MITSUBISHI CNC M700VS Setup Manual

MELDAS is a registered trademark of Mitsubishi Electric Corporation.
Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies.

Introduction

CAUTION
This is a setup manual for MITSUBISHI CNC M700VS Series. This manual is written on the assumption that with all of the MITSUBISHI CNC M700VS Series functions are added, but the actually delivered NC may not have all optional functions. Refer to the specifications issued by machine tool builder to confirm the functions available for your NC before proceeding to operation.
Notes on Reading This Manual
(1) This manual explains general parameters as viewed from the NC.
For information about each machine tool, refer to manuals issued from the machine tool builder. If the descriptions relating to "restrictions" and "allowable conditions" conflict between this manual and the machine tool builder's instruction manual, the later has priority over the former.
(2) This manual is intended to contain as much descriptions as possible even about special operations.
The operations to which no reference is made in this manual should be considered "impossible".
(3) The "special display unit" explained in this manual is the display unit incorporated by the machine tool builder,
and is not the MITSUBISHI standard display unit.
(4) This manual is for the machine tool builders who set up the NC system.
If the descriptions relating to the "restrictions" and "allow a ble conditions" conflict between this manual and the machine tool builder’s instruction manual, the latter has priority over the former.
The operations to which no reference is made in this manual should be considered "impossible". This manual is complied on the assum ption that your machine is provided with all optional functions. Refer
to the specifications issued by machine tool builder to confirm the functions available for yo ur NC before proceeding to operation.
In some NC system versions, there may be cases that different pictures appear on the screen, the machine operates in a different way or some function is not activated.

Precautions for Safety

DANGER
WARNING
CAUTION
DANGER
WARNING
Always read the specifications issued by the machine tool builder, this manual, related manuals and attached documents before installation, operation, programming, maintenance or inspection to ensure correct use. Understand this numerical controlle r, s af et y ite ms an d cau ti o ns be fo re usi n g th e unit. This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
When the user may be subject to imminent fatalities or major injuries if handling is mistaken.
When the user may be subject to fatalities or major injuries if handling is mistaken.
When the user may be subject to injuries or when physical damage may occur if handling is mistaken.
Note that even items ranked as " CAUTION", may lead to major results depending on the situation. In any case, important information that must always be observed is described.
Not applicable in this manual.
Do not cancel the emergency stop before confirming the basic operation. Always set the stroke end and stroke limit. Failure to set this could result in collision with the machine end.
1. Items related to product and manual If the descriptions relating to the "restrictions" and "allow a ble conditions" conflict between this manual
and the machine tool builder's instruction manual. the latter has priority over the former. The operations to which no reference is made in this manual should be considered "impossible". This manual is complied on the assumption that your machine is provided with all optional functions.
Confirm the functions available for your machine before proceeding to op eration by referring to the specification issued by the machine tool builder.
CAUTION
In some NC system versions. there may be cases that different pictures appear on the screen, the machine operates in a different way on some function is not activated.
[Continued to next page]
2. Items related to faults and abnormalities
CAUTION
If the battery low warning is issued, save the machinin g programs, tool data and parameters in an input/ output device, and then replace the battery. When the battery alarm is issued, the machining programs, tool data and parameters may have been destroyed. Replace the battery and then reload the data.
3. Items related to setup Do not adjust the spindle when possible risks associated with adjustment proc edures are not thoroughly
taken into consideration. Be careful when touching spindle's rotating section, or yo ur hand may be caught in or cut.
4. Items related to maintenance Do not replace the battery while the power is ON. Do not short-circuit, charge, overheat, incinerate or disassemble the battery. Dispose the spent battery according to the local laws. Do not connect or disconnect the cables between units while the power is ON. Do not pull the cables when connecting/disconnecting them. Do not replace the backlight while the power is ON. Dispose the spent backlight according to the local laws.
[Continued]
Do not touch the backlight while the power is ON. Failure to observe this cou ld result in elec tric shocks d ue to high voltage.
Do not touch the backlight while the LCD panel is in use. Failure to observe this could result in burns. Do not apply impact or pressure on the LCD panel or backlight. Failure to observe this could result in
breakage as they are made of glass. Incorrect connections could cause devices to damage. Connect the cables to designated connectors. Do not replace the control unit while the power is ON. Do not replace the display unit while the power is ON. Do not replace the keyboard unit while the power is ON. Do not replace the operation panel I/O unit while the power is ON.
5. Items related to servo parameters and spindle parameters Do not adjust or change the parameter settings greatly as operation could become unstable. In the explanation on bits, set all bits not used, including blank bits, to "0".

Disposal

(Note) This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and Annex II.
Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste. If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as follows: Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%) In the European Union there are separate collection systems for used batteries and accumulators. Please, dispose of batteries and accumulators correctly at your local community waste collection/recycling centre.
Please, help us to conserve the environment we live in!

CONTENTS

1 Setup Outline. ... ....................................... ... .... ... ....................................... ... ... .............................................. 1
1.1 Device Configuration..............................................................................................................................................2
1.2 Hardware Configuration.........................................................................................................................................3
1.3 Flow of Initial Setup................................................................................................................................................4
2 Connecting and Setting the Hardware............ ... ... ..................................................................................... 5
2.1 Connecting and Setting the Drive Unit.................................................................................................................6
2.1.1 Connecting with Servo Drive Unit ................................................................................................................6
2.1.1.1 Connecting with MDS-D/DH Series......................................................................................................7
2.1.1.2 Connecting with MDS-DM Series.......................................................................................................10
2.1.1.3 Connecting with MDS-SVJ3/SPJ3 Series..........................................................................................15
2.1.2 Setting up without Connecting to the Motor/ Drive unit...........................................................................16
2.2 Setting the Rotary and DIP Switches.................................... ..............................................................................17
2.2.1 MDS-D/DH Series...................................................... ........................................ ............................................17
2.2.2 MDS-DM Series........................................... ... ....................................... ........................................................19
2.2.3 MDS-D-SVJ3/SPJ3 Series................................... ... ......................................................................................21
2.3 Connecting the Batteries......................................................................................................................................22
2.3.1 Control Unit Battery.....................................................................................................................................22
2.3.2 Servo Drive Unit Battery..............................................................................................................................23
2.4 Connecting and Setting the Remote I/O Unit.....................................................................................................25
2.4.1 Outline of the Remote I/O Unit....................................................................................................................25
2.4.2 Connection and Station No. Setting on Remote I/O Unit..........................................................................27
2.4.3 Station No. Setting when Using Multiple Remote I/O Units......................................................................29
2.4.4 Device No. Assignment ...............................................................................................................................33
2.5 Initializing the NC Internal Data (SRAM).............................................................................................................34
3 Setting Up with M70/M700 SETUP INSTALLER....................................................................................... 35
3.1 Compatible Data and Folder Configuration in the CF Card..............................................................................37
3.2 Operation Procedure ............................................................................................................................................39
3.2.1 Starting Up M70/M700 SETUP INSTALLER................................................................................................39
3.2.2 Installing Language Data........................................................................... ..................................................39
3.2.3 Installing Custom Data ....................................... ............................................................ .............................41
3.2.4 Uninstalling Custom Data............................................................................................................................42
3.2.5 Installing Custom Startup Screen..................................................... .. ........................................................ 43
3.2.6 Uninstalling Custom Startup Screen..........................................................................................................44
3.3 List of Error Messages .........................................................................................................................................45
4 Setting the Parameters and Date/Time .................................................................................................... 47
4.1 Selecting the NC System Type ............................................................................................................................48
4.2 Setting on the System Setup Screen..................................................................................................................49
4.3 Setting the Parameters for the Machine Specifications....................................................................................53
4.4 Setting Date and Time..........................................................................................................................................55
5 PLC Program Writing................................................................................................................................. 57
5.1 Setting the Ethernet Communication..................................................................................................................58
5.2 Connecting the Control Unit and a Personal Computer....................................................................................59
5.3 Setting the Communication with GX Developer.................................................................................................60
5.4 Setting the Parameters on GX Developer...........................................................................................................62
5.5 Writing a PLC Program with GX Developer........................................................................................................64
5.6 Writing a PLC Program to ROM with GX Developer..................................... ... ..................................................65
5.7 Setting the PLC Parameters.................................................................................................................................67
6 Confirming the Basic Operation............................................................................................................... 69
6.1 Checking Inputs/Outputs and Alarms.................................................................................................................70
6.2 Confirming Manual Operation..............................................................................................................................71
6.2.1 Using the Manual Pulse Generator.............................................................................................................71
6.2.2 Using JOG Feed ...........................................................................................................................................71
6.2.3 Servo Simplified Adjustment ................................................................. ... ..................................................72
6.2.3.1 First Measure Against Vibration.........................................................................................................72
6.2.3.2 MS Configurator........................................................ ................................. ..........................................73
7 Setting the Position Detection System .................................................................................................... 77
7.1 Marked Point Alignment Method II...................................................................................................................... 78
8 Setting the Tool Entry Prohibited Range ............................................................................................... 81
8.1 Stroke End (H/W OT) ............................................................................................................................................82
8.2 Stored stroke limit (S/W OT)................................................................................................................................ 83
8.2.1 Outline........................................................................................................................................................... 83
8.2.2 Detailed Explanation....................................................................................................................................85
8.2.2.1 Stored Stroke Limit I...........................................................................................................................86
8.2.2.2 Stored Stroke Limit II..........................................................................................................................87
8.2.2.3 Stored Stroke Limit IB.........................................................................................................................89
8.2.2.4 Stored Stroke Limit IC.........................................................................................................................90
8.2.2.5 Movable Range during Inclined Axis Control...................................................................................91
8.2.2.6 Stored Stroke Limit for Rotation Axis...............................................................................................92
8.2.2.7 Precautions......................................... ... .. ............................................................................................92
9 Confirming the Spindle Operation............................................................................................................ 93
9.1 In Manual Operation (with Manual Numerical Command) ................................................................................ 94
9.2 In MDI Operation................................................................................................................................................... 95
9.3 Confirming the Rotation Speed........................................................................................................................... 95
10 Setting the Deceleration Check .............................................................................................................. 97
10.1 Function...............................................................................................................................................................98
10.2 Deceleration Check Method...............................................................................................................................99
10.3 Deceleration Check for Opposite Direction Movement Reversal............................................................... ..101
10.4 Parameter .......................................................................................................................................................... 102
10.5 Precautions....................................................................................................................................................... 104
11 Data Backup and Restoration............................................................................................................... 105
11.1 All Backup......................................................................................................................................................... 106
11.2 All Restoration.................................................................................................................................................. 109
12 Hardware Replacement Methods........................................................................ .................................. 111
12.1 Durable Parts ....................................................................................................................................................112
12.1.1 Control Unit Battery.................................................................................................................................112
12.1.2 Backlight................................................................................................................................................... 114
12.1.3 Fuse........................................................................................................................................................... 116
12.1.3.1 Control Unit Protection Fuse ................................... ... ................................................................... 116
12.1.3.2 Operation Panel I/O Unit Protection Fuse..................................................................................... 116
12.1.4 Front Memory Interface Card............................................................................................ ...................... 117
12.1.5 Touch Panel Protective Sheet.................................................................................................................118
12.1.6 FCU7-KB024/44 Key Sheet......................................................................................................................119
12.2 Control Unit....................................................................................................................................................... 120
12.2.1 Installation on FCU7-DU120-11 (8.4-type)..............................................................................................122
12.2.2 Installation on FCU7-DU140-11/31 (10.4-type)....................................................................................... 123
12.2.3 Installation on FCU7-DU140-31 (10.4-type touch panel)....................................................................... 124
12.2.4 Calibration Setting and Confirmation.................................................................................................... 125
12.3 Display Unit....................................................................................................................................................... 128
12.4 Keyboard Unit................................................................................................................................................... 129
12.5 Operation Panel I/O Unit .................................................................................................................................. 130
12.6 CompactFlash (CF) Card..................................................................................................................................131
12.7 USB Memory .....................................................................................................................................................132
13 Cables ..................................................................................................................................................... 133
13.1 Precautions when Connecting/Disconnecting Cables..................................................................................134
13.2 Precautions for Using Optical Communication Cable..................................................................................137
13.2.1 Optical Communication Cable Outline and Parts................................................................................. 137
13.2.2 Precautions for Handling Optical Communication Cable....................................................................137
13.2.3 Precautions for Laying Optical Communication Cable........................................................................ 138
Appendix 1 Explanation of Parameters .................................................................................................... 139
Appendix 1.1 User Parameters................................................................................................................................ 140
Appendix 1.2 Base Specifications Parameters...................................................................................................... 201
Appendix 1.3 Axis Specifications Parameters.......................................................................................................268
Appendix 1.4 Servo Parameters..............................................................................................................................298
Appendix 1.5 Spindle Parameters...........................................................................................................................331
Appendix 1.6 Rotary Axis Configuration Parameters............................................................................................385
Appendix 1.7 Machine Error Compensation Parameters......................................................................................392
Appendix 1.8 PLC Constants...................................................................................................................................394
Appendix 1.9 Macro List...........................................................................................................................................397
Appendix 1.10 Position Switches............................................................................................................................407
Appendix 1.11 Auxiliary Axis Parameters ..............................................................................................................421
Appendix 1.12 Open Parameters.............................................................................................................................439
Appendix 1.13 Device Open Parameters ................................................................................................................440
Appendix 1.14 SRAM Open Parameters .................................................................................................................441
Appendix 1.15 CC-Link Parameters ........................................................................................................................442
Appendix 1.16 Anshin-net Parameters 2/ MTB-net Parameters 2 ...................................... ... ...............................454
Appendix 1.17 PLC Axis Indexing Parameters.......................................................................................................467
Appendix 1.18 Screen Transition Chart..................................................................................................................478
Appendix 1.19 Unit....................................................................................................................................................479
Appendix 1.20 Inputting the Machine Parameters.................................................................................................479
Appendix 1.21 Machine Error Compensation (Function Details) .......................................................................480
Appendix 1.21.1 Outline.............................................................................................. ........................................480
Appendix 1.21.2 Setting Compensation Data......................................................... .. ........................... .............483
Appendix 1.21.3 Example in Using a Linear Axis as Base Axis......................................................................484
Appendix 1.21.4 Example in Using a Rotary Axis as Base Axis.....................................................................488
Appendix 1.22 Position Switch (Function Details) ................................................................................................489
Appendix 1.22.1 Outline.............................................................................................. ........................................489
Appendix 1.22.2 Setting and Operation Examples of dog1 and dog2............................................................489
Appendix 1.22.3 Canceling the Position Switch...............................................................................................491
Appendix 1.23 Bit Selection Parameters #6449 to #6496......................................................................................492
Appendix 2 Explanation of Alarms............................................................................................................ 495
Appendix 2.1 Operation Errors (M)..........................................................................................................................496
Appendix 2.2 Stop Codes (T)...................................................................................................................................512
Appendix 2.3 Servo/Spindle Alarms (S)..................................................................................................................518
Appendix 2.3.1 Servo Errors (S01/S03/S04)........................................... ...........................................................518
Appendix 2.3.2 Initial Parameter Errors (S02) ..................................................................................................532
Appendix 2.3.3 Parameter Erro rs ( S 51).............................................................................................................533
Appendix 2.3.4 Servo Warnings (S52)...............................................................................................................534
Appendix 2.4 MCP Alarms (Y)..................................................................................................................................537
Appendix 2.5 System Alarms (Z).............................................................................................................................547
Appendix 2.6 Absolute Position Detection System Alarms (Z7*).........................................................................553
Appendix 2.7 Distance-coded Reference Scale Errors (Z8*) ................................................................................557
Appendix 2.8 Emergency Stop Alarms (EMG)........................................................................................................559
Appendix 2.9 Auxiliary Axis Alarms (S)..................................................................................................................562
Appendix 2.9.1 Auxiliary Axis Servo Errors/Warnings (S) ..............................................................................562
Appendix 2.9.2 Auxiliary Axis Absolute Position Detection System Alarms (Z)...........................................567
Appendix 2.9.3 Auxiliary Axis Operation Errors (M)........................................................................................568
Appendix 2.9.4 Auxiliary Axis MCP Alarms (Y) ................................................................................................570
Appendix 2.10 Computer Link Errors (L)................................................................................................................572
Appendix 2.11 User PLC Alarms (U) .......................................................................................................................573
Appendix 2.12 Network Service Errors (N).............................................................................................................575
Appendix 2.13 Program Errors (P) ..........................................................................................................................577
Appendix 2.14 Troubleshooting..............................................................................................................................607
Appendix 2.14.1 Troubleshooting at power ON...... ................................................................ ..........................607
Appendix 2.14.2 Troubleshooting for each alarm No. .....................................................................................608
Appendix 2.14.3 Troubleshooting for each warning No..................................................................................640
Appendix 2.14.4 Parameter numbers during initial parameter error..............................................................643
Appendix 2.14.5 Troubleshooting the spindle system when there is no alarm or warning.........................644
1
1

Setup Outline

1 Setup Outline
MITSUBISHI CNC

1.1 Device Configuration

Display unit
Control unit
Remote I/O unit
Manual pulse
Synchronous feed
encoder
generator
Keyboard unit
Operation panel
I/O unit
Servo/Spindle drive units
MDS-D/DH Series
MDS-D-SVJ3/SPJ3 Series
MDS-DM Series
Remote I/O unit
Manual pulse generator
Motors
2
M700VS Series Setup Manual

1.2 Hardware Configuration

1.2 Hardware Configuration
(A)
(B)
(C)
The following shows the hardware names used in this manual.
(A) (B) (C) (D)
(A) Cancel key (B) Menu changeover key (C) CF card interface on front of display unit (D) INPUT key
(A) Rotary switch 1 (B) Rotary switch 2 (C) 7-segment LED
3
1 Setup Outline
MITSUBISHI CNC

1.3 Flow of Initial Setup

WARNING
The following flow chart shows the procedures of the initial setup. (Note) When setting up with backup files, refer to the section of "Data Backup and Restoration".
Do not cancel the emergency stop before confirming the basic operation.
Start
Confirming the connection between control unit and peripheral devices
Points Is the power supply within a specified range? Is the power supply polarity correct? Is the connection of the motor power cable and the detector cable correct? Is the grounding correct?
Connecting and setting the hardware
Carry out the connecting and setting of drive units, batteries and remote I/O units. Initialize the NC Internal data (SRAM).
Refer to section 2
Setting Up with M70/M700 SETUP INSTALLER
Carry out this procedure when installing language data other than Japanese and English, as well as custom screens. (Note) If you do not need the installation, go to the next procedure.
Setting Parameters and Date/Time
Set the parameters on the system setup screen and the parameter screen. Set the date and time on the integrated time screen.
PLC Program Writing
Write the created PLC program to NC's ROM using GX Developer.
Confirming the Basic Operation
Confirm the input/output of signals, the alarm display and the manual operation.
Setting the Position Detection System
Carry out the setting for establishing the reference position (zero point).
Setting the stored stroke limit
Set the tool entry prohibited range.
Confirming the Spindle Operation
Confirm that the spindle operates properly in manual/MDI operation. Confirm the spindle rotation speed as well.
Inputting the machining program
Refer to section 3
Refer to section 4
Refer to section 5
Refer to section 6
Refer to section 7
Refer to section 8
Refer to section 9
Refer to Instruction Manual
For other settings, refer to the following sections:
- Setting the Deceleration Check
- Data Backup and Restoration
4
End
5
2
Connecting and Setting
the Hardware
2 Connecting and Setting the Hardware
MITSUBISHI CNC

2.1 Connecting and Setting the Drive Unit

2.1.1 Connecting with Servo Drive Unit

Connect the optical communication cables from the NC to the each drive unit so that they run in a straight line from the NC to the drive unit that is a final axis. Up to 16 axes can be connected per system. Note that the number of connected axes is limited by the NC.
(Note) Refer to "Precautions for Using Optical Communication Cable" when handling an d wiring
optical communication cable.
Cable application table
Cable
G396 G395 G380
Panel internal wiring Panel external wiring
Under 10m 10 to 30m 10m or less 10 to 30m
○× × ×
○× × ○○
(Note) Wiring of over 30m can be applied when relaying the optical signal by Optical Repeater
module. Refer to the specification manual of the drive unit for the details of the Optical Repeater module.
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M700VS Series Setup Manual
2.1 Connecting and Setting the Drive Unit
2.1.1.1 Connecting with MDS-D/DH Series
CAUTION
POINT
Refer to the instruction manual of each NC for details.
MDS-D/DH-V2
1st/2nd axis
MDS-D/DH-V2
3rd axis
MDS-D/DH-SP
6th axis
(Final axis)
MDS-D/DH-CVMDS-D-SP2
4th/5th axis
Connect the NC and the drive units by the optical communication cables. The distance between the NC and the final drive unit must be within 30m and the bending radius within 80mm.
Axis Nos. are determined by the rotary switch for setting the axis No. (Refer to the MDS-D/DH Series Instruction Manual.) The axis No. has no relation to the order for connecting to the NC.
(1) When using one power supply unit
Connect the largest-capacity spindle drive unit to the final axis of the NC communication bus in order to control the power supply unit. The spindle drive unit must be insta lled adjacent to the power supp ly unit. In the system with servo only, a servo drive unit for controlling unbalance axis must be installed in the same manner in the same way.
<Connection>
CN1A: CN1B connector on NC or previous stage's drive unit CN1B: CN1A connector on next stage's drive unit CN4: Connector for communication between power supply unit (master side) and drive unit
Connected
to the NC
Optical communication cable
CN4
CN4
The optical communication cables from the NC to the final drive unit must be within 30m.
Connection when using one power supply unit
7
2 Connecting and Setting the Hardware
MITSUBISHI CNC
(2) When using two or more power supply units within a single NC communication bus system
Connected to the NC
MDS-D/DH-SP
8thaxis
(CV control axis)
MDS-D/DH-CV
[2]
MDS-D-SP2
6th/7th axis
MDS-D/DH-V2
1st/2nd axis
MDS-D/DH-V2
3rd/4th axis
(CV control axis)
MDS-D/DH-CV
[1]
MDS-D/DH-V1
5th axis
CAUTION
Two or more power supply units may be required within a single NC communication bus system if the spindle drive unit capacity is large. The drive unit receiving power (L+, L-) from each power supp ly unit must always have NC communication cable connection at the NC sid e of each pow er supply unit. In the NC communication bus connection example below, power supply [1] cannot supply power ( L+, L-) to the 5th axis servo drive unit. For basic connection information, refer to the MDS-D/DH Series Instruction Manual.
Optical communication cable
CN4
CN4
Power
cannot be
supplied
CN4
CN4
Connections when using two or more power supply units within a single NC communication bus system
1. The drive unit receiving power (L+, L-) from each power supply unit must always have NC communication bus connection at the NC side of each power supply unit.
2. If two or more power supply units are connected in the drive system, confirm that the units are not connected with each other through the L+ and L- lines before turning ON the power. Also make sure that the total capacity of the drive units connected to the same power supply unit meets the unit's selected capacity.
8
M700VS Series Setup Manual
2.1 Connecting and Setting the Drive Unit
(3) When using one power supply shared unit by two NC communication bus systems
(
(
)
CAUTION
In systems employing a number of small-capacity drive units, a single power supply unit can be shared by two NC communication bus systems. In this case, a power supply control axis must be set for each axis of each NC communication bus. For basic connection information, refer to the MDS-D/DH Series Instruction Manual.
Connected to the NC
(1st part system)
Optical communication cable
Connected to the NC
2nd part system
MDS-D/DH-V2
1st/2nd axis
MDS-D/DH-V2
8th/9th axis
MDS- D/DH -V2
3rd/4th axis
MDS-D/DH-V1
10th axis
MDS-D/DH-V2
5th/6th axis
MDS-D-SP2
11th/12th axis
MDS-D/DH-V1
7th axis
(CV control axis)
CN4
MDS-D/DH-SP
13th axis
CV control axis)
MDS-D/DH-CV
(Shared)
Optical communication cable
CN4
CN4
CN9
Connections when using one power supply shared by two NC communication bus systems
If the two NC communication bus systems include a spindle drive unit, connect the power supply unit's CN4 connector to the CN4 connector of the largest capacity spindle drive unit. If there is no spindle drive unit, connect to the unbalance-axis servo drive unit.
9
2 Connecting and Setting the Hardware
MITSUBISHI CNC
2.1.1.2 Connecting with MDS-DM Series
CAUTION
POINT
Connect the NC and the drive units by the optical communication cables. The distance between the NC and the final drive unit must be within 30m and the bending radius within 80mm.
Axis Nos. are determined by the rotary switch for setting the axis No. (Refer to the MDS-DM Series Instruction Manual.) The axis No. has no relation to the order for connecting to the NC.
(1) Connecting the MDS-DM-V3
(a) When using one power supply unit
Connect the largest-capacity spindle drive unit to the final axis of the NC communication bus in order to control the power supply unit. The spindle drive unit must be installed adjacent to the power supply unit. In the system with servo only, a servo drive unit for controlling unbalance axis must be installed in the same manner in the same way.
<Connection>
CN1A: CN1B connector on NC or previous stage's drive unit CN1B: CN1A connector on next stage's drive unit CN4: Connector for communication between power supply unit (master side) and drive unit
Connected
to the NC
Optical communication cable
MDS-D-V2
1st/2nd axis
MDS-DM-V3
3rd/4th/5th axis
MDS-D-SP
6th axis
(Final axis)
CN4
MDS-D-CV
CN4
10
The optical communication cables from the NC to the final drive unit must be within 30m.
Connection when using one power supply unit
M700VS Series Setup Manual
2.1 Connecting and Setting the Drive Unit
(b) When using two or more power supply units within a single NC communication bus system
7th axis
(CV control axis)
6th axis
1st/2nd axis
(CV control axis)
3rd/4th/5th axis
[2][1]
MDS-DM-V3
MDS-D-V2
MDS-D-CV MDS-D-V1 MDS-D-SP
MDS-D-CV
Power
cannot be
supplied
CAUTION
Two or more power supply units may be required within a single NC communication bus system if the spindle drive unit capacity is large. The drive unit receiving power (L+, L-) from each power supply unit must always have NC communication cable connection at the NC side of each power supply unit. In the NC communication bus connection example below, power supply [1] cannot supply power (L+, L-) to the 6th axis servo drive unit. For basic connection information, refer to the MDS-DM Series Instruction Manual.
Connected to the NC
Optical communication cable
CN4
CN4
CN4
CN4
Connections when using two or more power supply units within a single NC communication bus system
The drive unit receiving power (L+, L-) from each power supply unit must always have NC communication bus connection at the NC side of each power supply unit.
11
2 Connecting and Setting the Hardware
MITSUBISHI CNC
(c) When using one power supply shared unit by two NC communication bus systems
5th/6th/7th axis
(CV control axis)
1st/2nd axis th axis3rd/4
Connected to the NC
(1st part system)
12th axis
(CV control axis)
(Shared)11th axis
8th/9th/10th axis
Connected to the NC
(2nd part system)
communication
Optical
cable
MDS-DM-V3
MDS-DM-V3
MDS-D-V2 MDS-D-V2
MDS-D-SP
MDS-D-SP MDS-D-CV
CAUTION
In systems employing a number of small-capacity drive units, a single power supply unit can be shared by two NC communication bus systems. In this case, a power supply control axis must be set for each axis of each NC communication bus. For basic connection information, refer to the MDS-DM Series Instruction Manual.
Optical communication cable
CN4
Connections when using one power supply shared by two NC communication bus systems
CN4
CN4
CN9
12
If the two NC communication bus systems include a spindle drive unit, connect the power supply unit's CN4 connector to the CN4 connector of the largest capacity spindle drive unit. If there is no spindle drive unit, connect to the unbalance-axis servo drive unit.
M700VS Series Setup Manual
2.1 Connecting and Setting the Drive Unit
(2) Connecting the MDS-DM-SPV2/SPV3
Spindle:1st axis
Servo:2nd/3rd/4th axis
to the NC
Connected
communication
Optical cable
MDS-DM-SPV3
(a) When using only MDS-DM-SPV3
(b) When using the MDS-D unit together
Connected
to the NC
MDS-D-SP
(Final axis)
CN4
CN4
MDS-D-V2
5th/6th axis 7th axis
Optical communication cable
The optical communication cables from the NC to the final drive unit must be within 30m.
MDS-D-CV
MDS-DM-SPV3 Spindle:1st axis
Servo:2nd/3rd/4th axis
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2 Connecting and Setting the Hardware
MITSUBISHI CNC
(c) When using one power supply shared unit by two NC communication bus systems
(
)
Connected to the NC
(1st part system)
Optical communication cable
Connected to the NC
2nd part system
MDS-D-V2
5th/6th axis
MDS-DM-V3
9th/10th/11th axis
MDS-D-V2
7th/8th axis
(CV control axis)
12th axis
(CV control axis)
CN4
MDS-D-CVMDS-D-SP
(Shared)
MDS-DM-SPV3 Spindle:1st axis
Servo:2nd/3rd/4th axis
Optical communication cable
CN4
CN4
CN9
14
M700VS Series Setup Manual
2.1 Connecting and Setting the Drive Unit
2.1.1.3 Connecting with MDS-SVJ3/SPJ3 Series
CAUTION
POINT
Connected to the NC
Optical communication cable
MDS-D-SVJ3 1st axis
MDS-D-SVJ3 2nd axis
MDS-D-SVJ3 3rd axis
MDS-D-SPJ3 4th axis
The optical communication cable up to 5m can be used in G396 series, and up to 20m in G380 series.
Connect the NC and the drive units by the optical communication cables. The bending radius must be within 50mm.
Axis Nos. are determined by the rotary switch for setting the axis No. (Refer to the MDS-SVJ3/SPJ3 Series Instruction Manual.) The axis No. has no relation to the order for connecting to the NC.
<Connection>
CN1A: CN1B connector on NC or previous stage's drive unit CN1B: CN1A connector on next stage's drive unit
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2 Connecting and Setting the Hardware
MITSUBISHI CNC

2.1.2 Setting up without Connecting to the Motor/ Drive unit

When connecting the motor or drive unit after setting up the system, set the axis data beforehand to enable the operation without the motor or drive unit. The following shows the procedures.
Setting up without Connecting to the Motor
The axis detach function can be used for servo axis. The detach function cannot be used for spindle.
(1) Set the drive unit rotary switch and "#1021 mcp_no" for the axis that is not connected to the motor. (2) Set "1" to the parameter "#1070 axoff" for the axis that is not connected to the motor. (3) Do (a) or (b).
(a) Set "1" to parameter "#8201 AX. RELEASE" for the axis that is not connected to the motor. (b) Turn ON the control axis detach signal (Y780) for the axis that is not connected to the motor.
Setting up without Connecting to the Drive unit
Set the following parameters.
(1) Set "#1021 mcp_no" (for the servo axis) or "#3031 smcp_n o" (for the spindle axis) to th e axis that is no t
connected to the drive unit.
(2) Set the following parameters to the axis that is not connected to the drive unit.
For the servo axis: Set "1" to "#2018 no_srv". For the spindle axis: Set "0" to "#3024 sout".
After connecting to the drive unit, make sure to set "#2018 no_srv" to "0" and "#3024 sout" to "1".
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