MELDAS is a registered trademark of Mitsubishi Electric Corporation.
Other company and product names that appear in this manual are trademarks or registered trademarks of the respective
companies.
Introduction
CAUTION
This is a setup manual for MITSUBISHI CNC M700VW Series.
This manual is written on the assumption that with all of the MITSUBISHI CNC M700VW Series functions are
added, but the actually delivered NC may not have all optional functions.
Refer to the specifications issued by machine tool builder to confirm the functions available for your NC before
proceeding to operation.
Notes on Reading This Manual
(1) This manual explains general parameters as viewed from the NC.
For information about each machine tool, refer to manuals issued from the machine tool builder.
If the descriptions relating to "restrictions" and "allowable conditions" conflict between this manual and the
machine tool builder's instruction manual, the later has priority over the former.
(2) This manual is intended to contain as much descriptions as possible even about special operations.
The operations to which no reference is made in this manual should be considered "impossible".
(3) The "special display unit" explained in this manual is the display unit incorporated by the machine tool builder,
and is not the MITSUBISHI standard display unit.
(4) This manual is for the machine tool builders who set up the NC system.
If the descriptions relating to the "restrictions" and "allow a ble conditions" conflict between this manual
and the machine tool builder’s instruction manual, the latter has priority over the former.
The operations to which no reference is made in this manual should be considered "impossible".
This manual is complied on the assum ption that your machine is provided with all optional functions. Refer
to the specifications issued by machine tool builder to confirm the functions available for yo ur NC before
proceeding to operation.
In some NC system versions, there may be cases that different pictures appear on the screen, the machine
operates in a different way or some function is not activated.
Precautions for Safety
DANGER
WARNING
CAUTION
DANGER
WARNING
Always read the specifications issued by the machine tool builder, this manual, related manuals and attached
documents before installation, operation, programming, maintenance or inspection to ensure correct use.
Understand this numerical controlle r, s af et y ite ms an d cau ti o ns be fo re usi n g th e unit.
This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
When the user may be subject to imminent fatalities or major injuries if handling is
mistaken.
When the user may be subject to fatalities or major injuries if handling is mistaken.
When the user may be subject to injuries or when physical damage may occur if handling
is mistaken.
Note that even items ranked as " CAUTION", may lead to major results depending on the situation. In any case,
important information that must always be observed is described.
Not applicable in this manual.
Do not cancel the emergency stop before confirming the basic operation.
Always set the stroke end and stroke limit. Failure to set this could result in collision with the machine end.
1. Items related to product and manual
If the descriptions relating to the "restrictions" and "allow a ble conditions" conflict between this manual
and the machine tool builder's instruction manual. the latter has priority over the former.
The operations to which no reference is made in this manual should be considered "impossible".
This manual is complied on the assumption that your machine is provided with all optional functions.
Confirm the functions available for your machine before proceeding to op eration by referring to the
specification issued by the machine tool builder.
CAUTION
In some NC system versions. there may be cases that different pictures appear on the screen, the machine
operates in a different way on some function is not activated.
[Continued to next page]
2. Items related to faults and abnormalities
CAUTION
If the battery low warning is issued, save the machinin g programs, tool data and parameters in an input/
output device, and then replace the battery. When the battery alarm is issued, the machining programs, tool
data and parameters may have been destroyed. Replace the battery and then reload the data.
3. Items related to setup
Do not adjust the spindle when possible risks associated with adjustment proc edures are not thoroughly
taken into consideration.
Be careful when touching spindle's rotating section, or yo ur hand may be caught in or cut.
4. Items related to maintenance
Do not replace the battery while the power is ON.
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.
Dispose the spent battery according to the local laws.
Do not connect or disconnect the cables between units while the power is ON.
Do not pull the cables when connecting/disconnecting them.
Do not replace the cooling fan while the power is ON.
Dispose the spent cooling fan according to the local laws.
[Continued]
Do not replace the backlight while the power is ON.
Dispose the spent backlight according to the local laws.
Do not touch the backlight while the power is ON. Failure to observe this cou ld result in elec tric shocks d ue
to high voltage.
Do not touch the backlight while the LCD panel is in use. Failure to observe this could result in burns.
Do not apply impact or pressure on the LCD panel or backlight. Failure to observe this could result in
breakage as they are made of glass.
Incorrect connections could cause devices to damage. Connect the cables to designated connectors.
Do not replace the control unit while the power is ON.
Do not replace the display unit while the power is ON.
Do not replace the keyboard unit while the power is ON.
Do not replace the operation panel I/O unit while the power is ON.
Do not replace the hard disk unit while the power is ON.
Dispose the spent hard disk unit according to the local laws.
Hard disk unit is a precision device, so do not drop or apply strong impacts on it.
5. Items related to servo parameters and spindle parameters
Do not adjust or change the parameter settings greatly as operation could become unstable.
In the explanation on bits, set all bits not used, including blank bits, to "0".
Disposal
(Note)This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and
Annex II.
Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components
which can be recycled and/or reused.
This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your
household waste.
If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or
accumulator contains a heavy metal at a certain concentration. This will be indicated as follows:
Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)
In the European Union there are separate collection systems for used batteries and accumulators.
Please, dispose of batteries and accumulators correctly at your local community waste collection/recycling centre.
Please, help us to conserve the environment we live in!
1.3 Flow of Initial Setup................................................................................................................................................5
2 Connecting and Setting the Hardware............... ........................................................................................ 7
2.1 Connecting and Setting the Drive Unit.................................................................................................................8
2.1.1 Connecting with Servo Drive Unit ................................................................................................................8
2.1.1.1 Connecting with MDS-D/DH Series......................................................................................................9
2.1.1.2 Connecting with MDS-DM Series.......................................................................................................12
2.1.1.3 Connecting with MDS-SVJ3/SPJ3 Series..........................................................................................17
2.1.2 Setting up without Connecting to the Motor/ Drive unit...........................................................................18
2.2 Setting the Rotary and DIP Switches.................................... ..............................................................................19
2.3 Connecting the Batteries......................................................................................................................................24
2.3.1 Control Unit Battery.....................................................................................................................................24
2.3.2 Servo Drive Unit Battery..............................................................................................................................25
2.4 Connecting and Setting the Remote I/O Unit.....................................................................................................27
2.4.1 Outline of the Remote I/O Unit....................................................................................................................27
2.4.2 Connection and Station No. Setting on Remote I/O Unit..........................................................................29
2.4.3 Station No. Setting when Using Multiple Remote I/O Units......................................................................31
2.5 Initializing the NC Internal Data (SRAM).............................................................................................................36
3 Setting the Parameters and Date/Time .................................................................................................... 39
3.1 Setting on the System Setup Screen..................................................................................................................40
3.2 Setting the Parameters for the Machine Specifications....................................................................................44
3.3 Setting Date and Time..........................................................................................................................................46
4 Setting Up with HMI Integrated Installer ................................................................... ... ... .... ... .................. 47
4.1 Outline of HMI Integrated Installer.......................................................................................................................48
4.2 Memory Card for Upgrade....................................................................................................................................48
5 PLC Program Writing................................................................................................................................. 51
5.1 Setting the Ethernet Communication..................................................................................................................52
5.2 Connecting the Control Unit and a Personal Computer....................................................................................53
5.3 Setting the Communication with GX Developer.................................................................................................54
5.4 Setting the Parameters on GX Developer...........................................................................................................56
5.5 Writing a PLC Program with GX Developer........................................................................................................58
5.6 Writing a PLC Program to ROM with GX Developer..................................... ... ..................................................59
5.7 Setting the PLC Parameters.................................................................................................................................61
6 Confirming the Basic Operation............................................................................................................... 63
6.1 Checking Inputs/Outputs and Alarms.................................................................................................................64
6.2.1 Using the Manual Pulse Generator.............................................................................................................65
6.2.2 Using JOG Feed ...........................................................................................................................................65
6.2.3.1 First Measure Against Vibration.........................................................................................................66
6.2.3.2 MS Configurator........................................................ ................................. ..........................................67
7 Setting the Position Detection System.................................................................................................... 71
7.1 Marked Point Alignment Method II......................................................................................................................72
8 Setting the Tool Entry Prohibited Range ............................................................................................... 75
8.1 Stroke End (H/W OT) ............................................................................................................................................76
9 Confirming the Spindle Operation............................................................................................................ 87
9.1 In Manual Operation (with Manual Numerical Command) ................................................................................ 88
9.2 In MDI Operation................................................................................................................................................... 89
9.3 Confirming the Rotation Speed........................................................................................................................... 89
10 Setting the Credit System ....................................................................................................................... 91
11 Setting the Handy Terminal..................................................................................................................... 95
11.1 Inputting the Data from a Personal Computer........................................................ ......................................... 96
11.2 Inputting the Data from NC................................................................................................................................ 99
12 Setting the Deceleration Check ............................................................................................................ 101
13.2 Absolute Position Initial Setting...................................................................................................................... 110
13.3 Test Run ............................................................................................................................................................ 110
14 Data Backup and Restoration............................................................................................................... 115
14.1 All Backup......................................................................................................................................................... 116
14.2 All Restoration.................................................................................................................................................. 119
15.1 Durable Parts ....................................................................................................................................................122
15.1.1 Control Unit Battery.................................................................................................................................122
15.1.2 Control Unit Cooling Fan......................................................................................................................... 124
15.1.3 Display Unit Battery............................................................................................. .................................... 125
15.1.4 Display Unit Cooling Fan..................................... ....................................................................................126
15.2 Control Unit....................................................................................................................................................... 131
15.5 Operation Panel I/O Unit .................................................................................................................................. 136
15.6 Hard Disk Unit...................................................................................................................................................137
15.7 Control Unit CompactFlash (CF) Card ........................................................................................................... 139
16.1 Precautions when Connecting/Disconnecting Cables..................................................................................142
16.2 Precautions for Using Optical Communication Cable..................................................................................145
16.2.1 Optical Communication Cable Outline and Parts................................................................................. 145
16.2.2 Precautions for Handling Optical Communication Cable....................................................................145
16.2.3 Precautions for Laying Optical Communication Cable........................................................................ 146
Appendix 1 Explanation of Parameters .................................................................................................... 147
Appendix 1.1 User Parameters................................................................................................................................148
Appendix 1.2 Base Specifications Parameters ......................................................................................................209
Appendix 1.10 Position Switches............................................................................................................................415
Appendix 1.12 Open Parameters.............................................................................................................................447
Appendix 1.13 Device Open Parameters ................................................................................................................448
Appendix 1.14 SRAM Open Parameters .................................................................................................................449
Appendix 2.5 System Alarms (Z).............................................................................................................................555
Appendix 2.6 Absolute Position Detection System Alarms (Z7*).........................................................................561
Appendix 2.14.1 Troubleshooting at power ON...... ................................................................ ..........................615
Appendix 2.14.2 Troubleshooting for each alarm No. .....................................................................................616
Appendix 2.14.3 Troubleshooting for each warning No..................................................................................648
Appendix 2.14.4 Parameter numbers during initial parameter error..............................................................651
Appendix 2.14.5 Troubleshooting the spindle system when there is no alarm or warning.........................652
1
1
Setup Outline
1 Setup Outline
MITSUBISHI CNC
1.1 Device Configuration
Motor group
Auxiliary axis
Servo/Spindle
drive unit
MR-J2-CT/CT4 Series
Auxiliary axis Servo
drive unit
Manual pulse generator
Manual pulse penerator
Expansion unit
Control unit
Display unit
Keyboard unit
Remote I/O unit
Synchronous
feed encoder
Remote I/O unit
Operation panel
I/O unit
MDS-D/DH/DM Series
MDS-D-SVJ3/SPJ3 Series
Expansion card
Hard disk unit
2
M700VW Series Setup Manual
1.2 Hardware Configuration
1.2 Hardware Configuration
(A)
(B) (C)
(D)
The following shows the hardware names used in this manual.
(A) Cancel key
(B) Menu changeover key
(C) Memory card interface on front of display unit
(D) INPUT key
3
1 Setup Outline
MITSUBISHI CNC
(A) Rotary switch 1
(A)
(B)
(C)
(B) Rotary switch 2
(C) 7-segment LED
4
M700VW Series Setup Manual
1.3 Flow of Initial Setup
1.3 Flow of Initial Setup
WARNING
Refer to section 2
Refer to section 3
Refer to section 4
Refer to section 5
Refer to section 6
Refer to section 7
Refer to section 9
Refer to the Instruction Manual
Refer to section 8
Points
Is the power supply within a specified range?
Is the power supply polarity correct?
Is the connection of the motor power cable and the detector cable correct?
Is the grounding correct?
Carry out the connecting and setting of drive units, batteries and remote I/O units.
Initialize the NC Internal data (SRAM).
Set the parameters on the system setup screen and the parameter screen.
Set the date and time on the integrated time screen.
Write the created PLC program to NC's ROM using GX Developer.
Confirm input/output of signals, alarm display and manual operation.
Carry out the setting for establishing the reference position (zero point).
Set the tool entry prohibited range.
Confirm that the spindle operates properly in manual/MDI operation.
Confirm the spindle rotation speed as well.
Start
Confirming the connection between
control unit and peripheral devices
Connecting and Setting the Hardware
Setting the Parameters and Date/Time
PLC Program Writing
Confirming the Basic Operation
Setting the Position Detection System
Setting the Stored Stroke Limit
Confirming the Spindle Operation
Inputting the machining program
End
Setting Up with
HMI Integrated Installer
Refer to section 10
Refer to section 11
Input the customized data for the handy terminal.
(Note) This procedure is required only when connecting the handy terminal.
Enable the credit system.
(Note) This procedure is required only when using the credit system.
Install and upgrade "Application of custom release"
with the HMI integrated installer.
If you do not need the installation, go to the next section.
Setting the Handy Terminal
Setting the Credit System
The following flow chart shows the procedures of the initial setup.
(Note)When setting up with backup files, refer to the section of "Data Backup and Restoration".
Do not cancel the emergency stop before confirming the basic operation.
5
1 Setup Outline
MITSUBISHI CNC
For other settings, refer to the following sections:
-Setting the Deceleration Check
-Operating the Auxiliary Axis
-Data Backup and Restoration
6
7
2
Connecting and Setting
the Hardware
2 Connecting and Setting the Hardware
MITSUBISHI CNC
2.1 Connecting and Setting the Drive Unit
2.1.1 Connecting with Servo Drive Unit
Connect the optical communication cables from the NC to the each drive unit so that they run in a straight
line from the NC to the drive unit that is a final axis. Up to 16 axes can be connected per system. Note that
the number of connected axes is limited by the NC.
(Note)Refer to "Precautions for Using Optical Communication Cable" when handling an d wiring
optical communication cable.
Cable application table
Cable
G396
G395
G380
Panel internal wiringPanel external wiring
Under 10m10 to 30m10m or less10 to 30m
○×××
○×○×
○○○○
(Note)Wiring of over 30m can be applied when relaying the optical signal by Optical Repeater
module. Refer to the specification manual of the drive unit for the details of the Optical
Repeater module.
8
M700VW Series Setup Manual
2.1 Connecting and Setting the Drive Unit
2.1.1.1 Connecting with MDS-D/DH Series
CAUTION
POINT
Refer to the
instruction manual
of each NC for
details.
MDS-D/DH-V2
1st/2nd axis
MDS-D/DH-V2
3rd axis
MDS-D/DH-SP
6th axis
(Final axis)
MDS-D/DH-CVMDS-D-SP2
4th/5th axis
Connect the NC and the drive units by the optical communication cables. The distance between the
NC and the final drive unit must be within 30m and the bending radius within 80mm.
Axis Nos. are determined by the rotary switch for setting the axis No. (Refer to the MDS-D/DH Series
Instruction Manual.) The axis No. has no relation to the order for connecting to the NC.
(1) When using one power supply unit
Connect the largest-capacity spindle drive unit to the final axis of the NC communication bus in order to
control the power supply unit. The spindle drive unit must be insta lled adjacent to the power supp ly unit.
In the system with servo only, a servo drive unit for controlling unbalance axis must be installed in the
same manner in the same way.
<Connection>
CN1A: CN1B connector on NC or previous stage's drive unit
CN1B: CN1A connector on next stage's drive unit
CN4: Connector for communication between power supply unit (master side) and drive unit
Connected
to the NC
Optical
communication
cable
CN4
CN4
The optical communication cables from the NC to the
final drive unit must be within 30m.
Connection when using one power supply unit
9
2 Connecting and Setting the Hardware
MITSUBISHI CNC
(2) When using two or more power supply units within a single NC communication bus system
Connected to the NC
MDS-D/DH-SP
8thaxis
(CV control axis)
MDS-D/DH-CV
[2]
MDS-D-SP2
6th/7th axis
MDS-D/DH-V2
1st/2nd axis
MDS-D/DH-V2
3rd/4th axis
(CV control axis)
MDS-D/DH-CV
[1]
MDS-D/DH-V1
5th axis
CAUTION
Two or more power supply units may be required within a single NC communication bus system if the
spindle drive unit capacity is large. The drive unit receiving power (L+, L-) from each power supp ly unit
must always have NC communication cable connection at the NC sid e of each pow er supply unit. In the
NC communication bus connection example below, power supply [1] cannot supply power ( L+, L-) to the
5th axis servo drive unit.
For basic connection information, refer to the MDS-D/DH Series Instruction Manual.
Optical
communication
cable
CN4
CN4
Power
cannot be
supplied
CN4
CN4
Connections when using two or more power supply units within a single NC communication bus system
1. The drive unit receiving power (L+, L-) from each power supply unit must always have NC
communication bus connection at the NC side of each power supply unit.
2. If two or more power supply units are connected in the drive system, confirm that the units are not
connected with each other through the L+ and L- lines before turning ON the power. Also make
sure that the total capacity of the drive units connected to the same power supply unit meets the
unit's selected capacity.
10
M700VW Series Setup Manual
2.1 Connecting and Setting the Drive Unit
(3) When using one power supply shared unit by two NC communication bus systems
(
(
)
CAUTION
In systems employing a number of small-capacity drive units, a single power supply unit can be shared
by two NC communication bus systems. In this case, a power supply control axis must be set for each
axis of each NC communication bus.
For basic connection information, refer to the MDS-D/DH Series Instruction Manual.
Connected to the NC
(1st part system)
Optical
communication
cable
Connected to the NC
2nd part system
MDS-D/DH-V2
1st/2nd axis
MDS-D/DH-V2
8th/9th axis
MDS- D/DH -V2
3rd/4th axis
MDS-D/DH-V1
10th axis
MDS-D/DH-V2
5th/6th axis
MDS-D-SP2
11th/12th axis
MDS-D/DH-V1
7th axis
(CV control axis)
CN4
MDS-D/DH-SP
13th axis
CV control axis)
MDS-D/DH-CV
(Shared)
Optical
communication
cable
CN4
CN4
CN9
Connections when using one power supply shared by two NC communication bus systems
If the two NC communication bus systems include a spindle drive unit, connect the power supply
unit's CN4 connector to the CN4 connector of the largest capacity spindle drive unit. If there is no
spindle drive unit, connect to the unbalance-axis servo drive unit.
11
2 Connecting and Setting the Hardware
MITSUBISHI CNC
2.1.1.2 Connecting with MDS-DM Series
CAUTION
POINT
Connect the NC and the drive units by the optical communication cables. The distance between the
NC and the final drive unit must be within 30m and the bending radius within 80mm.
Axis Nos. are determined by the rotary switch for setting the axis No. (Refer to the MDS-DM Series
Instruction Manual.) The axis No. has no relation to the order for connecting to the NC.
(1) Connecting the MDS-DM-V3
(a) When using one power supply unit
Connect the largest-capacity spindle drive unit to the final axis of the NC communication bus in
order to control the power supply unit. The spindle drive unit must be installed adjacent to the
power supply unit. In the system with servo only, a servo drive unit for controlling unbalance axis
must be installed in the same manner in the same way.
<Connection>
CN1A: CN1B connector on NC or previous stage's drive unit
CN1B: CN1A connector on next stage's drive unit
CN4: Connector for communication between power supply unit (master side) and drive unit
Connected
to the NC
Optical
communication
cable
MDS-D-V2
1st/2nd axis
MDS-DM-V3
3rd/4th/5th axis
MDS-D-SP
6th axis
(Final axis)
CN4
MDS-D-CV
CN4
12
The optical communication cables from the NC to the
final drive unit must be within 30m.
Connection when using one power supply unit
M700VW Series Setup Manual
2.1 Connecting and Setting the Drive Unit
(b) When using two or more power supply units within a single NC communication bus system
7th axis
(CV control axis)
6th axis
1st/2nd axis
(CV control axis)
3rd/4th/5th axis
[2][1]
MDS-DM-V3
MDS-D-V2
MDS-D-CVMDS-D-V1MDS-D-SP
MDS-D-CV
Power
cannot be
supplied
CAUTION
Two or more power supply units may be required within a single NC communication bus system if
the spindle drive unit capacity is large. The drive unit receiving power (L+, L-) from each power
supply unit must always have NC communication cable connection at the NC side of each power
supply unit. In the NC communication bus connection example below, power supply [1] cannot
supply power (L+, L-) to the 6th axis servo drive unit.
For basic connection information, refer to the MDS-DM Series Instruction Manual.
Connected to the NC
Optical
communication
cable
CN4
CN4
CN4
CN4
Connections when using two or more power supply units within a single NC communication bus system
The drive unit receiving power (L+, L-) from each power supply unit must always have NC
communication bus connection at the NC side of each power supply unit.
13
2 Connecting and Setting the Hardware
MITSUBISHI CNC
(c) When using one power supply shared unit by two NC communication bus systems
5th/6th/7th axis
(CV control axis)
1st/2nd axisth axis3rd/4
Connected to the NC
(1st part system)
12th axis
(CV control axis)
(Shared)11th axis
8th/9th/10th axis
Connected to the NC
(2nd part system)
communication
Optical
cable
MDS-DM-V3
MDS-DM-V3
MDS-D-V2MDS-D-V2
MDS-D-SP
MDS-D-SPMDS-D-CV
CAUTION
In systems employing a number of small-capacity drive units, a single power supply unit can be
shared by two NC communication bus systems. In this case, a power supply control axis must be
set for each axis of each NC communication bus.
For basic connection information, refer to the MDS-DM Series Instruction Manual.
Optical
communication
cable
CN4
Connections when using one power supply shared by two NC communication bus systems
CN4
CN4
CN9
14
If the two NC communication bus systems include a spindle drive unit, connect the power supply
unit's CN4 connector to the CN4 connector of the largest capacity spindle drive unit. If there is no
spindle drive unit, connect to the unbalance-axis servo drive unit.
M700VW Series Setup Manual
2.1 Connecting and Setting the Drive Unit
(2) Connecting the MDS-DM-SPV2/SPV3
Spindle:1st axis
Servo:2nd/3rd/4th axis
to the NC
Connected
communication
Optical
cable
MDS-DM-SPV3
(a) When using only MDS-DM-SPV3
(b) When using the MDS-D unit together
Connected
to the NC
MDS-D-SP
(Final axis)
CN4
CN4
MDS-D-V2
5th/6th axis7th axis
Optical
communication
cable
The optical communicationcables from the NC to the
final drive unit must be within 30m.
MDS-D-CV
MDS-DM-SPV3
Spindle:1st axis
Servo:2nd/3rd/4th axis
15
2 Connecting and Setting the Hardware
MITSUBISHI CNC
(c) When using one power supply shared unit by two NC communication bus systems
(
)
Connected to the NC
(1st part system)
Optical
communication
cable
Connected to the NC
2nd part system
MDS-D-V2
5th/6th axis
MDS-DM-V3
9th/10th/11th axis
MDS-D-V2
7th/8th axis
(CV control axis)
12th axis
(CV control axis)
CN4
MDS-D-CVMDS-D-SP
(Shared)
MDS-DM-SPV3
Spindle:1st axis
Servo:2nd/3rd/4th axis
Optical
communication
cable
CN4
CN4
CN9
16
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