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www.mkdiamond.com
MK-EZ PROFILER
OWNER'S MANUAL, PARTS LIST &
OPERATING INSTRUCTIONS
Revision 100
Manual Part No. 170565-OM
Caution: Read all safety and operating instructions
before using this equipment. This owners manual MUST
accompany the equipment at all times.
12.2013
Page 2
INTRODUCTION
Congratulations on your purchase of a MK-EZ Profiler. We are certain that you will be pleased
with your purchase. MK Diamond takes pride in producing the finest construction power tools and
diamond blades in the industry.
Operated correctly, your MK-EZ Profiler should provide you with years of service. In order to help
you, we have included this manual. This owners manual contains information necessary to operate
and maintain your MK-EZ Profiler safely and correctly. Please take a few minutes to familiarize
yourself with the MK-EZ Profiler by reading and reviewing this manual.
If you should have questions concerning your MK-EZ Profiler, please feel free to call our friendly
customer service department at: 800 421-5830
Regards,
MK Diamond
NOTE THIS INFORMATION FOR FUTURE USE:
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE PLACE:
PURCHASE DATE:
NOTE: For your (1) one year warranty to be effective, complete the warranty card
(including the Serial Number) and mail it in as soon as possible.
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TABLE OF CONTENTS
SAFETY
Safety Messages 4
Damage Prevention Message 4
General Safety Precautions 4-7
California Proposition 65 Message 8
Electrical Requirements 9-12
Safety Label Locations 14
Product Specications 15
UNPACKING, TRANSPORT and ASSEMBLY
Unpacking 16
Contents 16
Transport 16
STARTUP, ADJUSTMENT, OPERATION and SHUTDOWN
Water Pump Installation 17
Cutting Head Installation 17-18
Prole Tool Installation 18
Fence Installation 19
Prole Adjustment 20
Connecting the water 20
Water Setup 21
Pre-Start inspection 21
Water Nozzle Adjustment 22
Proling 22
EXPLODED VIEW AND PARTS LIST
Exploded View & Parts List 24-30
ACCESSORIES
Accessories 32
ORDERING and RETURN INSTRUCTIONS
Ordering Information 34
Return Material Policy 34
Packaging Instructions 34
Authorized Service Centers 35
Contact & Warranty 35
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MK-EZ PROFILER SAFETY
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Read and follow all safety, operating and maintenance instructions. Failure to read and follow
these instructions could result in injury or death to you or others. Failure to read and follow these
instructions could also result in damage and/or reduced equipment life. Safety warnings and
guidelines do not by themselves eliminate danger. They are not substitutes for proper accident
prevention procedures and good judgement.
SAFETY MESSAGES
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
You CAN be INJURED if you DO NOT follow directions. It may also be used to
CAUTION
alert against unsafe practices.
DAMAGE PREVENTION AND INFORMATION MESSAGES
A Damage Prevention Message is to inform the user of important information and/or instructions that
could lead to equipment or other property damage if not followed. Information Messages convey
information that pertains to the equipment being used. Each message will be preceded by the word
NOTE, as in the example below.
NOTE:
Equipment and/or property damage may result if these instructions are not followed.
GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS
In order to prevent injury, the following safety precautions and symbols should be followed at all times!
SAFETY PRECAUTIONS
ALWAYS read this Owner’s Manual before operating the machine. DO NOT operate or
service this equipment before reading this entire manual. Read and understand all warnings, instructions and controls on the machine. Know how to stop the equipment quickly in
case of emergency. It is the operators responsibility to use this machine under safe working conditions and conform with federal, state and local codes or regulations pertaining to
safety, air, pollution, noise etc...
ALWAYS keep the Blade and Belt Guards in place. DO NOT operate this machine with any
guard or safety device removed. A Guard, or any damaged part should be repaired or
replaced immediately.
NEVER operate this equipment without proper protective clothing, shatterproof
glasses, steel-toed boots and other protective devices required by the job. Non-slip
foot wear is recommended.
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MK-EZ PROFILER SAFETY
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PERSONAL PROTECTIVE EQUIPMENT
ALWAYS wear approved respiratory, head, ear and eye protection
when operating this machine.
ON
ACCIDENTAL STARTS!
Before starting the engine/motor, be sure the ON/OFF switch is in the OFF position to prevent accidental starting. Place the ON/OFF switch in the OFF position before performing any
service operation. ALWAYS place the power ON/OFF switch in the OFF position when the
machine is not in use.
ROTATING PARTS
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the motor with covers, shrouds, or guards, removed.
HOT PARTS!
Engine components can become extremely hot from operation. To prevent severe burns,
do not touch these areas while the engine is running, or immediately after it is turned off.
Never operate the engine with heat shields removed.
OVER SPEED
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NEVER tamper with the governor components or settings to increase the maximum speed.
Severe personal injury and damage to the engine or equipment can result if operated at
speeds above maximum.
ELECTRICAL SHOCK
NEVER touch electrical wires or components while the engine is running. Exposed, frayed or
worn electrical wiring and plugs can be sources of electrical shock which could cause severe
injury or burns. Do not touch the plug with wet hands.
ALWAYS avoid inhalation of and skin contact with silica dust and/or mist. Provide proper
dust removal. Use dust-collection system when applicable.
NEVER operate the machine in an explosive atmosphere or near combustible materials.
Sparks from the cutting-action of this machine can ignite flammable materials, liquids, gases
or dust.
This equipment should not be operated by persons under 18 years of age.
KEEP CHILDREN AWAY
All visitors and children should be kept a safe distance from work area. Maintain a safe
operating distance to other personnel.
MAKE THE WORKSHOP KID PROOF
Make the workshops kid proof by using padlocks, master switches or by removing starter keys.
DO NOT FORCE THE TOOL
A power tool will do a job better and safer operating at the rate for which it was designed.
DO NOT force a tool or an attachment to do a job that it was not designed to do.
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MK-EZ PROFILER SAFETY
USE PROPER APPAREL
DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may
be caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
SECURE WORK
Clamps or a vise should be used to hold work whenever practical. Keeping your hands free
to operate a power tool is safer.
DO NOT OVERREACH
Keep proper footing and balance at all times by not overreaching.
DISCONNECT TOOLS
Power tools should always be disconnected before servicing, adjusting or when changing
accessories, such as blades, bits, cutters, and the like.
MAINTAIN TOOLS WITH CARE
Keep tools clean and maintained for the best and safest performance. Always follow
maintenance instructions and examine the machine before use. If any abnormal vibrations
or noises occurs, turn off machine immediately and have the problem corrected before
further use.
REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting wrenches are removed from
the power tool before it is turned on.
KEEP WORK AREA CLEAN
Cluttered work areas and benches invite accidents. Keep area around machine clear of
obstructions which could cause persons to fall.
DO NOT USE IN DANGEROUS PLACES
DO NOT operate equipment in dangerous or hazardous environments. DO NOT use power
tools in damp or wet locations nor expose them to rain. Always keep the work area well
lighted.
USE RECOMMENDED ACCESSORIES
Consult the owner’s manual for recommended accessories. Using improper accessories
may increase the risk of personal or by-stander injury. Unauthorized equipment
modifications will void all warranties. Manufacturer does not assume responsibility for any
accident due to equipment modifications.
ALWAYS ensure that the machine is on level ground before using.
NEVER STAND ON THE TOOL
Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally
contacted.
TRANSPORT
When loading or unloading the machine, use caution. Remove the blade prior to hoisting,
loading and transporting the machine.
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MK-EZ PROFILER SAFETY
CHECK FOR DAMAGED PARTS
Before using a power tool, check for damaged parts. A guard or any other part that is
damaged should be carefully checked to determine if it would operate properly and
perform its intended function. Always check moving parts for proper alignment or binding.
Check for broken parts and mountings and all other conditions that may affect the
operation of the power tool. A guard, or any damaged part, should be properly repaired or
replaced. Always check the machine for loose bolts before starting.
DIRECTION OF ROTATION
A blade or cutter should always be installed so that rotation is in the direction of the
arrow imprinted on the side of the blade or cutter. It should correspond with the rotational
direction of the motor. Always feed work into a blade against the direction of rotation.
NEVER LEAVE A TOOL UNATTENDED
TURN POWER OFF - Do not leave a tool until it comes to a complete stop. ALWAYS
turn a power tool OFF when leaving the work area, or, when a cut is finished.
NEVER disconnect any "emergency or safety devices". These devices are intended for
operator safety. Disconnection of these devices can cause severe injury, bodily harm, or
even death! Disconnection of any of these devices will void all warranties. Unauthorized
equipment modifications will void all warranties. Manufacturer does not assume
responsibility for any accident due to equipment modifications.
NEVER use this machine with any cutter designed for woodworking.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence of drugs or alcohol.
On belt driven equipment, overtensioning of belts will result in premature crank and/or bearing
failure.
Whenever necessary, replace nameplate, operation and safety decals when they become
difcult to read.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in
a clean, dry location out of the reach of children
DO NOT lend or rent this equipment without including the Owner's Manual and the Engine/
Motor Manufacturer's Manual.
Check the chemical properties of the material to be cut/grinded and follow all EPA/OSHA
Regulations.
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MK-EZ PROFILER SAFETY
SILICA DUST WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition
may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz,
brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of
airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance
known to cause cancer. When cutting such materials, always follow respiratory precautions.
Use appropriate NIOSH-approved respiratory protection where dust hazard may occur. Paper masks
or surgical masks without a NIOSH approval number are not recommended because they do little to
protect the worker. For more information about respirator programs, including what respirators have
received NIOSH approval as safe and effective, please visit the NIOSH website at:
http://www.cdc.gov/niosh/topics/respirators
Observe OSHA regulations for respirator use (29 C.F.R.§1910.134).
Visit http://www.osha.gov for more information.
CALIFORNIA PROPOSITION 65 MESSAGE
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead, from lead-based paints
• Crystalline silica from bricks, cement and other masonry products
• Arsenic and chromium, from chemically treated lumber
For further information, consult the following sources:
http://www.osha.gov/dsg/topics/silicacrystalline/index.html
http://www.cdc.gov/niosh/docs/96-112/
http://oehha.ca.gov/prop65/law/P65law72003.html
http://www.dir.ca.gov/Title8/sub4.html
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as dust masks that are specially designed to lter out microscopic particles. Where
use of a dust extraction device is possible, it should be used. To achieve a high level of dust collection, use an industrial HEPA vacuum cleaner. Observe OSHA 29 CFR part 1926.57 and 1926.103.
WARNING
Sawing, grinding and drilling generate dust. Excessive airborne particles may cause irritation to eyes,
skin and respiratory tract. To avoid breathing impairment, always employ dust controls and protection
suitable to the material being sawed or drilled; See OSHA (29 CFR Part 1910.1200).
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MK-EZ PROFILER SAFETY
ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS
In order to prevent electrical shock and injury, the following electrical safety precautions and symbols
should be followed at all times!
WARNING
In case of a malfunction or breakdown, grounding provides a path of least resistance for electrical
current to reduce the risk of electric shock. This tool is equipped with an electric cord which has an
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance with all local codes and ordinances.
• DO NOT modify the plug provided - if it will not t the outlet, have the proper outlet
installed by a qualied electrician.
• Improper connections of the equipment-grounding conductor can result in a risk of electric
shock. The equipment-grounding conductor is the insulated conductor that has an outer
surface that is green, with or without yellow stripes. If repair or replacement of the electric
cord or plug is necessary, DO NOT connect the equipment-grounding conductor to a live
terminal.
• Check with a qualied electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles
that accept the tool’s plug.
• Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A.
The tool has a grounding plug that looks like the plug illustrated in Sketch A. A temporary adapter,
which looks like the adapter illustrated in sketches B and C, may be used to connect this plug to a
2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary
adapter should be used only until a properly grounded outlet can be installed by a qualied electrician. The green-colored rigid ear, plug, and the like, extending from the adapter, must be connected
to a permanent ground, such as a properly grounded outlet box.
Metal Screw
Grounding
Pin
(A)
ADAPTER
Grounding
Means
(C)
Cover of
Grounded
Outlet Box
Grounding
Pin
(B)
(D)
Circuit and Adapter Information
Use of a temporary adapter is not permitted in Canada.NOTE:
NOTE:
If permanently connected this tool should be connected to a grounded metal permanent
wiring system; or to a system having an equipment - grounding conductor.
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MK-EZ PROFILER SAFETY
ELECTRIC MOTOR SAFETY
For maintenance care and operation of the electric motor, refer to your electric motor instruction booklet furnished with the electric motor. Protect the electric motor from dust as much as possible and keep
ventilating openings clean. Before plugging in the machine, make sure that the outlet voltage is within
the voltage marked on the machines's data plate.
CAUTION
DO NOT spray water on the electric motor. DO NOT touch the plug with wet hands. To reduce
the risk of electrocution, keep all connections dry and off the ground.
DO NOT operate electric motor in an explosive environment.
DO NOT EXPOSE TO RAIN
DO NOT expose to rain or use in damp locations.
WARNING
If operating the equipment in damp locations is unavoidable, ALWAYS use a Ground Fault
Circuit Interrupter, ALWAYS wear rubber gloves and footwear in damp conditions.
DO NOT abuse the cord. Never use the cord to carry the equipment or to pull the plug from
the outlet. Keep the cord away from heat, sharp edges, and moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
WARNING
To reduce the risk of electrocution, keep all connections dry and off the ground. A Ground Fault
Circuit Interrupter (GFCI) should be provided on the circuit(s) or outlet(s) to be used for this
machine. Receptacles are available having built-in GFCI protections and may be used for this
measure of safety. When using an extension cord, GFCI should be installed closest to the power
source, followed by the extension cord and lastly, the machine.
WARNING
The water pump requires a GFCI. To reduce risk of electrical shock when operating the machine
with the pump plugged into the 3-pole receptacle on the motor, connect the machine to a GFCI
outlet. See the pump manual and informational tags enclosed separately for all pump information.
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Surface
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MK-EZ PROFILER SAFETY
WARNING
To avoid the possibility of the appliance or plug receptacle getting wet, position the machine to one
side of a wall mounted receptacle. This will prevent water from dripping into the receptacle or plug. A
"drip loop," shown in the picture below, should be arranged by the user to properly position the power
cord relative to the power source. Use the drip loop as a way to prevent GFCI and plug from getting
wet.
The "drip loop" is that part of the cord below the level of the receptacle (or the connector, if an extension cord is used). This method of positioning the cord prevents the travel of water along the power
cord and coming in contact with the receptacle.
If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker
that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.
Power
Cord
Power
Tool
Drip Loop
Supporting
Drip Loop Information
WARNING
Use only extension cords that are intended for outdoor use. These extension cords are
identied by a marking "Acceptable for use with outdoor appliances; store indoors while not
in use." Use only extension cords having an electrical rating not less than the rating of the
product. DO NOT use damaged extension cords. Examine extension cords before using and
replace if damaged. DO NOT abuse extension cords and DO NOT yank on any cord to disconnect. Keep cords away from heat and sharp edges. Always disconnect the extension cord
from the receptacle before disconnecting the product from the extension cord.
ALWAYS make certain that the power source required for the electric motor is correct and always
use the correct NEMA conguration plug. Motors can burn out when the line voltage falls 10% below
the voltage rating of the motor. Failure to use proper voltage will cause the motor to overheat. Make
certain that the correct size grounded (3-wires) extension cord is used.
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MK-EZ PROFILER SAFETY
WARNING
Use of undersized extension cords result in low voltage to the motor that can result in motor burnout
and premature failure. MK Diamond warns that equipment returned to us showing signs of being run
in a low voltage condition, through the use of undersized extension cords,will be repaired or replaced
totally at the customer’s expense. There will be no warranty claim.
To choose the proper extension cord,
• Locate the length of extension cord needed in the table below.
• Once the proper length is found, move down the column to obtain the correct
AWG size required for that length of extension cord.
EXTENSION CORD LENGTH
Nameplate
Amperes
0 - 5 16 16 16 14 12 12
115V 25' 50' 75' 100' 150' 200'
250V 50' 100' 150' 200' 300' 400'
5.1 - 8 16 16 14 12 10 •
8.1 - 12 14 14 12 10 • •
12.1 - 15 12 12 10 10 • •
15.1 - 20 10 10 10 • • •
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NOTES
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MK-EZ PROFILER SAFETY
SAFETY LABEL LOCATIONS
Safety labels contain important safety information. Please read the information contained on each
safety label. These labels are considered a permanent part of your machine. If a label comes off or
becomes hard to read, contact MK Diamond or your dealer for a replacement.
CAUTION
!
Receptacle is for
water pump only.
125V .6 amps max.
Label A
CAUTION
!
This saw is to be used
with a Ground Fault
Circuit Interrupter.
Label B
FOR INFORMATION ON
SERVICE OR
WARRANTY
PLEASE CALL
1-800-474-5594
Label C
For manuals and parts
lists scan the QR code
with your smart phone
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in
their composition may give off dust or mists containing crystalline silica. Silica is a basic
component of sand, quartz, brick clay, granite and numerous other minerals and rocks.
Repeated and/or substantial inhalation of airborne crystalline silica can cause serious
or fatal respiratory diseases, including silicosis. In addition, California and some other
authorities have listed respirable crystalline silica as a substance known to cause cancer.
!
NOTICE
Most motor problems are caused by improper
voltage and extension cords. Cord should be
one-piece and short as possible. Cord
selection should match the following table.
1-2 H.P.
115v 230v
Max. Cord Length
25’
100’
Max. Cord Length
50’
150’
Max. Cord Length
75’
250’
Label E Label F
Warning Sheet Part # 166012
WARNING
!
Label D
No. 12 Wire
No. 10 Wire
No. 8 Wire
WARNING
!
DO NOT operate
this equipment
before reading
the owner's
manual!
B
A
Label G
C
Decal/Label Location Description
A Motor - Side Caution - Receptacle is for Water Pump Only
B Motor - Top Caution - Use with GFCI outlet only
C Motor - Mount Service/ Warranty
D Pan - Back Warning - Silica Warning
E Fence - Left Warning - Read Owners Manual
F
G
Pan - Back
Pan - Back
PROFILER SPECIFIC WARNINGS
F
G
D
E
Notice - Voltage/extension cords
QR Code for Manuals
WARNING
Wear eye protection.
Use splash guard for every operation for which it can be used.
Disconnect machine before servicing, when changing tools, and cleaning.
Replace damaged profiling tool before operating.
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MK-EZ PROFILER PRODUCT SPECIFICATIONS
GENERAL DESCRIPTION
Operated and used according to this manual, the MK-EZ Profiler will provide years of dependable
service. The MK-EZ Profiler is engineered as a tabletop unit. The profiler includes a powerful 120v
electric motor. It quickly and easily provides the initial shaping of the material before the follow up
polishing operations.
MOTOR SPECIFICATIONS
Motor specifications for the MK-EZ Profiler are listed in the table below.
Voltage 120v
Overall Amperage 7.4 A
Frequency 50/60Hz
RPM 6000 rpm
Horse Power 1-1/4 hp
TOOL CAPACITY
The MK-EZ Profiler uses wet cutting profiling tools in the 3-1/2" to 4-1/2" diameter range. These
tools have a 5/8"-18 female thread. See the accessories section for a complete list of tools,
compatible with your MK-EZ Profiler, that are available from MK Diamond.
TILE TYPES
The MK-EZ Profiler can profile a variety of material types including stone, ceramic, slate, granite,
marble, porcelain, and lapidary products.
NOTE:
The MK-EZ Profiler is not designed to cut plastic or metals.
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MK-EZ PROFILER UNPACKING
UNPACKING
CAUTION
Use proper lifting techniques when lifting the MK-EZ Profiler
Remove the MK-EZ Profiler and accessory box from the carton.
CONTENTS
One (1) MK-EZ Profiler Pan, Frame and
Table Assembly,
One (1) Cutting Head Assembly
One (1) MK-400BDB 3/8 Radius Profiling Tool
One (1) Electric Water Pump
MK-EZ Profiler Pan,
Frame & Table Assembly
www.mkdiamond.com
MK-EZ PROFILER
OWNER'S MANUAL, PARTS LIST &
OPERATING INSTRUCTIONS
12.2013
Revision 100
Manual Part No. 170565-OM
Caution: Read all safety and operating instructions
before using this equipment. This owners manual MUST
accompany the equipment at all times.
Cutting Head
MK-400BDB
One (1) 1" Open End Wrench
One (1) 11/16" Open End Wrench
One (1) Owner's Manual
One (1) Pump Manual
One (1) Warranty Card
Electric Water
Pump
1" & 11/16" Open
End Wrench
Owner's
Manual
Pump
Manual
Warranty
Card
TRANSPORT
CAUTION
1. The MK-EZ Profiler weighs approximately twenty-three (23) pounds; use care when transporting.
2. Never transport the MK-EZ Profiler with water in the Water Pan.
The MK-EZ Profiler is designed with a rigid, lightweight frame making the profiler easily
transportable. To lift the profiler, grasp the left and right of the pan at the lift points shown below.
Lift Point
Lift Point
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MK-EZ PROFILER INSTALLATION
Follow the assembly instructions to prepare your MK-EZ Profiler for operation.
PUMP INSTALLATION
(A)
Remove base (with suction
cups) from water pump (if
included). Pull off front cover,
slide base off of pump, and
replace the cover.
(D)
Place pump in pan.
plugged into the pump attachment plug on the
CUTTING HEAD INSTALLATION
(B)
Remove the Frame Assembly
from the pan, setting it next to
the pan.
(E)
Place the Frame assembly back in the pan
ensuring that the water hose is not pinched,
and pump cord comes out of the pan at
the back of the unit, where it can easily be
motor (once the cutting head is installed).
(C)
Attach the loose end of the
water hose (that is attached to
the water nozzle) to the pump.
(A)
Remove the two bolts and
washers at the back of the
cutting head mount.
(B)
Place the cutting head in position
and replace the bolts and washers,
through the vertical slots in the
cutting head slide.
17
(C)
Slide the head down, until the end
of the vertical adjustment screw
is sitting in the hole in the cutting
head mount.
Page 18
MK-EZ PROFILER ASSEMBLY
(D)
Tighten the screws using a 9/16"
wrench (not included).
PROFILE TOOL INSTALLATION
(A)
Loosen the two screws on the
cutting head slide, and without
using the vertical adjustment
screw, slide the head to its
highest position and retighten
the screws to hold it there.
(E)
Place frame in pan.
(B)
Place the tool on the motor
spindle and spin it on by hand.
(C)
Then using the two wrenches
provided, tighten it up. The
smaller wrench fits the flats
on the motor spindle to hold it
from turning, while the larger 1"
wrench fits the profiling tools.
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MK-EZ PROFILER ASSEMBLY
FENCE ADJUSTMENT
Once a tool has been installed, the fences can be adjusted for use with that particular tool.
(A)
Flip the splash guard brush up
out of the way.
(D)
Loosen the vertical slide bolts,
raise the head so that the middle
of the lower guide bearing on the
tool is level with the table surface
and tighten the bolts.
(B)
Ensure that the fine
horizontal adjustment is
approximately in the center of
its adjustment slot.
(E)
Loosen the two bolts on both
fences and slide them towards
the back of the machine.
(C)
This adjustment operates by
loosening (about a quarter
turn) both of the large knobs
next to the motor, turning the
fine horizontal adjustment knob
in or out as necessary and
retightening the knobs.
(F)
Place a straight edge (at least
24" long) on the table, so that it is
touching the guide bearing on the
tool, and is approximately parallel
with the long direction of the tables.
(G)
Holding the straight edge firmly
in place, slide the left fence into
contact with the straight edge and
tighten the two bolts that hold it.
(H)
Now holding the straight edge in
contact with the left fence (and
guide bearing), bring the right
fence up to touch the straight
edge and tighten it in place.
19
(I)
The two fences should now be
parallel and the straight edge
should be able to slide from one
to the other without bumping or
catching. The profile tool can now
be set for the desired cut.
Page 20
MK-EZ PROFILER SETUP
PROFILE ADJUSTMENT
(A)
Adjust the cutting head vertical
position for the thickness of
the material. Adjustment is
made by loosening the two
slide bolts.
(D)
The tool is now adjusted to make
the maximum profile that the tool
will make. Fine adjustments can
be made to the profile by using the
vertical and horizontal adjustment
knobs (loosening and retightening
their appropriate fixing screws).
(B)
Using the fine vertical
adjustment knob.
(C)
Move the head up or down until
the material to be profiled just
touches the underside of the
profile tool upper guide. Retighten
the slide bolts.
CONNECTING THE WATER PUMP
WARNING
1. To prevent the possibility of electrical shock, the MK-EZ Profiler MUST
be de-energized when connecting the Water Pump.
2. To prevent the possibility of electrical shock, use only MK Diamond
authorized replacement parts.
NOTE:
To prevent pump damage, the Water Pump must be disconnected if cutting dry.
20
Page 21
MK-EZ PROFILER SETUP
WATER PUMP SETUP FOR OPERATION
The Water Pump can be setup for operation in two ways: External Water Source or Re-circulation.
If cutting dry DO NOT connect the water pump.NOTE:
RE-CIRCULATION
NOTE: When using the re-circulation method, the water should be changed often for longer pump life.
(A)
Ensure the Drain Plug is
installed in the Water Basin
Place the Water Pump in the
back of the Water Basin
(B)
PRE-START INSPECTION
Prior to beginning work, a pre-start inspection of the machine should be performed.
CAUTION
1. Before powering or starting, check for damage that could prevent this equipment
from proper operation or performing it’s intended function. Check for binding and
alignment of moving parts. Check for damaged, broken, or missing parts.
2. Verify the On/Off switch is in the OFF position.
3. Before connecting the MK-EZ Proler to a power supply, be sure the voltage, cycle
and phase of the job site power source meet the requirements.
21
Page 22
MK-EZ PROFILER SETUP
WATER NOZZLE ADJUSTMENT
NOTE:
The best water nozzle adjustment depends on
several factors, including the material thickness and
profile tool used. The water pump receptacle cord,
that comes out of the motor, turns on and off along
with the motor. The pump can be plugged into a
receptacle or extension cord to test the aim of the
(A)
The water nozzle can be
pivoted to provide the best
aim for delivering water to
the contact area between the
material and the tool.
water stream, and to make adjustments without the
motor and tool running.
PROFILING
Once everything is set up, profiling is performed by sliding the material through the Profiling Tool
from Left to Right.
NOTE:
Most profiles can be cut in one pass. If the material
comes away from the fence while profiling, less than
the full amount of material will be removed and a
second pass will finish up the profile.
(A)
Flip the splash guard brush down
onto the table, turn on the motor and
proceed with a test cut.
22
Page 23
NOTES
23
Page 24
MK-EZ PROFILER EXPLODED VIEW
MK-EZ PROFILER PART # 170565
2
13
1
16
20
7
15
8
5
9
4
17
24
19
Page 25
MK-EZ PROFILER PARTS LIST
MK-EZ PROFILER PART # 170565
ITEM DESCRIPTION PART# OTY.
1 HOSE, VINYL, 1/4 X 3/8 (6.0') 132951 1
2 PUMP, WATER 115V/60HZ UL/CSA 151271-VP 1
3 CARTON, 13-1/2 X 12-1 X 9 - 3/4 152565 1
4 WRENCH, TILESAW, 11/16 OPEN END 153450 1
5 SCREW, SOCKET HEAD CAP 3/8 - 16 X 1 154685 2
6 CARD, WARRANTY REGISTER SAW 155037 1
7 TAG, SERIAL NUMBER, BLANK 157500-RW 1
8 SCREW, SOCKET HEAD CAP 3/8 - 16 X 1-14 157529 2
9 DRAIN PLUG, W/RING 159529 1
10 MASONRY LABEL SHEET (NOT SHOWN) 166011 1
11 CARTON, MK100/101 SERIES PL KR 166621-01PL 1
12 CARTON, TRAY, MK-100/101 166621-05 1
13 ADAPTER, 1/2 NPT X 1/4 BARB 168261 1
14 OWNERS MANUAL, MK-EZ PROFILER 170565-OM 1
15 ASSY, MOTOR, 120V, EZPR 170650 1
16 ASSY, FRAME AND TABLE, EZPR 170754 1
17 WRENCH, 1" OPEN END, THIN 170799 1
18 SHEET, LABEL, EZPR 170801 1
19 ASSY, PAN, EZPR 170805 1
20 MMK-400BDB 3-1/2 X 5.8-18 3/8R 400038-18 1
25
Page 26
MK-EZ PROFILER EXPLODED VIEW
MK-EZ PROFILER ASSY, MOTOR PART # 170650
7
2
1
1
15
9
5
18
10
13
12
16
17
4
6
14
3
8
19
6
20
11
26
Page 27
MK-EZ PROFILER PARTS LIST
MK-EZ PROFILER ASSY, MOTOR PART # 170650
ITEM DESCRIPTION PART# OTY.
1 WASHER, FLAT, USS, 3/8 101360 4
2 SCREW, 3/8-16 X 1-1/4 HEX HEAD CAP 150774 2
3 CLAMP, CUSHION LOOP 3/8 152592 1
4 SCREW, FLAT HEAD 1-32 X 5/ 8" 153902 4
5 MTR, ELECT, 7.4 AMP 120V 156428-R 1
6 SCREW, 8 -32 X 3/8 PAN HEAD PHILLIPS 156614 4
7 KNOB, TRI PLASTIC, 1" 156770-01 2
8 FITTING, 1/4 FNPT X 1/4 BARB 162601 1
9 SCREW, 1/4-20 X 1/2 SOCKET HEAD CAP 162778 1
10 NUT, HEX, NYL, 8-32 165227 2
11 CASTING, BASE, EZPR, COMP 170656 1
12 CASTING, SLIDE, EZPR, COMP 170658 1
13 CASTING, MTR MOUNT, EZPR, COMP 170660 1
14 KNOB, 3/8-16 X 3, EZPR 170741 1
15 KNOB, 1/4-20 X 2, EZPR 170742 1
16 SPRING, EXTEN, .250 X 1.0 X .023 170743 1
17 BRACKET, BRUSH MNT, EZPR 170793 2
18 ASSY, BRUSH, EZPR 170794 1
19 FITTING, 1/4 MNPT X LOC-LINE 170797 1
20 NOZZLE, LOC-LINE, 1/8" 170798 1
27
Page 28
MK-EZ PROFILER EXPLODED VIEW & PARTS VIEW
MK-EZ PROFILER ASSY, FRAME & TABLE PART # 170754
8
7
2
1
9
3
6
5
4
ITEM DESCRIPTION PART# OTY.
1 WASHER, FLAT, USS, 3/8 101360 4
2 SCREW, HEX, 3/8-16 X 3/4 153527 4
3 PLUG, PLASTIC, 1 SQ-14-20 GA 160727-1 4
4 FRAME, EZ PROFILER 170649 1
5 TABLE, LEFT, EZPR, COMP 170651 1
6 TABLE, RIGHT, EZPR, COMP 170652 1
7 STRAP, TABLE, EZPR 170653 3
8 SCREW, HEX HD, 1/4- 0 X 2-1/4 170752 9
9 ASST, FENCE, EZPR 170755 2
28
Page 29
MK-EZ PROFILER EXPLODED VIEW
MK-EZ PROFILER ASSY, FRAME & TABLE PART # 170755
2
1
3
ITEM DESCRIPTION PART# OTY.
1 SCREW, FLAT HEAD CAP #8-32 X 3/8 165437 5
2 FENCE, EZPR 170654 1
3 STRIP, DELRIN, 1/4 X 5/8 X 12, COMP 170753 1
29
Page 30
MK-EZ PROFILER EXPLODED VIEW & PARTS VIEW
MK-EZ PROFILER PAN PART # 170805
2
1
5
3
6
4
ITEM DESCRIPTION PART# OTY.
1 WASHER, FLAT, SAE, 1/4 151915 4
2 SCREW, HEX, HD, TAP, 1/4-20 X 1 152676 4
3 BUMPER, 1/4 HD, TAP, 1/4-20 X 1 154496 4
4 NUT, HEX, NYLK, 1/4-20 159857 4
5 WASHER, 1/4 RUBBER FENDER 164593 4
6 PAN, PLASTIC, EZPR 170804 1
30
Page 31
NOTES
31
Page 32
ACCESSORIES
V
MK Diamond Prole Bits are designed to achieve a quality nish on
all prole and bevel shapes. They are for proling tile, marble, granite, and all types of stone with superior performance and durability.
MK-400BDB Brazed Diamond Profile Bits
Diameter Profile/Radius Diameter Nut Part #
3-1/2" A - 3/8" 3-1/2" 5/8" - 18 400038-18
3-1/2" A - 3/16" 3-1/2" 5/8" - 18 400039-18
3-1/2" B - 1/2" 3-1/2" 5/8" - 18 400012-18
4" C - 3/4" 4" 5/8" - 18 400034-18
4" E - 45° Bevel 4" 5/8" - 18 400040-18
MK-480SDR Segmented Diamond Profile Bits
Shape Profile/Size Diameter Nut Part #
Half Bullnose B-10mm 3-1/2" 5/8" - 18 480010-18
Half Bullnose B-15mm 3-3/4" 5/8" - 18 480015-18
Half Bullnose B-20mm 3-3/4" 5/8" - 18 480020-18
Ogee F-20mm 3-1/2" 5/8" - 18 480120-18
A B C E
F
32
Page 33
NOTES
33
Page 34
MK-EZ PROFILER ORDERING & RETURN INSTRUCTIONS
ORDERING INFORMATION
You may order MK Diamond products through your local MK Diamond distributor or, you may order
direct from MK Diamond.
When ordering direct from MK Diamond, please have the following information ready before calling:
• The Model Number of the equipment
• The Serial Number of the equipment
• Where the equipment was purchased and when
• The Part Number for the part(s) being ordered
• The Part Description for the part(s) being ordered
NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $6.00 charge will
be added to orders having a net billing value under $50.00. All purchases must be made using VISA,
MasterCard or American Express.
All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please
observe the following:
NOTE: When returning all items, they must have been purchased within the previous twelve (12)
months.
• Have the Model Number of the equipment
• Have the Serial Number of the equipment
• Have the location of where the equpiment was purchased
• Have the date when the equipment was purchased
• Contact Customer Service for approval to return the item(s)
• Obtain a Returned Goods Number (RGA) authorizing the return
• Follow the packaging instructions in the following section
• Ensure your item(s) are prepaid to the destination
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.
For technical questions, call – 800 474-5594 or 310 257-2845.
PACKAGING INSTRUCTIONS
• Remove the Cutting Head
• Dry the equipment before shipping
• When packing, include the following: Proler, Diamond Tool and Frame Assembly
• Package the unit in its original container or one of comparable size (do not ship the unit partially
exposed)
• Ensure all parts are secured in the packaging to prevent moving
AUTHORIZED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830
or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.
34
Page 35
MK-EZ PROFILER ORDERING & RETURN INSTRUCTIONS
CONTACT:
Please contact MK Diamond Products, Inc. Customer Service Department with any questions you
might have regarding distributors, parts or service.
Telephone: (800) 421-5830
Fax: (310) 539-5158
E-mail: Customer_Service@MKDiamond.com
Customer Service Hours: Monday through Friday, 6AM-4PM PST
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY
MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in
material and workmanship for (1) one year from date of purchase. The obligation of MK DIAMOND
PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which,
under normal use, prove to be defective in material or workmanship. The parts involved or the unit
in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us,
transportation prepaid.
This warranty does not obligate us to bear the cost of labor or transportation charges in connection
with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been
subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has
been repaired or altered outside our factory.
This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our
manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and
warranties.
We shall in no event be liable for consequential damages or contingent liabilities arising out of failure
of any equipment or parts to operate properly.
© COPYRIGHT 2013, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED.
The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used,
reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual
property right covering this product in this document.
This manual MUST accompany the equipment at all times. This manual is considered a permanent
part of the equipment and should remain with the unit if resold.
The information and specications included in this publication were in effect at the time of approval for
printing.
35
Page 36
MK-EZ PROFILER
OWNER'S MANUAL, PARTS LIST
& OPERATING INSTRUCTIONS
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
Toll-Free: (800) 421-5830
Phone: (310) 539-5221
Fax: (310) 539-5158
www.mkdiamond.com
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