20 mbar 37 mbar

10 mbar (*) 26 mbar

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Replacements Parts List

Replacement Parts List

IMPORTANT:

Only genuine authorized replacement parts should be used for the servicing and
repair of this appliance. The instructions supplied with the parts should be followed
when replacing components.
For further information and servicing instructions, contact your nearest authorized
service branch (contact details are as shown on the reverse of the front cover of this
manual).

When ordering spare parts, please quote the part number and the description as listed below. If the part
required is not listed below, request the part by description and quote model number and serial number
which is shown on the rating plate.

Controls

019430 Gas Control Valve.
227967 Control Knob (No Pilot).
032115 Main Injector (LPG) 1.15 mm.
032185 Main Injector (Natural Gas) 1.85 mm.
019574 Low Fire Screw 1.00 mm.
019214K Burner Kit.
026123 Burner Guard.
232067 Thermocouple.
231536 Ignition Electrode.
227508 Piezo Ignitor.

General

026096 Wall Mounting Bracket.
017963 Rack.
013395 Rack Handle.
026093 Side Rack.
227961 Screw Side Rack.
227950 Trough Tray.

Accessories (Optional)

013418 Branding Plate (Australia Only).

Gas Regulator

Gas Type

Nat. Gas
LPG / Butane

Part No.

228533 Regulator (RV47) - 1/2” BSP F/F.

Gas Regulator

Description

Gas Conversion Kits

Model

Australia / New Zealand Only

Gas Type to Convert to

UK Only

Nat. Gas LPG Nat. Gas LPG

SN8200G / GB 232057 232056 232057 232056

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