Moffat SN8200G Installation Manual

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Installation and Operation Manual
Gas Salamander
SN8200G
SN8200GB
Date Purchased
Serial Number
Dealer
Service Provider
For use in GB & IE
231921-6
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MANUFACTURED BY
Moffat Limited PO Box 10001 Christchurch New Zealand Ph: (03) 389 1007 Fax: (03) 389 1276
WORLD-WIDE BRANCHES
UNITED KINGDOM
Blue Seal 67 Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ Ph: (121) 327 5575 Fax: (121) 327 9711
UNITED STATES
Moffat Inc 3765 Champion Blvd Winston-Salem North Carolina 27115 Ph: (336) 661 0257 Fax: (336) 661 9546
CANADA
Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5 Toll Free:800 263 1455 Ph: (416) 631 0601 Fax: (416) 631 0315 info@servecanada.com www.servecanada.com www.moffat.com
NEW ZEALAND
Christchurch
Moffat Limited Moffat Limited PO Box 10-001 4 Waipuna Road 16 Osborne Street Mt Wellington Christchurch Auckland Ph: (03) 389 1007 Ph: (09) 574 3150 Fax: (03) 389 1276 Fax: (09) 574 3159
AUSTRALIA
Victoria
Moffat Pty Limited Moffat Pty Limited 740 Springvale Road 3/142 James Ruse Drive, Rose Hill Mulgrave, Melbourne PO Box 913, Smithfield Victoria 3171 Sydney, N.S.W. 2142 Ph: (03) 9518 3888 Ph: (02) 8833 4111 Fax: (03) 9518 3838 Fax: (02) 8833 4133
Western Australia
Moffat Pty Limited Moffat Pty Limited 67 Howe Street 30 Prosperity Place Osbourne Park Geebung, Brisbane WA 6017 Queensland 4034 Ph: (08) 9202 6820 Ph: (07) 3630 8600 Fax: (08) 9202 6836 Fax (07) 3630 8623
Auckland
New South Wales
Queensland
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. October 2008.
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Contents
SN8200G GAS SALAMANDER (Branding Plate Optional)
SN8200GB GAS SALAMANDER (With Branding Plate)
Introduction .............................................................................................. 2
Specifications ............................................................................................ 3
Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection
Dimensions ................................................................................................ 5
Dimensions
Internal Dimensions
Cooking Area
Weight
Installation ................................................................................................ 6
Installation Requirements
Unpacking
Location
Clearances
Wall Mounting (to non combustible wall only)
Gas Connection
Commissioning
Operation................................................................................................. 11
Operation Guide
Description of Controls
Lighting the Main Burners
Racking System
Cooking Recommendations
Cleaning and Maintenance ...................................................................... 14
General
Racking
Stainless Steel Surfaces
Vitreous Enamel Surfaces
Trough Tray
Fault Finding............................................................................................ 16
Gas Conversion and Specifications ......................................................... 17
Conversion Procedure
Gas Specifications
Replacement Parts List ........................................................................... 20
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Introduction
We are confident that you will be delighted with your Waldorf Gas Salamander, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Waldorf Gas Salamander, there are two important things you can do.
Firstly:
Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your WALDORF dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country.
WARNING:
MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
I
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
WARNING:
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
WARNING:
REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK
G
OF FIRE.
T
I
DO NOT
HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE
CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
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AUTION
:
This appliance is;
For professional use and is to be used by qualified persons only.
Only authorised service persons are to carry out installation, servicing and gas conversion operations.
Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.
DO NOT operate the appliance without the legs supplied fitted.
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Specifications
Model Numbers Covered in this Specification
SN8200G Gas Salamander.
SN8200GB Gas Salamander.
General
A commercial heavy duty, wall mounted gas fired infra-red grilling Salamander for a wide range of foods. Blue Seal Salamanders feature independently controlled heat zones for left and right side of the cooking area. Two high speed infrared surface combustion burners in the ceiling of the cavity are independently operated with the left and right hand side controls of the appliance. Each burner is provided with a flame failure feature for ease of operation and safety. Main burners are lit by piezo ignition.
Each burner has LO to HI settings to provide full cooking flexibility.
SN8200G Rack supports have 4 fixed height positions offering flat and angled rack positioning.
Rack can be changed from flat to angled position by partial removal of rack. Rack height must be fully removed for repositioning of rack height setting. Branding Plate is available as an accessory item. Refer to Replacement Parts List.
SN8200GB Rack supports have 4 fixed height positions offering flat and angled rack positioning.
Rack can be changed from flat to angled position by partial removal of rack. Rack height must be fully removed for repositioning of rack height setting. Supplied with Branding Plate.
The cast Aluminium branding plates provide a deep grooved / ribbed surface and can be used with this racking system. The Branding Plates are fitted onto the standard wire rack allowing ease of change as required between menus. Waldorf Salamanders come standard collection of cooking grease from Branding Plate operation. The tray is easily removed (slide out) for cleaning and to provide easy cleaning access to rear and sides of cooking area.
with a trough tray incorporating a front grease trough for direct
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Specifications
Gas Supply Requirements
- Australia / New Zealand Only:
Input Rating 31.5 MJ/hr 31.5 MJ/hr (N.H.G.C.) (29.850 Btu/hr)
Supply Pressure
Burner Operating Pressure
Gas Connection ½" BSP Male
Gas Regulator Cap Screw
- UK Only:
Heat Input (Gross)
Natural Gas LP Gas
(29.850 Btu/hr)
1.13 - 3.4 kPa 2.75 - 4.5 kPa
(4.5” - 13.5” w.c.) (11” - 18” w.c.)
1.0 kPa (*) 2.55 kPa (*) (4.0” w.c.) (10.0” w.c.)
Nominal
Reduced
Natural (G20) Propane (G31)
8.8 kW 8.8 kW
3.6 kW 2.6 kW
Nominal
0.84 m3/hr 0.63 kg/hr
Gas Rate
Reduced
0.34 m3/hr 0.19 kg/hr
Supply Pressure 20 mbar 37 mbar
Burner Operating Pressure 10 mbar (*) 26 mbar (*)
1
/2” BSP Male Gas Connection
Gas Regulator Cap Screw
NOTE: * The burner operating pressure is to be measured at the manifold test point with both
burners operating at full setting. The operating pressure is ex-factory set and not to be adjusted, apart from when converting between gases, if required. (Refer to the ‘Gas Conversion’ section for details).
Gas Connection
Gas supply connection point is located at the back, 128 mm from right hand side of the appliance, and entered from beneath the appliance.
Connection is ½ BSP male.
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Dimensions:
Dimensions
900
32 401
424
GAS ENTRY
Front
Plan
Internal Dimensions
128
25
Side
Width 685 mm.
Height 230 mm (at front).
Depth 330 mm.
Cooking Area
Rack 610 mm x 310 mm.
Branding Plate (Accessory) 610 mm x 310 mm.
Weight (Nett)
41 kg (without Branding Plate or Racking System).
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Installation
Installation Requirements
NOTE: It is most important that this salamander is installed correctly and that operation is correct
before use. Installation shall comply with local electrical, gas, health and safety requirements.
Waldorf Salamanders are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation. This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas and fire safety.
AUSTRALIA: - AS5601 - Gas Installations. NEW ZEALAND: - NZS5261 - Gas Installation. UNITED KINGDOM: - Gas Safety (Installation & Use) Regulations 1998.
- BS6173 - Installation of Catering Appliances.
- BS5440 - 1 & 2 Installation Flueing & Ventilation.
IRELAND: - IS 820 - Non - Domestic Gas Installations.
Installations must be carried out by qualified service persons only. Failure to install equipment to the relevant codes and manufacturer’s specifications shown in this section will void the warranty. Components having adjustments protected (e.g. paint sealed) by the manufacturer are only allowed to be adjusted by an qualified service person. They are not to be adjusted by the installation person.
Unpacking
Remove all packaging and transit protection from the appliance including all protective plastic coating from the exterior stainless steel panels.
Check equipment and parts for damage. Report any damage immediately to the carrier and distributor.
1 x Salamander Rack. 1 x Wall Mounting Bracket, including;
1 x Trough Tray.
1 x Gas Regulator. - 2 x
1 x Alternate Gas Conversion Kit.
- 2 x 25 mm Black Plastic Spacers.
3
/8” Bolts / Nuts.
Report any deficiencies to the distributor who supplied the appliance.
Check that the available gas supply is correct to that shown on the rating plate located on the front
bottom corner of the right hand side panel.
Check that the following parts have been supplied with the appliance:
Location
1. Installation must allow for a sufficient flow of fresh air for the combustion air supply.
Combustion Air Requirements
Natural Gas 9 m³/hr minimum. LPG / Propane 9 m³/hr minimum.
2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion products.
3. This appliance must be mounted onto a non-combustible wall or tailored stand, using the rear wall bracket and spacing screws provided.
4. Combustible walls must not protrude past the front of the appliance.
5. This appliance must not be mounted on a combustible surface or metal surface, as radiated heat will cause these surfaces to become extremely hot.
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Installation
6. Caution should be taken as intense heat is emitted at the bottom front of the appliance.
7. Components having adjustments protected (e.g. paint sealed) by manufacturer are only allowed to be adjusted by an authorised service agent. They are not to be adjusted by the installation person.
8. The unit should be mounted under an extraction hood in compliance with all local regulations.
In the event that the unit is not mounted under an extraction hood, the installer must ensure that all regulations are met and that there is an unobstructed minimum distance of 750 mm from the top surface of the unit to the ceiling, which must be of non-combustible material.
NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation system to
the appliance flue outlet.
Clearances
NOTE: Only non-combustible materials can be used in close proximity to this appliance.
Combustible Surface Non-Combustible Surface
Left / Right hand side 100 mm 25 mm (*)
Rear 50 mm 30 mm (**)
Top Clearance to:
- Extraction Hood 200 mm
- Grease Arresting Filter (***) 400 mm
750 mm - Ceiling (***)
* We recommend allowing a clearance of 100 mm on either side of the appliance to allow access to
the side panels for servicing purposes. ** Using the wall mounting accessories provided with this appliance. *** Top clearances can be reduced where local fire protection system is provided, if allowed by the local
regulations.
Australia / New Zealand
}
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Installation
Wall Mounting (To Non-Combustible Wall Only)
1. Fix the wall mounting bracket to the wall with six screws, in such a position that the top of the bracket is level and at least 945 mm (38”) above any surface beneath the unit. This will ensure that the bottom of the Salamander is at least 600 mm (24”) above any surface.
2. Fit the two black plastic spacers to the top rear corners of the unit. Leave them unscrewed by approximately 5 mm.
3. Fit the two adjusting screws / bolts into the nutserts at the bottom rear corners of the unit. These should protrude approximately 30 mm from the rear of the Salamander.
4. Lift the Salamander onto the wall bracket, lining up the black plastic spacers on the salamander with the mounting notches in the bracket.
5. Lower the Salamander onto the mounting bracket.
6. Tighten the black spacers securely and adjust the levelling screws / bolts to ensure that the unit is level.
~ 5mm
~30mm
Fig 1
Fig 2
8
Fig 3
Fig 4
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Installation
Gas Connection
NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED SERVICE PERSON.
1. Waldorf Salamanders do not require an electrical connection, as they function totally on the gas supply only.
2. It is essential that the gas supply is correct for the Salamander to be installed and that adequate supply pressure and volume are available. The following checks should therefore be made before installation:-
a. Gas Type the appliance has been supplied
for, is shown on a coloured stickers located above the gas connection and next to the rating plate. Check that this is correct for the gas supply the appliance is being in­stalled for. The gas conversion procedure is detailed in this manual.
b. Supply Pressure required for this
appliance is shown in the ‘Specifications’ section of this manual. Check the gas supply to ensure adequate supply pressure exists.
Rating Plate
Fig 5
c. Input Rate of this appliance is stated on the Rating Plate and in the ‘Specifications’ section of
this manual. The input rate should be checked against the available supply line capacity.
Particular note should be taken if the salamander is being added to an existing installation.
NOTE: It is important that adequately sized piping runs directly to the connection joint on the
appliance with as few tees and elbows as possible to give maximum supply volume.
3. Fit the gas regulator supplied, into the gas supply line as close to the appliance as possible. (Refer to the ‘Specifications’ section for the gas supply location dimensions).
NOTE: The gas pressure regulator provided with this appliance is convertible between Natural Gas
and LPG as per the ‘Gas Conversion Section’ in this manual. Ensure the regulator is converted to the correct gas type that the appliance will operate on. The regulator outlet pressure is fixed ex-factory for the gas type that the
regulator is converted to and it is NOT to be adjusted
The regulator connections are The connection to the appliance is
1
/2" BSP female.
1
/2" BSP male.
.
(Refer to the the ‘Specifications’ section for the gas supply location dimensions).
NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line.
4. Correctly locate the appliance into its final operating position and using a spirit level, adjust the legs
so that the unit is level and at the correct height.
5. Connect gas supply to the appliance. A suitable jointing compound which resists the breakdown
action of LPG must be used on every gas line connection, unless compression fittings are used.
WARNING:
DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.
6. Check all gas connections for leakages using soapy water or other gas detecting equipment.
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Installation
7. Check that the gas operating pressure is as shown in 'Specifications' section.
NOTE: The operating pressure to be measured at the manifold test point and with all burners
operating at the ‘High Flame’ setting.
8. Turn off the mains gas supply and bleed the gas out of the appliance gas lines.
9. Turn on the gas supply and the appliance.
10. Verify the operating pressure remains correct.
Commissioning
1. Before leaving the new installation;
a. Check the following functions in accordance with the operating instructions specified in the
‘Operation’ section of this manual.
Light the Main Burners.
Check the Low Fire burner operation.
Check the High Fire burner operation.
Check the Racking System operation.
b. Ensure that the operator has been instructed in the areas of correct lighting, operation, and
shutdown procedure for the appliance.
2. This manual must be kept by the owner for future reference, and a record of
Date of Installation
details can be found on the Rating Plate attached to the R/H side panel (refer to the ‘Gas Connection’ section).
NOTE: If for some reason it is not possible to get the unit to operate correctly, shut off the gas
supply and contact the supplier of this unit.
and
Serial Number of Unit
recorded and kept with this manual. (These
Date of Purchase,
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Operation
Operation Guide
C
AUTION
This appliance is for professional use and is only to be used by qualified people.
Only authorised service persons should be used to carry out installation, servicing or gas conversion operations.
Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.
:
1. Waldorf Salamanders have been designed to provide simplicity of operation and 100% safety
protection.
2. Improper operation is therefore almost impossible, however bad operation practices can reduce the
life of the salamander and produce a poor quality product. To use this salamander correctly please read the following sections carefully:-
Lighting the Main Burners.
Racking System.
Cooking Recommendations.
Description of Controls
The salamander has individual heat controls for the left and right sides. Select the desired heat level and allow a few minutes for the elements to heat up.
Waldorf salamanders provide two independently controlled heat zones.
High speed grilling is provided by the two infrared gas burners in the ceiling of the grilling
compartment.
The left hand gas control knob and right hand gas control knob operate the left side and right side burners respectively, independently of each other.
Each burner is provided with piezo ignition and flame failure protection for the main burner.
Gas Control Knobs
OFF Position.
HIGH Flame.
LOW Flame.
Rack Handles
Piezo Igniter
Fig 6
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Operation
Lighting the Main Burners
1. Check that the gas supply is turned 'On'.
2. Depress the gas control knob and rotate anti-clockwise to the 'HIGH' position.
3. With the gas control knob depressed, press the piezo ignition button to ignite the main burner.
4. Once lit the main burner will be burning at full rate. For a lower heat, push in the gas control knob and turn fully anti-clockwise to the 'LOW' position.
5. For intermediate heat, position the control knob between the 'HIGH' and 'LOW' positions.
6. Repeat Items 2 to 5 to light the second main burner.
Turning 'Off' the Main Burners
1. Depress the gas control knob and rotate clockwise to the 'OFF' position.
2. The main burner will extinguish.
Racking System
The Rack System fitted to the Salamander is self-supporting when withdrawn, to allow easy loading of food. The installation of the rack is dependent on the cooking function required.
With Branding Plate
Fig 7
Without Branding Plate
Fig 8
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Operation
Cooking Recommendations
C
AUTION
Do not leave the Salamander unattended when in use, as it does cook fast.
1. The SN8200G Salamander has been designed to give a good evenness of heat across the rack area, so toasting, cheese melting and grilling should be relatively even wherever food is placed.
2. The HIGH position is recommended for most grilling, cheese melting functions and LOW for a reduced heat.
3. For cooking food through rather than just surface browning, rack position three and four from the top is recommended.
4. With the Branding Plate fitted, the unit is able to aid the chef in its ability to produce "medium rare" steaks in the front and "well done" steaks at the rear - achieved with the sloped Branding Plate rack position. (Shelf 2 and 3 from the top).
5. Heating the Branding Plate under the burners before cooking commences, also allows the "sealed in flavoured goodness" to be achieved.
:
Should any abnormal operation like;
- ignition problems,
- abnormal burner flame,
- burner control problems,
- partial or full loss of burner flame in normal operation, be noticed, the appliance requires
IMMEDIATE service by a qualified service person and should not be used until such service is carried out.
IMPORTANT
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Cleaning and Maintenance
C
AUTION
:
Always turn off the gas supply at the main gas supply before cleaning.
This appliance is not water proof.
Do not use water jet spray to clean interior or exterior of this appliance.
General
To achieve the best results, cleaning must be thorough, and all controls and mechanical parts checked and adjusted periodically by a competent serviceman. If any small faults occur, have them attended to promptly.
Don't wait until they cause a complete breakdown.
Racking
For ease of cleaning of this unit and the racking system and to achieve the best results, it is recommended that the racking is removed completely from the unit and cleaned independently. This will allow for a more thorough cleaning of the Salamander.
To remove the racking system, carry out the following instructions.
1. Remove the Trough Tray from the underside of the salamander unit.
2. Remove the Branding Plate from the rack (if fitted).
3. Slide the rack out of the side racks and remove from the unit.
4. Remove the left and right hand side racks from the unit by removing the single securing screw
from each of the side racks.
5. Withdraw the left and right hand side racks from the unit.
6. Refit the Racking in the reverse order once cleaning has been completed.
Stainless Steel Surfaces
Clean with detergent. Baked on deposits or discolouration may require a good quality stainless steel cleaner or stainless steel wool. Always apply the cleaner when the Salamander is cool and rub in the direction of the "grain".
Vitreous Enamel Surfaces
Do not use wire brushes, steel wool or other abrasive material. Clean the enamelled surfaces regularly with a good quality domestic oven cleaner. Remove the rack and side racks from the Salamander - this allows easy cleaning of the flat enamelled side walls. Leave the tray in to collect all residue.
Trough Tray
Empty and clean daily.
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Cleaning and Maintenance
Periodic Maintenance
NOTE: All maintenance operations should only be carried out by a qualified service person.
To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts should be checked and adjusted periodically by a qualified service person. If any small faults occur, have them attended to promptly. Don't wait until they cause a complete breakdown. It is recommended that the appliance is serviced every 6 months.
Gas Control Valve Re-Greasing
The gas control valve should be dismantled and greased every 6 months to ensure the correct operation of the gas control valve.
To carry out this operation;-
a. Remove the gas control knobs from the gas tap spindles by
pulling the knobs away from the control panel. b. Remove the drip tray from the appliance. c. Remove the two screws on the underside of the control panel,
securing the control panel to the hob. d. Remove the control panel from the front of the appliance. e. Remove the 2 screws holding shaft plate to gas control body and
remove control shaft and plate. (See Fig 9). Note orientation of
shaft for correct re-assembly. f. Using needle nose pliers or similar, pull out gas control
spindle, again noting its orientation. g. Apply a suitable high temperature gas cock grease or
lubricant such as ROCOL - A.S.P (Anti scuffing paste) /
Dry Moly Paste to the outside of spindle. (See Fig 10). h. Replace spindle and re-assemble the gas control in
reverse order. i. Refit the control panel to the appliance and secure with 2
screws. j. Refit the knobs to the gas control valve spindles.
Spindle
Two Screws
Fig 9
Fig 10
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Page 18
Fault Finding
This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment.
Although this section covers the most common problems reported, you may encounter a problem not covered in this section. In such instances, please contact your local authorised service agent who will make every effort to help you identify and resolve the problem. Please note that the service agent will require the following information:-
The Model Code and the Serial Number of the appliance. (both can be found on the Rating Plate located on the appliance.
Fault Possible Cause Remedy
Main Burner goes out when gas control knob released.
Main burners will not light. No gas supply.
Burner goes out. Check that the main burner flame
Releasing knob before the thermocouple has heated.
Main Burner flame too small:-
- Gas pressure too low.
- Partially blocked main injector.
Thermocouple faulty.
Incorrect supply pressure.
Blocked main injector.
Faulty gas control.
is touching the thermocouple.
Interruption in gas supply to burner.
Main injector size too small. (See Specifications section).
Hold knob in for at least 20 seconds following ignition of main burner.
Call service provider.
Call service provider.
Ensure gas isolation valve is turned on, and that bottles are not empty.
Call service provider.
Call service provider.
Call service provider.
Call service provider.
Call service provider.
Call service provider.
Lack of glowing. Large haze beneath burner.
Burner blow-back. Gas leak in burner plaque.
Check the gas pressure at the pressure test point.
(See Servicing Section).
16
Call service provider.
New burner plaque required. Call service provider.
Page 19
Gas Conversion and Specifications
Conversion Procedure
C
AUTION
Ensure that the Unit is isolated from the gas supply before commencing servicing
NOTE:
These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance.
For all the following conversion instructions, the side panels have to be removed (Remove the two screws at the bottom of each side panel).
All conversion details apply to both L/Hand and R/Hand burners.
For all relevant gas specifications refer to the table at the end of this section.
Main Burner Injectors
1. Unscrew the main burner injectors (1/2” A/F).
2. Determine the correct injector sizes for the corresponding gas type from the rating plate affixed to the right hand side panel front bottom corner.
3. Replace with the correct size injectors.
:
Main Burner
Injector
Fig 11
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Page 20
Gas Conversion
Gas Regulator
NOTE: The regulator supplied is convertible between Natural Gas and LPG, but it’s outlet pressure
is fixed ex-factory and is NOT to be adjusted.
NOTE, Pin rotated
for Natural Gas
NOTE, Pin rotated
for LPG
Fig 12
1. Ensure that the gas supply is turned ‘OFF’ at the mains.
2. Unscrew the hexagonal cap (23 mm A/F) from the regulator.
3. Un-clip the plastic pin from the cap, rotate the pin and re-fit it back into the cap the correct way for the gas type to be used. (Either ‘LP’ or
‘NAT’ should be visible on the flank of the pin once re-fitted to the cap).
4. Screw the cap back into the regulator hand tight only.
Gas Type Identification Label
On completion of the gas conversion, replace the gas type identification labels, located at:-
- The rear of the unit, above the gas entry port.
- Beside the rating plate.
Low Fire Adjustment
1. Remove the gas control knobs from the front of the unit.
Low Fire Adjustment
2. Remove the 2 front control panels by removing the two screws (per panel) located at the bottom of each panel.
3. Set the burner low fire adjustment. The low fire screw on the gas control valve should be screwed fully in, then unscrewed by the measurement shown in the ‘Gas Specifications’ table.
NOTE: The ‘Low Fire Screw’ should be sealed with coloured
paint on completion of the low fire adjustment.
Fig 13
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Page 21
Gas Conversion
Commissioning
Before leaving the converted installation;
1. Check all gas connections for leakages using soapy water or other gas detecting equipment.
WARNING:
DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.
2. Check the following functions in accordance with the operating instructions specified in the ‘Operation’ section of this manual.
Light the Main Burners.
Check the Low Fire burner operation.
Check the High Fire burner operation.
NOTE: If for some reason it is not possible to get the unit to operate correctly, shut off the gas
Ensure all controls operate correctly.
supply and contact the supplier of this unit.
Gas Specifications
- Australia / New Zealand Only:
Main Burner Injectors Ø 1.85 mm Ø 1.15 mm
Low Fire
Supply Pressure
Operating Pressure
Gas Regulator Cap Screw
- UK Only:
Main Burner Injectors Ø 1.85 mm Ø 1.15 mm
Low Fire:
Size
Adjustment
Size
Adjustment
Natural Gas LP Gas
Ø 1.00 mm Ø 1.00 mm
2 turns out (c.c.w.) ½ turn out (c.c.w.)
1.13 - 3.4 kPa 2.75 - 4.5 kPa
1.0 kPa (*) 2.55 kPa (*)
Natural Gas (G20) Propane (G31)
Ø 1.00 mm Ø 1.00 mm
2 turns out (c.c.w.) ½ turn out (c.c.w.)
Supply Pressure
Operating Pressure
Gas Regulator Cap Screw
NOTE: * The burner operating pressure is to be measured at the manifold test point with both
burners adjusted, apart from when converting between gases, if required. (Refer to the ‘Gas Conversion’ section for details).
operating at full setting. The operating pressure is ex-factory set and not to be
20 mbar 37 mbar
10 mbar (*) 26 mbar
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Replacements Parts List
Replacement Parts List
IMPORTANT:
Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on the reverse of the front cover of this manual).
When ordering spare parts, please quote the part number and the description as listed below. If the part required is not listed below, request the part by description and quote model number and serial number which is shown on the rating plate.
Controls
019430 Gas Control Valve. 227967 Control Knob (No Pilot). 032115 Main Injector (LPG) 1.15 mm. 032185 Main Injector (Natural Gas) 1.85 mm. 019574 Low Fire Screw 1.00 mm. 019214K Burner Kit. 026123 Burner Guard. 232067 Thermocouple. 231536 Ignition Electrode. 227508 Piezo Ignitor.
General
026096 Wall Mounting Bracket. 017963 Rack. 013395 Rack Handle. 026093 Side Rack. 227961 Screw Side Rack. 227950 Trough Tray.
Accessories (Optional)
013418 Branding Plate (Australia Only).
Gas Regulator
Gas Type
Nat. Gas LPG / Butane
Part No.
228533 Regulator (RV47) - 1/2” BSP F/F.
Gas Regulator
Description
Gas Conversion Kits
Model
Australia / New Zealand Only
Gas Type to Convert to
UK Only
Nat. Gas LPG Nat. Gas LPG
SN8200G / GB 232057 232056 232057 232056
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