Caution: Read all safety and operating instructions before using this equipment. This owner’s manual
MUST accompany the equipment at all times.
08.2015
MK-X1318 Honda
Page 2
INTRODUCTION
Congratulations on your purchase of a MK-X1318 Concrete Saw. We are certain that you will
be pleased with your purchase. MK Diamond takes pride in producing the nest construction
power tools and diamond blades in the industry.
Operated correctly, your MK-X1318 Concrete Saw should provide you with years of service.
In order to help you, we have included this manual. This owners manual contains information
necessary to operate and maintain your MK-X1318 Concrete Saw safely and correctly. Please
take the time to familiarize yourself with the MK-X1318 Concrete Saw by reading and reviewing
this manual.
Read and follow all safety, operating and maintenance instructions.
If you should have questions concerning your MK-X1318 Concrete Saw, please feel free to call
our friendly customer service department at: 800 421-5830
Regards,
MK Diamond
NOTE THIS INFORMATION FOR FUTURE USE:
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE PLACE:
PURCHASE DATE:
NOTE: For your (1) one year warranty to be effective, complete the warranty card
(including the Serial Number) and mail it in as soon as possible.
2
Page 3
TABLE OF CONTENTS
SAFETY
Safety Messages 4
Damage Prevention Message 4
General Safety Precautions and Hazard Symbols 5-7
California Proposition 65 Message 8
Prestart Safety 9
Safety Label Locations 10
Product Specications 11
UNPACKING, TRANSPORT and INSTALLATION
Unpacking 12
Contents 12
Transport 13
Installation 14-17
Fuel Tank 17
STARTUP, OPERATION and SHUTDOWN
Startup 18-19
Operation 20-22
Shutdown 22
Cleanup 23
MAINTENANCE AND TROUBLESHOOTING
Maintenance 24-32
Troubleshooting 33
EXPLODED VIEW & PARTS LIST
MK-X1318 Honda Engine 34-37
MK-X1318 Subaru Engine 38-41
THEORY
Theory Of Diamond Blades 42
ACCESSORIES ORDERING and RETURN INSTRUCTIONS
Accessories 43
Ordering Information 44
Return Material Policy 44
Packaging Instructions 44
Authorized Service Centers 45
Warranty 45
3
Page 4
MK-X1318 SAFETY
Safety precautions should be followed at all times when operating this equipment. Failure to read and
understand the Safety Precaution and Operating Instructions could result in injury to yourself and
others.
This Operation Manual has been developed to provide complete instructions for the safe and efcient
operation of the MK-X1318 Concrete Saw.
Before using this saw, ensure that the person operating the equipment has read and understands all
instructions in this manual.
Descriptions, illustrations, and photos are as accurate as possible at the time of publication. Photos
may include optional equipment or accessories and may not show all models covered by this manual.
SAFETY MESSAGE / ALERT SYMBOLS
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
DANGER
You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions.
CAUTION
You CAN be INJURED if you do not follow directions. It may also be used
to alert against unsafe practices.
Each message tells you what the hazard is, what can happen, and what you can do to avoid or
reduce injury. Other important messages are preceded by the word NOTICE.
NOTICE
You can cause PROPERTY DAMAGE to your machine if you don’t follow directions.
The safety labels should be periodically inspected and cleaned by the user to maintain good legibility
at a safe viewing distance. If the label is worn, damaged or illegible, it should be replaced. Contact
MK Diamond or your dealer for replacement.
DAMAGE PREVENTION AND INFORMATION MESSAGES
A Damage Prevention Message is to inform the user of important information and/or instructions that
could lead to equipment or other property damage if not followed. Information messages convey
information that pertains to the equipment being used. Each message will be preceded by the word
note, as in the example below.
NOTE: Equipment and/or property damage may result if these instructions are not followed.
4
Page 5
(
(
)
)
MK-X1318 SAFETY
GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS
SAFETY PRECAUTIONS
In order to prevent injury, the following safety precautions and symbols should be followed
at all times!
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking
medicine.
NEVER operate this equipment under the inuence of drugs or alcohol.
Whenever necessary, replace nameplate, operation and safety decals when they become
difcult to read.
ALWAYS store equipment properly when it is not being used. Equipment should be stored
in a clean, dry location out of the reach of children.
KEEP GUARDS IN PLACE
In order to prevent injury, keep guards in place and in working order at all times.
EXPLOSIVE FUEL!
Gasoline is extremely ammable, its vapors can explode if ignited; store only in approved
containers, in well-ventilated, unoccupied buildings and away from sparks or ames. Do not
ll the fuel tank while the engine is running or hot. Spilled fuel could ignite if it contacts hot
parts or sparks from ignition. Do not start the engine near spilled fuel. Never use gasoline
as a cleaning agent. Never operate the machine in an explosive atmosphere.
LETHAL EXHAUST GASES
Engine exhaust gasses contain poisonous carbon monoxide, an odorless colorless gas
that can cause death if inhaled. Avoid inhaling exhaust fumes, and never run the engine
in a closed building or conned area.
ENGINE OVER-SPEED
Never tamper with the governor components or settings to increase the maximum speed of
the machine. Severe personal injury and/or equipment damage could result if the equipment is operated speeds above design maximum.
5
Page 6
MK-X1318 SAFETY
on
ACCIDENTAL STARTS
Before starting the engine, be sure the ON/OFF switch is in the “OFF” position to prevent
accidental starting. Place the ON/OFF switch in the OFF position before performing any
service operation.
ROTATING OR MOVING PARTS
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never
operate a power tool with shrouds or guards removed.
HOT PARTS
Engine components can become extremely hot from operation. To prevent severe burns, do
not touch these areas while the engine is running, or immediately after it is turned off. Never
operate the engine with heat shields removed.
ALWAYS USE SAFETY GLASSES
Safety glasses should always be worn when working around power tools. Everyday eyeglasses only have impact resistant lenses and may not prevent eye injury; they are NOT
safety glasses.
ALWAYS USE RESPIRATORY PROTECTION
Exhaust gases may be harmful if inhaled. Do not operate gas-powered equipment in
enclosed spaces. Respiratory protection should be worn when operating gas powered
equipment.
ALWAYS USE HEARING PROTECTION
To reduce the possibility of hearing loss, always use hearing protection when operating
equipment.
REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting wrenches are removed from the power tool
before it is turned on.
KEEP WORK AREA CLEAN
Cluttered work areas and benches invite accidents.
DO NOT USE IN DANGEROUS ENVIRONMENTS
Do not operate equipment in dangerous environments. Always keep the work area well lighted.
KEEP CHILDREN AWAY
All visitors and children should be kept a safe distance from work area.
MAKE WORKSHOP KID PROOF
Make the workshops kid proof by using padlocks, master switches or by removing starter keys.
6
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MK-X1318 SAFETY
DO NOT FORCE THE TOOL
A power tool will do a job better and safer operating at the rate for which it was designed.
USE THE RIGHT TOOL
Do not force a tool or an attachment, to do a job that it was not designed to do.
WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may be caught in
moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
SECURE WORK
Clamps or a vise should be used to hold work whenever practical. Keeping your hands free to operate a power tool is safer.
DO NOT OVERREACH
Keep proper footing and balance at all times by not overreaching.
MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for the best and safest performance. Always follow maintenance instructions for lubricating and when changing accessories.
SHUTDOWN TOOL
The saw should always be shutdown before servicing or when changing accessories such as blades,
bits, cutters, etc...
USE RECOMMENDED ACCESSORIES
Consult the owner’s manual for recommended accessories. Using improper accessories may increase the risk of personal or by-stander injury.
NEVER STAND ON THE TOOL
Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally contacted.
NEVER LEAVE TOOL RUNNING UNATTENDED – TURN POWER OFF
Do not leave a tool until it comes to a complete stop. Always turn a power tool OFF when leaving the
work area, or, when a cut is nished.
CHECK FOR DAMAGED PARTS
Before using a power tool, check for damaged parts. A guard or any other part that is damaged
should be carefully checked to determine it would operate properly and perform its intended func-
tion. Always check moving parts for proper alignment or binding. Check for broken parts, mountings
and all other conditions that may affect the operation of the power tool. A guard or any damaged part
should be properly repaired or replaced.
DIRECTION OF FEED
Always feed work into a blade or cutter against the direction of rotation. A blade or cutter should always be installed such that rotation is in the direction of the arrow imprinted on the side of the blade
or cutter.
7
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MK-X1318 SAFETY
SILICA DUST WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand,
quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.
In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow respiratory precautions.
CALIFORNIA PROPOSITION 65 MESSAGE
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead, from lead-based paints
• Crystalline silica, from bricks and cement and other masonry products
• Arsenic and chromium, from chemically treated lumber
For further information, consult the following sources:
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to lter out microscopic particles.
8
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MK-X1318 PRE-START
Before starting the machine, ALWAYS check that all guards are in position and correctly tted. Check
the machine for loose bolts before starting.
Keep area around the machine clear of obstructions which could cause persons to fall onto moving parts.
ALWAYS ensure that the machine is on level ground before using. Know how to stop the machine
quickly in case of emergency. NEVER try to stop a moving blade with your hands.
• NEVER disconnect any “emergency or safety devices”. These devices are intended for
operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.
• Unauthorized equipment modications will void all warranties. Manufacturer does not
assume responsibility for any accident due to equipment modications.
• NEVER use accessories or attachments, which are not recommended by MK Diamond for
this equipment. Damage to the equipment and/or injury to user may result.
WARNING
DO NOT use woodcutting, or carbide blades on this machine! Use ONLY Diamond blades on machine.
9
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MK-X1318 SAFETY
OPERATION & SAFETY DECALS
The MK-X1318 Concrete Saw is equipped with a number of safety decals. These decals are provided
for operator safety and maintenance information. Should any of these operation or safety decals become unreadable, replacements can be obtained by calling (800) 262-1575.
DO NOT operate
this equipment
before reading the
owner’s manual.
Part # 154398
WARNING
!
In the event of blade
failure, replace
blade guard
immediately.
Part # 155588
CAUTION
!
Keep
hands and
feet clear.
Part # 155585
CAUTION
!
C
G
DO NOT
operate without
guards in place.
Part # 155587 (3)
FOR INFORMATION ON
SERVICE OR
WARRANTY
E
PLEASE CALL
1-800-474-5594
Part # 155038
NOTICE
!
Overtensioning of belts will
result in premature crank
and/or bearing failure.
Part # 154399
IMK
H
I
Accidental start hazard.
J
Disconnect spark plug prior
to servicing.
Part # 155579
The exhaust from this product con-
L
tains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
K
!
When refueling
stop engine and
allow to cool.
DO NOT
overll tank.
Part # 155580
CAUTION
!
DO NOT
touch hot
surface.
Part # 155578
CAUTION
!
DANGER
!
Part # 155581
Part # 170480
WARNING
M
N
Always wear safety approved
hearing, eye, head and respiratory protection
DANGER
Lethal exhaust
gases. Use only
in well ventilated
areas. DO NOT
use indoors.
Part # 155582
WARNING
DO NOT operate this
equipment before reading
the owner’s manual.
Part # 171036
B
F
LocationDescription
ALifting BailProposition 65, Dust Warning
BFrame/FrontRead Manual
C
CShaft Cover/Belt Guard/Blade GuardGuards in Place
DBlade Guard Replace Blade Guard
EFrame/BackService
FFrame/FrontHand & Feet Clear
GBelt GuardOvertensioning Belts
J
HGas Tank/SideRefueling
I Lifting BailHot Surface
G
C
JBelt GuardAccidental Start
KGas Tank/SideExhaust/Cancer
LFrame/BackQR Code Manual
MGas Tank/SideLethal Exhaust
NConsoleMachinery Hazard
10
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MK-X1318
PRODUCT SPECIFICATION
PRODUCT SPECIFICATIONS
The MK-X1318 is a versatile gas powered Concrete Saw. Operated and used according to this
manual, the MK-X1318
will provide years of dependable service.
General Description
The MK-X1318 is engineered as a portable concrete saw powered by a Honda or Subaru gas engine.
The saw is capable of 6-5/8” depth of cut with an 18” blade.
MotorandWeightSpecications
Motor and Weight specications for the MK-X1318 are listed below.
GeneralSpecications
Arbor Size1” (25mm)
Blade Capacity18” (45mm)
Depth of Cut6-5/8” (168mm)
Weight210 lbs. (95 kg)
L x W x H (inches)38” x 24” x 40”
L x W x H (mm)965 x 610 x 1,016
EngineHonda (Gas)Subaru (Gas)
Power GX390EX-40
Part #171002171016
Blade
The MK-X1318 uses a 16 or 18 inch diameter diamond blade.
Concrete Saw Usage
The MK-X1318 is designed to cut various grades of concrete surfaces.
MK-X1318 Series Features
• One-piece box construction chassis made from 3/16” hot-rolled steel
• Powder-coated chassis resists peeling and corrosion
• Spring-loaded steel hinged blade guard for easy blade inspection
• Water distribution system uses “ride on the blade” water tubes that supply water to both
sides of blade
• 18” blade guard mounts on both left- or right-hand side of saw and cuts within 2” of wall or curb
• 30mm blade shaft supported by two heavy-duty, self-aligning pillow block bearings
• Depth control assembly engineered for smooth, controlled blade insertion
• Durable 8” x 2-1/4” non-slip rubber wheels with maintenance-free hubs & roller bearings
• Positive-locking depth control mechanism
• Includes built-in depth gauge, lifting bail and water tank
• One-year limited warranty
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Page 12
MK-X1318 UNPACKING
UNPACKING
Your saw has been shipped from the factory thoroughly inspected. Only minimal assembly and
service is required. Check each, item, making certain all items are accounted for and in good visual
condition before discarding any packing materials. If there are any missing or damaged parts call MK
Diamond Customer Service at 800-421-5830.
WARNING
Never start engine until all initial servicing and set up steps are completed according to this operations manual and engine manual. Read and familiarize yourself
with all controls and features of the saw before beginning operations.
Remove the saw from the pallet and place it on a at surface. Two people are required to lift saw.
CONTENTS
In the containers, you will nd one (1) MK-X1318 Saw, two (2) Blade Nut Wrenchs, one (1) Pointer,
one (1) Water Tank, one (1) Wheel Handle, one (1) MK-X1318 Owner’s Manual, one (1) Engine Owners Manual, one (1) Warranty Card.
MK-X1318
Saw
www.mkdiamond.com
Gas Powered
Concrete Saw
OWNER’S MANUAL &
OPERATING INSTRUCTIONS
MK-1318
Blade Nut
Wrench
PointerWater TankWheel Handle
11.2014
Revision 100
Manual Part#
Caution: Read all safety and operating instructions before using this equipment. This owner’s manual
MUST accompany the equipment at all times.
MK-X1318
Owner’s Manual
Engine ManualWarranty
Card
12
Page 13
MK-X1318 TRANSPORT
TRANSPORT
CAUTION
1. The MK-X1318 weighs approximately two hundred and ten (210 pounds), use
care when transporting.
2. Two people are required to lift and transport the MK-X1318.
3. A lifting bail is included.
1
7
2
3
6
4
5
1. The raise lever wheel raises the blade when rotated clockwise, and lowers the blade
when rotated counterclockwise.
2. The raise/lower wheel lock is engaged when the knob is tightened.
3. The throttle control increases engine rpm from slow (idle) in the back position, to fast
(full rpm) in the front position.
4. The water control lever is off in the vertical position and fully on in the
horizontal position. It may be placed at in between settings to regulate the water ow.
5. The choke is located on the engine, by the pull starter, for convenient cold starting.
6. Depth control indicator should be adjusted to zero when setting up saw.
7. The pointer should be checked for proper alignment with the blade after every use.
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Page 14
MK-X1318 INSTALLATION
Follow the assembly instructions to prepare your saw for operation.
Handlebar Assembly
(A)
Loosen bolts. Remove top
bolt. Rotate handlebars to the
upright position.
Depth Control Wheel Handle
(A)
Align handle and shoulder bolt.
(B)
Align the handlebar with the
slots on both sides of the frame
at the desired height. Install bolt
through the Handlebar and into
the holes and tighten.
(B)
Tighten bolt with allen wrench.
14
Page 15
MK-X1318 INSTALLATION
Install Water Tank
(A)
Place water tank on top of lifting
bail. Slide water tank in position so
screws align with lifting bail slots.
Pointer Installation
(A)
Insert bolt through pointer bar
and then through pointer tab on
front of saw.
(B)
Tighten screws.
(B)
Tighten nut
15
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MK-X1318 INSTALLATION
Diamond Blade Installation
NOTE:
1. When installing the blade retaining-bolt, ensure the threads of the bolt are aligned with the threads of the drive shaft so as not to “cross-thread” the bolt.
2. When installing the blade ensure that the blade shaft and anges are free from dirt
and all foreign material before mounting blade on the blade shaft. Tightening a blade
against an uneven surface can cause fracture or cause the blade to run out of alignment.
3. Blade shaft threads are left-handed on the right side of the saw and right-hand on the
left of the saw.
(A)
Use depth Control Wheel to
raise the saw.
(B)
Open the blade guard. Loosen
blade guard locking bolt. Re-
move blade guard.
(C)
Loosen the Blade Shaft Nut while
holding the Shaft Wrench steady
on the ats of the blade shaft.
(D)
Remove the Blade Shaft Nut
and Outer Flange.
(E)
Install the Diamond Blade onto
the Blade Shaft. Ensure direc-
tional arrow on the blade indi-
cates proper rotational direction.
16
(F)
Install the Outer Flange. Verify the
drive pin is seated; it must project
through the hole in the blade and
into the ange.
Page 17
MK-X1318 INSTALLATION
(G)
Install the Blade Shaft Nut.
WARNING
(H)
Tighten Blade Shaft Nut holding
the Blade Shaft steady.
Attach Blade Guard ensuring
Blade Guard is secure over
spade. Tighten blade guard
(I)
locking nut.
Do not operate the saw without the proper Blade Guard covering. Ensure that the blade exposure
does not exceed 180 degrees during operation.
Filling Fuel Tank
WARNING
1. Gasoline is highly ammable and explosive. You can be burned or seriously
injured when handling fuel.
2. To fuel, stop engine if running, and allow it to cool.
3. Refuel in a well-ventilated area.
4. Keep gasoline away from appliance pilot lights, barbeques, electric appliances,
power tools, etc.
5. Wipe up spills immediately. Do not start engine until spill is dry.
NOTE:
1. Fuel can damage paint and plastic. Be careful not to spill fuel when lling the
fuel tank. Damage caused by spilled fuel IS NOT covered under the warranty.
2. DO NOT use stale or contaminated gasoline, or an oil/gasoline mixture.
(A)
Remove the Fuel Cap. Refer to
Engine Manual for details.
1 inch (25mm)
from throat
Maximum
Fuel Level
(B)
Ensure fuel level is 1” below the
throat of the Fuel Tank.
17
Maximum
Fuel Level
(C)
Ensure fuel level is below the
top of the strainer lter.
Page 18
MK-X1318 START UP
Pre-Start Inspection
The pre-start inspection should be performed before beginning any job. If Diamond Blade is worn,
replace the blade before starting work.
(A)
Inspect Blade for damage for
cracks. Verify the Blade is cor-
rect for the material being cut.
Proper Oil Level
Low Level
(D)
Check for proper oil level.
Refer to Engine Manual for
details.
(B)
Inspect Engine for leaks.
1 inch (25mm)
from throat
Maximum
Fuel Level
(E)
Ensure fuel level is 1” below the
throat of the Fuel Tank.
(C)
Inspect the saw for general dam-
age and/or loose hardware.
Maximum
Fuel Level
(F)
Ensure fuel level is below the
top of the strainer lter.
(G)
Check the Air Filter for
cleanliness. Refer to Engine
Manual for details.
18
Page 19
MK-X1318 STARTUP
Engine Start
WARNING
1. Carbon monoxide gas is toxic, breathing it can cause unconsciousness
and/or death.
2. Avoid any areas or actions that expose you to carbon monoxide.
(A)
Use the Depth Control Wheel to
raise the Blade clear of the oor.
Refer to Engine Manual for start-
ing procedure.
Front Pointer Alignment
The pointer should be checked for proper alignment with the blade after every use.
(A)
Mark a 4 feet long straight line
on a smooth level surface. Place
Saw parallel to line; lower Blade
and center it over the line.
With the Blade parallel to the
line, lower the front Pointer as-
sembly and position the pointer
(B)
over the line.
Adjust the Pointer in or out if
the orange wheel is off the line
by loosening the bolt on the
end of pointer. Align orange
wheel with line.
(C)
19
Page 20
MK-X1318 OPERATION
Adjusting Depth of Cut Gauge
(A)
Unlock Crank Wheel.
(B)
Turn Crank Wheel until Blade
touches the ground.
Set depth indicator to zero.
(C)
Standard Operation
The MK-X1318 is intended for industrial applications and operated by experienced professionals.
The operator must be aware of the machine’s capabilities and limitations. It is the operators responsibility to use this machine under safe working conditions and conform with federal, state and local
codes or regulations pertaining to safety, air, pollution, noise etc...
CAUTION
Prior to operation of this machine the operator must determine the existence and
location of any subsurface features that may be hazardous or could damage the
equipment, (i.e. electric cable, natural gas line etc...)
(A)
Use the Depth Control Wheel to
raise the blade clear of the oor.
(B)
Attach the water hose to the
Cooling Inlet, if wet cutting.
20
(C)
Lower the Pointer, ensuring the
Pointer is aligned to the blade. See
“Front Pointer Alignment.”
Page 21
MK-X1318 OPERATION
(D)
Layout and mark the area to
be cut using a chalk-line. Align
Pointer and Blade to chalk-line.
(G)
With the engine running adjust
the throttle approximately
halfway.
NOTE:
Perform the cut using only enough pressure to follow the original marked line. The saw has a
natural tendency to pull towards the side on which the blade is mounted. To assure straight line
cutting, apply pressure to the appropriate handle. If excessive pressure is required reduce the
forward speed of the saw. Driving the saw too fast while cutting may cause the front wheels
to lift causing the blade to cut at uneven depths. Do not attempt to steer the saw. Sudden and
severe corrections can cause the blade to be damaged or broken.
(E)
Place Engine Master Switch in
the “ON” Position.
(H)
For Wet Cutting, open Cooling
Supply Valve. Verify proper cool-
ing ow and adjust the water ow
on the Blade to a desired amount.
(F)
Start the Saw using the Engine Start
procedure in the Engine Manual.
(I)
Move the throttle to the
“Fast” position.
(J)
Slowly lower the Blade until the
desired level is reached and
begin the cut.
(K)
When the cut is complete, raise
the Blade completely out of the
cut by turning Depth Control
Wheel counter-clockwise.
21
(L)
Close Cooling Supply Valve.
Page 22
MK-X1318 OPERATION
(M)
Move the Throttle Lever to
lower blade speed.
Place Engine Master Switch in
the OFF position. Place Fuel
Valve in the OFF position.
Refer to Engine Manual.
(N)
Dry Cutting
NOTE:
1. Ensure the blade you are using is clearly marked for dry cutting.
2. Check the condition of the air lter at least every four hours of operation.
Refer to Engine Manual for details.
Airow helps to cool the blade during dry cutting. Cutting too deep with one pass, or exerting excessive forward or side pressure can be dangerous and cause damage. Step cut in increments of 2
inches or less, for best results. Thinner blades are especially advantageous when cutting dry.
22
Page 23
MK-X1318 CLEANUP
Cleanup
CAUTION
Engine parts are extremely hot following use, allow engine to cool 1/2-hour before
cleaning. Use care during cleanup to avoid injury.
NOTE:
1. To extend operating life, the Concrete Saw should be cleaned following every
use.
2. Using a garden hose or pressure washer is not advised as it can force water
into the air cleaner or mufer opening.
3. Use care when cleaning around electrical components.
(A)
Verify the engine is OFF and
cool before beginning to clean.
Clean the saw with soap and
water.
(B)
Clean around the Console.
(C)
Clean water system outlets,
including water tubes in
blade guard.
(D)
Clean the remainder of the
exterior surface (except
the engine).
23
Page 24
MK-X1318 MAINTENANCE
Blade Repositioning
WARNING
Do not operate saw with any guards removed. Turn master engine switch to off
position to avoid accidental starts when removing guards.
(A)
Remover Diamond Guard and
Diamond Blade. Refer to Blade
Installation.
(B)
Locate the Blade Shaft Cover
locking bolt hole.
(C)
Remove the Blade Shaft Cover
with allen wrench.
(D)
Install Diamond Blade on oppo-
site side.
(G)
Install the Blade Shaft Cover and
tighten bolts.
(E)
Remove water hose from
blade guard.
(H)
Install the Orange Wheel on
the opposite side, next to Blade
Guard.
24
(F)
Move the Blade Guard onto the
spade on the opposite side of
the saw. Attach water hose.
Page 25
MK-X1318 MAINTENANCE
MAINTENANCE SAFETY
•Always turn the master engine switch to the off position.
•NEVER lubricate components or attempt service on a running machine.
• Keep the machinery in proper running condition.
• Fix damage to the machine immediately and always replace broken parts, or missing decals.
New Maintenance
Perform the following after initial purchase and operation of the saw.
(A)
Change engine oil after
rst month or rst 20 operating
hours (See Engine Manual).
Check and adjust tension on
all belts following rst
48 hours of operation
(See Belt section).
(B)
Maintenance Following Use
The following maintenance should be performed following each use.
(A)
Shut down the Engine. Let saw
cool before proceeding.
(See Engine Manual).
(B)
Check Air Filter
(C)
Lubricate the Grease Fittings.
25
Page 26
MK-X1318 MAINTENANCE
(E)
Lubricate the Cooling
Supply Valve.
Verify the tightness of all bolts
and screws. Clean the saw (ex-
cept the engine) with soap and
(F)
water.
Weekly (50 hours) and Monthly (200 hours)
The following should be performed monthly. Items should be lubricated using waterproof grease.
(A)
Change engine oil every 100
hours. Refer to Engine Manual
for details.
(B)
Lubricate the Blade Shaft
Bearings (Monthly).
Clean engine Air Filter weekly
and replace monthly. Refer to
Engine Manual for details.
(C)
(D)
Clean Spark Plug Weekly and
readjust Spark Plug monthly.
Refer to Engine Manual for
details.
(E)
Clean and lubricate the Blade
Retaining Bolt.
26
Page 27
MK-X1318 MAINTENANCE
500 Hours and 1000 Hour Maintenance
Perform the following maintenance every 500 hours.
(A)
Replace Spark Plug. Refer to
Engine Manual for details.
Have Authorized Repair Shop
perform 500-hour
maintenance.
Yearly and Two-Year Maintenance
Perform the following maintenance every year.
(A)
Inspect belts for proper tension
and wear.
(B)
(C)
Have Authorized Repair Shop
perform 1000-hour maintenance.
NOTE:
Denitive information on engine maintenance is contained in the engine manual
provided separately. Perform all maintenance procedures as recommended by
the engine manual.
27
Page 28
MK-X1318 MAINTENANCE
Check Fuel Level
For all Engine related maintenance and troubleshooting refer to the Engine Manual.
WARNING
NOTE:
1. Gasoline is highly ammable and explosive. You can be burned or seriously
injured when handling fuel.
2. To fuel, stop engine if running and allow it to cool.
3. Refuel in a well-ventilated area.
4. Keep gasoline away from appliance pilot lights, barbeques, electric appliances,
power tools, etc.
5. Wipe up spills immediately.
1. Fuel can damage paint and plastic. Be careful not to spill fuel when lling the
fuel tank. Damage caused by spilled fuel IS NOT covered under the warranty.
2. DO NOT use stale or contaminated gasoline or an oil/gasoline mixture.
1 inch (25mm)
from throat
Maximum
Fuel Level
Maximum
Fuel Level
(A)
Remove the Fuel Cap. Refer to
Engine Manual for details.
Checking Oil Level
(A)
Verify the Engine is upright and
level. Refer to Engine Manual
for details.
(B)
Ensure fuel level is 1” below the
throat of the Fuel Tank.
NOTE:
When installing the Oil Dipstick, ensure the threads
are aligned with the threads of the Oil Reservoir so
as not to “cross-thread.”
(C)
Ensure fuel level is below the
top of the strainer lter.
28
Page 29
MK-X1318 MAINTENANCE
Engine Maintenance
Engine maintenance and adjustment is necessary to keep the saw in good operation condition.
Maintenance operations include oil changes, lter changes, air cleaner, spark plug, fuel lter etc...Perform all maintenance procedures as recommended by the Honda or Subaru engine manual provided
separately.
(A)
Remove the Blade Guard and
Diamond Blade. See Blade
Removal section.
Lower the MK-X1318 to its
lowest position.
(B)
Engine Air Filter Inspection Cleaning and Replacement
(A)
Clean the Air Filter. Refer to
Engine Manual for details.
(C)
Free the Oil Drain Line.
Place a catch basin below the
Oil Drain Line. Remove the Drain
Cap to drain oil completely. Refer
to Engine Manual for details.
29
Page 30
MK-X1318 MAINTENANCE
Spark Plug Adjustments and Replacement
For all Engine related maintenance and troubleshooting refer to the Engine Manual.
CAUTION
(A)
When installing the Spark Plug,
ensure the threads are aligned with
the threads in the engine so as not to
“cross-thread” the plug.
DO NOT work around the engine while hot.
Diamond Blade Removal
(A)
Open the Blade Guard Cover
and loosen Blade Guard Lock-
ing Nut. Remove Blade Guard.
(D)
Install the new Blade, Retaining
Bolt and Outer Flange.
(B)
Remove the Blade Shaft Nut and
the Outer Flange.
(E)
Tighten Blade Retaining Bolt
while holding the Blade Shaft
steady.
30
(C)
Remove blade.
(F)
Replace Blade Guard on spade
and tighten Blade Guard Lock-
ing Nut.
Page 31
MK-X1318 MAINTENANCE
Belt Adjustment and Replacement
In order to ensure the saw operates at peak efciency, the power transmission belt should be inspected
monthly and changed if any signs of damage and/or excessive wear is observed.
NOTE:1. When a new belt is installed, it should be inspected and retensioned after the rst
forty-eight (48) hours of operation.
2. Do not over tension belts as damage to belts and bearings may occur. Belts that are
too loose may slip, resulting in short life or loss of power to the blade shaft. If any belts
are worn or damaged, replace complete set.
(A)
Remove the Blade Shaft cover
(See Blade Repositioning section).
(D)
Check belt for proper tension if ten-
sion is correct, go to Step P (Proper
tension is approximately 1/8-inch
deection of the belt).
(B)
Locate and remove the two Belt
Guard Retaining Bolts and then
remove the Belt Guard.
(E)
Locate the four upper Engine
Mounting Bolts on both ends of
the engine and loosen.
(C)
Inspect the belt for excessive
wear, cracks and cuts – if worn,
proceed to Step E.
(F)
Loosen the Engine Tension Arm
adjusting nut. Push the Engine
forward to loosen the belt.
(G)
Remove the old belts from the
Engine Blade Shaft Pulleys.
(H)
Clean and verify the alignment
of the Engine and Blade Shaft
Pulleys.
31
(I)
Install new belts onto the Engine
Blade Shaft Pulleys.
Page 32
MK-X1318 MAINTENANCE
(J)
Verify the belts are seated
in all grooves of the Blade
Shaft Pulleys.
(M)
Tighten the Engine
Mounting Bolts.
(K)
Tighten the Engine Tension
Arm Nut.
(N)
Install the Belt Guard and Belt
Guard Retaining Bolts.
(L)
Check belt for proper tension
(Proper tension is approxi-
mately 1/8-inch deection of
the belt).
32
Page 33
MK-X1318 TROUBLESHOOTING
TROUBLESHOOTING
When trouble occurs, be sure to check the simple causes which, at rst, may seem too obvious to be
considered. Refer to the table below for problems and their possible causes.
ENGINE
OTHER
Cause
No Fuel
Problem
Will not startXXXXX
Hard startingXXXXX
Stops suddenlyXX XX
Lacks powerXX XXX
Operates erraticallyXXXX
Knocks or pingsXX
Skips or misresXXX
Back resXXX
OverheatsXX
High Fuel Consumption
Cause
Problem
Reduced blade lifeXX
Improper Blade for the
Improper
Fuel
Application
Dirt in
Fuel Line
Improper Belt
Tension
Incorrect
Oil Level
Dirty Air
Filter
XX
Damage Caused by
External Objects
Faulty
Spark
Plugs
Excessive belt wearXX
33
Page 34
MK-X1318 EXPLODED VIEW
MK-X1318 Honda Engine Part # 171002
34
Page 35
MK-X1318 PARTS LIST
MK-X1318 Honda Engine Part # 171002
Item Description Part # Qty
1
2
3
4CAP, WATER TANK 2.5 DIA1569561
5TANK, WATER 2016HSP1566441
6HOSE, OIL DRAIN157577-021
7FLAT HD SET SCREW M6X121710492
8KEY1507961
9ENGINE PULLEY1711141
10ARMREST1710511
11LEAD SCREW1710521
12KEY 6X161710541
13HEX NUT M1017104611
14BEARING1710561
15SCREW, PAN HD, 1/4-20X3/41538802
16CLAMP, HOSE, 5/81511982
17COUPLING, 3/8 BARB1520761
18DRAWBAR FOR BELT1710581
19DRAWPLATE FOR BELT1710591
20SPRING FOR ACCELERO1711561
21GRIP1710442
22ASSEMBLY, THROTTLE HEAD1554061
Diamond blades do not really cut; they grind the material through friction. Diamond crystals, often
visible at the leading edge and sides of the rim/segment, remove material by scratching out particles of hard, dense materials, or by knocking out larger particles of loosely bonded abrasive material. This process eventually cracks or fractures the diamond particle, breaking it down into smaller
pieces. As a result, a diamond blade for cutting soft, abrasive material must have a hard metal
matrix composition to resist this erosion long enough for the exposed diamonds to be properly utilized. Conversely, a blade for cutting a hard, non-abrasive material must have a soft bond to ensure
that it will erode and expose the diamonds embedded in the matrix. These simple principles are the
foundation of “controlled bond erosion”
Types of Cutting
There are two basic types of cutting-Dry or Wet. The choice of which type of blade to use depends
on:
• The requirements of the job
• The machine/tool utilizing the diamond blade
• The preference of the operator
In the case of DRY cutting, the overwhelming popularity and quantity of hand-held saws and the
exible nature of MK Diamond blades to professionally handle most ceramic, masonry, stone and
concrete materials, make the DRY cutting blade a very attractive tool. When using a DRY blade,
the user must be aware of distinct operating practices to ensure optimum performance. DRY cutting
blades require sufcient airow about the blade to prevent overheating of the steel core. This is best
accomplished by shallow, intermittent cuts of the material with periods of “free-spinning” (for several
seconds) between each cut, to maximize the cooling process.
For WET cutting applications, MK has the exact blade to compliment both the material to be cut and
the wet cutting machine to be used. During cutting operations, liberal amounts of water act as a
coolant to support the cutting effectiveness and longevity of the WET blade. Additionally, using water
adds to the overall safety of cutting operations by keeping the dust signature down.
Know All You Can About the Material You Wish to Cut
42
Page 43
MK-X1318 ACCESSORIES
ACCESSORIES
ITEMNUMBERDECRIPTION
MK-500
1
2
3
134965
129072
134965
18” x .125 x 1”
Standard grade wet cutting
blade for cured concrete
MK-505
18” x .125 x 1”
Premium grade, wet cutting
blade for cured concrete
MK-525
18” x .125 x 1”
Supreme grade, wet cutting
blade for cured concrete
MK-705W
4
5
6
133850
139162
153550
18” x .142 x 1”
Premium grade, wet cutting
blade for asphalt
MK-610W
18” x .142 x 1”
Supreme grade, wet cutting
blade for green concrete
MK-465D
18” x .142 x 1”
Premium grade, dry cutting
blade for asphalt and green
concrete
43
Page 44
MK-X1318 ORDERING & RETURN
ORDERING INFORMATION
You may order MK Diamond products through your local MK Diamond distributor or, you may order
direct from MK Diamond.
When ordering direct from MK Diamond, please have the following information ready before calling:
• The Model Number of the saw
• The Serial Number of the saw
• Where the saw was purchased and when
• The Part Number for the part(s) being ordered
• The Part Description for the part(s) being ordered
NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $6.00 charge will
be added to orders having a net billing value under $50.00. All purchases must be made using VISA,
MasterCard or American Express.
All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please
observe the following:
NOTE: When returning all items, they must have been purchased within the previous twelve (12)
months.
• Have the Model Number of the saw
• Have the Serial Number of the saw
• Have the location of where the saw was purchased
• Have the date when the saw was purchased
• Contact Customer Service for approval to return the item(s)
• Obtain a Returned Goods Number (RGA) authorizing the return
• Follow the packaging instructions in the following section
• Ensure your item(s) are prepaid to the destination
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.
For technical questions, call – 800 474-5594 or 310 257-2845.
PACKAGING INSTRUCTIONS
• Remove the Cutting Head and Support Angle Assembly
• Dry the saw before shipping
• When packing, include the following: Saw, Diamond Blade, Blade Guard and Support Angle
Assembly and Adjustable Cutting Guide (Other Accessories are not required)
• Package the unit in its original container or one of comparable size (do not ship the unit partially
exposed)
• Ensure all parts are secured in the packaging to prevent moving
AUTHORIZED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830
or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.
44
Page 45
MK-X1318 CONTACT & WARRANTY
CONTACT:
Please contact MK Diamond Products, Inc. Customer Service Department with any questions you
might have regarding distributors, parts or service.
Telephone: (800) 421-5830
Fax: (310) 539-5158
E-mail: Customer_Service@MKDiamond.com
Customer Service Hours: Monday through Friday, 6AM-4PM PST
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY
MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in
material and workmanship for (1) one year from date of purchase. The obligation of MK DIAMOND
PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which,
under normal use, prove to be defective in material or workmanship. The parts involved or the unit
in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us,
transportation prepaid.
This warranty does not obligate us to bear the cost of labor or transportation charges in connection
with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been
subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has
been repaired or altered outside our factory.
This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our
manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and
warranties.
We shall in no event be liable for consequential damages or contingent liabilities arising out of failure
of any equipment or parts to operate properly.
The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used,
reproduced, or altered without written permission. All other trademarks are the property of their re-
spective owners and used with permission.
MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual
property right covering this product in this document.
This manual MUST accompany the equipment at all times. This manual is considered a permanent
part of the equipment and should remain with the unit if resold.
The information and specications included in this publication were in effect at the time of approval for
printing.
45
Page 46
NOTES
46
Page 47
NOTES
47
Page 48
MK-X1318 CONCRETE SAW
OWNER’S MANUAL, OPERATING INSTRUCTIONS, &
PARTS LIST
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
Toll-Free: (800) 421-5830
Phone: (310) 539-5221
Fax: (310) 539-5158
www.mkdiamond.com
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