MITSUBISHI CNC M700VS Connection Manual

MELDAS is a registered trademark of Mitsubishi Electric Corporation. Other company and product names that appear in this manual are registered trademarks or trademarks of their respective companies.

Introduction

This manual covers the items required for installing and connecting the MITSUBISHI CNC M700VS Series. Read this manual thoroughly and understand the product's functions and performance before starting to use. This manual is written on the assumption that all optional functions are added, but the actually delivered device may not have all functions. The unit names, cable names and various specifications are subject to change without notice. Please confirm these before placing an order.

CAUTION

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by

the machine tool builder takes precedence over this manual.

Items that are not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all optional functions are added. Confirm the

specifications issued by the machine tool builder before starting to use.

Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.

Some screens and functions may differ depending on each NC system (or version), and some functions

may not be possible. Please confirm the specifications before starting to use.

The numerical control unit is configured of the control unit, display unit, operation board, servo drive unit, spindle drive unit, power supply unit + driver, servomotor, spindle motor, etc.

In this manual, the following items are generically called "controller".

- Control unit

- Display unit

- Operation board

- Numerical control unit peripheral devices (input/output unit, safety unit)

In this manual, the following items are generically called "drive unit".

- Servo drive unit

- Spindle drive unit

- Power supply unit + driver

In this manual, the following items are generically called "motor".

- Servo motor

- Spindle motor

Precautions for Safety

DANGER

WARNING

CAUTION

Always read this manual and enclosed documents before installation, operation, maintenance and inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before using. This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION".

When the user could be subject to imminent fatalities or serious injuries if handling is mistaken.

When the user could be subject to fatalities or serious injuries if handling is mistaken.

When the user could be subject to injuries or the property could be damaged if handling is

mistaken.

Note that the items under " CAUTION" could lead to serious consequences as well depending on the situation. All the items are important and must always be observed.

For Safe Use

WARNING

This product is not designed or manufactured on the assumption that the product will be used for the equipment or systems that are to be subject to any fatal consequences. Please inquire our customer service department about any particular usage other than the normal usage as a machine tool.

1. Items related to prevention of electric shocks

Do not open or remove the front cover while the power is ON or during operation. The high voltage terminals and charged sections will be exposed, and this could result in electric shocks.

Do not remove the front cover even when the power is OFF, except for the wiring works or periodic inspections. The inside of th e controller and drive unit are charged, and this could result in electric shocks.

Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester, etc., before wiring works, inspections or connecting with peripheral devices. Failure to observe this could result in electric shocks.

Earth ground the controller, drive unit and motor acc ording to the local laws. (In Japan, ground the 200V Series input products with Class C or hig her pro tective grounding and the 400V Series input with Class D or higher protective grounding.)

All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure to observe this could result in electric shocks. Contact your nearby Service Center or Service Stat ion for replacing parts and servicing.

Wire the controller, drive unit and motor after installation. Failure to observe this could result in electric shocks.

Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.

Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to observe this could result in electric shocks.

Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric shocks.

2. Items related to prevention of fire

Install the controller, drive unit, motor and regenerative resistor on non-combustible material. Installation directly on or near combustible materials could result in fires.

If any malfunction in the unit is observed, shut off the po we r a t the un it’s power supply side. Continuous flow of large current could result in fires.

Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the drive unit and configure the sequence that shuts the power off upon driv e unit’s emergency stop or alarm.

When a breaker is shared for multiple power supply units, the breaker may not function upon short-circuit failure in a small capacity unit. Do not share a breaker for multiple units as this is dangerous.

CAUTION

Incorrect wiring and connections could cause the devices to damage or burn.

3. Items related to prevention of bodily injury or property damage

DANGER

CAUTION

When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your hand or property will not be trapped in the motors or other metal objects. Also keep the devices with low magnetic tolerance away from the product.

Do not apply voltages to the connectors or terminals other than voltages indicated in the connection manual for the controller or specifications manual for the drive unit. Failure to observe this could cause bursting, damage, etc.

Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables to the indicated connectors or terminals.

Incorrect polarity (+ -) could cause the devices to rupture or damage, etc. Persons wearing medical devices, such as pacemakers, must stay away from this unit. The

electromagnetic waves could adversely affect the medical devices. Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for a while

after the power has been turned OFF. Do not touch or place the parts and cables, etc. close to these sections. Failure to observe this could result in burns.

Do not enter the machine’s movable range during automatic operation. Keep your hands, feet or face away from the spindle during rotation.

4. General precautions

Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc.

(1) Transportation and installation

CAUTION

Correctly transport the products according to the mass. Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after

installation onto the machine. Do not stack the products exceeding the indicated limit.

Do not hold the cables, shaft or detector when transporting the motor.

Do not transport the controller or drive unit by suspending or holding the connected wires or cables. Do not hold the front cover when transporting the unit, or the front cover could come off, causing the unit

to drop. Install on a non-combustible place where the unit’s or motor’s mass can be withstood according to the

instruction manual. The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to contact

or enter the motor. Prevent the cutting chips from being accumulated on the motor as they easily soak up oil.

When installing the motor facing upwards, take measures on the machine side so that gear oil, etc., will not enter the motor shaft.

Do not remove the detector from the motor. (The detector installation screw is treated with sealing.) Do not allow foreign matters, especially, conductive foreign matters such as screws or me tal chips, or

combustible foreign matters such as oil, to enter the controller, drive unit or motor. Failure to observe this could result in rupture or damage.

Do not get on the product or place heavy objects on it. Provide prescribed distance between the controller/drive unit and inner surface of the control panel/other

devices. Do not install or operate the controller, drive unit or motor that is damaged or has missing parts.

Take care not to cut hands, etc. with the heat radiating fins or metal edges.

Do not block the intake/outtake ports of the motor with the cooling fan. Install the controller’s display section and operation board section on the spot where cutting oil will not

reach. The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration and

strong impacts on them. Hard disk unit is a precision device, so do not drop or apply strong impacts on it.

Store and use the units according to the environment conditions indicated in each specifications manual.

Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.

Always install the motor with reduction gear in the designated direction. Failure to observe this coul d result

CAUTION

in oil leaks. Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched during

motor rotation. When installing a coupling to the servomotor shaft en d, do not apply impacts by hammering, etc. The

detector could be damaged. Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation smaller

than the tolerable radial load of the shaft. Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could cause the

shaft to break. Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be

damaged. Before using this product after a long period of storage, please contact the Mitsubishi Service Station or

Service Center. Following the UN recommendations, battery units and batteries should be transpo rted based on the

international regulations such as those determined by International Civil Aviation Organization (ICAO), International Air Transport Association (IATA), International Maritime Organization (IMO) and U.S. Department of Transportation (DOT).

(2) Items related to wiring

COM (24VDC)

Control output signal

COM (24VDC)

Control output signal

unit

Device

Switch

C socket

RS-232C

CAUTION

Correctly wire this product. Failure to observe this could result in motor runaway, etc. Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the

drive unit. Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly

connected. Always install an AC reactor per each power supply unit. Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for multiple

power supply units. Do not directly connect a commercial power supply to the motor. Failure to observe this could resu lt in

faults. When using an inductive load such as relays, always connect a diode in parallel to the lo ad as a noise

countermeasure. When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to

suppress rush currents. Do not mistake the direction of the surge absorption diode to be installed on the DC relay for the control

output signal. If mistaken, the signal will not be output due to fault in the drive unit, and consequently the protective circuit, such as emergency stop, could be disabled.

Servo drive unit

Do not connect or disconnect the cables between units while the power is ON.

Do not connect or disconnect the PCBs while the power is ON.

Do not pull the cables when connecting/disconnecting them. Securely tighten the cable connector fixing screw or fixing mechanism. The motor could come off during

operation if insecurely fixed. Always treat the shield cables indicated in the Connection Manual with grounding measures such as cable

clamps. Separate the signal wire from the drive line or power line when wiring. Use wires and cables whose wire diameter, heat resistance level and bending capacity are compatible with

the system. Ground the device according to the requirements of the country where the device is to be used.

Wire the heat radiating fins and wires so that they do not contact. When using the RS-232C device as a peripheral device, caution must be paid for connector connection/

disconnection. Always use a double-OFF type AC power supply switch on the device side, and connect/ disconnect the connector with the AC power supply on the device side OFF.

(3) Adjustments

CAUTION

Check and adjust programs and each parameter before starting operation. F ailure to observe this could result in unpredictable operations depending on the machine.

Do not make drastic adjustments or changes as the operation could become uns t able.

(4) Usage

Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the shutoff function mounted in the controller.

Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the controller, drive unit or motor.

Only a qualified technician may disassemble or repair this product.

Do not alter. Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where

electromagnetic disturbances could adversely affect the electronic devices used near the drive unit. Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to

observe this could result in fires or faults. The combination of the motor and drive unit that can be used is determined. Be sure to check the models

of motor and drive unit before test operation. The brakes (electromagnetic brakes) mounted in the servomotor are used for the purpose of holding, and

must not be used for normal braking. Also, do not run the motor with the motor brake applied. Motor brake is used for the purpose of holding.

For the system running via a timing belt, install a brake on the machine side so that safety can be ensured. Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also, be sure

to confirm SERVO ON prior to releasing the brake. When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the brake

terminal. Do not connect or disconnect the cannon plug while the electromagnetic brake’s power is ON. The cannon

plug pins could be damaged by sparks. After changing programs/parameters, or after maintenance/inspection, always carry out a test operation

before starting actual operation. Use the power that are complied with the power specification conditions (input voltage, input frequency,

tolerable instantaneous power failure time) indicated in each specifications manual. When making detector cables, do not mistake connection. Failure to observe this could result in

malfunction, runaway or fire.

(5) Troubleshooting

Electromagnetic brake

Shut off with motor brake control output

Shut off with CNC brake control PLC output

MBR

24VDC

CAUTION

Use a motor with electromagnetic brakes or establish an external brake mechanism for the purpose of holding; this serves as countermeasures for possible hazardous situation caused by power failure or product fault.

Use a double circuit structure for the electromagnetic brake’s operation circuit so that the brakes will activate even when the external emergency stop signal is issued.

The machine could suddenly restart when the power is restored after an instantaneous power failure, so stay away from the machine. (Design the machine so that the operator safety can be ensured even if the machine restarts.)

To secure the absolute position, do not shut off the servo drive unit’s control power supply when its battery voltage drops (warning 9F) in the servo drive unit side.

If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the machining programs, tool data and parameters, etc. with the input/output device before replacing the battery. Depending on the level of voltage drop, memory loss could have happened. In that case, reload all the data backed up before the alarm occurrence.

Servomoto

EMG

(6) Maintenance, inspection and part replacement

CAUTION

Periodically back up the programs, tool data and parameters to avoi d po tential data loss. Also, back up those data before maintenance and inspecti on s.

When replacing the battery on the controller side, the machining programs, tool data and parameters should be backed up with the input/output device beforehand. In case the memory is damaged in replacing the batteries, reload all the data backed up before replacing the battery.

The electrolytic capacitor’s capacity will drop due to deterioration. To prevent secondary damage due to capacitor’s faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx. every five years even when used in a normal environment. Contact the Service Center or Service Station for replacements.

Do not perform a megger test (insulation resistance measurement) during in spection.

Do not replace parts or devices while the power is ON.

Do not short-circuit, charge, overheat, incinerate or disassemble the battery. There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW o r smaller un it. Be

careful not to break the heat radiating fins during maintenanc e or replacement.

(7) Disposal

Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and dispose of them as general industrial wastes.

Do not alter or disassemble controller, drive unit, or motor.

Collect and dispose of the spent batteries and the backlights for LCD according to the local laws.

(8) General precautions

To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or safety partition removed. When operating the product, always place the cover or partitions back to their original position, and operate as indicated in the instruction manual, etc.

Disposal

(Note) This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/EC Article 20 Information for endusers and Annex II.

Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste. If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as follows: Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%) In the European Union there are separate collection systems for used batteries and accumulators. Please, dispose of batteries and accumulators correctly at your local community waste collection/ recycling centre.

Please, help us to conserve the environment we live in!

1 System Configuration... ... .... ... ... ....................................... ... ....................................... ................................. 1

1.1 System Basic Configuration Drawing..................................................................................................... 2

1.2 General Connection Diagram ................................................................................................................ 3

1.2.1 Without Touch Panel...................................................................................................................... 3

1.2.2 With Touch Panel........................................................................................................................... 4

1.3 List of Configuration ............................................................................................................................... 5

1.3.1 List of Units .................................................................................................................................... 5

1.3.2 Durable Parts ................................................................................................................................. 7

1.3.3 Replacements ................................................................................................................................ 7

1.3.4 List of Cables ................................................................................................................................. 8

2 General Specifications ........................................................... .... ... ... ......................................................... 11

2.1 Environment Conditions....................................................................................................................... 12

2.2 Control Unit .......................................................................................................................................... 14

2.3 Display Unit.......................................................................................................................................... 25

2.4 Keyboard Unit ...................................................................................................................................... 28

2.5 Operation Panel I/O Unit...................................................................................................................... 35

2.6 Remote I/O Unit ................................................................................................................................... 46

2.7 Scan I/O Unit........................................................................................................................................ 52

2.8 External Power Supply Unit ................................................................................................................. 63

2.9 Manual Pulse Generator ...................................................................................................................... 66

2.10 Synchronous Feed Encoder .............................................................................................................. 68

2.11 Optical Communication Repeater Unit (FCU7-EX022)...................................................................... 69

2.12 MITSUBISHI CNC Machine Operation Panel .................................................................................... 72

2.12.1 MITSUBISHI CNC Machine Operation Panel A..

2.12.2

MITSUBISHI CNC Machine Operation Panel B......................................................................... 79

2.13 Precautions for Use of Commercially Available CF Cards................................................................. 83

....................................................................... 72

3 Installation.................. ....................................... ....................................... ... ............................................... 85

3.1 Heat Radiation Countermeasures........................................................................................................ 86

3.2 Noise Countermeasures ...................................................................................................................... 89

3.2.1 Connection of FG (Frame Ground).............................................................................................. 89

3.2.2 Shield Clamping of Cables........................................................................................................... 90

3.2.3 Connecting Spark Killers.............................................................................................................. 90

3.3 Unit Installation .................................................................................................................................... 91

3.3.1 Display Unit.................................................................................................................................. 91

3.3.2 Keyboard Unit .............................................................................................................................. 92

3.3.3 Operation Panel I/O Unit.............................................................................................................. 92

3.3.4 Control Unit Battery...................................................................................................................... 93

3.3.5 CC-Link Unit................................................................................................................................. 94

4 Connection ........................................................... ... ... .... ... ... ... .... ............................................................... 95

4.1 Precautions for Wiring.......................................................................................................................... 96

4.1.1 Precautions when Connecting/Disconnecting Cables ................................................................. 96

4.1.2 Precautions for Using Optical Communication Cable.................................................................. 99

4.1.2.1 Optical Communication Cable Outline and Parts ................................................................ 99

4.1.2.2 Precautions for Handling Optical Communication Cable ..................................................... 99

4.1.2.3 Precautions for Laying Optical Communication Cable ...................................................... 100

4.1.3 Precautions for Connecting 24V Power Supply ......................................................................... 100

4.2 Connection of Control Unit................................................................................................................. 101

4.2.1 Control Unit Connection System Drawing.................................................................................. 101

4.2.2 Connecting with Power Supply .............................................................................................

Connecting with Emergency

4.2.3

4.2.4 Connecting with Operation Panel I/O Unit ................................................................................. 105

4.2.5 Connecting with Servo Drive Unit .............................................................................................. 106

4.2.5.1 Connecting with MDS-D/DH Series ................................................................................... 107

4.2.5.2 Connecting with MDS-DM Series ...................................................................................... 110

4.2.5.3 Connecting with MDS-SVJ3/SPJ3 Series.......................................................................... 115

Stop Signal................................................................................... 103

..... 102

4.2.6 Connecting with Optical Communication Repeater Unit ............................................................ 116

4.2.7 Connecting with I/O Devices via CC-Link .................................................................................. 119

4.2.8 Connecting with RS-232C Device.............................................................................................. 121

4.2.9 Connecting with Skip Signal (Sensor)........................................................................................ 123

4.2.10 Connecting with Synchronous Feed Encoder/ Manual Pulse Generator ................................. 125

4.3 Connection of Operation Panel I/O Unit............................................................................................. 126

4.3.1 Operation Panel I/O Unit Connection System Drawing ............................................................. 126

4.3.2 Connecting with Keyboard Unit.................................................................................................. 127

4.3.3 Connecting with Manual Pulse Generator (MPG)...................................................................... 128

4.3.4 Connecting with Machine Operation Panel................................................................................ 129

4.3.4.1 Wiring for Sink Type Output (FCU7-DX710/DX720/DX730).............................................. 130

4.3.4.2 Wiring for Source Type Output (FCU7-DX711/DX721/DX731) ......................................... 131

4.3.4.3 Outline of Analog Signal Output Circuit ............................................................................. 132

4.4 Connection of Remote I/O Unit .......................................................................................................... 133

4.4.1 Connection and Station No. Setting on Remote I/O Unit ........................................................... 133

4.4.2 Station No. Setting when Using Multiple Remote I/O Units ....................................................... 135

4.4.3 Connecting FCUA-DX10*/14* Unit with Machine Control Signal ............................................... 139

4.4.4 Connecting FCUA-DX14* Unit with Analog Input/Output Signal................................................ 141

4.4.5 Connecting FCUA-DX11* Unit with Machine Control Signal ..................................................... 142

4.4.6 Connecting FCUA-DX12* Unit with Machine Control Signal ..................................................... 144

4.5 Connection of MITSUBISHI CNC Machine Operation Panel ............................................................. 146

4.6 Connection of Scan I/O card .............................................................................................................. 149

5 EMC Installation Guidelines.................................................................................................................... 151

5.1 Introduction ........................................................................................................................................ 152

5.2 EMC Directives .................................................................................................................................. 152

5.3 EMC Measures .................................................................................................................................. 153

5.4 Panel Structure .................................................................................................................................. 153

5.4.1 Measures for Control Panel Body .............................................................................................. 153

5.4.2 Measures for Door ..................................................................................................................... 154

5.4.3 Measures for Power Supply ....................................................................................................... 154

5.5 Measures for Wiring in Panel ............................................................................................................. 155

5.5.1 Precautions for Wiring in Panel.................................................................................................. 155

5.5.2 Shield Treatment of Cables ....................................................................................................... 156

5.6 EMC Countermeasure Parts .............................................................................................................. 158

5.6.1 Shield Clamp Fitting................................................................................................................... 158

5.6.2 Ferrite Core................................................................................................................................ 159

5.6.3 Surge Absorber.......................................................................................................................... 160

5.6.4 Selection of Stabilized Power Supply ........................................................................................ 162

6 Transportation Restrictions for Lithium Batteries................................................................................ 163

6.1 Restriction for Packing ....................................................................................................................... 164

6.1.1 Target Products ......................................................................................................................... 165

6.1.2 Handling by User ....................................................................................................................... 166

6.1.3 Reference .................................................................................................................................. 167

6.2 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation .................... 168

6.2.1 Outline of Regulation ................................................................................................................. 168

6.2.2 Target Products ..........................................................................................................

3 Handling

6.2.

6.2.4 Reference .................................................................................................................................. 168

6.3 Restriction related to EU Battery Directive ......................................................................................... 169

6.3.1 Important Notes ......................................................................................................................... 169

6.3.2 Information for end-user............................................................................................................. 169

6.4 Example of Hazardous Goods Declaration List ................................................................................. 170

7 Precautions for Compliance to UL/c-UL Standards..............................................................................173

8 Cable ......................................................................................................................................................... 175

8.1 Cable Wire and Assembly.................................................................................................................. 177

8.2 CNP2E-1 Cable.................................................................................................................................. 179

8.3 CNV22J-K1P / CNV22J-K2P Cable ................................................................................................... 180

by User ....................................................................................................................... 168

............... 168

8.4 CNV2E-6P/CNV2E-7P Cable ............................................................................................................ 181

8.5 CNV2E-8P/CNV2E-9P Cable ............................................................................................................ 182

8.6 CNV2E-D Cable................................................................................................................................. 183

8.7 CNV2E-HP Cable .............................................................................................................................. 184

8.8 CNV2E-K1P / CNV2E-K2P Cable...................................................................................................... 185

8.9 DG21 Cable ....................................................................................................................................... 186

8.10 DG22 Cable ..................................................................................................................................... 187

8.11 F023/F024 Cable ............................................................................................................................. 188

8.12 F034/F035 Cable ............................................................................................................................. 189

8.13 F070 Cable ...................................................................................................................................... 190

8.14 F110 Cable ...................................................................................................................................... 191

8.15 F120 Cable ...................................................................................................................................... 192

8.16 F170 Cable ...................................................................................................................................... 193

8.17 F221 Cable ...................................................................................................................................... 194

8.18 F320/F321 Cable ............................................................................................................................. 195

8.19 F351 Cable ...................................................................................................................................... 196

8.20 FCUA-R030 Cable ........................................................................................................................... 197

8.21 FCUA-R050/R054 Cable ................................................................................................................. 198

8.22 FCUA-R211 Cable ........................................................................................................................... 199

8.23 FCUA-R300/FCUA-R301 Cable ...................................................................................................... 200

8.24 G011 Cable...................................................................................................................................... 202

8.25 G023/G024 Cable ............................................................................................................................ 203

8.26 G071 Cable...................................................................................................................................... 204

8.27 G214 Cable...................................................................................................................................... 205

8.28 G300 Cable...................................................................................................................................... 206

8.29 G301 Cable...................................................................................................................................... 207

8.30 G380 Cable...................................................................................................................................... 208

8.31 G395 Cable...................................................................................................................................... 209

8.32 G396 Cable...................................................................................................................................... 210

8.33 G460 Cable...................................................................................................................................... 211

8.34 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable........................................................................... 212

8.35 MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable ......................................................................... 213

8.36 R-TM Terminator Connector ............................................................................................................ 214

8.37 SH21 Cable...................................................................................................................................... 215

8.38 SH41 Cable...................................................................................................................................... 216

8.39 List of Cable Connector Sets ........................................................................................................... 217

System Configuration

1 System Configuration

MITSUBISHI CNC

1.1 System Basic Configuration Drawing

Display unit

Keyboard unit

Operation panel

I/O unit

Control unit

Manual pulse generator

Servo/Spindle drive units

Motors

MDS-D/DH Series

MDS-D-SVJ3/SPJ3 Series

MDS-DM Series

Synchronous feed

encoder

Remote I/O unit

Manual pulse generator

Remote I/O unit

(Note 1) Control unit is mounted on the back side of the display unit. (Note 2) Operation panel I/O unit is mounted on the back side of the keyboard unit. (Note 3) For the drive unit configuration, refer to the Instruction Manual of the drive unit you use.

M700VS Series Connection Manual

1.2 General Connection Diagram

Keyboard unit FCU7-KB024/026/029/044/046/047/048

Menu keys

RS232C device

RIO2

Spindle/ Servo D rive units MDS-D /DH/DM/S VJ3/SPJ3

Synchronous feed

encoder

SIO



NCKB

LCD

Backlight inverter

Manual p ulse generator

1ch: F034

Skip si gnal input

Sensor signals

Max. 8 poi nts

CG3

Machine operation

panel

(VGA:6 4080)

Dotted lines indicate the se ction s prepared by t he machine tool builder.

CNC control unit

RIO1

To the next remote I/O or terminator

OPT1

Op erat io n p anel

I/O uni t

FCU7 -DX7xx

DCIN

Rem ote I/ O unit

FCUA -DX1 xx

RIO1

SKIP ENC

2ch

INV

12V: F320/F321

5V: F023/F024

FCUA -R030

G395/G396/G380

FCUA-R050/054

Display unit .4-type

FCU7-DU120-11

10.4-type FCU7-DU140-11

G011

Remote I/O unit

Machine

contro l

relay/contact

RIO2RIO1

DCIN

FCUA -DX1 xx

CG71

24VDC 24VDC

2ch: F035

FCUA-R 211 /SH41

CG71

max. 0.5m

<F480>

<8.4-type: G097>

<10.4-type: G492>

The name with bra ckets < > indi cates t he cable for the unit.

<G402>

Front memory I/F card

RIO3 MPG

To the next remote I/O or terminator

DI-L/R

Remote I/O unit

Machine

control

relay/cont act

RIO2RIO1

DCIN

FCUA -DX1x x

24VDC

FCUA-R211 /SH 41

FCUA-R211 /SH41

F351

DI-L/R

R300

Manual pulse

generator

2ch

ENC

5V: G023/G024

F070

<10.4-type: G484>

RIO2RIO1

To the next remote I/O or terminator

DCIN

Rem ote I/ O unit

FCUA -DX1 xx

Remote I/O unit

Machine

contro l

relay/contact

RIO2RIO1

DCIN

FCUA -DX1 xx

24VDC 24VDC

G214

FCUA -R211 /SH4 1

DI-L/R

R300

F070

CG7 2OPT2

G395/G396/G380

FCU7-MU531/541

FCU7-MA541

DI-L/R

Select

FRO NT

USB memory

SIO2

Expansio n unit

(option)

FCU7-HN7



(*RIO2)

EMG

L1 L2 L3

No-fuse breaker (NFB)

LAN

Network

EMG

F120

G300/G301

AC reactor

D-AL

ON OFF

Contactor

DCOUT

ACIN

24VDC stabilized

power supply

DCIN

F070

CP/NFB

Circuit protector (CP)

1.2 General Connection Diagram

1.2.1 Without Touch Panel

(Note) As for drive section, only the brief diagram is given here. Refer to the drive unit’s manual for details.

1 System Configuration

MITSUBISHI CNC

Keyboard Unit

FCU7-KB024/026/029/044/046/047/048

RS232C device

RIO2

Spindle/Servo Drive units MDS-D/DH/DM/SVJ3/SPJ3

Synchronousf eed

encoder

EMG

SIO㧝

NCKB

Manual pulse gen erator

1c h: F0 34

Skip signal input

Sensorsignals

Max. 8 points

CG3㨤

Machine o peration p a

nel

Dotted lines indica te the sections pr epared by the machi ne t ool builder.

CNC control unit

RIO1

To the next remote I/O or terminator

OPT1

Operation panel

I/O uni t

FCU7 -DX7x x

DCIN

Remote I/O unit

FCUA-DX1xx

RIO1

SKIP EN C

2ch

12V: F320/F321

5V : F 023/ F02 4

FCUA-R 030

G395/G396/G380

FCUA-R 050/054

G011

Remote I/O unit

Machine co n

trol rel ay/con

tact

RIO2RIO1

DCIN

FCUA -DX1 xx

CG71

24VDC 24VDC

2c h: F0 35

FCUA-R211 /SH41

CG71

max. 0.5m

Thenamewithbrackets<>indicatesthecablefortheunit.

<G402>

RIO3 MPG

To the next remote I/O or terminator

DI-L/R

Remote I/O unit

Machine con trol rel ay/con

tact

RIO2RIO1

DCIN

FCUA-DX1xx

24VDC

FCUA-R 211 /SH41

FCUA-R211 /SH41

F351

DI-L/R

R300

Manual pulse gen er ator

2ch

ENC

5V: G023/G024

F070

RIO2RIO1

To the next remote I/O or terminator

DCIN

Remote I/O unit

FCUA-DX1xx

Remote I/O unit

Machine co n

trol rel ay/con

tact

RIO2RIO1

DCIN

FCUA -DX1 xx

24VDC 24VDC

G214

FCUA-R 211 /SH 41

DI-L/R

R300

F070

CG72OPT2

G395/G396/G380

FCU7- MU531/541

FCU7-MA541

DI-L/R

Select

SIO2

Expansion unit (o

ption)

FCU7-HN7

㨤㨤

(*RIO2)

LCD

INV

Front memory I/F car d

FRONT

USB me mory

Menu keys

Backl ight

inv er ter

(10.4-type

VGA: 64080)

Touch panel display unit

ޓޓ(%

U7-DU140-31

<F480 >

<G492>

<G422>

HN244

TESTIN

<G484 >

TPIN

L1 L2 L3

No-fus e breaker (NFB)

LAN

Network

EMG

F120

G300 /G301

AC reacto r

D-AL

ON OFF

Contactor

DCOUT

ACIN

24VDC stabilized

power supply

24VDC

DCIN

F070

CP/NFB

Circuit protecto r (CP)

1.2.2 With Touch Panel

(Note) As for drive section, only the brief diagram is given here. Refer to the drive unit’s manual for details.

M700VS Series Connection Manual

1.3 List of Configuration

1.3.1 List of Units

[Control unit]

NC functions and display controller For 720VS NC functions and display controller For 730VS NC functions and display controller For 750VS

[Display unit]

8.4-type color TFT (VGA:640*480)

10.4-type color TFT (VGA:640*480)

10.4-type color TFT touch panel (VGA:640*480)

[Keyboard unit]

Keyboard Sheet keys for 8.4-type display unit Keyboard Clear keys for 8.4-type display unit Keyboard Sheet keys for 8.4-type display unit Keyboard Sheet keys for 10.4-type display unit

Keyboard for 10.4-type display unit FCU7-KB046

Keyboard Clear keys for 10.4-type display unit Keyboard Clear keys for 10.4-type display unit

Classification Type Components Remarks

FCU7-MU531

FCU7-MU541

FCU7-MA541

FCU7-DU120-11

FCU7-DU140-11

FCU7-DU140-31

FCU7-KB024

FCU7-KB026

FCU7-KB029

FCU7-KB044

FCU7-KB047

FCU7-KB048

Main control card Base card Memory I/F card Main control card Base card Memory I/F card Main control card Base card Memory I/F card

LCD panel Backlight inverter Menu keys Inverter cable LCD cable LCD panel Backlight inverter Menu keys Inverter cable LCD cable Backlight cable LCD panel Backlight inverter Menu keys Touch panel Touch panel control card Touch panel cable Inverter cable LCD cable Backlight cable

Escutcheon, key switch G402 cable Escutcheon, key switch G402 cable Escutcheon, key switch G402 cable Escutcheon, key switch G402 cable Escutcheon, key switch G402 cable Escutcheon, key switch G402 cable Escutcheon, key switch G402 cable

Export Tarde Control Order and Foreign Exchange Order noncompliant unit

Export Tarde Control Order and Foreign Exchange Order compliant unit

CF card I/F is normally equipped with the control unit

ONG layout

ONG layout (in tandem)

ONG layout

QWERTY layout (in transverse)

ABC layout

1 System Configuration

MITSUBISHI CNC

[Operation panel I/O unit]

DI 24V/0V common input DO Sink output

DI 24V/0V common input DO Source output

DI 24V/0V common input DO Sink output

DI 24V/0V common input DO Source output

DI 24V/0V common input DO Sink output

DI 24V/0V common input DO Source output

[Remote I/O unit]

24V/0V common input + Sink output FCUA-DX100 RX311

24V/0V common input + Sink output FCUA-DX110 RX311+RX321-1

24V/0V common input + Sink output + Analog output

24V/0V common input + Sink output + Analog input/output

24V/0V common input + Source output FCUA-DX101 RX312

24V/0V common input + Source output FCUA-DX111 RX312+RX322-1

24V/0V common input + Source output + Analog output

24V/0V common input + Source output + Analog input/output

Classification Type Components Remarks

FCU7-DX710

FCU7-DX711

FCU7-DX720

FCU7-DX721

FCU7-DX730

FCU7-DX731

FCUA-DX120 RX311+RX321

FCUA-DX140 RX311+RX341

FCUA-DX121 RX312+RX322

FCUA-DX141 RX312+RX341

Base card Terminator (R-TM)

Base card Terminator (R-TM) Add-on card

DI: 64-points 24V/0V common type DO: 64-points sink type MPG:2ch Occupied stations (fixed): 1, 2, 7, 8 RIO3 extensible stations: 3, 4, 5, 6 DI: 64-points 24V/0V common type DO: 64-points source type MPG:2ch Occupied stations (fixed): 1, 2, 7, 8 RIO3 extensible stations: 3, 4, 5, 6 DI: 96-points 24V/0V common type DO: 80-points sink type MPG:2ch AO: 1 point Occupied stations (fixed): 1, 2, 3, 7, 8 RIO3 extensible stations: 4, 5, 6 DI: 96-points 24V/0V common type DO: 80-points source type MPG:2ch AO: 1 point Occupied stations (fixed): 1, 2, 3, 7, 8 RIO3 extensible stations: 4, 5, 6 DI: 96-points 24V/0V common type DO: 96-points sink type MPG: 2ch Occupied stations (fixed): 1, 2, 3, 7, 8 RIO3 extensible stations: 4, 5, 6 DI: 96-points 24V/0V common type DO: 96-points source type MPG:2ch Occupied stations (fixed): 1, 2, 3, 7, 8 RIO3 extensible stations: 4, 5, 6

DI: 32-points 24V/0V common type (photo coupler insulation) DO: 32-points sink type (non-insulation) Number of occupied stations: 1 DI: 64-points 24V/0V common type (photo coupler insulation) DO: 48-points sink type (non-insulation) Number of occupied stations: 2 DI: 64-points 24V/0V common type (photo coupler insulation) DO: 48-points sink type (non-insulation) AO: 1 point Number of occupied stations: 2 DI: 32-points 24V/0V common type (photo coupler insulation) DO: 32-points sink type (non-insulation) AI: 4 points AO: 1 point Number of occupied stations: 2 DI: 32-points 24V/0V common type (photo coupler insulation) DO: 32-points source type (non-insulation) Number of occupied stations: 1 DI: 64-points 24V/0V common type (photo coupler insulation) DO: 48-points source type (non-insulation) Number of occupied stations: 2 DI: 64-points 24V/0V common type (photo coupler insulation) DO: 48-points source type (non-insulation) AO: 1 point Number of occupied stations: 2 DI: 32-points 24V/0V common type (photo coupler insulation) DO: 32-points source type (non-insulation) AI: 4 points AO: 1 point Number of occupied stations: 2

M700VS Series Connection Manual

1.3 List of Configuration

[Scan I/O card]

Sink type HR347 HR347

Source type HR357 HR357

[External power supply unit]

External power supply with power supply ON/OFF function

[Manual pulse generator]

5V Manual pulse generator UFO-01-2Z9

12V Manual pulse generator HD60 HD60

[Encoder]

Synchronous feed encoder OSE1024-3-15-68 OSE1024-3-15-68

[CC-Link unit]

CC-Link FCU7-HN746 HN746 CC-Link x 1ch

[Optical communication repeater unit]

Optical communication repeater unit FCU7-EX022 FCU7-EX022

[MITSUBISHI CNC machine operation panel]

MITSUBISHI CNC machine operation panel A MITSUBISHI CNC machine operation panel B

Classification Type Components Remarks

Scan DI/DO = 64 points/64 points DI/DO = 32 points/32 points Scan DI/DO = 64 points/64 points DI/DO = 32 points/32 points

PD25

FCU7-KB921

FCU7-KB926 Escutcheon, Switch

Power supply card Case set

UFO-01-2Z9 (Produced by NIDEC NEMICON)

Escutcheon, key switch control card

Input 200VAC Output 24VDC (3A)

Input 5VDC 100pulse/rev Input 12VDC 25pulse/rev

Input 5VDC 1024pulse/rev

Using up to two units, relay of the total length of up to 90m can be performed.

Mitsubishi standard 55 key

(Note 1) Operation panel I/O unit can be mounted on the back side of the keyboard unit. (Note 2) Operation panel I/O units for 700 Series (FCU7-DX67x/ FCU7-DX77x) are not available. (Note 3) DI: Digital input signals, DO: Digital output signals, AI: Analog input signals, AO: Analog output signals

1.3.2 Durable Parts

Control unit battery Q6BAT Backlight for FCU7-DU120-11 84LHS06 Backlight for FCU7-DU140-11/31 104LHS52 Touch panel protective sheet for FCU7-DU140-31 BN939B036G51 Key sheet for FCU7-KB024/044 BN330B532G51 Key sheet for FCU7-KB029 BN330A565G51

1.3.3 Replacements

Protection fuse LM40

Durable parts Part type

Replacements Part type

1 System Configuration

MITSUBISHI CNC

1.3.4 List of Cables

Type Application

CNP2E-1-□M Motor side PLG cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m CNV22J-K1P-0.3M Detector extension cable for HF-KP motor 0.3 0.3m CNV22J-K2P-0.3M Detector extension cable for HF-KP motor 0.3 0.3m

CNV2E-6P-□M

CNV2E-7P-□M

CNV2E-8P-□M

CNV2E-9P-□M

CNV2E-D-□M MDS-B-SD unit cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m CNV2E-HP-□M MDS-B-HR unit cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m CNV2E-K1P-□M Detector cable for HF-KP motor (load side angle) 2, 3, 5, 7, 10 10m CNV2E-K2P-□M Detector cable for HF-KP motor (reverse load side angle) 2, 3, 5, 7, 10 10m

DG21-□M

DG22-□M

F023 L□M

F024 L□M

F034 L□M RS-232C I/F cable: 1ch 0.5, 1, 2, 3, 5, 8, 10 15m (*) F035 L□M RS-232C I/F cable: 2ch 0.5, 1, 2, 3, 5, 8, 10 15m (*) F070 L□M 24VDC power cable 0.5, 1.5, 3, 5, 8, 10, 15, 20 30m F110 L□M 24VDC power cable for PD25 0.5, 1.5, 3, 5, 8, 10, 15 15m F120 L□M Emergency stop cable 0.5, 1.5, 3, 5, 8, 10, 15, 20 30m F170 L□M ON/OFF switch cable for PD25 0.5, 1.5, 3, 5, 8, 10, 15 15m F221 L□M Analog output cable 1, 2, 3, 5, 8, 10, 15, 20 30m

F320 L□M

F321 L

□M

F351

FCUA-R030-□M SKIP input 3, 7 20m FCUA-R050-□M Encoder input (straight, with connector) 5 30m FCUA-R054-□M Encoder input (right angle, with connector) 3, 5, 10, 15, 20 30m FCUA-R211-□M Remote I/O (with terminal block) 0.3, 1, 2, 5, 8, 10, 15, 20 30m (*)

FCUA-R300

FCUA-R301-□M

G011 L□M Operation panel I/O interface cable 0.5 0.5m

G023 L□M

G024 L□M

G071 DC24V relay cable for MITSUBISHI CNC machine operation panel 0.5 0.5m G214 Cable between NC and remote I/O cable for RIO2 1, 5, 10, 20 20m

G300 L□M

G301 L□M

G380 L□M

G395 L□M

G396 L□M

G460

MR-BKS1CBL□MA1-H MR-BKS1CBL□MA2-H

Motor side detector cable (for A74/ A51)/ Ball screw side detector cable Motor side detector cable (for A74/ A51)/ Ball screw side detector cable Motor side detector cable (for A74/A51/A48)/ Ball screw side detector cable Motor side detector cable (for A74/A51/A48)/ Ball screw side detector cable

Battery cable (For drive unit - battery unit) Battery cable (For servo drive unit - servo drive unit) * This cable is required to supply the power from the battery unit to multiple drive units. Manual pulse generator cable (5V): 1ch (for connection to operation panel I/O unit) Manual pulse generator cable (5V): 2ch (for connection to operation panel I/O unit)

Manual pulse generator cable (12V): 1ch (for connection to operation panel I/O unit) Manual pulse g (for connection to operation panel I/O unit) DI/DO cable (one side connector) (for operation panel I/O unit)

DI/DO cable (one side connector) (for remote I/O unit) DI/DO cable (both side connectors) (for remote I/O unit)

Manual pulse generator cable (5V): 1ch (for connection to control unit) Manual pulse generator cable (5V): 2ch (for connection to control unit)

LAN cross cable (Shielded cable is recommended when the length will be 1m or more) LAN straight cable (Shielded cable is recommended when the length will be 1m or more) Optical communication cable (PCF type with reinforced sheath) (for wiring outside of the panel) Optical communication cable (POF type with reinforced sheath) (for wiring outside of the panel) Optical communication cable (POF type without reinforced sheath) (for wiring inside of the panel) Cable between MITSUBISHI CNC machine operation panel A and MITSUBISHI CNC machine operation panel B

Brake cable for HF-KP motor (load side angle) 2, 3, 5, 7, 10 10m

Brake cable for HF-KP motor (reverse load side angle) 2, 3, 5, 7, 10 10m

enerator

cable (12V): 2ch

Length (m) of cables provided

by Mitsubishi

2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m

0.3, 0.5, 1, 5 5m

1, 2, 3, 5, 8, 10, 15, 20 20m

1, 2, 3, 5, 8, 10, 15, 20 50m

3 50m

1, 2, 3, 5 50m

1, 2, 3, 5, 8, 10, 15, 20 20m (*)

1, 3, 5, 10 10m

11m

5, 10, 12, 15, 20, 25, 30 30m

1, 2, 3, 5, 7, 10 10m

0.3, 0.5, 1, 2, 3, 5 10m

0.5 0.5m

Max. cable

length

M700VS Series Connection Manual

1.3 List of Configuration

Type Application

MR-PWS1CBL□MA1-H MR-PWS1CBL□MA2-H

R-TM

SH21 Power supply communication cable 0.35, 0.5, 1, 2, 3, 5, 10, 15, 20, 30 30m

SH41

Power cable for HF-KP motor (load side angle) 2, 3, 5, 7, 10 10m

Power cable for HF-KP motor (reverse load side angle) 2, 3, 5, 7, 10 10m

Remote I/O Interface terminator

Remote I/O (between units in a panel)

Length (m) of cables provided

by Mitsubishi

0.3, 0.5, 0.7 1m (*)

Max. cable

(Note 1) Asterisks "*" in type columns indicate cable length (unit: m). (Note 2) Lengths indicated with an asterisk (*) in the max. cable length column indicate the maximum cable length

when connecting to the control unit via other unit.

length

1 System Configuration

MITSUBISHI CNC

General Specifications

2 General Specifications

MITSUBISHI CNC

2.1 Environment Conditions

Unit name Control unit Display unit Keyboard unit

Item

Type

During op-

Ambient temperature

Ambient humidity

Vibration resistance

Shock

General Specifications

resistance Working

atmosphere

Power voltage

Power capacity 24V 2.5A - -

Required

Instantaneous stop tolerance time

power specifications

Heating value (max.) 16W

Mass (kg) 1.0

Others

Outline dimension

eration During

storage Long term 10 to 75% RH (with no dew condensation) Short term 10 to 95% RH (with no dew condensation) (Note 1)

(mm)

FCU7-MU531/541

FCU7-MA541

24VDC ±5%

Ripple noise 200mV

(P-P)

235(W) x 173(H) x

103(D)

(Depth from the plate

mounting surface: 90)

FCU7-DU120-11/

140-*1

29.4m/s

No corrosive gases, dust or oil mist

3.3/12VDC 5VDC 3.3/5VDC

20ms - 20ms(min)

FCU7-DU120-11: 10W FCU7-DU140-*1: 12W

FCU7-DU120-11: 1.5

FCU7-DU140-*1: 2.0

FCU7-DU120-11:

260(W) x 200H)

FCU7-DU140-*1:

290(W) x 220(H)

FCU7-KB024/026/029

044/046/047/048

0 to 55C°

-20 to 60C°

4.9m/s

or less (during operation)

(Provided by the control unit)

1.0W

FCU7-KB024/044:0.8 FCU7-KB026/046:0.9

FCU7-KB047:1.2 FCU7-KB048:1.5

FCU7-KB024/026:

140(W) x 200(H)

FCU7-KB029:

260(W) x 140(H)

FCU7-KB044/046:

140(W) x 220(H)

FCU7-KB047:

290(W) x 160(H)

FCU7-KB048:

230(W) x 220(H)

Operation panel

I/O unit

FCU7-DX71*/72*/73* FCU7-KB921/926

(Note 2)

Control section: 5W

(Note 3)

0.4

120(W) x 180(H)

Machine operation

panel

DC24V ±5%

0.25A

FCU7-KB921:1.2 FCU7-KB926:0.5

FCU7-KB921:

260(W) x 140(H)

FCU7-KB926:

140(W) x 140(H)

M700VS Series Connection Manual

2.1 Environment Conditions

Item

General

Specifica-

tions

Required

power

specifica-

tions

Others

Ambient temperature

Ambient humidity

Vibration resistance Shock resistance

Working atmosphere No corrosive gases or dust Input power voltage 24VDC±5% Ripple noise 200mV (P-P) Power capacity 24V 0.7A (Note 4) 24V 1.5A (Note 4) 24V 0.7A (Note 4) Instantaneous stop

tolerance time Heating value (max.) 25W (Note 5) 30W (Note 5) 30W (Note 5) Mass 0.5kg 0.6kg 0.6kg 0.6kg

Unit name Remote I/O unit

Type FCUA-DX10* FCUA-DX11* FCUA-DX12* FCUA-DX14*

During operation

During storage

Long term 10 to 75% RH (with no dew condensation) Short

term

10 to 95% RH (with no dew condensation) (Note 1)

4.9m/s

29.4m/s

0 to 55C°

-20 to 60C°

or less (during operation)

(Note 1) "Short term" means within one month. (Note 2) For the current value of the I/O circuit, calculate with the number of points used and load. (Note 3) For the heating value of the I/O circuit, calculate with the number of points used. (Note 4) Allows only the amount to be consumed by control circuit. (Note 5) Differs according to the number of machine input operation points and the load and number of points

connected to the machine output. The maximum value applies when all points are ON.

(Note 6) MITSUBISHI CNC M700VS Series, which is an open equipment, must be installed within a sealed metal

control panel.

2 General Specifications

MITSUBISHI CNC

2.2 Control Unit



208

214

235



156

172.5

177

100

(7)

(8)

(9)

(10)

(11)

(12)

(13)

(14)

(15) (16)

(17)

(1) (2)

(5)

(6)

(3)

(4)

(18) (19)

(20)

(21)

Dimension and names of parts

[FCU7-MU531/ FCU7-MU541/ FCU7-MA541]

No.

(1) CF Front CF card I/F (12) CG72 Remote I/O unit I/F

(2) USB Front USB memory I/F

(3) INV Display unit backlight inverter I/F

(4) ADONCCB Expansion card slot (14) SIO1 RS-232C communication I/F 2ch

(5) LCD Display unit signal I/F (15) SIO2 RS-232C communication I/F 2ch

(6) EMG External emergency stop input (16) SKIP Skip input 8ch

(7) DCIN 24VDC input (17) BAT Battery (Q6BAT) I/F

(8) CG71 Operation panel I/O unit I/F (18) OPT1 Optical communication I/F

(9) LAN Ethernet I/F (19) OPT2 Optical communication I/F

(10) RIO1 Remote I/O unit I/F (20) FG FG terminal

(11) MENUKEY Menu key I/F (21) TP Touch panel I/F

Connector

name

Function No.

(13) ENC

Connector

name

Function

Encoder input 1ch (5V manual pulse generator input 2ch)

M700VS Series Connection Manual

2.2 Control Unit

Control unit is mounted on the back of the display unit.

(1) Front CF card I/F (CF)

Operation-guaranteed CF cards and SD memory cards (SD-CF adapter is required) are recommended. (Refer to "General Specifications: Precautions for Use of Commercially Available CF cards".)

(2) Front USB memory I/F (USB)

(3) Display unit backlight inverter I/F (INV)

(4) Expansion card slot (ADONCCB)

(5) Display unit signal I/F (LCD)

(6) External emergency stop input (EMG)

1 FG 2 I EMG IN 3 O +24V

* Be sure to connect EMG terminal cable (G123) to the connector when not used.

Connector: 51030-0330 Contact: 50084-8160 x3 Recommended manufacturer: MOLEX

2 General Specifications

MITSUBISHI CNC

(7) 24VDC input (DCIN)

CAUTION

1 I+24V 2 0V 3 FG

Connector: 2-178288-3 Contact: 1-175218-5 x3 Recommended manufacturer: Tyco Electronics AMP

(a) Specifications of power supply

Consider the following characteristics when selecting the stabilized power supply (prepared by machine tool builder). Use a power supply that complies with CE Marking or that follows the safety standards given below.

[Stabilized power supply selection items]

Output Voltage fluctuation ±5% or less of 24VDC

Power capacity 2.5A or more Output holding time 20ms Overcurrent protection Required

Item Standard setting

Ripple noise 200mV (P-P)

[Standards]

Safety Standards: UL1950, CSA C22.2 No.234 approved, IEC950 compliant Noise Terminal Voltage: FCC Class A, VCCI-Class A High Harmonics Current Restrictions: IEC61000-3-2

(Note) 24VDC voltage may drop instantaneously due to rush current at the beginning of 24V power

supply to the control unit. The level of voltage drop depends on the capacity of the power supply. Do not share the power supply with the devices that have alarms to warn the voltage drop.

1. Using a stabilized power supply without overcurrent protection may cause the unit's failure due to miswiring of 24V.

M700VS Series Connection Manual

2.2 Control Unit

(8) Operation panel I/O unit I/F (CG71)

13 1

26 14

1 2 3 4

O KBCS0* 18 O KBCS1*

O KBCS2* 19 O KBAD0

O KBAD1 20 O KBAD2

I KBD0 21 I KBD1

I KBD2 22 I KBD3

O KBRES* 23 O RDYOUT*

O BUZOUT* 24 3.3V

I/O TXRX3 25 I/O TXRX3*

O SCAN36 26 O SCAN37

* Connect connector case with FG pattern.

Plug: 10126-3000VE Shell: 10326-52F0-008 Recommended manufacturer: Sumitomo 3M

(9) Ethernet I/F (LAN)

GND 14 GND

5V 15 5V

5V 16 3.3V

GND 17 GND

1 OTD+ 2 OTD- 3 I RD+ 4 5 6 I RD- 7 8

* Connect connector case with FG pattern. * Use cross cable (G300) when directly connecting a device such as a personal computer to the unit.

Connector: 5-569550-3 Recommended manufacturer: Tyco Electronics AMP

2 General Specifications

MITSUBISHI CNC

(10) Remote I/O unit I/F (RIO1)

10 1

20 11

Up to eight remote I/O stations can be connected.

1 I/O TXRX1 2 I/O TXRX1* 3 0V

Connector: 1-178288-3 Contact: 1-175218-2 x3 Recommended manufacturer: Tyco Electronics AMP

(11) Menu key I/F (MENUKEY)

(12) Remote I/O unit I/F (CG72)

1 0V 11 0V 2 NC 12 NC 3 NC 13 NC 4 NC 14 NC 5 0V 15 0V 6 NC 16 NC 7 NC 17 NC 8 I/O TXRX2 18 I/O TXRX2* 9 NC 19 NC

10 NC 20 NC

* Connect connector case with FG pattern.

Plug: 10120-3000VE Shell: 10320-52F0-008 Recommended manufacturer: Sumitomo 3M

M700VS Series Connection Manual

2.2 Control Unit

(13) Encoder input 1ch/ 5V manual pulse generator input 2ch (ENC)

10 1

20 11

1 0V 11 0V 2 I ENC1C 12 IENC1C* 3 I ENC1B 13 IENC1B* 4 I ENC1A 14 IENC1A* 5 0V 15 0V 6 O5V 16 O5V 7 IHA2A 17 IHA2B 8 IHA1A 18 IHA1B 9 NC 19 NC

10 O5V 20 O5V

* Connect connector case with FG pattern.

Plug: 10120-3000VE Shell: 10320-52F0-008 Recommended manufacturer: Sumitomo 3M

2 General Specifications

MITSUBISHI CNC

(a) Synchronous feed encoder input conditions

b da c e

A(B) phase

B(A) phase

Input pulse signal type

Input signal voltage Voltage of encoder power supply 5VDC±10%

Current consumption 200mA or less Number of pulses per rotation 1024 pulse/rev Cable length 50m or less

A and B phases (with phase difference 90°), Z phase (Refer to the waveform below.)

H level 3.5V to 5.25V L level 0V to 0.5V

(B) phase

B(A) phase

b da c e

Z phase

a.b.c.d.e: A phase or B phase rising edge (falling edge) phase difference = T/4 ± T/10

(b) 5V manual pulse generator input conditions

Input pulse signal type

Input signal voltage Max. input pulse frequency 100kHz

Pulse generators power supply voltage 5VDC±10% Current consumption 100mA or less Number of pulses per rotation 25 pulse/rev or 100 pulse/rev Cable length 20m or less

A and B phases (with phase difference 90°) (Refer to the waveform below.)

H level 3.5V to 5.25V L level 0V to 0.5V

a.b.c.d.e: A phase or B phase rising edge (falling edge) phase difference = T/4 ± T/10 T: A or B phase cycle (Min. 10μs)

M700VS Series Connection Manual

2.2 Control Unit

10 1

20 11

+5V

Connector pin No.

HA1A

HA2A

4700pF

Signal

input

Power output

HA1B HA2B

+5V +5V

0V 0V

+5V

14 13

10 20

4700pF

Control

circuit

When using the synchronous feed encoder and the manual pulse generator at the same time, connect the manual pulse generator to the operation panel I/O unit or use a distribution cable made by the machine tool builder.

(14) Serial communication (RS-232C) I/F 2ch (SIO1) (15) Serial communication (RS-232C) I/F 2ch (SIO2)

1 0V 11 0V 2 I RD1(RXD1) 12 OSD1(TXD1) 3 ICS1(CTS1) 13 ORS1(RTS1) 4 O DR1(DSR1) 14 IER1(DTR1) 5 0V 15 0V 6 NC 16 NC 7 I RD2(RXD2) 17 OSD2(TXD2) 8 ICS2(CTS2) 18 ORS2(RTS2) 9 O DR2(DSR2) 19 IER2(DTR2)

10 NC 20 NC

* Connect connector case with FG pattern.

Plug: 10120-3000VE Shell: 10320-52F0-008 Recommended manufacturer: Sumitomo 3M

2 General Specifications

MITSUBISHI CNC

(16) Skip input 8ch (SKIP)

10 1

20 11

1 0V 11 0V 2 I SKIP0 12 I SKIP1 3 I SKIP2 13 I SKIP3 4 NC 14 NC 5 0V 15 0V 6 NC 16 NC 7 I SKIP4 17 I SKIP5 8 I SKIP6 18 I SKIP7 9 NC 19 NC

10 NC 20 NC

* Connect connector case with FG pattern.

Plug: 10120-3000VE Shell: 10320-52F0-008 Recommended manufacturer: Sumitomo 3M

M700VS Series Connection Manual

2.2 Control Unit

(a) Skip signal input conditions

+24V

Ton

External signal

Internal signal

Connection to 24V common

+24V

Ton

External signal

Internal signal

Connection to 0V common

0V(RG)

SKIP

COM

24VDC

(Machine side)

Control

circuit

Control

circuit

(Machine side)

Connection to 24V common

Connection to 0V common

24VDC

Use the input signal within the following condition ranges.

Input voltage at external contact ON 18V or more, 25.2V or less Input current at external contact ON 6mA or more Input voltage at external contact OFF 4V or less Input current at external contact OFF 2mA or less Input signal holding time (Ton) 2ms or more Internal response time 0.08ms or less Machine side contact capacity +30V or more, 16mA or more

(Note) "Input voltage at external contact ON" means the voltage between the external input signal and

the COM terminal.

(17) Battery (Q6BAT) I/F (BAT)

2 General Specifications

MITSUBISHI CNC

(18) Optical communication I/F (OPT1)

Name

(19) Optical communication I/F (OPT2)

(PCF type)

Connector: CF-2D101-S Recommended manufacturer: Japan Aviation Electronics

(POF type)

Connector: PF-2D101 Recommended manufacturer: Japan Aviation Electronics

(20) FG terminal (FG)

(21) Touch panel I/F (TP)

(22) LED

Name Function At fault Conditions

24VDCIN +24VDC input check Not lit

DCOUT Internal output voltage check Not lit

LCDON

PSEMG

WDER/ WDERS

BATALM Battery voltage drop Lit (Red) Battery voltage has dropped to 2.7V or less

+12VDC output voltage check for backlight inverter

External emergency stop status display

System error display Lit (Red)

Not lit

Lit (Red) External emergency stop signal has inputted

(1) Failure of +24VDC input (2) Disconnection of fuse

(1) Failure of internal voltage output in control unit (2) Short circuit of +5VDC output on CG71 or ENC or FAN connector

(1) Failure of 12VDC output in control unit (2) 24VDC input voltage is +20V or less

(1) Failure of control unit (2) SRAM data is broken

M700VS Series Connection Manual

2.3 Display Unit

(Space required for wiring)

200

260

20 110

260 ( )

250 ± 0.3

4- M3

200 ( )

190 ± 0.3

244

184

Unit outline

Screw

(Square hole)

Outline dimension

[FCU7-DU120-11 (8.4-type)]

(Note 1) The above side view shows the state with the control unit mounted. (Note 2) Consider the minimum radius value of optical communication cable for the bottom space. (Refer to

"Connection : Precautions for Wiring : Precautions for Using Optical Communication Cable".)

2 General Specifications

MITSUBISHI CNC

[FCU7-DU140-11 (10.4-type)]

(Space required for wiring)

290

220

20 11 0

(Note 1) The above side view shows the state with the control unit mounted. (Note 2) Consider the minimum radius value of optical communication cable for the bottom space. (Refer to

"Connection : Precautions for Wiring : Precautions for Using Optical Communication Cable".)

Unit outline

220 ( )

204

210 ± 0.3

4- M3

Screw

290 (

280 ± 0.3

Unit outline

274

(Square hole)

)

M700VS Series Connection Manual

2.3 Display Unit

[FCU7-DU140-31 (10.4-type with touch panel)]

(Space required for wiring)

290

220

20 110

290 (

)

280 ± 0.3

4- M3

220 ( )

210 ± 0.3

274

204

Unit outline

Screw

(Square hole)

Unit outline

(Note 1) The above side view shows the state with the control unit mounted. (Note 2) Consider the minimum radius value of optical communication cable for the bottom space. (Refer to

"Connection : Precautions for Wiring : Precautions for Using Optical Communication Cable".)

2 General Specifications

MITSUBISHI CNC

2.4 Keyboard Unit

140

200

110

(

Space required for wiring

)

Outline dimension

[FCU7-KB024 (8.4-type)]

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

140

(Unit outline)

0.3



190 0.3

(Unit outline)

200

(Square hole)

122

4-M3

Screw

182

M700VS Series Connection Manual

2.4 Keyboard Unit

[FCU7-KB026 (Clear keys for 8.4-type)]

140

200

110

(

Space required for wiring

)

140



122

182

200

0.3

4-M3

190 0.3

Screw

(Unit outline)

(Square hole)

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

2 General Specifications

MITSUBISHI CNC

[FCU7-KB029 (In tandem for 8.4-type)]









(

Space required for wiring

)

260

242

250

122

140

4-M3

130

0.3

Screw

(Unit outline)

(Square hole)

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

M700VS Series Connection Manual

2.4 Keyboard Unit

[FCU7-KB044 (10.4-type)]

140

220

110

(

Space required for wiring

)

140



122

202

220

0.3

4-M3

210 0.3



Screw

(Unit outline)

(Square hole)

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

2 General Specifications

MITSUBISHI CNC

[FCU7-KB046 (Clear keys for 10.4-type)]

140

220

110

(

Space required for wiring

)

140



122

202

220

0.3

4-M3

210 0.3



Screw

(Unit outline)

(Square hole)

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

M700VS Series Connection Manual

2.4 Keyboard Unit

[FCU7-KB047 (Clear keys for 10.4-type/ QWERTY assignment)]

290

160

110

(

Space required for wiring

)

290

274

280

144

160

4-M3

150

0.3

Screw

(Unit outline)

(Square hole)

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

2 General Specifications

MITSUBISHI CNC

[FCU7-KB048 (Clear keys for 10.4-type)]

230

220

110

(

Space required for wiring

)

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX720/DX721 mounted.

230

(Unit outline)

0.3

220

212

(Unit outline)

210 0.3

220

202

4-M3

Screw

(Square hole)

M700VS Series Connection Manual

2.5 Operation Panel I/O Unit

Characteristics of operation panel I/O unit are as follows.

(1) Number of DI/DO points that can be mounted on the machine operation panel is 64/64 as standard and 96/96 at the

maximum. Both sink and source types are available. Operation panel I/O unit DI/DO uses equivalent serial link connections as those used for remote I/O.

(2) Remote I/O interface --- 1ch

Remote I/O unit, scan I/O card, etc. can be extended up to 4 stations. Note that the following (a) and (b) will be applied if DI/DO mounted on the operation panel I/O unit is used. (a) When 64 points/64 points are used: Up to 4 stations, 128 points/128 points in total, are available. (b) When 96 points/96 points are used: Up to 3 stations, 96 points/96 points in total, are available.

(3) Manual pulse generator --- 2ch

5V and 12V manual pulse generators can be connected.

(4) Installation on the back side of the keyboard unit is possible. Allows space saving inside the operation panel.

Classification Type Components Remarks

DI 24V/0V common input DO Sink output

DI 24V/0V common input DO Source output

DI 24V/0V common input DO Sink output

DI 24V/0V common input DO Source output

DI 24V/0V common input DO Sink output

DI 24V/0V common input DO Source output

FCU7-DX710

FCU7-DX711

FCU7-DX720

FCU7-DX721

FCU7-DX730

FCU7-DX731

Base card Terminator (R-TM)

Base card Terminator (R-TM) Add-on card

(Note 1) The station Nos. occupied by the operation panel I/O unit cannot be changed. If the unit has rotary switches,

do not change the switch settings when shipped. (Settings when shipped: CS1 -> 0/ CS2 -> 1/ CS3 -> 6)

(Note 2) Set the number of DI points that are simultaneously turned ON to be less than half of the total points. If many

points are set to be simultaneously turned ON in high temperature, operation panel I/O unit may be deteriorated due to the heat.

2 General Specifications

MITSUBISHI CNC

Dimension and names of parts

(4)

(5)

(1)

(10)

(2)

(7)

(8)

(11)

(12)

110 (

116

179

(13)

Space required for wiring)

NCKB

Connector

Fixing screw (4 pcs.)

M3x25

(with plain washer and spring washer)

[FCU7-DX710/ FCU7-DX711]

116 ( )

Unit outline

Operation panel I/O unit can be installed on the back side of the keyboard.

106 ± 0.3

Unit outline

171 ± 0.3

179 ( )

4-M3

Screw

(Note) Use M3x25 screws (with spring washer and plain washer) when mounting the operation panel I/O unit.

M700VS Series Connection Manual

2.5 Operation Panel I/O Unit

[FCU7-DX720/ FCU7-DX721/ FCU7-DX730/ FCU7-DX731]

(4)

(5)

(1)

(10)

110 (

(2)

(7)

(8)

(11)

(12)

(3)

(6)

(9)

116

179

(13)

Space required for wiring)

116 ( )

106 ± 0.3

4-M3

179 ( )

171 ± 0.3

Unit outline

Screw

Unit outline

NCKB

Connector

Fixing screw (4 pcs.)

M3x25

(with plain washer and spring washer)

Operation panel I/O unit can be installed on the back side of the keyboard.

(Note) Use M3x25 screws (with spring washer and plain washer) when mounting the operation panel I/O unit.

2 General Specifications

MITSUBISHI CNC

(1) Machine input (CG31)

B1 B20

A1 A20

Digital input 32 points (1st station)

(2) Machine input (CG33)

Digital input 32 points (2nd station)

(3) Machine input (CG35)

Digital input 32 points (3rd station)

Connector: 7940-6500LC Recommended manufacturer: Sumitomo 3M

CG31 CG33 CG35

BA BA BA 20 I X200 20 IX210 20 I X220 20 I X230 20 IX240 20 I X250 19 I X201 19 IX211 19 I X221 19 I X231 19 IX241 19 I X251 18 I X202 18 IX212 18 I X222 18 I X232 18 IX242 18 I X252 17 I X203 17 IX213 17 I X223 17 I X233 17 IX243 17 I X253 16 I X204 16 IX214 16 I X224 16 I X234 16 IX244 16 I X254 15 I X205 15 IX215 15 I X225 15 I X235 15 IX245 15 I X255 14 I X206 14 IX216 14 I X226 14 I X236 14 IX246 14 I X256 13 I X207 13 IX217 13 I X227 13 I X237 13 IX247 13 I X257

12 I X208 12 IX218 12 I 11 I X209 11 IX219 11 I X229 11 I X239 11 IX249 11 I X259 10 I X20A 10 IX21A 10 I X22A 10 I X23A 10 IX24A 10 I X25A

9 I X20B 9 IX21B 9 I X22B 9 I X23B 9 IX24B 9 I X25B 8 I X20C 8 IX21C 8 I X22C 8 I X23C 8 IX24C 8 I X25C 7 I X20D 7 IX21D 7 I X22D 7 I X23D 7 IX24D 7 I X25D 6 I X20E 6 IX21E 6 I X22E 6 I X23E 6 IX24E 6 I X25E 5 I X20F 5 IX21F 5 I X22F 5 I X23F 5 IX24F 5 I X25F 4 NC 4 NC 4 NC 4 NC 4 NC 4 NC 3 CO 2 I 1 I +24V 1 0V 1 I +24V 1 0V 1 I+24V 1 0V

M 3 COM 3 COM 3 COM 3 COM 3 COM

+24V 2 0V 2 I +24V 2 0V 2 I+24V 2 0V

228 12 I X238 12 IX248 12 I X258

Each station has fixed input/output assignments. Refer to "PLC Interface Manual" for details.

M700VS Series Connection Manual

2.5 Operation Panel I/O Unit

(a) Outline of digital signal input circuit

COM

CG31/CG33/CG35

24VDC(+)

Control

circuit

(Machine side)

Stabilized

power supply

External contact

Input voltage

Input resistor

24VDC(+)

Input voltage

24V common

0V common

Control

circuit

(Machine side)

Stabilized

power supply

External contact

Input resistor

Both 24V common and 0V common connections are allowed in the digital signal input circuit. Follow the wiring diagram below for each type.

Input circuit

3.3k

3,B3

3.3k

3,B3

Input conditions

The input signals must be used within the following condition ranges.

24V common 0V common 1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less 2 Input current at external contact ON 9mA or more 3 Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less 4 Input current at external contact OFF 2mA or less 5 Input resistance Approx. 3.3kΩ 6 Tolerable chattering time (T1) 3ms 7 Input signal holding t ime (T2) 40ms or more (Note)

input circuit operation delay time

(T3 and T4)

3ms ≤ T3 ≈ T4 ≤ 16ms

9 Machine side contact capacity 30V or more, 16mA or more

(Note) Input signal holding time: The guide is 40ms or more. The input signal will not be

recognized unless it is held for the ladder processing cycle time or longer.

Connection to 24V common input Connection to 0V common input

(E)

(I)

T1T1

+24V

GND

(E)

+24V

GND

(I)

T4T3

(E) : External signal, (I):Internal signal

T1T1

T4T3

2 General Specifications

MITSUBISHI CNC

(4) Machine output (CG32)

B1 B20

A1 A20

Digital output 32 points (1st station)

(5) Machine output (CG34)

Digital output 32 points (2nd station)

(6) Machine output (CG36)

FCU7-DX730/DX731: Digital output 32 points (3rd station) FCU7-DX720/DX721: Digital output 16 points (3rd station) (with analog output)

Connector: 7940-6500LC Recommended manufacturer: Sumitomo 3M

CG32 CG34 CG36 (Note)

BA BA BA 20 O Y200 20 OY210 20 O Y220 20 O Y230 20 OY240 20 O Y250 19 O Y201 19 OY211 19 O Y221 19 O Y231 19 OY241 19 O Y251 18 O Y202 18 OY212 18 O Y222 18 O Y232 18 OY242 18 O Y252 17 O Y203 17 OY213 17 O Y223 17 O Y233 17 OY243 17 O Y253 16 O Y204 16 OY214 16 O Y224 16 O Y234 16 OY244 16 O Y254 15 O Y205 15 OY215 15 O Y225 15 O Y235 15 OY245 15 O Y255 14 O Y206 14 OY216 14 O Y226 14 O Y236 14 OY246 14 O Y256 13 O Y207 13 OY217 13 O Y227 13 O Y237 13 OY247 13 O Y257

228 12 O Y238 12 OY248 12 O Y258

12 O Y208 12 OY218 12 O 11 O Y209 11 OY219 11 O Y229 11 O Y239 11 OY249 11 O Y259 10 O Y20A 10 OY21A 10 O Y22A 10 O Y23A 10 OY24A 10 O Y25A

9 O Y20B 9 OY21B 9 O Y22B 9 O Y23B 9 OY24B 9 O Y25B 8 O Y20C 8 OY21C 8 O Y22C 8 O Y23C 8 OY24C 8 O Y25C 7 O Y20D 7 OY21D 7 O Y22D 7 O Y23D 7 OY24D 7 O Y25D 6 O Y20E 6 OY21E 6 O Y22E 6 O Y23E 6 OY24E 6 O Y25E 5 O Y20F 5 OY21F 5 O Y22F 5 O Y23F 5 OY24F 5 O Y25F 4 COM 4 COM 4 COM 4 COM 4 COM 4 COM 3 CO 2 I 1 I +24V 1 0V 1 I +24V 1 0V 1 I+24V 1 0V

M 3 COM 3 COM 3 COM 3 COM 3 COM

+24V 2 0V 2 I +24V 2 0V 2 I+24V 2 0V

(Note) FCU7-DX720/DX721 uses 16 points of digital outputs, Y240 to Y24F.

Each station has fixed input/output assignments. Refer to "PLC Interface Manual" for details.

M700VS Series Connection Manual

2.5 Operation Panel I/O Unit

(a) Outline of digital signal output circuit

CG32/CG34/CG36

RA PL

24VDC(+)

Sink type (DX7x0)

Source type

(DX7x1)

Control Circuit

(Macine side)

Control Circuit

(Macine side)

: Relay : Pilot lamp

CAUTION

The digital signal output circuit uses a sink type (DX7x0) or source type (DX7x1). Use within the specification ranges shown below.

Output circuit

Output conditions

(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V

(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150Ω)

Insulation method Insulation

Rated load voltage 24VDC

Max. output current 60mA/point

Output delay time 40μs

or more, 100mA or more) in parallel to the load.

serially to the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)

1. When using an inductive load such as a relay, always connect a diode in parallel to the load.

2. When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.

2 General Specifications

MITSUBISHI CNC

(7) Keyboard I/F (NCKB)

10 1

20 11

DAC

Ω

AO*

(8) FG terminal (FG)

(9) Analog output 1ch (AO)

1 GND 11 NC 2 NC 12 NC 3 NC 13 NC 4 NC 14 NC 5 NC 15 NC 6 NC 16 NC 7 AO 17 NC 8 NC 18 NC 9 NC 19 NC

10 NC 20 NC

* Connect connector case with FG pattern.

Plug: 10120-3000VE Shell: 10320-52F0-008 Recommended manufacturer: Sumitomo 3M

Output circuit

Output conditions

Output voltage 0V to ±10V (±5%) Resolution 12bit (±10V × n/4096) (Note) Load conditions 10kΩ load resistance Output impedance 220Ω

(Note) n=(2

to 211)

Connector pin assignment

1 AO* GND 7 AO Analog voltage output

M700VS Series Connection Manual

2.5 Operation Panel I/O Unit

(10) Manual pulse generator input 2ch (5V and 12V) (MPG)

10 1

20 11

b da c e

A(B) phase

B(A) phase

1 GND 11 GND 2 reserve 12 reserve 3 IHA2A 13 IHA2B 4 IHA1A 14 IHA1B 5 GND 15 GND 6 O 24VDC 16 O24VDC 7 reserve 17 reserve 8 reserve 18 reserve 9 reserve 19 reserve

10 O5VDC 20 O5VDC

* Connect connector case with FG pattern.

Plug: 10120-3000VE Shell: 10320-52F0-008 Recommended manufacturer: Sumitomo 3M

5V manual pulse generator input con-

Input pulse signal type A and B phases (with phase difference 90°) (Refer to the waveform below.) Input signal voltage Max. input pulse frequency 100kHz

Pulse generators power supply voltage

Current consumption 100mA or less Number of pulses per rotation 25 pulse/rev or 100 pulse/rev Cable length 20m or less 50m or less

ditions

H level 3.5V to 5.25V

L level 0V to 0.5V

5VDC±10% 12VDC±10%

12V manual pulse generator input

conditions

a.b.c.d.e: A phase or B phase rising edge (falling edge) phase difference = T/4 ± T/10 T: A or B phase cycle (Min. 10μs)

2 General Specifications

MITSUBISHI CNC

+5V

4 3

14 13

10 20

+5V

+5V +5V

0V 0V

+12V +12V

12V

HA1A HA2A

HA1B HA2B

Connector

pin No.

Signal

input

Power output

Control

unit

(11) Remote I/O unit I/F (RIO3)

1 I/O TXRX3 2 I/O TXRX3* 3 0V(GND)

Connector: 1-178288-3 Contact: 1-175218-2 x3 Recommended manufacturer: Tyco Electronics AMP

Refer to the following chart for the maximum number of connecting stations and I/O points.

Operation panel I/O unit type

FCU7-DX710/DX711

FCU7-DX720/DX721

FCU7-DX730/DX731

(Note) Refer to the section "General Specifications: Remote I/O Unit" for the number of occupying stations and I/

O points of remote I/O units.

Max. number of stations

(RIO3 connection)

4 stations

(stations 3rd to 6th can be used)

3 stations

(stations 4th to 6th can be used)

3 stations

(stations 4th to 6th can be used)

Max. number of I/O points

(RIO3 connection)

128 points/128 points

96 points/96 points

(12) Control unit I/F (CG71)

M700VS Series Connection Manual

2.5 Operation Panel I/O Unit

(13) LED

Name Function At fault Conditions

3VON +3VDC input check Not lit (1) Disconnection between control unit and operation panel I/O unit

5VON +5VDC input check Not lit

PACKETNG

RIO1

12VON

DOCOM

RIO communication status check

For manual pulse generator

+24VDC input check (for source output)

Lit (Red)

Not lit

(1) Disconnection between control unit and operation panel I/O unit (2) Short circuit of manual pulse generator cable

(1) Partial disconnection between control unit and operation panel I/O unit (2) Miswiring of extended I/O unit to RIO3

Short circuit of manual pulse generator cable

(1) Disconnection of 24V input (2) Disconnection of protection fuse on the operation panel I/O unit (Note) Sink output type does not have the LED for DOCOM.

2 General Specifications

MITSUBISHI CNC

2.6 Remote I/O Unit

The following eight types of signals can be input/output from the remote I/O unit (FCUA-DX***) according to the type and No. of contacts. Use serial link connections to connect the unit with the control unit or the operation panel I/O unit. Multiple remote I/O units can be used as long as the total number of occupied stations is eight or less.

Classification Type Components Remarks

24V/0V common input + Sink output FCUA-DX100 RX311

24V/0V common input + Sink output FCUA-DX110 RX311+RX321-1

24V/0V common input + Sink output + Analog output

24V/0V common input + Sink output + Analog input/output

24V/0V common input + Source output FCUA-DX101 RX312

24V/0V common input + Source output FCUA-DX111 RX312+RX322-1

24V/0V common input + Source output + Analog output

24V/0V common input + Source output + Analog input/output

FCUA-DX120 RX311+RX321

FCUA-DX140 RX311+RX341

FCUA-DX121 RX312+RX322

FCUA-DX141 RX312+RX341

M700VS Series Connection Manual

2.6 Remote I/O Unit

Dimension and names of parts

(2)

(4)

(5)

(8)

(9)

(10)

(1)

(6)

(7)

(3)

(7)

(1)

(6)

(7)

(3)

(1)

(6)

(7)

(3)

[Front view]

[Side view][Bottom view]

135

168

40 40

135

168

135

168150 100

634

156

2-M5 screw

Mounting hole

Bottom

To p

(Front)

(Rear)

2 General Specifications

MITSUBISHI CNC

(1) Machine input (DI-L)

COM

DI-L / DI-R

2.2k

DI-L / DI-R

2.2k

24VDC(+)

Control

circuit

(Machine side)

Stabilized

power supply

External contact

Input voltage

Input resistor

24VDC(+)

Input voltage

24V common

0V common

Control

circuit

(Machine side)

Stabilized

power supply

External contact

Input resistor

T1T1

T4T3

GND

+24V

(E)

(I)

(2) Machine input (DI-R)

Both 24V common and 0V common connections are allowed in the digital signal input circuit. Follow the wiring diagram below for each type.

Input circuit

3,B3

Input conditions

The input signals must be used within the following condition ranges.

24V common 0V common 1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less 2 Input current at external contact ON 9mA or more 3 Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less 4 Input current at external contact OFF 2mA or less 5 Input resistance Approx. 2.2kΩ 6 Tolerable chattering time (T1) 3ms 7 Input signal holding time (T2) 40ms or more (Note)

input circuit operation delay time (T3

and T4)

3ms ≤ T3 ≈ T4 ≤ 16ms

9 Machine side contact capacity 30V or more, 16mA or more

(Note) Input signal holding time: The guide is 40ms or more. The input signal will not be recognized unless

it is held for the ladder processing cycle time or longer.

Connection to 24V common input Connection to 0V common input

(E)

+24V

T1T1

(E) : External signal, (I) : Internal signal

GND

(I)

T4T3

M700VS Series Connection Manual

2.6 Remote I/O Unit

(3) Machine output (DO-L)

DO-L/DO-R

Sink type

Source type

24VDC(+)

Control

circuit

(Machine side)

Control

circuit

(Machine side)

24VDC(+)

CAUTION

(4) Machine output (DO-R)

The digital signal output circuit uses a sink type (DX1*0) or source type (DX1*1). Use within the specification ranges shown below.

Output circuit

Output conditions

(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more,

(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150Ω) serially to

Insulation method Non-insulation

Rated load voltage 24VDC

Max. output current 60mA/point

Output delay time 40μs

100mA or more) in parallel to the load.

the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)

1. When using an inductive load such as a relay, always connect a diode in parallel to the load.

2. When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.

2 General Specifications

MITSUBISHI CNC

(5) Analog signal input/output (AIO)

(a) Outline of analog signal output circuit

The analog signal output circuit can be used only for FCUA-DX120/DX121/DX140/DX141.

Output circuit

220

A0*

Output conditions

Output voltage 0V to ±10V (±5%) Resolution 12bit (±10V × n/4096) (Note) Load conditions 10kΩ load resistance Output impedance 220Ω

DAC

OV(RG)

(Note) n=(20 to 211)

(b) Outline of analog signal input circuit

The analog signal input circuit can be used only for FCUA-DX140/DX141.

Input circuit

AI*

Input conditions

Max. input rating ±15V Resolution 10V/2000 (5mV) Precision Within ±25mV AD input sampling time 14.2ms(AI0)/ 42.6ms(AI1 to 3)

150

OV(RG)

ADC

M700VS Series Connection Manual

2.6 Remote I/O Unit

(6) Transfer speed changeover switch (DS)

Selection of station No.

Not used

(7) Station No. changeover switch (CS)

(8) Remote I/O unit I/F #1 (RIO1) (9) Remote I/O unit I/F #2 (RIO2)

1 I/O TXRX 2 I/O TXRX* 3 0V

Connector: 1-178288-3 Contact: 1-175218-2 x3 Recommended manufacturer: Tyco Electronics AMP

(10) 24VDC input (DCIN)

1 I +24V 2 0V 3 FG

Connector: 2-178288-3 Contact: 1-175218-5 x3 Recommended manufacturer: Tyco Electronics AMP

2 General Specifications

MITSUBISHI CNC

2.7 Scan I/O Unit

The HR347/357 card is the machine operation panel input/output card. It has a digital input/output and scan input/output, and is connected to the machine operation panel and other devices.

Item HR347 HR357 Number of points 64 points Configuration 8 common × 8 data matrix

Input

Scan

Output

Input

Digital

Output

(*1) Input signal holding time: The guide is 11.68ms or more. The input signal will not be recognized unless it is

Rated voltage 5VDC Max. current 80mA/point Input cycle 1.46ms cycle, 11.68ms cycle Input signal holding time 11.68ms or more (*1) Number of points 64 points Configuration 4 common × 8 data + 4 common × 8 data matrix Rated load voltage 5VDC Max. output current 200mA/point Output cycle 1.46ms cycle, 5.84ms cycle Number of points 32 points Type 24V common/ 0V common Input voltage at external contact ON 6V or less 18V or more, 25.2V or less Input current at external contact ON 2mA or less 9mA or more Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less Input current at external contact OFF 9mA or more 2mA or less Tolerable chattering time 2.2ms or less Input signal holding time 40ms or more Input circuit operation delay time 2.2ms ≤ T3 ≈ T4 ≤ 11ms Machine side contact capacity 30V or more, 16mA or more Number of points 32 points Rated load voltage 24VDC Max. output current 60mA/point Type Sink Source

held for the ladder processing cycle time or longer.

M700VS Series Connection Manual

2.7 Scan I/O Unit

Dimension and names of parts

A B

CF35

(Scan DI/DO : 64/64)

ISP

DIO

SCAN2 SCAN1

RIO3 DCIN

CF31

CF33

(DO : 32)

ALM3

24IN

ALM2

5OUT

ALM1

0.3

166

180

4.5

4-C2

150

0.3

110

(6)

(1) (2)

(3)

(7)

(8)

(4)

(5)

[HR347/ HR357]

2 General Specifications

MITSUBISHI CNC

(1) Scan type input/output (CF35)

B1 B25

A1 A25

CF35

25 GND 25 GND

24 O LC3B 24 O LC3A

23 O LC2B 23 O LC2A

22 O LC1B 22 O LC1A

21 O LC0B 21 O LC0A

20 I LD7B* 20 I LD7A*

19 I LD6B* 19 I LD6A*

18 I LD5B* 18 I LD5A*

17 I LD4B* 17 I LD4A*

16 I LD3B* 16 I LD3A*

15 I LD2B* 15 I LD2A*

14 I LD1B* 14 I LD1A*

13 I LD0B* 13 I LD0A*

12 GND 12

11 11

10 10

9 O KYC7* 9 O KYC6*

8 O KYC5* 8 O KYC4*

7 O KYC3* 7 O KYC2*

6 O KYC1* 6 O KYC0*

5 I KYD7* 5 I KYD6*

4 I KYD5* 4 I KYD4*

3 I KYD3* 3 I KYD2*

2 I KYD1* 2 I KYD0*

11GND

(Note) The GND pin is normally unused.

Do not connect the GND pin to the frame ground.

Connector: 7950-6500SC Relief: 3448-7950 Recommended manufacturer: Sumitomo 3M

LCxA/B Common signals for scan DO

LDxA/B* Data signals for scan DO

KYCx* Common signals for scan DI

KYDx* Data signals for scan DI

* This is an example when SCAN1 is set to "0", SCAN2 to "1", and DIO to "2". Refer to "PLC Interface Manual" for details.

M700VS Series Connection Manual

2.7 Scan I/O Unit

(a) Scan input

CF35

KYCO*

KYC1*

KYC2*

KYC3*

KYC4*

KYC5*

KYC6*

KYC7*

KYD7*

KYD6*

KYD5*

KYD4*

KYD3*

KYD2*

KYD1*

KYD0*

X07

X0F

X17

X1F

X27

X2F

X37

X3F

X06

X0E

X16

X1E

X26

X2E

X36

X3E

X05

X0D

X15

X1D

X25

X2D

X35

X3D

X04

X0C

X14

X1C

X24

X2C

X34

X3C

X03

X0B

X13

X1B

X23

X2B

X33

X3B

X02

X0A

X12

X1A

X22

X2A

X32

X3A

X01

X09

X11

X19

X21

X29

X31

X39

X00

X08

X10

X18

X20

X28

X30

X38

KYCO*

KYC7*

KYDO*

KYD7*

Sneak path prevention diode

An example is shown of a scan input circuit manufactured by the machine manufacturer.

(Note) To scan input, connect a sneak path prevention diode as shown in the following drawing. The

unit may not be able to read the correct input signals without a sneak path prevention diode installed.

The common signals are changed over with scan input as shown in the following drawing. Key input data can be received when the common signal is LOW. The common signal changeover cycle is 11.68ms, but the input signal will not be recognized unless it is held for the ladder processing cycle time or longer. The scan input is a 5V system.

KYCO*

KYC1*

KYC2*

KYC3*

KYC4*

KYC5*

KYC6*

KYC7*

11.68ms

1.46ms

2 General Specifications

MITSUBISHI CNC

(b) Scan output

CF35

LC3A LC2A LC1A LC0A

LD0A* LD1A* LD2A* LD3A* LD4A* LD5A* LD6A* LD7A*

Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07

Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F

Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17

Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F

CF35

LC3B LC2B LC1B LC0B

LD0B* LD1B* LD2B* LD3B* LD4B* LD5B* LD6B* LD7B*

Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27

Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F

Y30 Y31 Y32 Y33 Y34 Y35 Y36 Y37

Y38 Y39 Y3A Y3B Y3C Y3D Y3E Y3F

<Example of a circuit manufactured

by the machine tool builder>

<Example of a circuit manufactured

by the machine tool builder>

HR3 7

LCnA/B

LDnA/B*

330

0V(RG)

CF35

<Manufactured by the machine tool builder>Output circuit

An example is shown of a scan output circuit manufactured by the machine manufacturer.

The common signals are changed over with scan output as shown in the following drawing. The LED outputs data, and lights only when the common signal is HIGH. The common signal changes to 4 signals in succession, and light s once every 5.84ms for 1.46ms only. The scan output is a 5V system.

LC3A

LC2A

LC1A

LC0A

1.46ms

5.84ms

1.46ms

5.84ms

LC3B

LC2B

LC1B

LC0B

M700VS Series Connection Manual

2.7 Scan I/O Unit

(2) LED

SCAN1 0

SCAN2 1

DIO 2

CF35

DI:32 DO:32

DO:32DI:32

X00

X1F

X20

X3F

Y00

Y1F

Y20

Y3F

CF31 CF33

DI:32

X40

X5F

DO:32

Y40

Y5F

SCAN1

SCAN2

DIO

Standard setting

[Address]

[Address] [Address]

Scan Scan

ScanScan

Digital Digital

LED Function Color

24IN 24VDC input check Green Lit Not lit 24VDC voltage check

5OUT Internal output voltage check Green Lit Not lit Contact the MITSUBISHI service dept.

ALM1

ALM2

ALM3

Communication error of the station designated by rotary switch "SCAN1"

Communication error of the station designated by rotary switch "SCAN2"

Communication error of the station designated by rotary switch "DIO"

Red Not lit Lit

Status

Normal At fault

Remedy

Check the station No. designation by the rotary switch of the remote I/O unit.

(3) Rotary switch

Set the address (station No.) assignment in DI/DO: 32/32 point units. Set using SCAN1, SCAN 2 and DIO rotary switches. The assignment address is changed with the rotary switch setting.

Rotary switch Description

SCAN1 For scan input/output station No. setting 32points/32points (Normally set to "0")

SCAN2 For scan input/output station No. setting 32points/32points (Normally set to "1")

DIO For digital input/output station No. setting 32points/32points (Normally set to "2")

(Note) Set each different station Nos. for SCAN1, SCAN2 and DIO. Up to 8 stations can be used in a part

system. Set the Nos. from 0 to 7.

2 General Specifications

MITSUBISHI CNC

(4) Machine input (CF31)

24V 0V

0V(RG)

HR3 7

HR3

2.2k

CF31

COM

Control circuit

(Machine side)(Machine side)

common common

24VDC 24VDC

Digital input

B1 B20

A1 A20

20 I X40 20 I X50

19 I X41 19 I X51

18 I X42 18 I X52

17 I X43 17 I X53

16 I X44 16 I X54

15 I X45 15 I X55

14 I X46 14 I X56

13 I X47 13 I X57

12 I X48 12 I X58

11 I X49 11 I X59

10 I X4A 10 I X5A

9I X4B 9I X5B

8I X4C 8I X5C

7I X4D 7I X5D

6I X4E 6I X5E

5I X4F 5I X5F

3I COM 3I COM

2 I 24VDC 2 0V(RG)

1 I 24VDC 1 0V(RG)

CF31

Connector: 7940-6500SC Relief: 3448-7940 Recommended manufacturer: Sumitomo 3M

* This is an example when SCAN1 is set to "0", SCAN2 to "1", and DIO to "2". Refer to "PLC Interface Manual" for details.

Both 24V common and 0V common connections are allowed in the digital signal input circuit.

CF31

M700VS Series Connection Manual

2.7 Scan I/O Unit

Input conditions

COM

T1T1

GND

+24V

T4T3

Control

circuit

(Machine side)

Stabilized

power supply

External contact

Input voltage

External signal

Internal signal

[Connection to 24V common input]

Input resistor

24VDC(+)

The input signals must be used within the following condition ranges.

24V common 0V common 1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less 2 Input current at external contact ON 9mA or more 3 Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less 4 Input current at external contact OFF 2mA or less 5 Input resistance Approx. 2.2kΩ 6 Tolerable chattering time (T1) 3ms 7 Input signal holding t ime (T2) 40ms or more (Note)

Input circuit operation delay time

(T3 and T4)

9 Machine side contact capacity 30V or more, 16mA or more

3ms ≤ T3 ≈ T4 ≤ 16ms

(Note) Input signal holding time: The guide is 40ms or more. The input signal will not be

recognized unless it is held for the ladder processing cycle time or longer.

[Connection to 0V common input]

External contact

Stabilized

power supply

24VDC(+)

(Machine side)

Input voltage

Input resistor

External signal

T1T1

+24V

Control

GND

circuit

Internal signal

COM

T4T3

2 General Specifications

MITSUBISHI CNC

(5) Machine output (CF33)

B1 B20

A1 A20

Digital output

20 O Y40 20 O Y50

19 O Y41 19 O Y51

18 O Y42 18 O Y52

17 O Y43 17 O Y53

16 O Y44 16 O Y54

15 O Y45 15 O Y55

14 O Y46 14 O Y56

13 O Y47 13 O Y57

12 O Y48 12 O Y58

11 O Y49 11 O Y59

10 O Y4A 10 O Y5A

9O Y4B 9 O Y5B

8O Y4C 8 O Y5C

7O Y4D 7 O Y5D

6O Y4E 6 O Y5E

5O Y4F 5 O Y5F

2 I 24VDC 2 0V(RG)

1 I 24VDC 1 0V(RG)

CF33

Connector: 7940-6500SC Relief: 3448-7940 Recommended manufacturer: Sumitomo 3M

* This is an example when SCAN1 is set to "0", SCAN2 to "1", and DIO to "2". Refer to "PLC Interface Manual" for details.

M700VS Series Connection Manual

2.7 Scan I/O Unit

The HR357 output circuit is a source type (source output).

0V(RG)

FCU6-HR3

CF33

(Machine side)

Control circuit

Source type

24VDC

CAUTION

1. Do not apply any voltage to the connector other than that specified in this manual. Fa ilure to observe this could cause bursting, damage, etc.

Output conditions

Insulation method Non-insulation

Rated load voltage 24VDC

Max. output current 60mA/point

Saturation voltage 1.6V (standard)

Output delay time 40μs

(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V

or more, 100mA or more) in parallel to the load.

(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150Ω)

serially to the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)

2 General Specifications

MITSUBISHI CNC

(6) 24VDC input (DCIN)

1 I+24V 2 0V 3 FG

Connector: 2-178288-3 Contact: 1-175218-5 x3 Recommended manufacturer: Tyco Electronics AMP

(7) Remote I/O unit I/F (RIO3A) (8) Remote I/O unit I/F (RIO3B)

1 I/O TXRX1 2 I/O TXRX1* 3 0V

Connector: 1-178288-3 Contact: 1-175218-2 x3 Recommended manufacturer: Tyco Electronics AMP

M700VS Series Connection Manual

2.8 External Power Supply Unit

Item PD25

Input power voltage

Output current 3A Dimension 130mm × 65mm × 230mm Mass 1.5kg Output holding time 300ms

(Note) PD25 will not be turned ON by the ON/OFF switch immediately after the power OFF. Wait at least 2

seconds, and then turn the power ON.

Dimension and names of parts

[PD25]

200 to 230VAC

+10%-15%

50/60Hz±1Hz

230

220

AC IN

ON/OFF SW

ON/OFF

FAN ALARM

POWER

DC OUT

2-R3

(1)

(2)

(3)

(4)

(5)

130

208

230

Mount the external power supply unit vertically and so that it is visible from the front. Provide space for heat dissipation and ventilation.

100mm

20mm 20mm

100mm

2 General Specifications

MITSUBISHI CNC

(1) AC power input (ACIN)

123

1 IACIN N 2 IACIN H 3 FG

Connector: 2-178128-3 Contact: 1-175218-5 × 3 Recommended manufacturer: Tyco Electronics AMP

(2) ON/OFF switch (ON/OFF SW)

Switch ON (upward): 24VDC output Switch OFF (downward): 24VDC output OFF

(3) ON/OFF input (ON/OFF)

1 NC 2 IP-OFF 3 0V 4 0V 5 IP-ON

Connector: 1-178288-5 Contact: 1-175218-5 × 4 Recommended manufacturer: Tyco Electronics AMP

(4) LED (POWER)

Green light at +24V output

M700VS Series Connection Manual

2.8 External Power Supply Unit

(5) 24VDC output (DCOUT)

A3A1

B3B1

1A OACFAIL 1B O +24V 2A 0V 2B 0V 3A NC 3B FG

Connector: 3-178127-6 Contact: 1-175218-5 (for AWG16) × 3, 1-175217-5 (for AWG22) × 2 Recommended manufacturer: Tyco Electronics AMP

2 General Specifications

MITSUBISHI CNC

2.9 Manual Pulse Generator

3- M4Gasket

Above size only

72 at equal pitch

Panel cut diameter

stud

Index

at equal pitch

[UFO-01-2Z9]

5V Manual Pulse Generator (100 pulse/rev)

Produced by NIDEC NEMICON CORPORATION

(Note) This product does not comply with the MITSUBISHI CNC standard.

M700VS Series Connection Manual

2.9 Manual Pulse Generator

[HD60]

3. 6

16 24 27± 0. 5

77 ± 0. 5

80 ± 1

60 ± 0. 560 ± 0. 5

ޓL10

8. 8 9 7. 6 0

12V 0V A B

t2.0

3-M4

Installation of screws

stud bolt

Packing

other than M3 x 6 not possible



 







   



(Divide equally by three)

12V Manual Pulse Generator (25 pulse/rev)

2 General Specifications

MITSUBISHI CNC

2.10 Synchronous Feed Encoder

19. 5

102

135

4- 5.4

21m

14. 3

-0. 11

1. 1 5

+0. 14

1. 1 5

+0. 14

-0. 006

-0. 017

-0. 009

-0. 025

-0.012

-0.042

Caution plate

hole

Enlarged drawing of key

Valid depth of key groove is

Cross section BB

Dimension and names of parts

[OSE-1024-3-15-68]

Pin Function Pin Function

A A phase K 0V B Z phase L C B phase M D - N A phase E Case grounding P Z phase

F - R B phase G - S H +5V T -

J -

Connector pin assignment

M700VS Series Connection Manual

2.11 Optical Communication Repeater Unit (FCU7-EX022)

CAUTION

634

135

156

168

DCIN

ACFAIL

OPT1IN

DCOUT

FUSE

OPT2IN

OPT1OUT

OPT2OUT

2-M5-0.8 screw

When the distance of the optical communication cable between NC control unit and drive unit is over 30m, the communication can be performed by relaying the optical signal. Using up to two units, relay of the total length of up to 90m can be performed.

(a) When the distance of the optical communication cable between NC control unit and drive unit is over 30m, the

communication can be performed by relaying the optical signal. (b) The relay between NC control unit and drive unit can be performed for up to two systems. (c) If the distance between NC control unit and drive unit is even within 30m, the cable can be divided by the relay in

transporting the machine. (d) Same mounting dimension as the remote I/O unit (DX unit).

This unit cannot be used between drive units.

Dimension and Names of parts

2 General Specifications

MITSUBISHI CNC

(1) Optical communication I/F (OPT1in, OPT1out, OPT2in, OPT2out)

A3A1

B3B1

(PCF type) Connector : CF-2D101-S Recommended manufacturer: Japan Aviation Electronics (POF type) Connector :PF-2D101 Recommended manufacturer: Japan Aviation Electronics

(2) DC24V input (DCIN)

1 I DC24V 2 0V(RG) 3 FG

Connector: 2-178293-5 Recommended manufacturer: Tyco Electronics AMP

Connector: 2-178288-3 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

(3) DC24V output (DCOUT)

A1 OACFAIL B1 O DC24V A2 COM B2 0V(RG) A3 NC B3 FG

Connector : 3-178137-5 Recommended manufacturer: Tyco Electronics AMP

Connector: 2-178127-6 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

M700VS Series Connection Manual

2.11 Optical Communication Repeater Unit (FCU7-EX022)

(4) Power OFF input (CF01)

Φ2.0

5.0

6.2

0.9

0.80.025

9.6

1 COM 2 IACFAIL

Connector: 53103-0230 Recommended manufacturer: MOLEX

connector: 51030-0230 Contact: 50084-8160 Recommended manufacturer: MOLEX

(5) FG terminal (FG)

Type name : 175022-1(For AWG20-14 250 series) Recommended manufacturer: Tyco Electronics AMP Terminal protection tube: 174817-2 (Yellow)

Unit side tab terminal shape

(Note) The faston terminal "175022-1" of the cable side is a simple lock type. Make sure to insert until the

simple lock pin is in the Φsecond hole. Firmly press the simple lock release tab when unplugging it.

2 General Specifications

MITSUBISHI CNC

2.12 MITSUBISHI CNC Machine Operation Panel

2.12.1 MITSUBISHI CNC Machine Operation Panel A

Outline dimension

[FCU7-KB921 (MITSUBISHI CNC machine operation panel A)]

260

140

(Space required for wiring)

0.3

130

(Unit outline)

140

4-M3

Screw

260

(Square hole)

244

(Unit outline)

250

0.3

124

M700VS Series Connection Manual

2.12 MITSUBISHI CNC Machine Operation Panel

Connector

(1)

(2)

(3)

(4)

(5)

(6)

No. Connector name Function No. Connector name Function

(1) DCIN DC24V input (4) FG FG terminal

(2) DCOUT DC24V output (5) EXT Relay wiring

(3) RIOIN Remote I/O (6) SUBP

Mahine operation panel B switch

(1)(2) DC24V input/output (DCIN/DCOUT)

1 I/O DC24V 2 -0V 3 -FG

Connector: 2-178288-3 Contact: 1-175218-5 x3 Recommended manufacturer: Tyco Electronics AMP

2 General Specifications

MITSUBISHI CNC

(3) Remote I/O connected connector (RIOIN)

1 I/O TX/RX 2 I/O TX*/RX* 3 -0V

Connector: 1-178288-3 Contact: 1-175218-2 x3 Recommended manufacturer: Tyco Electronics AMP

(4) FG terminal (FG)

(5) Relay wiring (EXT)

B05 - A05 B04 O Relay EMGCOM A04 O Relay EMG B03 O Relay 6 A03 O Relay 5 B02 O Relay 4 A02 O Relay 3 B01 O Relay 2 A03 O Relay 1

Connector: HIF3BA-10D-2.54C Contact: HIF3-2428SC Recommended manufacturer: Hirose Electric

M700VS Series Connection Manual

2.12 MITSUBISHI CNC Machine Operation Panel

(6) Machine operation panel B switch (SUBP)

A20

B20

B20 I Relay EMGCOM A20 I Relay EMG

B19 I Relay 6 A19 I Relay 5

B18 I Relay 4 A18 I Relay 3

B17 I Relay 2 A17 I Relay 1

B16 - 0V A16 I Spare SW(X75)

B15 - 0V A15 I Spare SW(X74)

B14 - 0V A14 I Spare SW(X73)

B13 - 0V A13 I Selector SW(X72) B12 - A12 I G(X71) B11 I F(X6D) A11 I E(X6F) B10 I D(0V) A10 I C(X70) B09 I B(X6E) A09 I A(X6C) B08 - A08 I G(X6B) B07 I F(X67) A07 I E(X66) B06 I D(0V) A06 I C(X6A) B05 I B(X68) A05 I A(X66) B04 - A04 I G(X65) B03 I F(X61) A03 I E(X63) B02 I D(0V) A02 I C(X64) B01 I B(X62) A01 I A(X60)

Connector: HIF3BA-40D-2.54C Contact:HIF3-2428SC Recommended manufacturer: Hirose Electric

2 General Specifications

MITSUBISHI CNC

[SUBP]

X60

X61

X62

X63

X64

X65

X66

X67

X68

X69

X6A

X6B

B02

A01

B03

B01

A03

A02

A04

+5V

B06

A05

B07

B05

A07

A06

A08

+5V

(RSW2)

X6D

X6E

X6F

X70

X71

B10

A09

B11

B09

A11

A10

A12

+5V

1kΩ

X6C

21 position

(RSW1)

Machine Operation Panel I/F PCB HN232

Machine operation panel B (FCU7-KB926)

Rotary Switch

Real gray code

(For cutting override)

Rotary Switch

(For spindle override)

8 position

Real gray code

Rotary Switch

(Spare)

(a) Wiring of machine operation panel B

(Note1) Use the special lead wire with a connector for wiring of rotary switch.

(Note2) A09 to 12 and B09 to 11 of SUBP are spares, so they do not need wiring. (Note3) Select a rotary switch which guarantees 5V/1mA. (Note4) Length of cables must be 0.5m or shorter. (Note5) The numbers in the above diagram do not indicate the actual device numbers.

Lead wire with a connector: ACX011-705 (7 terminals, 0.5m) Fuji Electric

M700VS Series Connection Manual

2.12 MITSUBISHI CNC Machine Operation Panel

Machine Operation Panel I/F PCB HN232

+5V

1kΩ

X72

X73

X74

[SUBP]

A13

B13

A14

B14

A15

B15

Machine operation panel B (FCU7-KB926)

Selector Switch

(For memory protection)

2 notch Key shape

2c Manual return type

Switch input spare

(3 points)

A16

B16

A17

B17

A18

B18

A19

B19

A20

B20

Spare for signal relay

Push down switch

(For emergency stop)

Push Lock -

Turn Reset

2a2b contact

EMG

X75

[EXT]

A01

B01

A02

B02

A03

B03

A04

B04

A05

B05

(Note1) Wirings for selector switches must be directly soldered to terminals or use tab terminals (110

series). (Note2) When wiring the emergency stop switch, the crimp terminal must be fastened with thread. (Note3) For NCs whose control unit and display are integrated, wire the emergency stop switch directly

to the EMG connector of the control unit. (Use F120 cable)

And for NCs whose control unit and display are separated, relay it by the machine operation

panel I/F PCB HN232. (Note4) Select a rotary switch which guarantees 5V/1mA. (Note5) Length of cables must be 0.5m or shorter. (Note6) The numbers in the above diagram do not indicate the actual device numbers.

2 General Specifications

MITSUBISHI CNC

[SUBP]

X72

X73

X74

X75

B13

A13

A14

A15

A16

B14

B15

B16

+5V

Selector SW 3 notch 2a2b Manual return type

B20

A20

[EXT]

A17

B17

A18

B18

A19

B19

EMG

EMGCOM

(DC24V)

B04

A04

B01

A01

B02

A02

B03

A03

EMG

EMGCOM

(DC24V)

P-ON

P-OFF

PON

POF F

PON CO M

(0V)

POF FC OM

(0V)

A05

B05

Connection with P-ON/OFF Switch

Connection using two contacts of emergency switch

Push button SW (For emergency stop) Push Lock Turn Reset 2a2b contact

MITSUBISHI CNC M700VS Connection Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Precautions for Safety

Disposal

Contents

System Configuration

1.1 System Basic Configuration Drawing

1.2 General Connection Diagram

1.2.1 Without Touch Panel

1.2.2 With Touch Panel

1.3 List of Configuration

1.3.1 List of Units

1.3.2 Durable Parts

1.3.3 Replacements

1.3.4 List of Cables

General Specifications

2.1 Environment Conditions

2.2 Control Unit

2.3 Display Unit

2.4 Keyboard Unit

2.5 Operation Panel I/O Unit

2.6 Remote I/O Unit

2.7 Scan I/O Unit

2.8 External Power Supply Unit

2.9 Manual Pulse Generator

2.10 Synchronous Feed Encoder

2.11 Optical Communication Repeater Unit (FCU7-EX022)

2.12 MITSUBISHI CNC Machine Operation Panel

2.12.1 MITSUBISHI CNC Machine Operation Panel A