MK Diamond MK-370 User Manual

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www.mkdiamond.com

MK-370 TILE SAW

OWNERS MANUAL

PARTS LIST &

OPERATING INSTRUCTIONS

Revision 200

Manual Part# 156760

Caution: Read all safety and operating instructions

before using this equipment. This parts list MUST accompany the equipment at all times.

05.2010

INTRODUCTION

Congratulations on your purchase of a MK-370 Saw. We are certain that you will be pleased

with your purchase. MK Diamond takes pride in producing the nest construction power tools

and diamond blades in the industry.

Operated correctly, your MK-370 Saw should provide you with years of service. In order to help you, we have included this manual. This owners manual contains information necessary to operate and maintain your MK-370 Saw safely and correctly. Please take the time to familiarize yourself with the MK-370 Saw by reading and reviewing this manual.

Read and follow all safety, operating and maintenance instructions.

If you should have questions concerning your MK-370 Saw, please feel free to call our friendly customer service department at: 800 421-5830

Regards,

MK Diamond

NOTE THIS INFORMATION FOR FUTURE USE:

MODEL NUMBER:

SERIAL NUMBER:

PURCHASE PLACE:

PURCHASE DATE:

NOTE: For your (1) one year warranty to be effective, complete the warranty card

(including the Serial Number) and mail it in as soon as possible.

TABLE OF CONTENTS

SAFETY

Safety Messages 4 Damage Prevention Message 4 General Safety Precautions 4 Rules for Safe Operation 4 California Proposition 65 Message 6 Hazard Symbols 7 Maintenance Safety 8 Electrical Requirements 8-10 Safety Label Locations 11

Product Specications 12

UNPACKING, TRANSPORT and ASSEMBLY

Unpacking 13 Contents 13 Transport 13

STARTUP, ADJUSTMENT, OPERATION and SHUTDOWN

Cutting Head Installation 14 Diamond Blade Installation 14-15 Adjustable Cutting Guide Installation 16 Splash Guard Installation 16 Pre-Start Inspection 16 Water Pump Preparation 17 Setup for Operation 18 Adjustment & Operation 19 Cleanup 20 Lockout 21

MAINTENANCE AND TROUBLESHOOTING

Maintenance 21 Blade Dressing 22 Motor Brush Change-Out 23 Troubleshooting 24-26

EXPLODED VIEW AND PARTS LIST

Exploded View & Parts List 28-32

THEORY

Theory Of Diamond Blades 33

ACCESSORIES ORDERING and RETURN INSTRUCTIONS

Accessories 34 Ordering Information 35 Return Material Policy 35 Packaging Instructions 35 Authorized Service Centers 35

MK-370 SAW SAFETY

Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life.

SAFETY MESSAGES

A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.

DANGER

WARNING

CAUTION

You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions.

You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions.

You CAN be INJURED if you do not follow directions. It may also be used to alert against unsafe practices.

DAMAGE PREVENTION AND INFORMATION MESSAGES:

A Damage Prevention Message is to inform the user of important information and/or instructions that could lead to equipment or other property damage if not followed. Information Messages convey information that pertains to the equipment being used. Each message will be preceded by the word NOTE, as in the example below.

NOTE:

Equipment and/or property damage may result if these instructions are not followed.

GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS

In order to prevent injury, the following safety precautions and symbols should be followed at all times!

SAFETY PRECAUTIONS

ALWAYS read this Owner’s Manual before operating the machine.

ALWAYS keep the Blade Guards in place.

REMOVE ADJUSTING KEYS AND WRENCHES

Form a habit of checking to see that keys and adjusting wrenches are removed from the power tool before it is turned on.

KEEP WORK AREA CLEAN

Cluttered work areas and benches invite accidents.

DO NOT USE IN DANGEROUS PLACES DO NOT use power tools in damp or wet locations nor expose them to rain. Always

keep the work area well lighted.

KEEP CHILDREN AWAY

All visitors and children should be kept a safe distance from work area.

MK-370 SAW SAFETY

ON / OFF

MAKE THE WORKSHOP KID PROOF

Make the workshops kid proof by using padlocks, master switches or by removing starter keys.

DO NOT FORCE THE TOOL

A power tool will do a job better and safer operating at the rate for which it was designed.

USE THE RIGHT TOOL DO NOT force a tool or an attachment, to do a job that it was not designed to do.

USE THE PROPER EXTENSION CORD

If using an extension cord make sure it is in good condition first. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage that will result in a loss of power and overheating. TABLE 1, Page 10 shows the correct AWG size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

USE PROPER APPAREL DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may

be caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

ALWAYS wear approved eye protection.

ALWAYS wear approved respiratory protection.

SECURE WORK

Clamps or a vise should be used to hold work whenever practical. Keeping your hands free to operate a power tool is safer.

DO NOT OVERREACH

Keep proper footing and balance at all times by not overreaching.

MAINTAIN TOOLS WITH CARE

Keep tools clean for the best and safest performance. Always follow maintenance instructions for lubricating, and when changing accessories.

DISCONNECT TOOLS

Power tools should always be disconnected before servicing or when changing accessories, such as blades, bits, cutters, and the like.

ALWAYS place the power ON/OFF switch in the OFF position when the saw is not in use.

MK-370 SAW SAFETY

USE RECOMMENDED ACCESSORIES

Consult the owner’s manual for recommended accessories. Using improper accessories

may increase the risk of personal or by-stander injury.

NEVER STAND ON THE TOOL

Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally contacted.

CHECK FOR DAMAGED PARTS

Before using a power tool, check for damaged part. A guard or any other part that is damaged should be carefully checked to determine if would operate properly and perform its intended function. Always check moving parts for proper alignment or binding. Check for broken parts and mountings and all other conditions that may affect the operation of the power tool. A guard, or any damaged part, should be properly repaired or replaced.

DIRECTION OF FEED

ALWAYS feed work into a blade or cutter against the direction of rotation. A blade

or cutter should always be installed such that rotation is in the direction of the arrow imprinted on the side of the blade or cutter.

NEVER LEAVE A TOOL UNATTENDED

TURN POWER OFF - Do not leave a tool until it comes to a complete stop. Always turn a power tool OFF when leaving the work area, or, when a cut is finished.

CALIFORNIA PROPOSITION 65 MESSAGE

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead, from lead-based paints

• Crystalline silica, from bricks and cement and other masonry products and

• Arsenic and chromium, from chemically treated lumber

For further information, consult the following sources:

http://www.osha.gov/SLTC/silicacrystalline/index.html http://www.oehha.org/prop65/out_of_date/6022kLstA.html

Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

MK-370 SAW SAFETY

(

)

HAZARD SYMBOLS

ELECTRICAL SHOCK

NEVER touch electrical wires or components while the engine is running. They can be

sources of electrical shock which could cause severe injury or burns.

ROTATING PARTS

Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the motor with covers, shrouds, or guards removed.

OVER SPEED NEVER tamper with the governor components or settings to increase the maximum

speed. Severe personal injury and damage to the engine or equipment can result if operated at speeds above maximum.

DO NOT EXPOSE TO RAIN DO NOT expose to rain or use in damp locations.

WARNING

Sawing and drilling generates dust. Excessive airborne particles may cause irritation to eyes, skin and respiratory tract. To avoid breathing impairment, always employ dust controls and protection suitable to the material being sawed or drilled; See OSHA (29 CFR Part 1910.1200). Diamond Blades improperly used are dangerous. Comply with American National Standards Institute Safety Code, B7.1 and, Occupational Safety and Health Act covering Speed, Safety Guards, Flanges, Mounting Procedures, General Operating Rules, Handling, Storage and General Machine Conditions

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MK-370 SAW SAFETY

ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS

In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times!

WARNING

In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

•

Do not modify the plug provided – if it will not t the outlet; have the proper outlet installed by a

qualied electrician

• Improper connections of the equipment-grounding conductor can result in a risk of electric shock. The equipment-grounding conductor is the insulated conductor that has an outer surface that is green, with or without yellow stripes. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal

Check with a qualied electrician or service personnel if the grounding instructions are not

•

completely understood, or if in doubt as to whether the tool is properly grounded

• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that

accept the tool’s plug

• Repair or replace a damaged or worn cord immediately

WARNING

This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A. The tool has a grounding plug that looks like the plug illustrated in Sketch A. A temporary adapter, which looks like the adapter illustrated in sketches B and C, may be used to connect this plug to a 2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualied electrician. The green-colored rigid ear, lug, and the like, extending from the adapter, must be connected to a permanent ground such as a properly grounded outlet box.

NOTE: Use of a temporary adapter is not permitted in Canada.

Circuit and Adapter Information

Supporting Surface

Power Tool

Drip Loop

Power

Cord

MK-370 SAW SAFETY

WARNING

To avoid the possibility of the appliance plug or receptacle getting wet, position the machine to one side of a wall mounted receptacle. This will prevent water from dripping onto the receptacle or plug. A “drip loop,” shown in the picture below, should be arranged by the user to properly position the power cord relative to the power source.

The “drip loop” is that part of the cord below the level of the receptacle, or the connector, if an extension cord is used. This method of positioning the cord prevents the travel of water along the power cord and coming in contact with the receptacle.

If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.

Drip Loop Information

WARNING

Use only extension cords that are intended for outdoor use. These extension cords are identified by a marking “Acceptable for use with outdoor appliances; store indoors while not in use." Use only extension cords having an electrical rating not less than the rating of the product. Do not use damaged extension cords. Examine extension cords before using and replace if damaged. Do not abuse extension cords and do not yank on any cord to disconnect. Keep cords away from heat and sharp edges. Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord.

MK-370 SAW SAFETY

WARNING

To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch the plug with wet hands.

WARNING

Use of under sized extension cords result in low voltage to the motor that can result in motor burnout and premature failure. MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition, through the use of undersized extension cords will be repaired or replaced totally at the customer's expense. There will be no warranty claim.

To choose the proper extension cord,

• Locate the length of extension cord needed in the table below.

• Once the proper length is found, move down the column to obtain the correct AWG size required for that length of extension cord.

EXTENSION CORD MINIMUM GAGE FOR LENGTH

VOLTS TOTAL LENGTH OF CORD IN FEET

25 ft. AWG 50 ft. AWG 100 ft. AWG 150 ft. AWG

115v 14 12 Not Recommended Not Recommended

230v N/A 14 12 N/A

Tile Saws

Receptacle is for water pump only.

125V, .6 amps max.

CAUTION

This saw is to be used

with a Ground Fault

Circuit Interrupter.

CAUTION

Tile Master Label Sheet Part#166012

Label B

Label A

Label C

Label D

Label E

Label F

SERVICE OR

WARRANTY

FOR INFORMATION ON

PLEASE CALL

1-800-474-5594

Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition,California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer.

For Your Own Safety Read Instruction Manual Before Operating Saw. Wear Eye Protection. Disconnect Saw Before Servicing, when Changing Cutting Wheels and Cleaning. Use Tool Only with Smooth Edge Cutting Wheels Free of Openings and Grooves. Replace Damaged Cutting Wheel Before Operating. Do Not Fill Water Bath Above Water Fill Line. See Manual for Pump Replacement.

WARNING

NOTICE

Most Motor Problems are caused by improper voltage and extension cords. Cord should be one-piece and short as possible. Cord selection should match the following table.

1-2 H.P.

25’ 50’ 75’

100’ 150’ 250’

Max. Cord Length Max. Cord Length Max. Cord Length

No. 12 Wire No. 10 Wire No. 8 Wire

115v 230v

WARNING

MK-370 SAW SAFETY

SAFETY LABEL LOCATIONS

Safety labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent part of your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for a replacement.

TILE SAW SPECIFIC WARNINGS

WARNING

Wear eye protection. Use splash guard for every operation for which it can be used. Disconnect saw before servicing, when changing cutting blades, and cleaning. Replace damaged cutting blade before operating.

Decal/Label Location Description

A Motor - Side Caution - Receptacle is for Water Pump Only B Motor - Side Caution - Use with GFCI outlet only C

D Motor - Front Warning - Silica Warning E Cutting Head – Top Warning - Read Owners Manual F Motor - Front Notice - Voltage/extension cords

Motor - Back

Service/ Warranty

MK-370 SAW PRODUCT SPECIFICATIONS

PRODUCT SPECIFICATIONS

The MK-370 is a versatile Tile Saw. Operated and used according to this manual, the MK-370 will provide years of dependable service.

GENERAL DESCRIPTION

The MK-370 Tile Saw is engineered as a tabletop wet tile saw. The saw includes a powerful 120V electric motor. The saw is capable of cutting tile up to fourteen (14) inches in length. The saw can cut an object two (2) inches thick in one pass.

MOTOR SPECIFICATIONS

Motor specifications for the MK-370 are listed in the table below.

Voltage 120v Overall Amperage 7.4 A Frequency 50/60Hz RPM 6000 rpm Horse Power 1-1/4 hp

BLADE CAPACITY

The MK-370 uses a seven (7) inch (178mm) diameter, wet cutting continuous rim, MK Diamond blade with a five-eighths (5/8) inch (15.875 mm) arbor.

TILE TYPES

The MK-370 can cut a variety of tile types including stone, ceramic, slate, granite, marble, porcelain, and lapidary products.

NOTE:

The MK-370 is not designed to cut plastic or metals.

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04.2010

MK-370

OWNERS MANUAL

PARTS LIST &

OPERATING INSTRUCTIONS

www.mkdiamond.com

Caution:Read all safety and operating instructions before using this equipment. This parts list MUST accompany the equipment at all times.

Revision 100

Manual Part# 156760

MK-370 SAW UNPACKING

UNPACKING

CAUTION

Use proper lifting techniques when lifting the MK-370 Saw.

Remove the MK-370 and accessory box from the carton.

CONTENTS

One (1) MK-370 cutting surface & water pan One (1) MK-370 cutting head One (1) 7-inch wet cutting blade One (1) splash guard One (1) splash guard wing nut & washer

MK-370

Cutting Surface

MK-370

Cutting Head

One (1) extended rip guide One (1) electric water pump One (1) cooling transfer tube One (1) flow adjusting clamp One (1) blade wrench One (1) shaft wrench, One (1) owners manual

Diamond Blade

One (1) pump manual One (1) warranty card

Splash Guard Splash Guard

Wing Nut & Washer

Rip Guide Electric

Water Pump

Shaft

Wrench

Owners

Manual

Cooling

Transfer Tube

Pump

Manual

Flow

Adjusting Clamp

Warranty

Card

Blade Nut

Wrench

TRANSPORT

CAUTION

1. The MK-370 Saw weighs approximately thirty (30) pounds; use care when transporting.

2. Never transport the MK-370 Saw with water in the Water Pan.

The MK-370 Saw is designed with a rigid frame and removable Cutting Head making the saw easily transportable. To lift the saw, grasp the front and back of the frame at the lift points shown below.

Lift Point

Cutting

Head

Lift Point

MK-370 SAW INSTALLATION

Follow the assembly instructions to prepare your MK-370 for operation.

CUTTING HEAD INSTALLATION

(A)

Loosen the Blade Guard

Retaining Knob

(D)

Align the Cutting Head Retaining

Holes to the holes on the Post

DIAMOND BLADE INSTALLATION

NOTE:

When installing the Retaining Screw, do not "cross-thread" and DO NOT over tighten the screw.

(B)

Remove the Blade Guard

Wingnut and then remove

the Blade Guard

(E)

Install the three Cutting Head

Retaining Screws using a Phillips

Screwdriver

(C)

Locate and remove

the three Cutting Head

Retaining Screws using a

Phillips Screwdriver

(F)

Install the Blade Guard and

tighten Wingnut and Retaining

Knob

(A)

Loosen the Blade Guard

Retaining Wingnut

(B)

Loosen the Blade Guard

Retaining Knob and open

the Blade Guard

(C)

Place the Shaft Wrench on the Motor

Shaft (NOTE: the Outer and Inner Flanges

and the Blade Nut are removed in the

photo above) rotate blade shaft so shaft

wrench is engaged.

MK-370 SAW INSTALLATION

(D)

Place the Blade Wrench on

the Blade Retaining Nut and

remove the Blade Retaining

Nut and Outer Flange

(G)

Install the Outer Flange and

Retaining Nut; install the Shaft

Wrench and Blade Wrench as

shown in Steps C and D and

tighten the Retaining Nut

(E)

Install Diamond Blade onto

Blade Shaft

(H)

Close the Blade Guard and

tighten the Blade Guard

Retaining Knob

(F)

Verify the Directional Arrow of

the Blade faces outward and

matches the Directional Arrow

of the Blade Guard

(I)

Tighten the Blade Guard

Retaining Wingnut

MK-370 SAW ASSEMBLY

ADJUSTABLE CUTTING GUIDE INSTALLATION

NOTE: The Adjustable Cutting Guide can be used on either side of the Diamond Blade.

(A)

Loosen Adjustable Cutting Guide

retaining thumbscrew and place it

over the Movable Cutting Table and

Ruler/Stop

SPLASH GUARD INSTALLATION

(A)

Remove Thumbscrew and washer

from back of Blade Guard

(B) Place the Adjustable Cutting Guide onto the Ruler/Stop and tighten the

retaining thumbscrew

(B)

Install the Thumbscrew

through the Washer and Splashguard

then align to the hole found on back

of the Blade Guard and tighten

PRE-START INSPECTION

Prior to beginning work, a pre-start inspection of the saw should be performed.

(A)

Ensure the ON/OFF Switch

is in the OFF position

Inspect the Pump Assembly for

damage - ensure the cord is

free of cracks or cuts

(B)

Inspect the Diamond Blade for

damage – verify the blade is

correct for the type of material

(C)

being cut

MK-370 SAW ASSEMBLY

(D)

Inspect the MK-370 for

damage – ensure the cord is

free of cracks or cuts

WATER PUMP PREPARATION

(A)

Press the end of the cooling

Transfer Tube onto the Water

Pump

(E)

Verify the Movable Cutting

Table moves freely

(B)

Connect the Cooling Transfer

Tube to the inlet connection

of the Blade Guard

(C)

Place the Water Pump in the

Water Pan with the suction down

and insert the Pump Cord to the

clip in the back.

(D)

Fill the water Pan with

clean water covering Pump

suction (this should be done

periodically during cutting)

(E)

Connect the Water Pump

power cord to the connection

found on the back of the motor

MK-370 SAW OPERATION

SETUP FOR OPERATION

CAUTION

1. Before connecting the MK-370 Saw to a power supply, be sure the voltage, cycle and phase meet the requirements of table below.

2. If using an extension cord, make sure the length and wire gauge correspond to the requirements listed in the table on page 16. An extension cord that is too small in wire gauge (diameter), or too long in length, will cause the motor to overheat and could cause premature failure.

3. Before connecting the MK-370 Saw to a power supply, be sure the voltage, cycle and phase of the job site power source meet the requirements in the table below.

4. Plug the MK-370 Saw into a wall outlet with built-in GFCI protection.

5. Do not cover the motor vents as this could lead to motor overheating.

VOLTAGE 120v CYCLE 60Hz PHASE 1-phase

MK-370 SAW OPERATION

ADJUSTMENT & OPERATION

CAUTION

DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

(A) Loosen the retaining thumbscrew and place the Atdjustable Cutting

Guide to the desired cut length

and tighten thumbscrew

(B)

Place the tile against the

Ruler/Stop and Cutting

Guide

(C)

Turn the motor ON and verify

proper cooling flow on both sides

of the blade (See Maintenance

Section to increase/decrease flow)

(D)

Perform the cut. Turn the motor

OFF when work is complete

MK-370 SAW MAINTENANCE

CLEANUP

NOTE:

Dispose of wastewater in accordance with applicable Federal, State and Local laws.

(A)

Ensure the ON/OFF Switch is

in the OFF position. Remove

the Cutting Assembly from the

Water Pan

CAUTION

Ensure the saw is disconnected before completing the remainder of the cleanup process.

(D)

Fill the Water Pan with

clean water

(B)

Dispose of the contents of

the Water Pan and clean

the pan. Replace the

Cutting Assembly.

(E)

Run the MK-370 until clear

water is seen at the blade

cooling ports (Approx. 1

minute)

(C)

Clean the Water Pump of all

debris. (Refer to water pump

manual for more detail)

(F)

Dispose of the contents of the

Water Pan and clean the MK-

370 with soap and clear water

CAUTION

To extend the life of the MK370, lubricate the Motor Shaft with light oils such as, 3 in 1, WD-40, etc.

(G)

Clean the Guide Bar

(H)

Clean the Roller Wheel

Guide Rail

(I)

Clean the Roller Wheels

MK-370 SAW MAINTENANCE

CAUTION

To extend the life of the MK-370 Saw, the following procedure should be performed after each use. Lubricate all points listed below with light oils such as, 3 in 1, WD-40,

(J)

Lubricate the Guide Bar

Lubricate the Roller Wheel

(K)

Assembly

LOCKOUT

The MK-370 Saw is equipped with a lockout device that can be used during maintenance and troubleshooting to render the saw in operable. The lockout can also be used to prevent unauthorized

(A)

Locate the Lockout Pin in the center of the ON/OFF Switch

toggle (the Lockout Pin has

"Remove To Lock" highlighted)

Lockout the Saw by removing

(B)

thett Pin

MAINTENANCE

Monthly Maintenance

The following maintenance should be performed monthly.

(A)

Remove and clean the Inner

and Outer Flanges and the

Blade Retaining Nut

Clean the Motor Shaft

(B)

(C)

Lubricate the Motor Shaft

MK-370 SAW MAINTENANCE

(D)

Verify the Movable Cutting Table

Roller Wheel Assembly is tight

Verify the Roller Wheels are

(E)

tight

(F)

Verify the Cutting Head Assembly

Retaining Screws are tight

BLADE DRESSING

Like most cutting instruments, a diamond blade performs best when it is dressed. Over time and use, diamonds on the outer edge of the blade will become smoothed or "glazed" over. This will reduce grinding efficiency and may cause the blade to "wander" or bend giving the illusion of an alignment problem. When this occurs, the blade will need to be dressed. The diamond blade can be dressed using the MK Dressing Stick (part# 152972) and by following the steps below.

(A)

Setup the MK-370 Saw for

operation (See Setup, Adjustment

and Operation)

Set the Adjustable Cutting

Guide to cut a 1/16-strip

(B)

(C)

Position the Dressing Stick

against the Adjustable Cutting

Guide and the Ruler/Stop

(D)

Turn the motor ON. Verify proper

cooling flow on both sides of the

blade

(E)

Push the Dressing Stick into

the Blade in a smooth even motion to perform a cut, repeat 7 or 8 times to dress the Blade

MK-370 SAW MAINTENANCE

MOTOR BRUSH CHANGE-OUT

WARNING

Locate and loosen one Motor

Brush Housing Cover using a Flat

Head Screwdriver

Disconnect the tool before servicing and when changing accessories, such as blades and bits.

(A)

(B)

Remove the Motor Brush

Housing Cover

(C)

Remove the old Motor Brush

(D)

Clean the Motor Brush Housing

using a Q-tip

(G)

Install the second Motor Brush

(Repeat Steps C to F)

(E)

Align and install the new Motor

Brush

(F)

Install Motor Brush Cap and

tighten using a screwdriver

MK-370 SAW TROUBLESHOOTING

TROUBLESHOOTING

Blade will not cut properly.

(A)

Check for Smoothness or

"Glazing" (Dress blade if needed)

(D)

Verify the blade is correct for the

material being used

COOLING FLOW

(B)

Check for proper rotation

(C)

Ensure the Blade Core is not

bent and Arbor is not out of round

(A)

Check that the Cooling Flow

Adjusting Valve is FULL open

(B)

Remove the Cooling Transfer

Tube from the Blade Guard

inlet and clean

(C)

Check the cooling flow Adjusting

Clamp is open

MK-370 SAW TROUBLESHOOTING

NOTE:

"Rodding" cooling channels is performed by inserting a small wire rod through the cooling inlet on top of the Blade Guard and directing the rod out through each of the cooling flow tubes located on the underside of the Blade Guard. The cooling channels should be "rodded" until all ports are free of foreign debris.

(D)

Remove the Blade Guard Intake

Fitting

(E)

Clean the Blade Guard Intake

Fitting

(F)

Locate the Blade Guard Cooling

Channels

(G)

Rod Cooling Channels and

recheck flow

MOVABLE CUTTING TABLE DOES NOT MOVE CORRECTLY

(A)

Check the Guide Bar and Roller

Wheel Guide Frame is clean -

clean if dirty

Check the Movable Cutting

Table Roller Wheels for wear

replace if necessary

(B)

MK-370 SAW TROUBLESHOOTING

BLADE STOPS TURNING

(A)

Check the ON/OFF Switch is in

the ON position

(D) Check power source voltage is 120v - if not 120v, move to

another circuit

(B)

Verify all plugs are fully connected.

Check to see if the wall outlet

Ground Fault Circuit Interrupter

(GFCI) is tripped.

(C)

Verify circuit breaker not

tripped; if it is tripped, reset it

once only

NOTES

MK-370 SAW EXPLODED VIEW

MK-370 SAW PARTS LIST

ITEM DESCRIPTION PART # QTY

A Accessories n/a -

A1 Wrench, Blade Nut, 15/16 Boxed End 134684 1 A2 Wrench, Blade Shaft, 11/16 Open End 153450 1 A3 Blade, 7 Dia X 5/8 arbor 153441 1 A4 Owner’s Manual, 370 156760 1 A5 Warranty Card 155037 1 A6 Tag, Saw Hang, 370 156750 1 A7 Assembly, Rip Guide 134551-MK 1

B Assembly, Blade Guard, 7” 154811-MK 1

B1 Guard, 7” Blade 154811 1 B2 Elbow, 1/8 MNPT X 1/4 BARB 90° Brass 154652 1 B3 Knob, Davies 151681 1 B4 Washer, 5/16 SAE Flat 151754 2 B5 Wingnut, 5/16-18 Nylock 151746 1

D Frames n/a -

D1 Frame 155792 1 D2

D2A

D3 Cord Clip, 1/4 Push Mount 157259 1

Pan, Water

Pan, Water, Deep

155791 157210

1 1

E Assembly, 5/8 Guide Bar 151739-MK 1

E1A

E2 Screw, 5/16-18 X 1 Hex Head Cap 151743 2 E3 Washer, 5/16 Split Lock 151747 2 E4 Washer, 5/16 SAE Flat 151754 2

F Linear Bearing n/a -

F2 Screw, 5/16-18 X 1 Hex Head Cap 151743 2 F3 Washer, 5/16 Split Lock 151747 2 F4 Washer, 5/16 SAE Flat 151754 2

G Assembly, Motor Mount 155811-MK 1

G1 Motor Mount 157403 1 G2 Washer, 5/16 Split Lock 151747 1 G3 Screw, 5/16-18 X 2 1/2 Hex Head Cap, Full Thread 151748 1 G4 Screw, 1/4-20 X 1/2 Flat Head Phillips Cap 155812 3

H Motors n/a -

H1 Motor, 120v/7.4a, 370 156428-R 1 H2 Label, Caution, GFCI, 1 X 2 1/8 155678 1 H3 Label, Caution, Receptacle, 1 X 2 1/8 154822 1 H4 Screw, 10-32 X 5/8 Flat Head Phillips Cap, 157554 4 H5 Flange, Blade 135830 2 H6 Nut, 5/8-18 UNF 135848 1 H7 Adapter, Motor, 370 156703 1 H8 Screw, 10-32 X 1/4 Socket Head Set, Cup Point 156715 3

Bar, Guide, 5/8 Dia

Bar, Guide, 5/8 Dia, Extended

Bearing, Linear, 5/8 Dia (comp)

F1A Bearing, Multilube

151739 157486

157126 151781

1 1

1 2

MK-370 SAW PARTS LIST

ITEM DESCRIPTION PART # QTY

H9 Label, 370 Model 156692 1

H10 Plug, CEE 7/7 16a 240v 153687 1

J Post Cover n/a -

J1 Casting, Cover, Post, 370 156748 1 J2 Screw, 10-24 X 3/8 Socket Head Set, Cup Point 156715 2 J3 Label, Warning, Read Owner’s Manual 155806 1 J4 Label, 370 Model 156692 1 J5 Label, Serial Number, UL/CSA Mark 157249-04 1

K Assembly, Roller Wheel, Double 156586 1

K1 Bracket, Roller Wheel 156522 1 K2 Wheel, Roller 151799 2 K3 Screw, 1/4-20 X 1 1/2 Hex Head Cap 151914 2 K4 Washer, 1/4 SAE Flat 151915 2 K5 Nut, 1/4-20 Hex 151893 2

L Assembly, Splash Curtain 155901-MK 1

L1 Curtain, Splash 134841 1 L2 Bracket, Splash Curtain 155901 1 L3 Washer, 1/4 SAE Flat 151915 1 L4 Wingscrew, 1/4-20 X 1/2 151888 1

M Table n/a -

M1 Table, Composite, 370/470 156536 1 M2 Screw, 5/16-18 X 1 Hex Head Cap 151743 2 M3 Washer, 5/16 Split Lock 151747 2 M4 Washer, 5/16 SAE Flat 151754 2

N Assembly, PES-100 120v Water Pump 155987-MK 1

N1 N1A N1B

N3 Hose, Vinyl, 1/4 ID 132951 2’

N4 Clamp, Flow, 1/4-1/2 154394 1

N5 Owner’s Manual, Water Pump 155745 1

Pump, Water, PES-100 120v

Pump, Water, 100v Pump, Water, 230v

155987 154812 156181

1 1 1

MK-370 SAW EXPLODED VIEW

Ryobi Motor

MK-370 SAW PARTS LIST

ITEM DESCRIPTION PART # QTY

1 GEAR SHAFT 6110298 1 2 PARALLEL KEY 5X5X14 6100224 1 3 GEAR CASE COVER 6821489 1 4 FLAT TAPPING SCREW (S) M4X12 9150412 4 5 WASHER t=1.6 6901213 1 6 BALL BEARING #6203LLH 9896203 1 7 BEARING PLATE t=1.6 6155821 1 8 TAPPING SCREW (S) M4X10 9040410 4

9 COLLAR 6900120 1 10 FINAL GEAR 6200907 1 11 RETAINING RING S-17 9511700 1 12 BALL BEARING #6001LLB 9846001 1 13 GEAR CASE 6821486 1 14 BUSH 6760285 1 15 O RING S-35 6930245 1 16 BALL BEARING #6202LLB 9846202 1 17 WASHER t=1.6 6901212 1 18 O-RING P-16 9760016 1 19 ARMATURE 120V 6034942 1 20 FAN CASING 6490464 1 21 FIELD COIL 120V 6502980 1 22 TAPPING SCREW (B) M5X75 9060575 2 23 DUST COLLAR 6901211 1 24 BALL BEARING #6200LLB 9846200 1 25 BEARING HOUSE 6190868 1 26 O RING S-30 6930247 1 27 MOTOR HOUSING 6803938 1 28 NAME PLEAT 120V 6917563 1 29 SPRING WASHER M6 9550600 4 30 PHILLIPS PAN SCREW M6X25 9000625 4 31 TAPPING SCREW (S) M4X14 9040414 2 32 TAPPING SCREW (B) M4X16 9060416 2 33 BRUSH HOLDER 6570133 2 34 CARBON BRUSH 613GN 6541667 1 35 BRUSH CAP 6570134 2

500 FLANGE 6940756 1 501 HEX BOLT M10X20 6131616 1 502 WASHER 10.5X21X2 9571000 1 503 SINGLE-END WRENCH 17 6240533 2

MK-370 SAW THEORY

THEORY OF DIAMOND BLADES

Diamond blades do not really cut; they grind the material through friction. Diamond crystals, often visible at the leading edge and sides of the rim/segment, remove material by scratching out particles of hard, dense materials, or by knocking out larger particles of loosely bonded abrasive material. This process eventually cracks or fractures the diamond particle, breaking it down into smaller pieces. As a result, a diamond blade for cutting soft, abrasive material must have a hard metal matrix composition to resist this erosion long enough for the exposed diamonds to be properly utilized. Conversely, a blade for cutting a hard, non-abrasive material must have a soft bond to ensure that it will erode and expose the diamonds embedded in the matrix. These simple principles are the foundation of “controlled bond erosion.”

TYPES OF CUTTING

There are two basic types of cutting-Dry or Wet. The choice of which type of blade to use depends on:

• The requirements of the job

• The machine/tool utilizing the diamond blade

• The preference of the operator

In the case of DRY cutting, the overwhelming popularity and quantity of hand-held saws and the exible nature of MK Diamond blades to professionally handle most ceramic, masonry, stone and concrete materials, make the DRY cutting blade a very attractive tool. When using a DRY blade, the user must be aware of distinct operating practices to ensure optimum performance. DRY cutting blades

require sufcient airow about the blade to prevent overheating of the steel core. This is the best

accomplished by shallow, intermittent cuts of the material with periods of “free-spinning” (for several seconds) between each cut, to maximize the cooling process.

For WET cutting applications, MK has the exact blade to compliment both the material to be cut and the wet cutting machine to be used. During cutting operations, liberal amounts of water act as a coolant to support the cutting effectiveness and longevity of the WET blade. Additionally, using water adds to the overall safety of cutting operations by keeping the dust signature down.

Know All You Can About the Material You Wish to Cut

MK-370 SAW ACCESSORIES

ITEM

NUMBER

137166

128074

153252

134577-MK

DESCRIPTION

MK-200, 10" x 5/8 Arbor

Premium grade Diamond Blade for smooth, chip-free cutting on tile.

MK-215, 10" x 5/8 Arbor

Supreme grade diamond blade for hard materials

MK-315, 10" x 5/8 Arbor

Supreme super hi-rim diamond blade

Dual 45° Flat Angle Guide

134569-MK

152792

Rip Guide 134551-MK

90° Protractor

Dressing Stone

MK-370 SAW ORDERING & RETURN

ORDERING INFORMATION

You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond.

NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. All purchases must be made using VISA, MasterCard or American Express.

When ordering direct from MK Diamond, please have the following information ready before calling:

• The Model Number of the saw

• The Serial Number of the saw

• Where the saw was purchased and when

• The Part Number for the part(s) being ordered

• The Part Description for the part(s) being ordered

All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for Customer Service. For technical questions, call – 800 474-5594.

RETURN MATERIALS POLICY

To expedite the service relative to the return of a product purchased through MK Diamond, please observe the following:

NOTE: When returning all items, they must have been purchased within the previous twelve (12) months.

• Have the Model Number of the saw

• Have the Serial Number of the saw

• Have the location of where the saw was purchased

• Have the date when the saw was purchased

• Contact Customer Service for approval to return the item(s)

• Obtain a Returned Goods Number (RGA) authorizing the return

• Follow the packaging instructions in the following section

• Ensure your item(s) are prepaid to the destination For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service. For technical questions, call – 800 474-5594 or 310 257-2845.

PACKAGING INSTRUCTIONS

• Remove the Cutting Head and Support Angle Assembly

• Dry the saw before shipping

• When packing, include the following: MK-370, Diamond Blade, Blade Guard and Support Angle Assembly and Adjustable Cutting Guide (Other Accessories are not required)

• Package the unit in its original container or one of comparable size (do not ship the unit partially exposed)

• Ensure all parts are secured in the packaging to prevent moving

AUTHORIZED SERVICE CENTERS

For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830 or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at www.mkdiamond.com. For technical questions, call – 800 474-5594.

MK-370 TILE SAW

OWNERS MANUAL & OPERATING INSTRUCTIONS

MK Diamond Products, Inc.

1315 Storm Parkway

Torrance, CA 90501

Toll-Free: (800) 421-5830

Phone: (310) 539-2221

Fax: (310) 539-5158

www.mkdiamond.com

MK Diamond MK-370 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual