MK Diamond MK-1590 User Manual

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Page 1

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MK DIAMOND

TRACK RAIL SAW

OPERATION & PARTS MANUAL

03.2012Revision 302

Manual Part No. 166110

Caution: Read all safety and operating instructions

before using this equipment. This manual MUST accompany the equipment at all times.

Page 2

TRACK RAIL SAW INTRODUCTION

Congratulations on your purchase of a Track Rail Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the nest construction power tools and diamond blades in the industry.

Operated correctly, your Track Rail Saw should provide you with years of service. In order to help you, we have included this manual. This owners manual contains information necessary to operate and maintain your Track Rail Saw safely and correctly. Please take the time to familiarize yourself with the Track Rail Saw by reading and reviewing this manual.

Read and follow all safety, operating and maintenance instructions.

If you should have questions concerning your Track Rail Saw, please feel free to call our friendly customer service department at: 800 421-5830

Regards,

MK Diamond

NOTE THIS INFORMATION FOR FUTURE USE:

MODEL NUMBER:

SERIAL NUMBER:

PURCHASE PLACE:

PURCHASE DATE:

NOTE: For your (1) one year warranty to be effective, complete the warranty card

(including the Serial Number) and mail it in as soon as possible.

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TRACK RAIL SAW TABLE OF CONTENTS

MK DIAMOND TRACK RAIL SAW

SAFETY

Safety Message/Alert Symbols Safety Warnings Hazard Symbols Electric Motor Safety Rules for Safe Operation Operation & Safety Decals

PRODUCT SPECIFICATIONS

Specications

SET-UP

Rail Assembly Rail Assembly Connector Cutting Head Assembly Material Clamps & Alignment Hose Set-Up

OPERATION

Plunge Cutting for a 90º Cut Plunge Cutting for a Miter Cut

PAGE NO.

4 5 6 7

8-9

12 13 14 15 16

17 18

MAINTENANCE

Blade Replacement Filter Replacement Roller Wheel Replacement

GENERAL PRODUCT INFORMATION

Parts List: Final Assembly Parts List: Main Carrier Assembly Parts List: Cutting Head Assembly Parts List: Blade Guard Assembly Parts List: Parallel Rail Support Bracket Parts List: Rail Connector Plate Parts List: Rail Saw Material Clamp Ordering Information Contact Information and Limited Warranty

19 20

21-23

24-25 26-27 28-29

30 31 32 33 34 35

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TRACK RAIL SAW SAFETY

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Precaution and Operating Instructions could result in injury to yourself and others.

This Operation Manual has been developed to provide complete instructions for the safe and efcient

operation of the CX-3

Concrete Saw.

Before using this saw, ensure that the person operating the equipment has read and understands all instructions in this manual.

SAFETY MESSAGE / ALERT SYMBOLS

A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.

DANGER

You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions.

WARNING

You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions.

CAUTION

You CAN be INJURED if you do not follow directions. It may also be used to alert against unsafe practices.

Each message tells you what the hazard is, what can happen, and what you can do to avoid or reduce injury. Other important messages are preceded by the word NOTICE.

NOTICE

You can cause PROPERTY DAMAGE to your machine if you don’t follow directions.

The safety labels should be periodically inspected and cleaned by the user to maintain good legibility at a safe viewing distance. If the label is worn, damaged or illegible, it should be replaced. Contact MK Diamond or your dealer for replacement.

DAMAGE PREVENTION AND INFORMATION MESSAGES

A Damage Prevention Message is to inform the user of important information and/or instructions that could lead to equipment or other property damage if not followed. Information messages convey information that pertains to the equipment being used. Each message will be preceded by the word note, as in the example below.

NOTE: Equipment and/or property damage may result if these instructions are not followed.

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TRACK RAIL SAW SAFETY

SILICA DUST WARNING

Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow respiratory precautions.

CALIFORNIA PROPOSITION 65 MESSAGE

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead, from lead-based paints

• Crystalline silica, from bricks and cement and other masonry products

• Arsenic and chromium, from chemically treated lumber

For further information, consult the following sources:

http://www.osha.gov/dsg/topics/silicacrystalline/index.html http://www.cdc.gov/niosh/consilic.html http://oehha.ca.gov/prop65/law/P65law72003.html http://www.dir.ca.gov/Title8/sub4.html

Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area, and work with approved safety

equipment, such as those dust masks that are specially designed to lter out microscopic particles.

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TRACK RAIL SAW SAFETY

Potential hazards associated with the MK Diamond Track Rail Saw will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

HAZARD SYMBOLS

ALWAYS read this Owner’s Manual before operating the machine.

ALWAYS wear approved eye protection.

ALWAYS wear approved ear protection.

ALWAYS wear approved respiratory protection.

ALWAYS wear a hard hat.

ALWAYS avoid inhalation of and skin contact with silica dust and/or mist.

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TRACK RAIL SAW SAFETY

WARNING

DO NOT use woodcutting, or carbide blades on this machine! Use ONLY Diamond blades on ma-

chine. Use machine only to cut tile and masonry products. DO NOT use machine to cut wood or wood products.

ELECTRIC MOTOR SAFETY

For maintenance care and operation of the electric motor, refer to your electric motor instruction booklet furnished with the electric motor.

Protect the electric motor from dust as much as possible and keep ventilating openings clean.

CAUTION

DO NOT spray water at any time on the electric motor.

•

DO NOT operate electric motor in an explosive environment.

•

Electric Motor Connection

The table below shows the matching NEMA approved connector for the required extension cord.

ALWAYS make certain that the power source required for the electric motor is correct and always use

the correct NEMA conguration plug. Failure to supply the correct voltage to the motor can severely

damage the motor. Make certain that the correct size grounded (3-wires) extension cord is used. See the table below.

Motors can burn out when the line voltage falls 10% below the voltage rating of the motor. Failure to use proper voltage will cause the motor to overheat.

NOTICE

Most Motor Problems are caused by improper voltage and extension cords. Cord should be one-piece and short as possible. Cord selection should match the following table.

1-2 H.P.

115v 230v

25’

100’

50’

150’

75’

250’

Max. Cord Length Max. Cord Length Max. Cord Length

No. 12 Wire No. 10 Wire No. 8 Wire

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TRACK RAIL SAW SAFETY

RULES FOR SAFE OPERATION

DANGER

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is

to be operated by trained and qualied personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the MK-2000 Electric Saw.

GENERAL SAFETY

•DONOT operate or service this equipment before reading this entire manual.

• This equipment should not be operated by persons under 18 years of age.

• NEVER operate this equipment without proper protective clothing, shatterproof glasses, steeltoed

boots and other protective devices required by the job.

• NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

• NEVER operate this equipment under the inuence of drugs or alcohol.

• Whenever necessary, replace nameplate, operation and safety decals when they become difcult

to read.

• ALWAYS check the machine for loose bolts before starting.

•ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating this machine.

• ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

ON / OFF

 •NEVER leave the machine unattended. Turn off electric motor when unattended.

• CAUTION must be observed while servicing the machine. Rotating parts can cause injury if contacted.

• Ensure that any electrical extension cord is protected against damage. Always ensure that the

electrical extension cord is not trapped underneath the machine. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage that will result in a loss of power and overheating. The Table shown on page 11 shows the correct AWG size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heaviest gage. The smaller the gage number, the heavier the cord.

• DONOT allow extension cord to come into contact with water or uids.

• DO NOT spray water onto electric motor.

•NEVER operate the machine in an explosive atmosphere.

• Before starting the machine, check that all guards are in position and correctly tted.

• Keep area around the machine clear of obstructions which could cause persons to fall onto moving parts.

• ALWAYS ensure that the machine is on level ground before using.

• DONOT overreach. Keep proper footing and balance at all times.

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TRACK RAIL SAW SAFETY

•NEVER stand on the tool. Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally contacted.

•Become familiar with the controls of the machine before operating. Know how to stop the machine

quickly in case of emergency.

•ALWAYS secure work. Clamps or a vise should be used to hold work whenever practical. Keep-

ing your hands free to operate a power tool is safer.

•ALWAYS disconnect AC power plug from power source before moving, cleaning or servicing the machine.

•NEVER leave a tool running unattended. Do not leave a tool until it comes to a complete stop. ALWAYS turn a power tool OFF when leaving the work area, or when a cut is nished.

•Make sure the OFF/ON power switch on the electric motor is always in the OFF position before

inserting the machine’s power plug into an AC receptacle.

•Operate electric motor only at the specied voltage indicated on the nameplate.

•NEVER disconnect any “emergency or safety devices”. These devices are intended for operator

safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

•Unauthorized equipment modications will void all warranties. Manufacturer does not assume respon-

sibility for any accident due to equipment modications.

•NEVER use accessories or attachments, which are not recommended by MK Diamond for this

equipment. Damage to the equipment and/or injury to user may result.

• Replace damaged cutting blade before operating.

• NEVER try to stop a moving blade with your hand.

WARNING

NEVER use this machine with any cutter designed for wood working.

MAINTENANCE SAFETY

•NEVER lubricate components or attempt service on a running machine.

•Keep the machinery in proper running condition.

•Before using a power tool, check for damaged parts. A guard or any other part that is damage

should be carefully checked to determine if it would operate properly and perform its intended function. Always check moving parts for proper alignment or binding. Check for broken parts and mountings and all other conditions that may affect the operation of the power tool. A guard, or any damaged part, should be properly repaired or replaced.

SAW SAFETY

WARNING

•Wear eye protection.

•Disconnect saw before servicing, when changing cutting blades and cleaning.

•Replace damaged cutting blade before operation.

•Remove adjusting keys and wrenches.

Page 10

TRAIL RACK SAW SAFETY

OPERATION & SAFETY DECALS

The MK Diamond Track Rail Saw is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below also shows the location of these decals. Should any of these operation or safety decals become unreadable, replacements can be obtained by calling (800) 262-1575.

WARNING

DO NOT operate this equipment before reading the owners’ manual!

Decal A Decal B

NOTICE

Most Motor Problems are caused by improper voltage and extension cords. Cord should be one-piece and short as possible. Cord selection should match the following table.

1-2 H.P.

115v 230v

25’

100’

50’

150’

75’

250’

Max. Cord Length Max. Cord Length Max. Cord Length

No. 12 Wire No. 10 Wire No. 8 Wire

Decal C

Figure 1. MK Diamond Track Rail Saw Safety Decal Sheet, Part No. 166011

Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition,California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer.

CAUTION

This saw is to be used

with a Ground Fault

Circuit Interrupter.

Decal D

CAUTION

DO NOT operate without guards in place.

Decal E

FOR INFORMATION ON

SERVICE OR

WARRANTY

PLEASE CALL

1-800-474-5594

Decal F

D & F (behind)

Page 11

TRACK RAIL SAW PRODUCT SPECIFICATIONS

TrackRailSawSpecications

Model 166110

Motor 115V 50/60 Hz

Amps 13

Horsepower 1-3/4 HP

Blade RPM 3,500

Blade Capacity 12” (254 mm)

Arbor Size 1” (25.4 mm)

Standard Length of Cut 130” (3,202mm)

Maximum Depth of Cut 2-7/8” (73mm)

Depth of Cut at 45º 2-1/4 (57mm)

Weight 95 lbs. (43kgs.)

Dimensions(LxWxH)-inches 144” x 16” x 13”

Dimensions(LxWxH)-millimeters 3,658 x 406 x 330

• Adjustable height plunge-cutting head

• Lightweight precision extruded aluminum rails provide accurate and even tracking during all

cutting operations

• Rails have replaceable slip-on pads to protect material surface from scratches

• Precision, maintenance-free bearings provide smooth and reliable tracking of the cutting head

• Replaceable dust lter

• Valve controlled water feed

• 72” 115V standard U-ground electrical cord

• Saw comes complete with two sets of 72” track, track connector plate, 12” blade capacity cutting

head, two hold-down clamps and standard garden hose water connector

• Additional rails for extending cutting capacity sold separately

Page 12

TRACK RAIL SAW SET-UP

RailAssembly

1. Lay Rails (A & B) on a at and leveled surface.

2. Align ends of Rails.

3. Slide Parallel Rail Support Brackets (C) from both ends of rail.

4. Tighten screws until Brackets hold Rails rmly in place (D).

5. Repeat Step 1 through 4 if a length of more than 6 feet is needed.

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TRACK RAIL SAW SET-UP

RailAssemblyConnector

The rail connector assembly is required to hold two Rail Assemblies together.

1. Slide the Rail Assembly (A) into the Connector Plate Assembly (B).

2. Tighten screws (C) lightly until connector plate is rmly seated.

3. Slide the other half of the Rail Assembly (D) into the Rail Connector Assembly (B).

4. Fully tighten screws.

Page 14

TRACK RAIL SAW SET-UP

CuttingHeadAssembly

The Cutting Head Assembly is pre-assembled and aligned at the factory.

WARNING

Ensure that the power is disconnected before installing the Cutting Head Assembly to Rails.

1. Place the Rail Assembly (B) on slab.

2. Slide the Cutting Head Assembly (A) until the Carrier Wheels (C) are over Rail Assembly (B).

3. Move the Cutting Head Assembly along the Rail Assembly with a sliding motion.

Page 15

TRACK RAIL SAW SET-UP

MaterialClamps&Alignment

WARNING

Ensure that the electrical cord is not connected before assembling and aligning material clamps.

1. Position Saw Assembly (A) on the slab. The inner side of the blade is approximately 6.25 inches from the top edge of the aluminum rail.

2. Slide the Material Clamps from both ends of the Rail Assembly until the Clamp Foot (B) is underneath the slab.

3. Tighten screws (C) until the Saw Assembly is secured to the slab without any side movement.

4. To realign the Rail Assembly, slightly loosen the Material Clamps. Realign the Rail Assembly by tapping the ends of the Rail Assembly.

5. Repeat Steps 3 and 4 if realignment is necessary.

Page 16

TRACK RAIL SAW SET-UP

HoseSet-Up

1. Connect Plastic Fitting (A) to Nipple (B).

2. Connect Hose Fitting (C) to Water Hose.

Page 17

TRACK RAIL SAW OPERATION

CAUTION

Always use a Grounded Fault Circuit Interrupter (GFCI) with this saw.

PlungeCuttingfora90˚Cut

1. Loosen the Tri-Knob (A). Raise the blade to the highest position and move the Saw Assembly

to the beginning of the cut.

2. Adjust the Valve (B) for the desired amount of water ow.

3. Depress motor switch and lower the blade slowly into the material.

4. Tighten the Tri-Knob (A) once the blade cuts through the material. Follow the direction of the cut.

Page 18

TRACK RAIL SAW OPERATION

Plunge Cutting for a Miter Cut

1. Loosen the Round Knob (A) and adjust the blade to the desired angle (0-45 degrees). Tighten the Round Knob. Recheck the set angle along the entire rail system.

2. Loosen the Tri-Knob (B). Raise the blade to the highest position and move the Saw Assembly to the beginning of the cut.

3. Adjust the Valve (C) for the desired amount of water ow.

4. Depress motor switch and lower the blade slowly into the material.

5. Tighten the Tri-Knob (B) once the blade cuts through the material. Follow the direction of the cut.

Page 19

TRACK RAIL SAW MAINTENANCE

WARNING

Always disconnect the unit from the power supply.

Blade Replacement

1. Remove knobs on outer blade guard.

2. Remove the Blade Guard.

3. Use the open wrenches provided with this unit. Place wrench (A) over the ats on blade shaft

(located on the inner side of the blade). Hold the wrench stationary. Place wrench (B) on the Hex Screw at the end of the blade shaft. Turn wrench (B) counter-clockwise to remove the screw.

4. Replace the blade and ensure that the blade is oriented with the arrow in a counter clockwise position. Tighten the screw clockwise to secure the new blade.

5. Rotate the blade by hand to check it for tightness.

INNER GUARD

BLADE

Page 20

TRACK RAIL SAW MAINTENANCE

Filter Replacement

1. Pull Filter Cap (A) off.

2. Replace Filter.

3. Snap Filter Cap back on.

Page 21

TRACK RAIL SAW MAINTENANCE

WARNING

Disconnect the unit from the power supply.

Roller Wheel Replacement

1. Remove the Hex Screws (A) and Round Knob (B).

2. Remove Motor and Blade Guard Assembly from the Carrier Assembly.

3. Remove Carrier Assembly from the Rail Assembly. Place the Carrier Assembly on a at and

level surface.

Page 22

TRACK RAIL SAW MAINTENANCE

Roller Wheel Replacement Continued

1. Unscrew the wheel(s) with a 3/16 hex key. Ensure that the eccentric bushings (A) and straight bushings (C), located in the middle of each carrier casting, do not move.

2. Install new wheels by screwing into bushings.

3. Slide the Carrier Assembly back in the rail to check for wheel alignment.

4. If carrier assembly does not line up with rails, loosen set screw(s) (B) located on the bottom of carrier legs.

5. Align straight bushing(s) (C) so groove on wheel is centered on rail rib. Hold bushing in place while tightening set screw. DO NOT FULLY TIGHTEN AT THIS TIME.

Page 23

TRACK RAIL SAW MAINTENANCE

Roller Wheel Replacement Continued

1. Position eccentric bushing(s) (A) until the groove on the wheel lines up with the center of the rail rib. Turn the eccentric bushing(s) (A) until the radial groove of the wheel touches lightly with the top of the rail rib. Hold the eccentric bushing(s) stationary while tightening down set screw(s) (B) lightly. Groove aligns with center of upper rail rib. Turn eccentric bushing until wheel groove lightly contacts upper rail rib. Hold eccentric bushing in place while tightening set screws. DO NOT FULLY TIGHTEN AT THE TIME.

2. Repeat Steps 7 through 10, if necessary.

3. Tighten all set screws (B).

4. Reinstall the motor and blade guard assembly.

5. Recheck for wheel alignment and smoothness of travel.

Page 24

TRACK RAIL SAW PARTS LIST

FinalAssembly

Page 25

TRACK RAIL SAW PARTS LIST

FinalAssembly

ITEM

NO.

1 FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 128397 3

2 HOSE, VINYL, 3/8 X 1/4 X 6 FT 132951 1

3 SCREW, PAN HD SELF TP10-24 X 3/8 151262 2

4 FITTING, HOSE, 1/4 MNPT 152525 1

5 GFCI, 120V, 15A 152610 1

6 NIPPLE, 1/4 NPT X CLOSE, BRASS 159905 1

7 RAIL, TRACK SAW 164926 4

8 FOOT, RAIL 164944 4

9 CLAMP, RAIL SAW MATERIAL 165113 2

10 ASSY, RAIL CONNECTOR PLATE 165268 1

11 ASSY, PARALLEL RAIL SUPPORT BRACKET 165269 4

12 BRACKET, WATER VALVE 165478 1

13 ASSY, BLADE GUARD 165499 1

14 ASSY, MAIN CARRIER 165500 1

15 ASSY, CUTTING HEAD 165501 1

DESCRIPTION

PART OR

IDENTIFYING NO.

QTY.

REQ.

16 HOSE, 3/8 X 1/4 X 10” 165506 1

17 BLADE, 12” 165921 1

18 VALVE, BALL, 1/4”M TO 1/4”F 231248 1

Page 26

TRACK RAIL SAW PARTS LIST

MainCarrierAssembly

Page 27

TRACK RAIL SAW PARTS LIST

MainCarrierAssembly

ITEM

NO.

1 WHEEL, CONVEYOR CART 133090 6

2 WASHER, 3/8 SAE FLAT 150923 5

3 WASHER, 3/8 SPLIT LOCK 150925 2

4 WASHER, 5/16 SPLIT LOCK 151747 4

5 NUT, 3/8-16 HEX CENTERLOCK 153522 2

6 SCREW, 3/8-16 X 3/4 HEX HEAD CAP 153527 2

7 SCREW, 1/4-20 X 3/4 FLAT HEAD PHILLIPS MACHINE 154657 6

8 KNOB, BALL, 2”, 3/8-16 INSERT 158519 1

9 SCREW, 3/8-16 X 3/8 SOCKET HEAD SET, CUP POINT 160713 6

10 BASE, INNER PIVOT 164923 1

11 BASE, TRACK RAIL SAW PIVOT 164925 1

12 SUPPORT, TRACK RAIL CROSS 164931 2

13 AXLE, CONVEYOR WHEEL 164932 4

14 AXLE, ADJ CONVEYOR WHEEL 164933 2

15 SCREW, 1/4-20 X 3/4 FLAT HEAD PHILLIPS MACHINE 165120 2

16 SCREW, 1/2-13 X 1-1/4 FLAT HEAD 165164 4

DESCRIPTION

PART OR

IDENTIFYING NO.

QTY.

REQ.

17 GUSSET (COMP) 166112 1

18 CARRIER, CART WHEEL (COMP) 166114 2

19 GRIP, HANDLE 229413 2

Page 28

TRACK RAIL SAW PARTS LIST

CuttingHeadAssembly

Page 29

TRACK RAIL SAW PARTS LIST

CuttingHeadAssembly

ITEM

NO.

1 SCREW, 5/16-18 X 1 HEX HEAD MACHINE 151743 2

2 WASHER, 5/16 SPLIT LOCK 151747 2

3 WASHER, 5/16 SAE FLAT 151754 2

4 LABEL, CAUTION, SAFETY 155576 1

5 FILTER, MOTOR 157729 1

6 CAP, MOTOR 157877 1

7 SPACER, NYLON 157878 1

8 SPACE, CAP SCREW 157879 2

9 FLANGE, Ø 3.0 INNER 158106 1

10 SCREW, #8 X 1-1/2 FLAT HD PHIL 158157 2

11 ASSY, MOTOR, 115V/3A 160251 1

12 LABEL, WARNING, SILICA, PROP 65 164202 1

13 PIN, PIVOT 164934 1

14 SPRING, 70’ TORSION 165272 1

DESCRIPTION

PART OR

IDENTIFYING NO.

QTY.

REQ.

Page 30

TRACK RAIL SAW PARTS LIST

BladeGuardAssembly

ITEM

NO.

1 WASHER, 3/8 SAE FLAT 150923 1

2 WASHER, 1/4 SAE FLAT 151915 2

3 KNOB, TRI PLASTIC, 3/8-16X2-1/4 56770-04 1

4 TAG, SERIAL #, BLANK 157500 1

5 DRIVE SCREW, #7 X 5/16 ROUND HEAD 157849 2

6 SCREW, HEX HEAD CAP, M6 X 1 X 20MM 158158 4

7 WASHER, SPLIT LOCK, M6 158159 4

8 MANIFOLD, WATER 159854 1

9 NUT, 3/8-16 HEX 159863 1

10 NUT, ROUNDED T-SLOT 164945 1

11 KNOB, 1/4-20X2 ROUND 165163 2

12 GUARD, BLADE (COMP) 166109 1

13 GUARD, INNER BLADE (COMP) 166111 1

DESCRIPTION

PART OR

IDENTIFYING NO.

QTY.

REQ.

Page 31

TRACK RAIL SAW PARTS LIST

Parallel Rail Support Bracket

ITEM

NO.

1 CLAMP, UPPER RAIL 164939 1

2 CLAMP, LOWER RAIL (COMP) 164942 1

3 SCREW, 5/16-18X2 SOCKET HEAD CAP 165165 2

DESCRIPTION

PART OR

IDENTIFYING NO.

QTY.

REQ.

Page 32

TRACK RAIL SAW PARTS LIST

Rail Connector Plate

ITEM

NO.

1 PLATE, RAIL CONNECTOR 164936 1

2 SHOE, CONNECTOR (COMP) 164938 6

3 SCREW, 5/16-18X2 SOCKET HEAD CAP 165165 6

DESCRIPTION

PART OR

IDENTIFYING NO.

QTY.

REQ.

Page 33

TRACK RAIL SAW PARTS LIST

Rail Saw Material Clamp

ITEM

NO.

1 WASHER, 5/16 SAE FLAT 151754 2

2 SCREW, 5/16-18X1/2 SOCKET HEAD CAP 156139 2

3 BASE, MATERIAL CLAMP 165114 1

4 PLATE, MATERIAL CLAMP SUPPORT 165115 1

5 STAND-OFF, THREADED 165116 2

6 FOOT, MATERAL CLAMP 165117 2

7 SCREW, 10-24 X 3/4 FLAT HEAD PHILLIPS MACHINE 165121 4

8 SCREW, 5/16-18 X 2 SOCKET CAP 165243 2

DESCRIPTION

PART OR

IDENTIFYING NO.

QTY.

REQ.

Page 34

ORDERING INFORMATION

You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond.

When ordering direct from MK Diamond, please have the following information ready before calling:

• The Model Number of the saw

• The Serial Number of the saw

• Where the saw was purchased and when

• The Part Number for the part(s) being ordered

• The Part Description for the part(s) being ordered

NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $5.00 charge will

be added to orders having a net billing value under $50.00. All purchases must be made using VISA,

MasterCard or American Express.

All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for Customer Service. For technical questions, call – 800 474-5594.

RETURN MATERIALS POLICY

To expedite the service relative to the return of a product purchased through MK Diamond, please observe the following:

NOTE: When returning all items, they must have been purchased within the previous twelve (12) months.

• Have the Model Number of the saw

• Have the Serial Number of the saw

• Have the location of where the saw was purchased

• Have the date when the saw was purchased

• Contact Customer Service for approval to return the item(s)

• Obtain a Returned Goods Number (RGA) authorizing the return

• Follow the packaging instructions in the following section

• Ensure your item(s) are prepaid to the destination

For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service. For technical questions, call – 800 474-5594 or 310 257-2845.

PACKAGING INSTRUCTIONS

• Remove the Cutting Head and Support Angle Assembly

• Dry the saw before shipping

• When packing, include the following: Saw, Diamond Blade, Blade Guard and Support Angle

Assembly and Adjustable Cutting Guide (Other Accessories are not required)

• Package the unit in its original container or one of comparable size (do not ship the unit partially

exposed)

• Ensure all parts are secured in the packaging to prevent moving

AUTHORIZED SERVICE CENTERS

For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830 or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at www.mkdiamond.com. For technical questions, call – 800 474-5594.

Page 35

CONTACT:

Please contact MK Diamond Products, Inc. Customer Service Department with any questions you might have regarding distributors, parts or service. Telephone: (800) 421-5830 Fax: (310) 539-5158 E-mail: Customer_Service@MKDiamond.com Customer Service Hours: Monday through Friday, 6AM-4PM PST

MKDiamondProducts,Inc.

1315 Storm Parkway Torrance, CA 90501

MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY

MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in material and workmanship for (1) one year from date of purchase. The obligation of MK DIAMOND PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which, under normal use, prove to be defective in material or workmanship. The parts involved or the unit in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us, transportation prepaid.

This warranty does not obligate us to bear the cost of labor or transportation charges in connection with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has been repaired or altered outside our factory.

This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and warranties.

We shall in no event be liable for consequential damages or contingent liabilities arising out of failure of any equipment or parts to operate properly.

The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual property right covering this product in this document.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specications included in this publication were in effect at the time of approval for

printing.

Page 36

MK DIAMOND TRACK RAIL SAW

OPERATION & PARTS MANUAL

MK Diamond Products, Inc.

1315 Storm Parkway

Torrance, CA 90501

Toll-Free: (800) 421-5830

Phone: (310) 539-5221

Fax: (310) 539-5158

www.mkdiamond.com