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www.mkdiamond.com
MK-2000 ELECTRIC SERIES
MASONRY SAW
OWNER'S MANUAL &
OPERATING INSTRUCTION
MODELS PART #
MK-2002 150598
MK-2001SV 161195
MK-2002-16 150598-16
MK-2002-16 150598-16-CC
MK-2003E 158751
Revision 301
Manual Part No. 156402
Caution: Read all safety and operating instructions
before using this equipment. This owners manual MUST
accompany the equipment at all times.
02.2017
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INTRODUCTION
We at MK Diamond want to congratulate you on selecting the saw. We are certain that you will be
pleased with your purchase. MK Diamond takes pride in producing the nest products in the industry.
Operated correctly, your saw should provide you with years of quality service. In order to help you,
we have included this manual. This owners manual contains information necessary to operate and
maintain your saw safely and correctly. Please take a few minutes to familiarize yourself with the saw
by reading and reviewing this manual.
Read and follow all safety, operating and maintenance instructions.
If you should have questions concerning your saw, please feel free to call our friendly customer service department at: 800 421-5830
Regards,
MK Diamond
NOTE THIS INFORMATION FOR FUTURE USE:
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE PLACE:
PURCHASE DATE:
NOTE: For your (1) one year warranty to be effective, complete the warranty card (including
the Serial Number) and mail it in as soon as possible.
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TABLE OF CONTENT
SAFETY Page
Safety Message/Alert Symbols, Warnings 4-5
General, Maintenance, Saw Safety 6-7
California Proposition 65 Message 8
Electrical Requirements and Grounding Instructions 9-12
Lockout 12
Safety Label Locations 13
Product Specications 14
PRODUCT SPECIFICATIONS
Unpacking 15
Contents 15
Transport 15
SETUP, ADJUSTMENT AND OPERATION
Setup / Assembly 16-17
Water Pump Preparation 17
Diamond Blade Installation 18
Pre-start Inspection 19
Water Pump Connection 20
Operation 20-21
Step Cuts 22
Chop Cuts 23-24
Angle Cuts 25
MAINTENANCE
Cleanup 26
Maintenance 27-31
ACCESSORIES
Accessories 32
ORDERING AND RETURNING INSTRUCTIONS
Ordering Information, Return Material Policy, & Packaging 34
CONTACT & LIMITED WARRANTY
Contact & Warranty 35
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MK-2000 ELECTRIC SAW SAFETY
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Read and follow all safety, operating and maintenance instructions. Failure to read and follow
these instructions could result in injury or death to you or others. Failure to read and follow these
instructions could also result in damage and/or reduced equipment life. Safety warnings and
guidelines do not by themselves eliminate danger. They are not substitutes for proper accident
prevention procedures and good judgement.
SAFETY MESSAGES
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
You CAN be INJURED if you DO NOT follow directions. It may also be used to
CAUTION
DAMAGE PREVENTION AND INFORMATION MESSAGES
alert against unsafe practices.
A Damage Prevention Message is to inform the user of important information and/or instructions that
could lead to equipment or other property damage if not followed. Information Messages convey
information that pertains to the equipment being used. Each message will be preceded by the word
NOTE, as in the example below.
NOTE:
GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS
Equipment and/or property damage may result if these instructions are not followed.
In order to prevent injury, the following safety precautions and symbols should be followed at all times!
SAFETY PRECAUTIONS
ALWAYS read this Owner’s Manual before operating the machine. DO NOT operate or
service this equipment before reading this entire manual. Read and understand all warnings, instructions and controls on the machine. Know how to stop the equipment quickly in
case of emergency. It is the operators responsibility to use this machine under safe working conditions and conform with federal, state and local codes or regulations pertaining to
safety, air, pollution, noise etc...
ALWAYS keep the Blade and Belt Guards in place. DO NOT operate this machine with any
guard or safety device removed. A Guard, or any damaged part should be repaired or
replaced immediately.
NEVER operate this equipment without proper protective clothing, shatterproof
glasses, steel-toed boots and other protective devices required by the job. Non-slip
foot wear is recommended.
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MK-2000 ELECTRIC SAW SAFETY
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PERSONAL PROTECTIVE EQUIPMENT
ALWAYS wear approved respiratory, head, ear and eye protection
when operating this machine.
ON
ACCIDENTAL STARTS!
Before starting the engine/motor, be sure the ON/OFF switch is in the OFF position to prevent accidental starting. Place the ON/OFF switch in the OFF position before performing any
service operation. ALWAYS place the power ON/OFF switch in the OFF position when the
machine is not in use.
ROTATING PARTS
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the motor with covers, shrouds, or guards, removed.
HOT PARTS!
Engine components can become extremely hot from operation. To prevent severe burns,
do not touch these areas while the engine is running, or immediately after it is turned off.
Never operate the engine with heat shields removed.
OVER SPEED
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NEVER tamper with the governor components or settings to increase the maximum speed.
Severe personal injury and damage to the engine or equipment can result if operated at
speeds above maximum.
ELECTRICAL SHOCK
NEVER touch electrical wires or components while the engine is running. Exposed, frayed or
worn electrical wiring and plugs can be sources of electrical shock which could cause severe
injury or burns. Do not touch the plug with wet hands.
ALWAYS avoid inhalation of and skin contact with silica dust and/or mist. Provide proper
dust removal. Use dust-collection system when applicable.
NEVER operate the machine in an explosive atmosphere or near combustible materials.
Sparks from the cutting-action of this machine can ignite flammable materials, liquids, gases
or dust.
This equipment should not be operated by persons under 18 years of age.
KEEP CHILDREN AWAY
All visitors and children should be kept a safe distance from work area. Maintain a safe
operating distance to other personnel.
MAKE THE WORKSHOP KID PROOF
Make the workshops kid proof by using padlocks, master switches or by removing starter keys.
DO NOT FORCE THE TOOL
A power tool will do a job better and safer operating at the rate for which it was designed.
DO NOT force a tool or an attachment to do a job that it was not designed to do.
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MK-2000 ELECTRIC SAW SAFETY
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USE PROPER APPAREL
DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may
be caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
SECURE WORK
Clamps or a vise should be used to hold work whenever practical. Keeping your hands free
to operate a power tool is safer.
DO NOT OVERREACH
Keep proper footing and balance at all times by not overreaching.
DISCONNECT TOOLS
Power tools should always be disconnected before servicing, adjusting or when changing
accessories, such as blades, bits, cutters, and the like.
MAINTAIN TOOLS WITH CARE
Keep tools clean and maintained for the best and safest performance. Always follow
maintenance instructions and examine the machine before use. If any abnormal vibrations
or noises occurs, turn off machine immediately and have the problem corrected before
further use.
REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting wrenches are removed from
the power tool before it is turned on.
KEEP WORK AREA CLEAN
Cluttered work areas and benches invite accidents. Keep area around machine clear of
obstructions which could cause persons to fall.
DO NOT USE IN DANGEROUS PLACES
DO NOT operate equipment in dangerous or hazardous environments. DO NOT use power
tools in damp or wet locations nor expose them to rain. Always keep the work area well
lighted.
USE RECOMMENDED ACCESSORIES
Consult the owner’s manual for recommended accessories. Using improper accessories
may increase the risk of personal or by-stander injury. Unauthorized equipment
modifications will void all warranties. Manufacturer does not assume responsibility for any
accident due to equipment modifications.
ALWAYS ensure that the machine is on level ground before using.
NEVER STAND ON THE TOOL
Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally
contacted.
TRANSPORT
When loading or unloading the machine, use caution. Remove the blade prior to hoisting,
loading and transporting the machine.
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MK-2000 ELECTRIC SAW SAFETY
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CHECK FOR DAMAGED PARTS
Before using a power tool, check for damaged parts. A guard or any other part that is
damaged should be carefully checked to determine if it would operate properly and
perform its intended function. Always check moving parts for proper alignment or binding.
Check for broken parts and mountings and all other conditions that may affect the
operation of the power tool. A guard, or any damaged part, should be properly repaired or
replaced. Always check the machine for loose bolts before starting.
DIRECTION OF ROTATION
A blade or cutter should always be installed so that rotation is in the direction of the
arrow imprinted on the side of the blade or cutter. It should correspond with the rotational
direction of the motor. Always feed work into a blade against the direction of rotation.
NEVER LEAVE A TOOL UNATTENDED
TURN POWER OFF - Do not leave a tool until it comes to a complete stop. ALWAYS
turn a power tool OFF when leaving the work area, or, when a cut is finished.
NEVER disconnect any "emergency or safety devices". These devices are intended for
operator safety. Disconnection of these devices can cause severe injury, bodily harm, or
even death! Disconnection of any of these devices will void all warranties. Unauthorized
equipment modifications will void all warranties. Manufacturer does not assume
responsibility for any accident due to equipment modifications.
NEVER use this machine with any cutter designed for woodworking.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence of drugs or alcohol.
On belt driven equipment, overtensioning of belts will result in premature crank and/or bearing
failure.
Whenever necessary, replace nameplate, operation and safety decals when they become
difcult to read.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in
a clean, dry location out of the reach of children
DO NOT lend or rent this equipment without including the Owner's Manual and the Engine/
Motor Manufacturer's Manual.
Check the chemical properties of the material to be cut/grinded and follow all EPA/OSHA
Regulations. (cut/ground)
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MK-2000 ELECTRIC SAW SAFETY
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SILICA DUST WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition
may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz,
brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation
of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In
addition, California and some other authorities have listed respirable crystalline silica as a substance
known to cause cancer. When cutting such materials, always follow respiratory precautions.
Use appropriate NIOSH-approved respiratory protection where dust hazard may occur. Paper masks
or surgical masks without a NIOSH approval number are not recommended because they do little to
protect the worker. For more information about respirator programs, including what respirators have
received NIOSH approval as safe and effective, please visit the NIOSH website at:
http://www.cdc.gov/niosh/topics/respirators
Observe OSHA regulations for respirator use (29 C.F.R.§1910.134).
Visit http://www.osha.gov for more information.
CALIFORNIA PROPOSITION 65 MESSAGE
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contain chemicals known (to the State of California) to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• Lead, from lead-based paints
• Crystalline silica from bricks, cement and other masonry products
• Arsenic and chromium, from chemically treated lumber
For further information, consult the following sources:
http://www.osha.gov/dsg/topics/silicacrystalline/index.html
http://www.cdc.gov/niosh/docs/96-112/
http://oehha.ca.gov/prop65/law/P65law72003.html
http://www.dir.ca.gov/Title8/sub4.html
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as dust masks that are specially designed to lter out microscopic particles.
Where use of a dust extraction device is possible, it should be used. To achieve a high level of
dust collection, use an industrial HEPA vacuum cleaner. Observe OSHA 29 CFR part 1926.57 and
1926.103.
WARNING
Sawing, grinding and drilling generate dust. Excessive airborne particles may cause irritation to eyes,
skin and respiratory tract. To avoid breathing impairment, always employ dust controls and protection
suitable to the material being sawed or drilled; See OSHA (29 CFR Part 1910.1200).
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MK-2000 ELECTRIC SAW SAFETY
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ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS
In order to prevent electrical shock and injury, the following electrical safety precautions and symbols
should be followed at all times!
WARNING
In case of a malfunction or breakdown, grounding provides a path of least resistance for electrical
current to reduce the risk of electric shock. This tool is equipped with an electric cord which has an
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance with all local codes and ordinances.
• DO NOT modify the plug provided - if it will not t the outlet, have the proper outlet
installed by a qualied electrician.
• Improper connections of the equipment-grounding conductor can result in a risk of electric
shock. The equipment-grounding conductor is the insulated conductor that has an outer
surface that is green, with or without yellow stripes. If repair or replacement of the electric
cord or plug is necessary, DO NOT connect the equipment-grounding conductor to a live
terminal.
• Check with a qualied electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles
that accept the tool’s plug.
• Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A.
The tool has a grounding plug that looks like the plug illustrated in Sketch A. A temporary adapter,
which looks like the adapter illustrated in sketches B and C, may be used to connect this plug
to a 2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The
temporary adapter should be used only until a properly grounded outlet can be installed by a qualied
electrician. The green-colored rigid ear, plug, and the like, extending from the adapter, must be
connected to a permanent ground, such as a properly grounded outlet box.
Metal Screw
Grounding
Pin
(A)
ADAPTER
Grounding
Means
(C)
Cover of
Grounded
Outlet Box
Grounding
Pin
(B)
(D)
Circuit and Adapter Information
Use of a temporary adapter is not permitted in Canada.NOTE:
NOTE:
If permanently connected this tool should be connected to a grounded metal permanent
wiring system; or to a system having an equipment - grounding conductor.
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MK-2000 ELECTRIC SAW SAFETY
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ELECTRIC MOTOR SAFETY
For maintenance care and operation of the electric motor, refer to your electric motor instruction booklet furnished with the electric motor. Protect the electric motor from dust as much as possible and keep
ventilating openings clean. Before plugging in the machine, make sure that the outlet voltage is within
the voltage marked on the machines's data plate.
CAUTION
DO NOT spray water on the electric motor. DO NOT touch the plug with wet hands. To reduce
the risk of electrocution, keep all connections dry and off the ground.
DO NOT operate electric motor in an explosive environment.
DO NOT EXPOSE TO RAIN
DO NOT expose to rain or use in damp locations.
WARNING
If operating the equipment in damp locations is unavoidable, ALWAYS use a Ground Fault
Circuit Interrupter, ALWAYS wear rubber gloves and footwear in damp conditions.
DO NOT abuse the cord. Never use the cord to carry the equipment or to pull the plug from
the outlet. Keep the cord away from heat, sharp edges, and moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
WARNING
To reduce the risk of electrocution, keep all connections dry and off the ground. A Ground Fault
Circuit Interrupter (GFCI) should be provided on the circuit(s) or outlet(s) to be used for this
machine. Receptacles are available having built-in GFCI protections and may be used for this
measure of safety. When using an extension cord, GFCI should be installed closest to the power
source, followed by the extension cord and lastly, the machine.
WARNING
The water pump requires a GFCI. To reduce risk of electrical shock when operating the machine
with the pump plugged into the 3-pole receptacle on the motor, connect the machine to a GFCI
outlet. See the pump manual and informational tags enclosed separately for all pump information.
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MK-2000 ELECTRIC SAW SAFETY
Surface
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WARNING
To avoid the possibility of the appliance or plug receptacle getting wet, position the machine to one
side of a wall mounted receptacle. This will prevent water from dripping into the receptacle or plug. A
"drip loop," shown in the picture below, should be arranged by the user to properly position the power
cord relative to the power source. Use the drip loop as a way to prevent GFCI and plug from getting
wet.
The "drip loop" is that part of the cord below the level of the receptacle (or the connector, if an extension cord is used). This method of positioning the cord prevents the travel of water along the power
cord and coming in contact with the receptacle.
If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker
that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.
Power
Cord
Power
Tool
Drip Loop
Supporting
Drip Loop Information
WARNING
Use only extension cords that are intended for outdoor use. These extension cords are
identied by a marking "Acceptable for use with outdoor appliances; store indoors while not
in use." Use only extension cords having an electrical rating not less than the rating of the
product. DO NOT use damaged extension cords. Examine extension cords before using and
replace if damaged. DO NOT abuse extension cords and DO NOT yank on any cord to disconnect. Keep cords away from heat and sharp edges. Always disconnect the extension cord
from the receptacle before disconnecting the product from the extension cord.
ALWAYS make certain that the power source required for the electric motor is correct and always
use the correct NEMA conguration plug. Motors can burn out when the line voltage falls 10% below
the voltage rating of the motor. Failure to use proper voltage will cause the motor to overheat. Make
certain that the correct size grounded (3-wires) extension cord is used.
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MK-2000 ELECTRIC SAW SAFETY
WARNING
Use of undersized extension cords result in low voltage to the motor that can result in motor burnout
and premature failure. MK Diamond warns that equipment returned to us showing signs of being run
in a low voltage condition, through the use of undersized extension cords,will be repaired or replaced
totally at the customer’s expense. There will be no warranty claim.
To choose the proper extension cord,
• Locate the length of extension cord needed in the table below.
• Once the proper length is found, move down the column to obtain the correct
AWG size required for that length of extension cord.
MOTOR SPECS EXTENSION CORD LENGTH
Motor Voltage Amps 25' 50' 100' 200’
161099 120V 1 Ph 14.4 12 ga 10 ga 8 ga •
231095-RW 120V 1 Ph 16.8 12 ga 10 ga 6 ga •
231095-RW 230V 1 Ph 8.4 14 ga 14 ga 12 ga 10 ga
166459 230V 1 Ph 12.5 18 ga 14 ga 12 ga 8 ga
LOCK OUT METHOD
In order to help prevent accidental starting and to help
make your work area “kidproof,” this machine is provided with a means to deactivate the functioning of the
motor switch. The switch is equipped with a lockout
tab that can be used with a lock to prevent movement
of the switch. With the switch unable to move the
motor cannot be turned on. Removing the lock reactivates the switch.
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MK-2000 ELECTRIC SAW SAFETY
OPERATION & SAFETY DECALS
The MK-2000 Electric Saws is equipped with a number of safety decals provided for operator safety
and maintenance information. Should any of these decals become unreadable, replacements can be
obtained by calling (800) 262-1575.
CAUTION
WARNING
!
•Thisequipmentmayproducedustormistscontaining
crystallinesilica.
•Silicaisabasiccomponentofmasonry,concrete,and
othermaterials.
•Repeatedand/orsubstantialinhalationcancause
seriousorfatalrespiratorydiseasesincludingsilicosis.
•RespirablecrystallinesilicaislistedbyCaliforniaand
otherauthoritiesasasubstanceknowntocausecancer.
•Employdustcontrolsandprotectionper
OSHA/NIOSH/MSHA.
Part # 164202
NOTICE
!
Most Motor Problems are
caused by Low Voltage from
Improper Extension Cords.
See Owner’s Manual for
Extension Cord Selection.
Part # 155672
H
A
Scan for manuals
Part # 170480
I
!
DO NOT operate
this equipment
before reading the
owner’s manual.
Part # 154398
B
FOR INFORMATION ON
SERVICE OR
WARRANTY
PLEASE CALL
1-800-474-5594
Part # 155038
E
I H
WARNING
CAUTION
!
This saw is to be used
with a Ground Fault
Circuit Interrupter.
C D
CAUTION
!
DO NOT
operate without
guards in place.
Part # 155587 (2)
F
!
Receptacle is for water
pump only.
125V .6 amps max.
Part # 154822Part # 155678
Part # 155588
B
WARNING
!
In the event of blade
failure, replace
blade guard
immediately.
G
D
C
F
E
A
FH
G
Decal Location Description
A Motor - Back Warning - Silica
B Cutting Head Warning - Read Manual
C Motor - Side Caution - Ground Fault Circuit Interrupter
D Motor - Side Caution - Receptacle Water Pump
E Motor - Back Service/Warranty
F Blade Guard Caution - Guards in Place
F Belt Guard Caution - Guards in Place
G Blade Guard Warning - Replace Blade Guard
H Motor - Back Notice - Extension Cord
I Motor - Back QR Code for Manuals
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MK-2000 ELECTRIC SAW PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
Operated and used according to this manual, the MK-2000 Electric Saws will provide years of dependable service.
GENERAL DESCRIPTION
The MK-2000 Electric Saws are engineered as portable brick saws powered by either a 1-1/2 or 2
horsepower electric motor. The saw is capable of cutting masonry up to ve (5) inches (127 mm) with
a 14" blade or six (6) inches with a 16" blade in height, sixteen (16) inches in length in a single pass.
MOTOR SPECIFICATIONS
Motor specications for the MK-2000 Electric Saw are listed below.
Model MK-2001SV MK-2002 MK-2002-16 MK-2002-16-CC MK-2003E
Horse Power 1.5 hp 2.0 hp 2.0 hp 2.0 hp 3.0 hp
Amps 14.4 16.8/8.4 16.8/8.4 16.8/8.4 12.5
Voltage/Gas 115V 115V / 230V 115/230V 115/230V 230V
Overall Amperage 14.4 16.8 a / 8.4 a 16.8 a / 8.4 a 16.8 a / 8.4 a 12.5 a
Motor RPM 1725 3450 3450 3450 3450
Blade RPM 2540 3100 2800 2800 3100
L x W x H (in) 35" x 23" x 32" 35" x 23" x 32" 35" x 23" x 32" 35" x 23" x 32" 35" x 23" x 32"
L x W x H (mm) 889 x 584 x 813 889 x 584 x 813 889 x 584 x 813 889 x 584 x 813 889 x 584 x 813
Weight 157 lbs. 163 lbs. 180 lbs. 180 lbs. 163 lbs.
Part # 161195 150598 150598-16 150598-16-CC 158751
NOTE: The MK-2003E is also available with a 50hz motor.
THERMAL OVERLOAD PROTECTION
The motor is protected by a thermal overload equipped with a manual reset.
BLADE CAPACITY
The MK-2000 Electric Saw is designed for use with a 14-inch and 16-inch diameter segmented wet
or dry MK Diamond blade with a .110 to .375 inch cutting width.
MASONRY TYPES
The MK-2000 Electric Saw can cut a variety of masonry types including, cinder block, slump stone
block, wall brick, paver brick, concrete block and cylinders, roong tile, marble, granite, decorative
rock or almost any other non-ferrous material.
NOTE: The MK-2000 Electric Saw is not designed to cut plastic or metals.
SPRING ASSISTED CUTTING HEAD
The MK-2000 Electric Saw is designed with a spring-assisted cutting head to allow for easier step
cutting. The Cutting Head can be locked in the down position when cutting smaller pieces.
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MK-2000 ELECTRIC SAW UNPACKING, CONTENTS, AND TRANSPORT
UNPACKING
Your MK-2000 Electric Saw has been shipped from the factory thoroughly inspected. Only minimal assembly is required.
Use proper lifting techniques when lifting the MK-2000 Electric Saw.
CAUTION
CONTENTS
In your container, you will nd one (1) MK-2000 Electric Saw and water basin, one (1) diamond blade,
one (1) MK-2000 Electric Saw movable cutting table, one (1) adjustable cutting guide, one (1) electric
water pump, one (1) pump discharge tting, one (1) cooling transfer tube, one (1) drain plug, one (1)
blade wrench, one (1) owners manual, one (1) pump manual and one (1) warranty card.
MK-2000 Frame
Diamond Blade
Movable
Cutting Table
www.mkdiamond.com
OWNERS MANUAL & OPERATING INSTRUCTION
Manual Part No. 156402
Caution: Read all safety and operating instructions before
using this equipment. This owners manual MUST accompany
the equipment at all times.
Drain Plug Wrench Owner’s
Manual
Adjustable
Cutting Guide
MK-2000 SERIES
MASONRY SAW
06.2009 Revision 100
MK Diamond Products, Inc.
Pump
Manual
Electric
Water Pump
Warranty
Card
Pump
Discharge Fitting
Cooling
Transfer Tube
MK-2003E also includes
MK-2002-16-CC also includes
Core Holder
StandCore Holder
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MK-2000 ELECTRIC SAW ASSEMBLY
TRANSPORT
CAUTION
Lock the Cutting Head in the “DOWN” position and remove the Movable Cutting
Table when transporting the MK-2000 Gas Saw.
NOTE:
Never transport the MK-2000 Electric Saw with water in the Water Basin.
The MK-2000 Electric Saw is designed with recessed handles in the right and left
upright castings or forklift brackets on the bottom for ease of transport. Two people
are required when transporting saw.
To transport:
• Verify the Movable Cutting Head is locked in the down position and the Movable Cutting Table
is removed
• Grasp the saw by the recessed handle in the right and left upright castings
• Grasp the front of the saw
• Lift and transport the saw to the desired work location
Cutting Head
Locked Down
Remove Movable
Cutting Table
Recessed Handle
Fork Lift Point
ASSEMBLY (Optional)
NOTE:
Open the stand and place
it on at surface.
If using the MK Diamond Stand, follow these steps.
(A )
Fork Lift Point
(B)
Set saw on stand as
shown.
(C)
Ensure pins are placed
through holes on frame.
16
Page 17
MK-2000 ELECTRIC SAW SETUP & ASSEMBLY
MOVABLE CUTTING TABLE INSTALLATION
(A)
While holding the front, position
movable Cutting Table roller wheels
above Guide Rails.
Seat movable Cutting Table roller
wheels on saw Guide Rails.
(B)
ADJUSTABLE CUTTING GUIDE INSTALLATION
The adjustable Cutting Guide can be used on either side of the Diamond Blade.NOTE:
(A)
Loosen adjustable Cutting Guide
retaining thumbscrews by turning
counter-clockwise.
Position adjustable Cutting Guide
above movable Cutting Table. Align
parallel slots. Seat and tighten the
adjustable Cutting Guide retaining
thumbscrew.
WATER PUMP PREPARATION
(C)
Verify movable Cutting Table is
seated correctly by moving table
back and forth
(B)
(A)
Install Water Pump
Discharge Fitting.
(B)
Press one end of the Cooling
Transfer Tube into the Water
Pump Discharge Fitting.
17
Page 18
MK-2000 ELECTRIC SAW DIAMOND BLADE
DIAMOND BLADE INSTALLATION
CAUTION
NOTE: The Cutting Head is locked in the down position when shipped from the factory.
When installing the diamond blade retaining-bolt, ensure the threads of the bolt
are aligned with the threads of the blade shaft so as not to “cross-thread” the bolt.
(A)
While holding cutting head handle
loosen the cutting head locking handle
by turning counter-clockwise.
(D)
Install the diamond blade onto the
blade shaft with the directional ar-
row facing out.
(B)
Raise cutting head to the highest
position and tighten the locking
handle.
(E)
Verify the blade is seated on the blade
shaft and the directional arrow are
facing out.
(C)
Identify and remove retaining screw and
outer ange using the blade wrench.
Turn counter-clockwise to loosen.
(F)
Install outer ange and then retaining
screw; tighten screw by rotating the
blade wrench clockwise.
18
Page 19
MK-2000 ELECTRIC SAW SETUP & INSPECTION
PRE-START INSPECTION
Prior to beginning work, a pre-start inspection of the saw should be performed.
(A)
Ensure the ON/OFF switch is in the
OFF position.
(D)
Inspect the Pump Assembly for dam-
age - ensure the cord is free of cracks
or cuts.
CONNECTING THE WATER PUMP
(B)
Verify the Movable Cutting Table
moves freely along the guide rails.
(E)
Inspect the MK-2000 for damage.
(C)
Inspect the Diamond Blade for dam-
age, cracks and de-bonding; verify
the blade is correct for the material
being cut.
(F)
Inspect the Wooden Protective Strip
for excessive grooves.
CAUTION
NOTE: To prevent pump damage, the Water Pump must be disconnected if
cutting with a Dry Blade.
(A)
Insert cooling transfer hose
through loop.
(B)
Connect the Cooling Transfer Tube to
the inlet connection of the Blade Guard.
19
(C)
Connect the Water Pump power cord
to the receptacle found on motor.
Page 20
MK-2000 ELECTRIC SAW WATER PUMP
WATER PUMP SETUP FOR OPERATION
The Water Pump can be setup for operation in two ways, External Water Source or Re-circulation.
NOTE: If using a dry blade for operation, DO NOT connect the water pump.
EXTERNAL WATER SOURCE
This is the preferred method of cooling.
1. Verify or remove the Drain Plug from the Water Pan.
2. Place the Water Pump in an external container.
3. Fill the external container until water completely covers the Water Pump suction inlet.
4. Place an external catch basin below the Water Pan drain hole.
RE-CIRCULATION
NOTE:
Install the Drain Plug into the
When using the re-circulation method, the water should be changed often for longer pump life.
(A)
Water Pan.
MK-2000 SETUP FOR OPERATION
1. Before powering or starting, check for damage that could prevent this
CAUTION
equipment from proper operation or performing it’s intended function. Check
for binding and alignment of moving parts. Check for damaged, broken, or
missing parts.
2. Verify the On/Off switch is in the OFF position.
3. Before connecting the MK-2000 to a power supply, be sure the voltage, cycle
and phase of the job site power source meet the requirements of table below.
4. If using an extension power cord, make sure the length and wire gauge
correspond to the requirements listed in table on page 12. An extension
power cord that is too small in wire gauge (diameter), or too long in length,
will cause the motor to overheat and could cause premature failure.
5. Do not cover the motor vents as this could lead to motor overheating.
(B)
Place the Water Pump in the back
of the Water Pan. Fill the Water Pan
until water completely covers the
Water Pump suction inlet.
NOTE:
VOLTAGE: 120v/230v
CYCLE: 60hz
PHASE: 1-phase
In order to avoid breaker tripping, a 20-amp circuit breaker should be used.
20
Page 21
MK-2000 ELECTRIC SAW OPERATION
PORTABLE GENERATOR
If using a portable generator to provide power, ensure the generator meets the following minimum
requirements:
CHANGING VOLTAGE SETTING FOR THE MK-2002
Perform the following steps to change voltage setting between 115V and 230V.
8 KW 120/240 volts 66.7/33.3 amps Single Phase
CAUTION
(A)
Remove the Voltage Change
Switch locking nut and bolt using
3/8" and 5/16" wrenches.
The power must be removed from the saw before changing the voltage setting.
DUAL VOLTAGE
WARNING
(B)
Move the Voltage Change Switch
to the desired voltage setting.
Reinstall the locking bolt and
(B)
replace the nut.
FOR DUAL VOLTAGE MODELS ONLY ! The MK-2000 motor has 2 voltage
positions, 115v and 230v. Ensure the Voltage Adjustment Switch of the
MK-2000 motor is set for the voltage of the intended power source BEFORE
installing the MK-2000 Power cord.
(A)
Ensure the ON/OFF Switch is in
the OFF position
(B)
Verify or place the Voltage Ad-
justment Switch in the correct
voltage position.
(D)
Align, install and twist clockwise to
lock the polarized plug of the MK-2000
into the correct power source.
21
(C)
Locate the correct power source for
the setting of the MK-2000 Voltage
Adjustment Switch.
NOTE:
Cord plug needs to be changed
to proper voltage plug to match
receptical voltage.
Page 22
MK-2000 ELECTRIC SAW ADJUSTMENT & OPERATION
STEP CUTS
A Step Cut is performed when a series of small cuts of increasing depth are used to complete a single
cut. Step Cuts are used for large objects or for hard objects such as Firebrick and Pavers.
• Step cutting is the preferred cutting method for all cuts.
NOTE:
• When cutting hard material step cutting should always be used.
• Step cutting will extend the life of the diamond blade.
NOTE: Skip steps E and F, if cutting dry.
(A)
Set the adjustable Cutting Guide to
the desired length indicated on the
side of the Ruler/Stop closest to the
Wooden Strip. Tighten thumbscrew.
(D)
Place the ON/OFF Switch in
the ON position.
(B)
Place the masonry piece onto
the Movable Cutting Table.
(E)
Open the Cooling Flow Control
Valve and adjust cooling ow.
Verify cooling ow exists on both
sides of the blade.
(C)
Verify the masonry piece is seated
against the Ruler/Stop and the
adjustable Cutting Guide.
(F)
Position the masonry piece
below the Blade.
CAUTION
(G)
Hold the masonry piece, lower
the Cutting Head and “PUSH” the
piece toward the Blade. Lower 1/4
- 1/2 inch for "push" stroke.
(H)
Once the “PUSH” cut is complete,
lower the Cutting Head further and
“PULL” the piece back into the Blade.
22
Cut in smooth even strokes;
do not force the saw to cut.
Repeat F and G until cutting is
complete. Turn off saw when cut
is complete.
Page 23
MK-2000 ELECTRIC SAW ADJUSTMENT & OPERATION
CHOP CUTTING
A Chop Cut is performed by cutting completely through an object in one pass.
NOTE:
Set the adjustable Cutting Guide to the
desired length indicated on the side of the
Ruler/Stop closest to the Wooden Strip.
Tighten thumbscrew.
Skip step E, if cutting dry.
(A)
(B)
Place the masonry piece onto
the movable Cutting Table.
(C)
Verify the masonry piece is seat-
ed against the Ruler/Stop and
the adjustable Cutting Guide.
(D)
Place the ON/OFF Switch in the
ON position.
CAUTION
Cut in smooth even strokes; do not force the saw to cut.
(G)
Lower the Cutting Head to
begin the cut.
(E)
Open the Cooling Flow Control Valve
and adjust cooling ow. Verify cooling
ow exists on both sides of the blade.
(H)
Continue lowering the Cutting
Head until the cut is complete;
raise the cutting head when the cut
is complete. Turn off the machine.
(F)
Position the masonry piece
below the Blade.
23
Page 24
MK-2000 ELECTRIC SAW OPERATION
CUTTING WITH THE CUTTING HEAD LOCKED DOWN
This method is preferred when cutting small objects.
CAUTION
Cut in smooth even strokes; do not force the saw to cut.
(A)
Loosen the Cutting Head Locking
Handle. Lower the Cutting Head
until the Blade touches the protec-
tive Wooden Strip.
(B)
Lock the Cutting Head in the
“Down” position using the Locking
Handle. Turn clockwise to tighten.
(B)
Move the cutting table to position
the brick in front of the blade.
Slowly push piece into the blade
and continue pushing until the cut
is complete. Turn off machine.
24
Page 25
MK-2000 ELECTRIC SAW OPERATION
ANGLE CUTS
Angle Cuts may be performed by using any cutting method. The following example uses the Step Cut
method.
Cut in smooth even strokes; do not force the saw to cut.
CAUTION
NOTE:
Reposition the adjustable Cutting
Guide to the 45° cutting position
Skip steps C and D, if cutting dry.
(A)
(B)
Position the masonry piece and ad-
justable Cutting Guide to the desired
cut length. Tighten thumbscrew.
(C)
Turn ON machine. Open the Cool-
ing Flow Control Valve and adjust
cooling ow. Verify cooling ow ex-
ists on both sides of the blade.
(D)
Hold the masonry piece, lower
the Cutting Head and “push” the
piece toward the Blade. Lower
1/4" - 1/2" for "push" stroke.
Once the “push” cut is complete,
lower the Cutting Head further and
“pull” the piece back into the blade.
Turn OFF saw when cut is complete.
(E)
Repeat steps E and F until cutting is complete. Turn off machine.
25
Page 26
MK-2000 ELECTRIC SAW CLEANUP
PUMP CLEANUP
(A)
Clean the Water Pump suction
of all debris.
Ensure the saw is disconnected before completing the remainder of the
CAUTION
cleanup process.
Ensure water is not forced into the motor casing when cleaning.
CUTTING TABLE CLEANUP
(B)
Place the Water Pump in an ex-
ternal container. Run the MK-2000
until clear water is seen at the Blade
cooling ports (Approx. 1 minute).
(A)
Clean the Movable Cutting Table
Guide Rails.
(B)
Clean the Movable Cutting Table
Roller Wheels. Clean the remainder
of the MK-2000.
26
Page 27
MK-2000 ELECTRIC SAW MAINTENANCE
NEW MAINTENANCE
Perform the following after initial purchase and operation of the MK-2000
(A)
Check and adjust belt tension fol-
lowing the rst 48 hours of operation
(See Belt Inspection page 30).
MAINTENANCE FOLLOWING USE
To extend the life of the MK-2000, the following procedure should be performed after each use. Lubricate all points listed below with light oils such as, MK Linear Guide Bar Lubricant, 3-IN-ONE oil, or
other multipurpose spray lubricant.
(A)
Turn OFF saw and remove Cutting
Table. Lubricate the Roller Wheels.
(B)
Lubricate the three Blade Guard
Pivot Points.
27
(C)
Lubricate the Cutting Head Pivot
Points.
Page 28
MK-2000 ELECTRIC SAW MAINTENANCE
MONTHLY MAINTENANCE
The following maintenance should be performed monthly.
(A)
Clean the Outer Flange and
Retaining Screw.
(D)
Verify the Motor Adjustment Strap
is tight.
Lubricate the Retaining Screw
and Retaining Screw Hole.
(B)
(C)
Clean the remainder of the MK-
2000. Verify all Motor Mounting
Bolts are tight.
BLADE DRESSING
Like most cutting instruments, a diamond blade performs best when it is dressed. Over time and use,
diamonds on the outer edge of the blade will become smoothed or “glazed” over. This will reduce
grinding efciency and may cause the blade to “wander” or bend giving the illusion of an alignment
problem. When this occurs, the blade will need to be dressed. The diamond blade can be dressed using the MK Dressing Stick (part number 152792) and by following the steps below.
(A)
Position the Dressing Stick
against the Adjustable Cutting
Guide and the Ruler/Stop.
• Setup the MK-2000 for operation. Set the Adjustable Cutting
Guide to cut a 1/16-strip.
• Place the ON/OFF Switch in the ON position. Verify cooling ow
exists on both sides of the blade.
• Cut the dressing stick 7 or 8 times to dress the blade.
• Turn the Saw off when cutting is complete.
28
Page 29
MK-2000 ELECTRIC SAW MAINTENANCE
MOVEABLE CUTTING TABLE WHEEL CHANGE OUT
NOTE:
All four (4) Movable Cutting Table Roller Wheels should be replaced at the same time
(MK Diamond Part # 133090)
(A)
Remove the Movable Cutting Table.
Using a 1/2 inch wrench, remove
the Roller Wheel Retaining Nut and
Roller Wheel. Rotate counter-clock-
wise to loosen.
Clean the Roller Wheel Shaft
(B)
Holes.
(C)
Install the Wheel/Washer Assem-
bly into Movable Cutting Table
Wheel Shaft Hole and tighten.
Lubricate the wheels.
PROTECTIVE WOODEN STRIP REPLACEMENT
The protective wooden strip is to protect the Movable Cutting Table from damage during operation.
Over time, the wooden strip will become grooved from use. A grooved wooden strip will not support
masonry during cutting causing the blade to “break through” the piece instead of performing a smooth
cut (MK Diamond Part No. 158283).
(A)
Turn the cutting table upside
down. Remove the two Protective
Wooden Strip Retaining Screws
using a Phillips Screwdriver.
(B)
Replace the worn Protective
Wooden Strip with the new Pro-
tective Wooden Strip. Reinstall
the Retaining Screws.
29
Page 30
MK-2000 ELECTRIC SAW MAINTENANCE
BELT INSPECTION, ADJUSTMENT & REPLACEMENT
The MK-2000 is designed with a power transmission belt. In order to ensure the MK-2000 operates at
peak efciency, the belt should be inspected monthly, and changed if the belt shows damage and/or
excessive wear.
NOTE: When a new belt is installed, it should be inspected and re-tensioned after the
rst forty-eight (48) hours of operation.
(A)
Turn OFF saw and unplug. Re-
move the Blade.
(B)
Remove the two Belt Guard
Retaining Screws and the Belt
Guard using a 1/2-inch wrench
and rotate counter-clockwise to
loosen. Remove Belt Guard.
(C)
Inspect the belt for cracks, fray-
ing, separation and wear.
30
Page 31
MK-2000 ELECTRIC SAW MAINTENANCE
BELT INSPECTION
(A)
Check the belt for proper ten-
sion. Proper tension 1/8-inch
deection.
(D)
Push the Motor forward to loosen
the belt. Remove the old Belt.
Install the new belt.
(B)
Loosen the Motor Mounting Bolts
using a 1/2 inch wrench; if reten-
sioning only go to step F.
(E)
Verify the belt is seated in the
grooves of both pulleys.
(C)
Loosen the Motor Adjustment
Strap using a 9/16-inch wrench.
(F)
Tighten the Motor Adjustment
Strap using a 9/16-inch wrench
to remove slack.
(G)
Install the Belt Guard.
31
Page 32
MK-2000 ELECTRIC SAW ACCESSORIES
Item Part # Description
1. 152792 Dressing Stick
MK-10
2. 128777
Refractory blade for brick
3. 128652
4. 128744
Wet Cutting
MK-30
Supreme Grade Blade
for Concrete Block
MK-50
Supreme Grade Blade
for Concrete Block
MK-414PB
5. 159629
6. 153331 Folding Saw Stand
Supreme Grade Penter
Blade for Hard Brick
32
Page 33
NOTES
33
Page 34
MK-2000 ELECTRIC SAW ORDERING & RETURN INSTRUCTIONS
ORDERING INFORMATION
You may order MK Diamond products through your local MK Diamond distributor or, you may order
direct from MK Diamond.
When ordering direct from MK Diamond, please have the following information ready before calling:
• The Model Number of the saw
• The Serial Number of the saw
• Where the saw was purchased and when
• The Part Number for the part(s) being ordered
• The Part Description for the part(s) being ordered
NOTE: Standard orders are $50.00 or more when ordering direct from MK Diamond. A $6.00 charge
will be added to orders having a net billing value under $50.00. A nominal handling fee of $5.00 may
apply to some orders.
All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please
observe the following:
NOTE: When returning all items, they must have been purchased within the previous twelve (12)
months.
• Have the Model Number of the saw
• Have the Serial Number of the saw
• Have the location of where the saw was purchased
• Have the date when the saw was purchased
• Contact Customer Service for approval to return the item(s)
• Obtain a Returned Goods Number (RGA) authorizing the return
• Follow the packaging instructions in the following section
• Ensure the RGA number is on the outside of the returned package
• Ensure your item(s) are prepaid to the destination
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.
PACKAGING INSTRUCTIONS
• Remove the Cutting Head and Support Angle Assembly
• Dry the saw before shipping
• When packing, include the following: Saw, Diamond Blade, Blade Guard and Support Angle
Assembly and Adjustable Cutting Guide (Other Accessories are not required)
• Package the unit in its original container or one of comparable size (do not ship the unit partially
exposed)
• Ensure all parts are secured in the packaging to prevent moving
AUTHORIZED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830
or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.
34
Page 35
MK-2000 ELECTRIC SAW CONTACT & WARRANTY
CONTACT
Please contact MK Diamond Products, Inc. Customer Service Department with any questions you
might have regarding distributors, parts or service.
Telephone: (800) 421-5830
Fax: (310) 539-5158
E-mail: Customer_Service@MKDiamond.com
Customer Service Hours: Monday through Friday, 6AM-4PM PST
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY
MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in
material and workmanship for (1) one year from date of purchase. The obligation of MK DIAMOND
PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which,
under normal use, prove to be defective in material or workmanship. The parts involved or the unit
in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us,
transportation prepaid.
This warranty does not obligate us to bear the cost of labor or transportation charges in connection
with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been
subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has
been repaired or altered outside our factory.
This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our
manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and
warranties.
We shall in no event be liable for consequential damages or contingent liabilities arising out of failure
of any equipment or parts to operate properly.
© COPYRIGHT 2016, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED.
The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used,
reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual
property right covering this product in this document.
This manual MUST accompany the equipment at all times. This manual is considered a permanent
part of the equipment and should remain with the unit if resold.
The information and specications included in this publication were in effect at the time of approval for
printing.
35
Page 36
MK-2000 SERIES
OWNER'S MANUAL & OPERATING
INSTRUCTIONS
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
Toll-Free: (800) 421-5830
Phone: (310) 539-5221
Fax: (310) 539-5158
www.mkdiamond.com
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