MK Diamond MK1070 User Manual

CAUTION:
R
(
(
)
)
on
Read Safety And General Instructions Carefully Before Using Saw For The First Time.
Model MK 1070
Tile Saw
Owner’s Manual
Parts List &
Operating
Instructions
For your one (1) year warranty to be effective, complete the warranty card (include the serial number) and mail it in as soon as possible.
Manual Part No. 156172 Revision 8/98
MK-1070 TILE SAW
Table of Contents
General Safety Instructions Safety Messages and Symbols Hazard Symbols Damage Prevention Messages Safety Label Locations Saw Features Motor Cutting Head Conveyor Table Frame and Tower Water System Unpacking and Preparation Initial Assembly The Cutting Head Installing the Blade Blade Tracking Installing the Water Pump Electrical Requirements Sawing Operations General Cutting Guidelines Rip Cutting 45° Miter Cutting Conveyor Table Markings Maintenance Removing the Pan Brush Removal and Replacement Troubleshooting Parts Listing Exploded View Optional Accessories Warranty Information MK Diamond Authorized Service Centers How to order Repair Parts Returned Merchandise Policy
pg 2-4
pg 5
pg 6 pg 7-10
pg 11-12
pg 13-14
pg 14 pg 15-18
pg 19 pg 19-20 back cover back cover back cover
GENERAL SA FETY INSTRUCTIONS FOR THE MK-1070 TILE SAW
(
(
)
)
on
(
(
)
)
on
(
(
)
)
on
For your safety! These safety precautions should be followed at all times. Failure to follow these safety precautions could result in injury to yourself and others. Safety is a combination of operator common sense and alertness at all times when the saw is being used.
For your own safety and protection, do not attempt to operate saw until it is completely assembled and installed according to the instructions, and until you read and understand all safety and operating instructions.
• Take time to read and understand fully the owner’s manual instructions and all safety labels attached to the saw.
• Use safety goggles and ear protectors that comply with ANSI Z87.1. Wear a dust mask and protect your hands, face and body with the proper clothing and safety equipment.
• Keep blade guard in place and in working order at all times.
• Be sure you have the right saw and blade for the work to be done. Forcing a tool to do a job for which it was not designed invites hazardous results and failure.
• Keep work area clean and safe to avoid accidents.
• Maintain a “safe zone” and keep all visitors at a safe distance from the work area.
• Always make sure switch is “off” before plugging unit into electrical power.
• Never leave saw running unattended. Turn power off.
• Be sure the saw is secure and stable before cutting. Never stand on the saw or use the saw on an unsupported surface.
• Maintain all tools with care for the safest and best performance.
• Should any part of this saw be missing or damaged, or any component fail to perform properly, shut off the saw and unplug the power source. Replace the missing, damaged, and/or failed part before resuming operation.
• Always keep alert. Do not allow familiarity (gained from frequent use) to cause a careless mistake. Always remember that a careless fraction of a second is sufficient to inflict severe injury.
THINK SAFETY The operation of any power tool can result in foreign objects being thrown into the eyes causing severe damage. Use safety goggles to comply with ANSI Z87.1.
FORESIGHT IS BETTER THAN NO SIGHT
2
Safety Messages
on
(
(
)
)
on
(
(
)
)
on
(
(
)
)
on
(
(
)
)
on
(
(
)
)
on
(
(
)
)
on
A safety message and symbol informs you about potential hazards that could hurt you or others. Each safety message is preceded by one of the three words: Danger, Warning, or Caution.
Danger
You WILL be KILLED or SERIOUSLY injured if you don’t follow instructions.
Warning
You CAN be KILLED or SERIOUSLY injured if you don’t follow instructions.
Caution
You CAN be injured and/or your saw can be damaged if you don’t follow instructions.
Hazard Symbols
Additional Information as to the nature of the hazard is provided by the following hazards symbols which appear throughout the manual in conjunction with safety message alert symbols.
Electrical Shock!
Exposed, frayed or worn electrical motor and/or water pump wiring can be sources of electrical shock which could cause severe injury or burns.
Accidental Starts!
Before applying electrical power to the saw, ensure that the ON/OFF switch is in the OFF position. Accidental starts can cause injury.
Rotating or Moving Parts !
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the motor with covers, shrouds, or guards removed.
3
damage prevention messages
Other important messages that are designed to help prevent damage to your MK Diamond 1070 tile saw, other property, or the environment are preceded by the word “notice.”
no tice
Your MK-1070 tile Saw or other property could be damaged if you don’t follow instructions
safety label locations
Safety labels are located according to the drawing below. The labels contain important safety information. Please read them carefully. These labels are considered a permanent part of your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for replacement.
Item Location Description
B9
D5
H6
H7
H8
Blade Guard
Cutting head, top
Motor, front side
Motor, blade side
Motor
Hearing Protection 156687
Model and serial number label
General safety precautions
GFCI cautions
Amp. max cautions
Part #
156173
155806
155678
154822
4
1070 TILE SAW
R
(
(
)
)
on
10 inch blade capacity, with built-in mitering
Saw Features
The lightweight portable MK-1070 is a powerful tile cutting machine that features an innovative adjustable cutting head that allows the operator to make precision miter cuts quickly and accurately. The MK-1070 is uniquely designed with the professional in mind to meet all requirements for any cutting application.
Motor The MK-1070 features a powerful high torque right angle drive universal motor with the following specifications: 120 volts/ 50/60 hertz, single phase 2000 watts 17.6 ampere 4300 r.p.m. The heavy-duty pinion and gear wheel assembly is permanently lubricated in the sealed right-angle gearbox.
Caution
Wear hearing protection when operating saw.
Cutting Head The cutting head includes a built-in, fully adjustable, 45° miter system. The 10 inch blade capacity yields a depth of cut of 3-3/4” or 2-1/8” at a miter. The hinged blade guard allows easy blade changes, and is wide enough to accept 8” profile wheels.
Conveyor Table The rugged conveyor table assembly utilizes a linear guide bar and cover that provides accurate, minimal maintenance operation, and increases operator control and safety. The full movement of the table allows for the cutting of 24” tile, or full diagonal cutting 18” tile.
Frame and Tower The unitized structural steel frame and cast aluminum tower of the MK­1070 provide maximum strength and rigidity, while keeping weight to a minimum. The MK-1070 is very portable at 107 pounds and an overall size of 41”L x 23”W x 18”H. Carrying handles are provided for ease of transporting.
Water System The water system of the MK-1070 consists of a thermoplastic water reservoir and a submersible recirculating pump that connected to water tubes in the blade guard in order to provide a continuous supply of water to both sides of the blade. The water reservoir will not rust or peel, and can be removed for easy cleaning.
5
Unpacking, and
®
D
ia
m
o
n
d
P
r
o d
u
c
ts
, In
c
.
1
-8 0
0
-4 2
1
-5 8
3
0
Preparation
Carefully open carton. Remove the accessory pack. Lift the saw frame out of the carton by the frame, and place onto a level work surface. The saw frame may also be placed onto the optional stand (see Stand under Optional Accessories) at this point. Open the accessory pack, and check each item with the contents list and illustration below, making certain that all items are accounted for and in good condition before discarding any packing material. If there are any missing or damaged parts, call our toll free number 1-(800) 421-5830 for instructions before proceeding with the assembly.
Contents of carton: Saw frame and Accessory Pack
Accessory pack contains:
cutting head
saw frame
water pump hose adapter water pump hose with clamp
splash guard
drain plug
wing screw blade nut wrench
rip guide
water pump
3/8” washerheight adjustment knob
blade shaft wrench
cutting kit
10” tile blade
pump manual
owner’s manual
warranty card
6
Loading...
+ 15 hidden pages