MK Diamond TX-3 User Manual
www.mkdiamond.com
TX-3
TILE SAW
OPERATION & PARTS MANUAL
Revision 104
Manual Part No. 165808
Caution: Read all safety and operating instructions before
using this equipment. This manual MUST accompany the
equipment at all times.
05.2011
MK Diamond Products, Inc.
TX-3 INTRODUCTION
We at MK Diamond want to congratulate you on selecting the TX-3. We are certain that you will be pleased
with your purchase. MK Diamond takes pride in producing the finest products in the industry.
Operated correctly, your TX-3 should provide you with years of quality service. In order to help you, we have
included this manual. This owners manual contains information necessary to operate and maintain your TX-3
safely and correctly. Please take a few minutes to familiarize yourself with the TX-3 by reading and reviewing
this manual.
If you should have questions concerning your TX-3, please feel free to call our friendly customer service department at: 800 421-5830
Regards,
MK Diamond
22
TX-3 TABLE OF CONTENTS
TX-3 TILE SAW
TABLE OF CONTENTS
SAFETY
Safety Message/Alert Symbols
Safety Warnings
Hazard Symbols
Rules for Safe Operation
Electric Motor Safety
Electrical Requirements and Grounding Instructions
Operation & Safety Decals
PRODUCT SPECIFICATIONS
Product Specifications
INSPECTION & START-UP
Unpacking
Setup and Adjustments, Blade Alignments and Blade Depth Adjustments
45º Miter Adjustment
Blade Vertical Adjustment
Linear Guide Bar Adjustment
Misting System Setup
PAGE NO.
3
4
5
6
7-8
9
10-11
12
13
14
15
16
17
18
19-20
OPERATION
Saw Setup
Miter Cuts
Plunge Cuts
MAINTENANCE
Blade Replacement and Motor Bushes Adjustment
Filter Replacement
Misting Pump Replacement
Wiring Diagram
GENERAL PRODUCT INFORMATION
Parts Lists
Note Page
Accessories, Ordering and Return Information
Contact Information and Limited Warranty
21
22
23
24
25-26
27
28
29-47
48
49
50
3
TX-3 SAFETY
Safety precautions should be followed at all times when operating this equipment. Failure to read and
understand the Safety Precaution and Operating Instructions could result in injury to yourself and others.
This Operation and Parts Manual has been developed to provide complete instructions for the safe and
efficient operation of the TX-3 Tile Saw.
Before using this machine, ensure that the person operating the machine has read and understands
all instructions in this manual.
SAFETY MESSAGE / ALERT SYMBOLS
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded
by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
DANGER
You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions.
CAUTION
You CAN be INJURED if you do not follow directions. It may also be used to alert
against unsafe practices.
Each message tells you what the hazard is, what can happen, and what you can do to avoid or reduce injury.
Other important messages are preceded by the word NOTICE.
NOTICE
You can cause PROPERTY DAMAGE to your machine if you don’t follow directions.
The safety labels should be periodically inspected and cleaned by the user to maintain good legibility at a safe
viewing distance. If the label is worn, damaged or illegible, it should be replaced, contact MK Diamond or your
dealer for replacement.
4
TX-3 SAFETY
SAFETY WARNINGS
SILICA DUST WARNING:
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition
may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay,
granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline
silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other
authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such
materials, always follow respiratory precautions.
CALIFORNIA PROPOSITION 65 MESSAGE:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain
chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead, from lead-based paints
• Crystalline silica, from bricks and cement and other masonry products
• Arsenic and chromium, from chemically treated lumber
For further information, consult the following sources:
http://www.osha.gov/SLTC/silicacrystalline/index.html
http://www.oehha.org/prop65/out_of_date/6022kLstA.html
Your risk from these exposures varies depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment,
such as those dust masks that are specially designed to filter out microscopic particles.
5
TX-3 SAFETY
Potential hazards associated with the TX-3 Tile Saw operation will be referenced with Hazard Symbols which
appear throughout this manual, and will be referenced in conjunction with Safety Message/Alert Symbols.
HAZARD SYMBOLS
A LWAYS read this Owner’s Manual before operating the machine.
ALWAYS avoid inhalation of and skin contact with silica dust and/or mist.
ON / OFF
A LWAYS place the power ON/OFF switch in the OFF position when the TX-3 is not in use.
A LWAYS wear approved eye protection.
A LWAYS wear approved respiratory protection.
NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent injury.
ALWAYS use caution around gears. Keep fingers, hands, hair and clothing away from all moving
parts to prevent injury.
NEVER touch the power cord with wet hands or while standing in water when it is connected
to a power source.
NEVER operate the machine in an explosive atmosphere or near combustible materials.
6
TX-3 SAFETY
RULES FOR SAFE OPERATION
DANGER
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to
be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the TX-3 Tile Saw.
GENERAL SAFETY
•DONOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
•
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steeltoed boots
•
and other protective devices required by the job.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
•
NEVER operate this equipment under the influence of drugs or alcohol.
•
Whenever necessary, replace nameplate, operation and safety decals when they become difficult to read.
•
•
A LWAYS check the machine for loose bolts before starting.
•ALWAYS wear proper respiratory (mask) hearing and eye protection
equipment when operating this machine.
•
A LWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry
location out of the reach of children.
ON / OFF
•NEVER leave the machine unattended. Turn off electric motor when unattended.
CAUTION must be observed while servicing the machine. Rotating parts can cause injury if contacted.
•
Ensure that any electrical extension cord is protected against damage. Always ensure that the electrical
•
extension cord is not trapped underneath the machine. When using an extension cord, be sure to use one
heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage that will result in a loss of power and overheating. The Table shown on page 9 shows the correct AWG
size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heaviest gage.
The smaller the gage number, the heavier the cord.
•
DO NOT allow extension cord to come into contact with water or fluids. DO NOT spray water onto electric motor.
•NEVER operate the machine in an explosive atmosphere.
•
Before starting the machine, check that all guards are in position and correctly fitted.
•
Keep area around the machine clear of obstructions which could cause persons to fall onto moving parts.
•
A LWAYS ensure that the machine is on level ground before using.
•
DO NOT overreach. Keep proper footing and balance at all times.
7
TX-3 SAFETY
•NEVER stand on the tool. Serious injury could occur if a power tool is tipped, or if a cutting tool is
unaintentionally contacted.
•Become familiar with the controls of the machine before operating. Know how to stop the machine quickly
in case of emergency.
•ALWAYS secure work. Clamps or a vise should be used to hold work whenever practical. Keeping your
hands free to operate a power tool is safer.
•ALWAYS disconnect AC power plug from power source before moving, cleaning or servicing the
machine.
•NEVER leave a tool running unattended. Do not leave a tool until it comes to a complete stop.
ALWAYS turn a power tool OFF when leaving the work area, or when a cut is finished.
•Make sure the OFF/ON power switch on the electric motor is always in the OFF position before
inserting the machine’s power plug into an AC receptacle.
•Operate electric motor only at the specified voltage indicated on the nameplate.
•NEVER disconnect any “emergency or safety devices”. These devices are intended for operator safety.
Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection
of any of these devices will void all warranties.
•Unauthorized equipment modifications will void all warranties. Manufacturer does not assume responsibility
for any accident due to equipment modifications.
•NEVER use accessories or attachments, which are not recommended by MK Diamond for this equipment.
Damage to the equipment and/or injury to user may result.
• Replace damaged cutting blade before operating.
• NEVER try to stop a moving blade with your hand.
WARNING
NEVER use this machine with any cutter designed for wood working.
MAINTENANCE SAFETY
•NEVER lubricate components or attempt service on a running machine.
•Keep the machinery in proper running condition.
•Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be
carefully checked to determine if it would operate properly and perform its intended function. Always
check moving parts for proper alignment or binding. Check for broken parts and mountings and all other
conditions that may affect the operation of the power tool. A guard, or any damaged part, should be
properly repaired or replaced.
SAW SAFETY
WARNING
•Wear eye protection.
•Disconnect saw before servicing, when changing cutting blades and cleaning.
•Use tool only with smooth edge cutting blades free of openings and grooves.
•Replace damaged cutting blade before operation.
•Remove adjusting keys and wrenches.
8
TX-3 SAFETY
ELECTRIC MOTOR SAFETY
For maintenance care and operation of the electric motor, refer to your electric motor instruction booklet
furnished with the electric motor.
Protect the electric motor from dust as much as possible and keep ventilating openings clean.
CAUTION
DO NOT spray water on the electric motor. Do not touch the plug with wet hands. To reduce the risk of
•
electrocution, keep all connections dry and off the ground.
•
DO NOT operate electric motor in an explosive environment.
WARNING
Use only extensions cords that are intended for outdoor use. These extension cords are identified by a
marking “Acceptable for use with outdoor appliances; store indoors while not in use.” Use only extension
cords having an electrical rating not less than the rating of the product. Do not use damaged extension cords.
Examine extension cords before using and replace if damaged. Do not abuse extension cords and do not yank
on any cord to disconnect. Always disconnect the extension cord from the receptacle before disconnecting
the product from the extension cord.
Electric Motor Connection
A LWAYS make certain that the power source required for the electric motor is correct and always use the
correct NEMA configuration plug. Motors can burn out when the line voltage falls 10% below the voltage rating of the motor. Failure to use proper voltage will cause the motor to overheat. Make certain that the correct
size grounded (3-wires) extension cord is used. See the table below.
To choose the proper extension cord:
NOTICE
•
Locate the length of extension cord needed in
table to the right.
•
Once the proper length is found, move down the
column to obtain the correct AWG size required
for that length of extension cord.
Most Motor Problems are caused by improper
voltage and extension cords. Cord should be
one-piece and short as possible. Cord
selection should match the following table.
1-2 H.P.
115v 230v
25’
100’
50’
150’
75’
250’
Max. Cord Length
Max. Cord Length
Max. Cord Length
Fig. 1 Extension Cord Table
No. 12 Wire
No. 10 Wire
No. 8 Wire
WARNING
Use of undersize extension cords result in low voltage to the motor that can result in motor burnout and premature failure. MK Diamond warns that equipment returned to us showing signs of being run in a low voltage
condition, through the use of undersized extension cords will be repaired or replaced totally at the customers
expense. There will be no warranty claim.
9
TX-3 SAFETY
ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS
In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols
should be followed at all times!
WARNING
In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
•
Do not modify the plug provided – if it will not fit the outlet; have the proper outlet installed by a qualified
electrician.
•
Improper connections of the equipment-grounding conductor can result in a risk of electric shock. The
equipment-grounding conductor is the insulated conductor that has an outer surface that is green, with or
without yellow stripes. If repair or replacement of the electric cord or plug is necessary, do not connect
the equipment-grounding conductor to a live terminal.
•
Check with a qualified electrician or service personnel if the grounding instructions are not completely
understood, or if in doubt as to whether the tool is properly grounded.
•
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the
tool’s plug.
•
Repair or replace a damaged or worn cord immediately.
WARNING
This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A of
Figure 1. The tool has a grounding plug that looks like the plug illustrated in Sketch A of Figure 1. A temporary
adapter, which looks like the adapter illustrated in sketches B and C, may be used to connect this plug to a
2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary adapter
should be used only until a properly grounded outlet can be installed by a qualified electrician. The greencolored rigid ear, lug, and the like, extending from the adapter, must be connected to a permanent ground such
as a properly grounded outlet box.
NOTE: Use of a temporary adapter is not permitted in Canada.
Metal Screw
Grounding
Pin
(A)
ADAPTER
Grounding
Means
(C)
Cover of
Grounded
Outlet Box
Grounding
Pin
(B)
(D)
Fig. 1 Circuit and Adapter Information
10
Surface
TX-3 SAFETY
WARNING
To reduce the risk of electrocution, keep all connections dry and off the ground.
A Ground Fault Circuit Interrupter (GFCI) should be provided on the circuit(s) or outlet(s) to be used for this
machine. Receptacles are available having built-in GFCI protections and may be used for this measure of safety.
When using an extension cord, the GFCI should be installed closest to the power source, followed by the
extension cord and lastly, the machine.
WARNING
The pump requires a GFCI. To reduce risk of electric shock when operating the machine with the pump
plugged into the 3-pole receptacle on the motor, connect the saw to a GFCI outlet. See the pump manual and
informational tags enclosed separately for all pump information.
WARNING
To avoid the possibility of the appliance plug or receptacle getting wet, position the machine to one side of a
wall mounted receptacle. This will prevent water from dripping onto the receptacle or plug. A “drip loop,” shown
in Figure 2, should be arranged by the user to properly position the power cord relative to the power source.
The “drip loop” is that part of the cord below the level of the receptacle, or the connector, if an extension
cord is used. This method of positioning the cord prevents the travel of water along the power cord and
coming in contact with the receptacle.
If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker that
supplies power to the tool. Then unplug and examine for presence of water in the receptacle.
Power
Cord
Fig. 2 Drip Loop Information
Power
Tool
Drip Loop
Supporting
11
TX-3 SAFETY
OPERATION & SAFETY DECALS
Safety labels are located on the back of the motor assembly (figure 3). The labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent
part of your saw. Should any of these decals become unreadable, replacements can be obtained by calling
(800) 262-1575.
Fig. 3 TX-3 Safety Decal Location
!
WARNING
• For Your Own Safety Read Instruction Manual
Before Operating Saw.
• Wear Eye Protection.
• Disconnect Saw Before Servicing, when Changing
Cutting Wheels and Cleaning.
• Use Tool Only with Smooth Edge Cutting Wheels
Free of Openings and Grooves.
• Replace Damaged Cutting Wheel Before Operating.
• Do Not Fill Water Bath Above Water Fill Line.
• See Manual for Pump Replacement.
Grinding/cutting/drilling of masonry, concrete,
metal and other materials with silica in their
composition may give off dust or mists containing crystalline silica. Silica is a basic component
of sand, quartz, brick clay, granite and numerous
other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can
cause serious or fatal respiratory diseases, including silicosis. In addition, California and some
other authorities have listed respirable crystalline
silica as a substance known to cause cancer.
NOTICE
!
Most Motor Problems are caused by improper
voltage and extension cords. Cord should be
one-piece and short as possible. Cord
selection should match the following table.
1-2 H.P.
115v 230v
25’
50’
75’
Max. Cord Length
100’
Max. Cord Length
150’
Max. Cord Length
250’
FOR INFORMATION ON
No. 12 Wire
No. 10 Wire
No. 8 Wire
SERVICE OR
WARRANTY
PLEASE CALL
1-800-474-5594
Fig. 4 TX-3 Safety Decal Sheet, Part #166787
Misting Version Only, Part #164800
!
NOTICE
Do not run misting
pump dry to avoid
failure of pump
!
WARNING
DO NOT operate
this equipment
before reading the
owners’ manual!
Flood Version Only, Part #166634
CAUTION
!
• Receptacle is for water
pump only.
This saw is to be used
•
with a Ground Fault
Circuit Interrupter.
12
TX-3 PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
The TX-3 is a versatile tile saw. Operated and used according to this manual, the TX-3 will provide years of
dependable service.
GENERAL DESCRIPTION
The TX-3 is engineered as a 10” Tile Saw with a misting or flood system.
PART # DESCRIPTION
164800 With Misting System
166634 With Flood System
MOTOR AND WEIGHT SPECIFICATIONS
Motor and Weight specifications for the TX-3 are listed in the Table below.
VOLTAGE 120V
AMPERAGE 15
FREQUENCY 50-60 Hz
RPM 3,500 RPM
WEIGHT 85 lbs. (39 kg)
BLADE CAPACITY
The TX-3 uses a 10-inch diameter segmented MK Diamond blade with a .06-inch cutting width and 1-inch
arbor.
TILE TYPES
The TX-3 can cut a variety of tile types including stone, masonry, and lapidary products.
NOTE
The TX-3 is not designed to cut plastic or metals.
SPRING ASSISTED CUTTING HEAD
The TX-3 is designed with a spring assisted Cutting Head to allow for plunge cutting. The Cutting Head can be
locked in any down position when using with smaller blade or profile wheel.
REMOVABLE MOTOR AIR FILTER
The TX-3 is designed with an easy clean motor air filter to extend the life of the motor.
REPLACEABLE MOTOR BRUSHES
The TX-3 is designed with replaceable motor brushes to extend operating life.
13
TX-3 INSPECTION & STARTUP
UNPACKING
Your TX-3 has been shipped from the factory thoroughly inspected. Only minimal assembly is required.
CONTENTS
If not already done, remove the TX-3 from the carton and place it on a flat surface. Check contents with list below:
1 2 3 4 5
6 7 8 9 10
www.mkdiamond.com
OPERATION & PARTS MANUAL
Caution: Read all safety and operating
instructions before
using this equipment. This manual MUST accompany
the equipment at all times.
11 12 13
TILE SAW
MK Diamond Products, Inc.
TX-3
14
ITEM NO. DESCRIPTION QUANTITY
1 TX-3 1
2 10” WET CUTTING TILE BLADE 1
3 ADJUSTABLE CUTTING GUIDE 1
4 SIDE CUTTING TABLE 1
5 DRAIN PLUG 1
6 WRENCHES 2
7 GROMMET 1
8 FILTER 1
9 WATER TANK 1
10 PLASTIC TUBING 1
11 NOZZLE, 1.0mm 2
12 ADAPTER 1
13 OPERATION & PARTS MANUAL 1
14 WARRANTY CARD 1
14
TX-3 INSPECTION & START-UP
SETUP AND ADJUSTMENTS
WARNING
A LWAYS disconnect unit from power supply when performing changes or adjustments.
You will need the following tools:
1.
Combination Square
2.
Hex Nut Wrench Set
3.
Phillips Screwdriver
BLADE ALIGNMENTS
The TX-3 has been factory aligned. If any adjustment should occur, refer to steps below for specific adjustments.
BLADE DEPTH ADJUSTMENT
Loosen Hex Nut (A) on blade depth adjustment screw.
1.
Set Blade (B) approximately 3/16” below the table surface by turning adjustment screw. Retighten Hex Nut
2.
to secure Screw after desired depth is achieved.
B
A
15
TX-3 INSPECTION & START-UP
45º MITER ADJUSTMENT
A Combination Square (H) is needed for 45º adjustment.
Loosen Miter Adjustment Knob (C) and tilt Cutting Head.
1.
Remove Outer Blade Guard by turning Outer Blade Guard Release Knob (D) and pushing Outer Blade
2.
Guard back.
Remove Misting Module (E) by loosening the two Misting Module Screws (F).
3.
Loosen the Hex Nut on the 45º Adjustment Screw (G).
4.
G
D
F
C
E
5.
Turn 45º Adjustment Screw (G) and set vertical position of Roller Wheel Bracket (I) until Blade is parallel
with 45º level on the Combination Square (H).
6.
Tighten Hex Nut on the 45º Adjustment Screw (G) to secure Screw and Roller Wheel Bracket (I) in place.
Fig. 16 Remove material slide
H
16
I
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