Before servicing this chassis, it is important that the service person read the "SAFETY PRECAUTIONS" and
"PRODUCT SAFETY NOTICE" contained in this manual.
This service manual provides service instructions for the PTV Models listed below. Service personnel should read this
manual thoroughly before servicing these chassis.
V24 Chassis
WS-48315
WS-55315
WS-65315
This service manual includes:
1. Assembly and disassembly instructions for the front and rear cabinet components.
2. Servicing of the Lenticular Screen and Fresnel Lens.
3. Servicing printed circuit boards (PCBs).
4. CRT replacement procedure.
5. Electrical adjustments.
6. Chip parts replacement procedures.
7. Circuit path diagrams.
The parts list section of this service manual includes:
1. Cabinet and screen parts.
2. Electrical parts.
Schematic and block diagrams of the above listed models are included in this service manual for better understanding of the circuitry. PCB drawings are also included for easy location of parts and test points.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in television receivers have special safety related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be
obtained by using replacement components rated for higher voltage, wattage, etc.
Replacement parts which have special safety characteristics are identified in this service manual.
Electrical components having such features are identified by shading on the schematic diagram and by bold
type in the parts list of this service manual. The replacement for any safety part should be identical in value
and characteristics.
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Page 5
MODELS: WS-48315 / WS-55315 / WS-65315
SAFETY PRECAUTIONS
NOTICE:Observe all cautions and safety related notes located inside the receiver cabinet and on the
receiver chassis.
WARNING:
1.Operation of this receiver outside the cabinet or with the cover removed presents a shock hazard
from the receiver's power supplies. Work on the receiver should not be attempted by anyone who is
not thoroughly familiar with the precautions necessary when working on high voltage equipment.
2.Do not install, remove or handle the picture tubes in any manner unless shatterproof goggles are
worn. People not so equipped should be kept away while the picture tube is being handled. Keep
the picture tube away from the body while handling.
3.When service is required, observe the original lead dress. Extra precaution should be taken to
assure correct lead dress in the high voltage area. Where a short-circuit has occurred, replace those
components that indicate evidence of overheating.
X-Radiation warning
The surface of the cathode ray tubes (CRTs) may generate X-Radiation, so take proper precautions when servicing.
It is recommended that a lead apron be used for shielding while handling the CRT. Use this method if possible.
When replacing the CRTs, use only the designated replacement part since it is a critical component with regard to
X-Radiation. High voltage must be set as prescribed under the section titled Electrical Adjustments.
Leakage current check
Before returning the receiver to the customer, it is recommended that leakage current be measured according to the
following methods.
1. Cold Check
With the alternating current (AC) plug removed from the AC source, place a jumper across the two AC plug
prongs. Connect one lead of an ohm meter to the AC plug and touch the other lead to each exposed metal part
(i.e. antennas, handle bracket, metal cabinet, screw heads, metal overlay, control shafts, etc.), particularly any
exposed metal part that has a return path to the chassis. The resistance of the exposed metal parts having a
return path to the chassis should be a minimum of 1Mega Ohm. Any resistance below this value indicates
an abnormal condition and requires corrective action.
2. Hot Check ...Use the circuit shown below to perform the hot check test.
1.Keep switch S1 open and connect the receiver to the measuring circuit. Immediately after
connection, and with the switching devices of the receiver in their operating positions, measure the
leakage current for both positions of switch S2.
2.Close switch S1, energizing the receiver. Immediately after closing switch S1, and with the
switching devices of the receiver in their operating positions, measure the leakage current for both
positions of switch S2. Repeat the current measurements of items 1 and 2 after the receiver has
reached thermal stabilization. The leakage current must not exceed 0.5 milliampere (mA).
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Page 6
MODELS: WS-48315 / WS-55315 / WS-65315
CABINET DISASSEMBLY (FRONT VIEW)
*Refer to PARTS LIST for Part Numbers
WS-48315
Front Cabinet Disassembly
1. Remove the Speaker Grille by pulling forward.
2. Remove the Board-Front by removing six screws "a".
3. Remove the Screen Assembly by removing four screws "b". Disconnect all cable harnesses between the
Screen Assembly and the PCB-Signal.
4. Lift the Screen Assembly and pull up and away from the cabinet as shown.
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Page 7
MODELS: WS-48315 / WS-55315 / WS-65315
CABINET DISASSEMBLY (REAR VIEW)
WS-48315
Rear Cabinet Disassembly
1. Remove the Back Board by removing 14 screws "a", “b” and “c”.
2. Remove 4 screws "d" securing the Light Box Assembly.
3. Be certain that all cables and connectors between the Light Box Assembly and external items are disconnected (e.g. speaker plugs).
4. Slide the Light Box Assembly out of the cabinet.
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Page 8
MODELS: WS-48315 / WS-55315 / WS-65315
CABINET DISASSEMBLY (FRONT VIEW)
WS-55315 WS-65315
Front Cabinet Disassembly
1. Remove the Speaker Grille by pulling forward.
2. Remove the Front-Board by removing screws "a".
3. Remove the Screen Assembly by removing 5 screws "b". Disconnect connectors CC and ZF between the
Screen Assembly and the PCB-Signal.
4. Lift the Screen Assembly and pull up and away from the cabinet as shown.
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Page 9
MODELS: WS-48315 / WS-55315 / WS-65315
CABINET DISASSEMBLY (REAR VIEW)
WS-55315 WS-65315
Rear Cabinet Disassembly
1. Remove the Back Board by removing 13 screws "a" (15 screws “a” in 65 inch models).
2. Remove the Board Slide by removing four screws “b”.
3. Remove the two Board Shelves by removing 8 screws “c”.
4. Remove 4 screws "d" securing the Light Box Assembly.
5. Be certain that all cables and connectors between the Light Box Assembly and external items are disconnected (connectors CC, ZF and EJ)).
6. Slide the Light Box Assembly out of the cabinet.
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Page 10
MODELS: WS-48315 / WS-55315 / WS-65315
SERVICING THE LENTICULAR SCREEN AND FRESNEL LENS
WS-48315
CAUTION:Wear gloves when handling the Lenticular Screen and Fresnel Lens.
This prevents cuts and finger prints. Do not place Fresnel Lens in the sun.
This may cause fire and heat related injuries.
1a. Lenticular Screen and Fresnel Lens Removal
1. Remove the screen assembly as shown in the Cabinet Disassembly procedure.
2. Remove the Top, Bottom and Side Holder Screens..
3. Carefully lift the Lenticular Screen and Fresnel Lens combination from the Screen Frame Assembly.
Note: When separating the Lenticular Screen from the Fresnel Lens, use caution
while prying the Screen and Lens apart. Use a slot type screw driver, and
remove the pressure sensitive double sided tape.
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Page 11
MODELS: WS-48315 / WS-55315 / WS-65315
SERVICING THE LENTICULAR SCREEN AND FRESNEL LENS
WS-55315 WS-65315
CAUTION:Wear gloves when handling the Lenticular Screen and Fresnel Lens.
This prevents cuts and finger prints. Do not place Fresnel Lens in the sun.
This may cause fire and heat related injuries.
1b. Lenticular Screen and Fresnel Lens Removal
1. Remove the screen assembly as shown in the Cabinet Disassembly procedure.
2. Remove the HOLDER-SCREEN-BOTTOM.
3. Carefully slide the Lenticular Screen and Fresnel Lens combination from the upper Screen Frame Assembly.
Note: When separating the Lenticular Screen from the Fresnel Lens, use caution
while prying the Screen and Lens apart. Use a slot type screw driver, and
remove the pressure sensitive double sided tape.
1b. Installing the Fresnel Lens and Lenticular Screen
1. Insert the Lenticular Screen and Fresnel Lens combination into the upper Screen Frame.
2. Install the HOLDER-SCREEN-BOTTOM, install the end screws first.
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MODELS: WS-48315 / WS-55315 / WS-65315
2.Installation of the Lenticular Screen and Fresnel Lens
Note: Store the Lenticular Screen and Fresnel Lens in a cool dry place. High heat/humidity may
deform the Lenticular Screen and Fresnel Lens.
1. Apply double coated tape (Part # LENS-TAPE) along the top front edge of the Fresnel Lens
as shown in Figure 2-2. Refer to Table A for proper tape length.
2. Place the Fresnel Lens on top of the Lenticular Screen and apply pressure at the top edge to
bond them together as shown in Figure 2-2.
3. Reverse the disassembly procedure for that model to install the screens in the screen frame.
Modes WS-65315 cabinet is assembled in two pieces. These two pieces may be separated to allow easier delivery
and setup.
Cabinet Separation Precedure
(Figure 1)
1. Pull the Speaker Grille off.
2. Unplug connectors “CC” and ZF.
3. Remove 4 screws “a” on both sides of the
cabinet.
(Figure 2)
4. Carefully lift the cabinet top until the support
tabs clear the bottom cabinet.
(Figure 3)
5. Carefully rotate the cabinet top and place it on
the floor.
6. Reverse the procedure to mount the cabinet top
on the cabinet bottom.
Figure 2
Figure 1
Figure 3
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Page 14
MODELS: WS-48315 / WS-55315 / WS-65315
SERVICING THE DIAMONDSHIELD™
1.DiamondShield Removal Procedure
The location of the DiamondShield molding clips may vary between models, top and bottom, or sides. Use
the appropriate disassembly procedure given below.
Note: Wear gloves when handling the DiamondShield to prevent finger prints.
Top & Bottom Molding Clips
1. Gently insert a small screwdriver between the
DiamondShield and one end of the clip to pry
the clip loose.
Side Molding Clips
1. Gently insert a small screwdriver between the
DiamondShield and one end of the clip to pry
the clip loose.
2. Remove both clips by pulling them toward you.
3. Carefully insert a small screwdriver into the gap
at the top/center point of the Shield and pull the
Shield slightly away from the unit. Place your
hands at the points shown and gently bow the
Shield toward you and remove from the unit.
Then re-install the two clips.
2.DiamondShield Installation Procedure
*(See the Parts List for DiamondShield part numbers)
To install the DiamondShield, reverse the above Removal Procedure.
2. Remove both clips by pulling them toward you.
3. Carefully insert a small screwdriver into the gap
at the side/center point of the Shield and pull the
Shield slightly away from the unit. Place your
hands at the points shown and gently bow the
Shield toward you and remove from the unit.
Then re-install the two clips.
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Page 15
MODELS: WS-48315 / WS-55315 / WS-65315
SERVICING PCBs
Chassis Removal and PCB Locations
Chassis Removal
1) Remove screw “a” from the Main Chassis.
2) Raise the two chassis locks on the inner sides of the
Lightbox Assembly and slide the chassis towards the
rear.
Major Part Locations
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Page 16
MODELS: WS-48315 / WS-55315 / WS-65315
ANODE LEAD REMOVAL
CAUTION:To prevent damage, the following procedure must be used when removing an
Anode Lead from the Flyback Transformer.
1) Push the Anode Lead down.
2) While holding the lead down rotate
the lead 90º counter clockwise.
3) Carefully remove the Anode Lead
from the Flyback Transformer.
CRT REPLACEMENT
1. Removal of the CRT
Caution!High voltage should be completely discharged prior to CRT removal.
Since the CRTs receive high voltage from the Flyback transformer, discharge
by shorting the open end of the respective high voltage cable to chassis ground.
Note: Refer to Cabinet Disassembly when performing steps 1 through 2.
1. Remove the Speaker Grille, Front Board, and Screen Assy.
2. Remove the Back Board.
3. Remove the Anode Lead Wire from the Flyback transformer. (Use the above procedure)
4. Remove the PCB-CRT.
5. Remove 4 hex-screws "a" retaining the Optical Unit. [Figure 5-1]
6. Remove 4 screws "b" retaining the Lens.
Note: DO NOT loosen the RED screws. Doing so will break the seal between the
C-Element and the # 6 Lens, causing leakage of the CRT Coolant.
7. Remove 4 screws "c" retaining the CRT. [Figure 5-2]
8. Remove the Deflection Yoke and other CRT components from the neck of the CRT. [Figure 5-6]
Figure 5-1
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Page 17
MODELS: WS-48315 / WS-55315 / WS-65315
2. Installation of the CRT
Note: The replacement CRT is supplied as an assembly comprised of the CRT and the
Inner Lens with the space between them filled with ethylene glycol. Care should
be taken during handling and installation to prevent shock from disrupting the seal
or alignment between the CRT and Inner Lens. [Figure 5-3]
Note: The 4 spring-loaded screws shown
in Fig 5-2 and labeled as "DO NOT
REMOVE", should not be loosened
under any circumstance. Doing so
will break the seal between the
CRT and the CRT-Spacer, causing
leakage of the CRT Coolant.
Figure 5-2
Figure 5-3
Figure 5-5
Figure 5-4
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Page 18
MODELS: WS-48315 / WS-55315 / WS-65315
1. Carefully position the replacement CRT and fasten in place using 4 screws "d". [Figure 5-5]
2. Install the Deflection Yoke and other CRT components back in their original position on the CRT neck.
[Figure 5-6]
3. Install the Lens that was removed in step 6 of Removal Of The CRT. [ Figures 5-1 and 5-2 ]
a) Position the Lens so that the Label faces the direction shown in Figure 5-7
b) Install the mounting screws “b”. [Figure 5-1]
4. Insert the Optical Unit into the Light Box Assembly.5. Install the PCB-CRT.
6. Insert the Anode Lead Wire into the Flyback Transformer.
7. Re-clamp the Lead Wire in its original position.
Figure 5-6
Figure 5-7
Adjustment procedures after replacing the CRT(s)
• CRT Cut Off / White Balance Adjustment
• Static Convergence Adjustment
• Dynamic Convergence Adjustment
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Page 19
MODELS: WS-48315 / WS-55315 / WS-65315
ELECTRICAL ADJUSTMENTS
Note: Perform only the adjustments required.
Do not attempt an alignment if proper equipment is not available.
1.Test Equipment
• Oscilloscope (Unless otherwise specified, use 10:1 probes)
• Signal Generator (both SD and HD capable)
• Direct Current Voltmeter
• Direct Current Ampere Meter
2.Test Signal
A. Monoscope Signal
Note: If you do not have
a monoscope signal source,
connect the unit to a VCR
and play a Monoscope
*alignment tape.
(* Part Number: 859C568060)
B. Color Bar Signal
Use the color bar signal shown
below, unless otherwise specified
in this manual.
Monoscope Signal
Split-Field Color Bars (100% window)
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Page 20
MODELS: WS-48315 / WS-55315 / WS-65315
MENU-0-3-7-0
OPTION MENU
Direct Key Mod
:OFF
NetCommand
®
IR Setup
VIDEO SETTINGS
CLOCK Menu
CAPTIONS Menu
CHANNEL EDIT Menu
TV Volume
TIMER Menu
PIP Source
PIP Position
POP Position
Format
PIP/POP Format
3.Initial Setup
A. Option Menu Setup
Follow the steps below for the initial set-up:
1. Select the "MENU" display by pressing the "MENU" button once.
2. Press the number buttons "0", "3", "7", "0" in sequence to select the "OPTION MENU" display.
3. Press the "ADJUST" button to select "INITIAL."
4. Press "ENTER."
NOTE: At this time channel 3 is automatically selected.
Initial
Power Restore:OFF
DTV Port:Auto
B. Default Settings
MAIN MENU DEFAULT SETTINGS
SETUP Menu
Memorize ChannelsAnt-A Air Lock by TimeOff Magenta50%
NetCommand® IR Setup Lock TimeN/A Red50%
ClockUnlock TimeN/A Yellow50%
LanguageEnglish Front Button LockOff Green50%
Energy ModeStandard V-ChipCyan50%
INPUT ASSIGNMENT Menu
Antenna-AOn V-ChipOff
Antenna-BOn TV RatingTV-PG A/V Memory ResetAnt A
DTVYPrPb FV-Fantasy ViolenceAllow TV Speakers (Internal)On
Component-1Comp-1 D-Sexual DialogAllow Audio Output Variable
Component-2Comp-2 L-Adult LanguageAllow
Input-1Input-1 S-Sexual SituationAllowTV Bass50%
Input-2Input-2 V-ViolenceAllowTV Treble50%
Input-3Input-3 Movie RatingPGTV Balance50%
MonLinkMonLink Programs Not RatedAllowTV SurroundOff
Clock SettingManual Color BalanceTV Brightness50%
Clock Time--:-- TimerTV Sharpness50%
Set DaySunday ConvergenceTV Color50%
Time ZoneN/A Video MuteOnTV Tint50%
Daylight Savings TimeN/A Black EnhancementOnTV Color TempHigh
Closed CaptionsIn Mute Ant-A Auto Color CorrectionOffTV Film Mode (Auto)On
CC BackgroundGray PerfectColor™TV VSMOn
Reset Color for Ant-A
AntennaANT-A
Channel003 TimerOff
MemoryDeleted Set Time12:00 am
NameN/A Set DayEveryday
SQVN/A InputAnt-A
Channel003
V-CHIP LOCK Menu
V-CHIP Menu
V-CHIP HoursWelcome to NetCommand® IR
ADVANCED FEATURES Menu
COLOR BALANCE Menu
Blue50%
AUDIO/VIDEO SETTINGS Menu
AUDIO SETTINGS
TV Listen ToStereo
TV Contrast100%
TV Video NoiseStandard
PerfectColor™
30%
Ant A Ch 3
Lower Right
Right Half
Stretch
Dble Win
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Page 21
MODELS: WS-48315 / WS-55315 / WS-65315
Ant-B
1/2/3
1/2
TV Contrast
TV Brightness
TV Sharpness
TV Color
TV Tint
TV Color Temp.
Video Noise
TV Image Type
TV SVM
TV Bass
TV Treble
TV Balance
TV Surrond
TV Listen To
TV Level Sound
Off
Off
Off
Off
Off
Items in the table below are set following Initalization.
The “Power ON LED” provides an indication of the sets operation, and the possible cause of a malfunction.
A. Initial Control Circuitry Check
Immediately after the TV is connected to an AC power source:
• The LED flashes three times ... indicating the Microprocessor has initialized and is functioning
properly.
• If the LED does not flash ... the Microprocessor is NOT functioning.
B. Error Code Operational Check
Note: The TV must be in “Shut Down” and not heve been switched Off, to perform the Error Code Opera-
tional Check. When the TV is switched Off, the code automatically resets to “12” No Error.
Pressing the front panel “DEVICE” and “MENU” buttons at the same time, and holding for 5 seconds,
activates the Error Code Mode. The LED flashes denoting a two digit Error Code, or indicating no problem
has occured since the last Initalization.
Note: The front panel buttons must be used, NOT those on the Remote Control.
• The number of flashes indicates the value of the MSD (tens digit) of the Error Code.
• The flashing then pauses for approximately 1/2 second.
• The LED then flashes indicating the value of the LSD (ones digit) of the Error Code.
• The Error Code is repeated a total of 5 times.
Example: If the Error Code is “23”, the LED will flash two times, pause, and then flashes three
Except for the following, all adjustment items must be performed
using the remote hand unit.
• CRT Cutoff
• Lens Focus
• Electrostatic Focus
A. Activating the Circuit Adjustment Mode
1. Press the "MENU" button on a remote hand unit.
2. Press the number buttons "0", 3", "5", "7" in sequence.
The screen will change to the Adjustment Mode.
Note: Repeat steps 1 and 2 if the circuit
adjustment mode display does not appear
on screen
B. Selection of adjustment Functions and
Adjustment Items
To select an adjustment item in the circuit adjustment mode,
first select the adjustment function that includes the specific
adjustment item to be selected. Then, select the adjustment
item.
MODE
ITEM#
FUNCTIONCHASSIS
Video ChrV24
Mode 0NTSC
1SCT55
ABBREV.DATA
SIGNAL
Refer to the following pages for the listing of adjustment
functions and adjustment items.
1. Press the "AUDIO" button on a remote hand unit to
select an adjustment function. Each time the button
is pressed, the Function changes in the following
sequence:
FUNCTIONS
2. Press the “VIDEO” button to select a specific
Adjustment Item. The Item number increases each
time the “VIDEO” button is pressed.
C. Changing Data
After selecting an adjustment Item, use the “ADJUST
UP/DOWN” button to change data.
•Press “ADJUST DOWN” to decrease the data value.
•Press “ADJUST UP” to increase the data value.
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MODELS: WS-48315 / WS-55315 / WS-65315
Coarse BLUE
D. Saving Adjustment Data
Press “ENTER” to save adjustment data in memory. The character display turns red for
approximately one second in this step.
Note: If the circuit adjustment mode is terminated without pressing “ENTER”, changes
in adjustment data are not saved.
E. Terminating the Circuit Adjustment Mode
Press the “MENU” button on the remote hand unit twice to terminate the adjustment mode.
Note: The circuit adjustment mode can also be terminated by turning power OFF.
F. Service Mode Reset
To reset items in the service mode to their factory values:
1.Press MENU-0-3-5-7 to enter the Service Mode.
2.Press the “INPUT” or “DEVICE” button, on the front panel or the remote, and hold for 2 seconds.
6.Convergence Adjustment Mode
The Convergence mode is used to perform raster geometry correction, and convergence adjustments as
specified in Adjustment Procedures 15 through 18.
A. Convergence Mode Activation
SD
1.Press MENU-0-3-5-9
2.When the Convergence Mode is activated, the display at
the right appears on a Green Crosshatch.
B. Selecting the HD or SD Mode
1.Select the Signal Source before entering the Convergence Mode, either an NTSC or HD source.
2.Enter the Convergence Mode (MENU-0-3-5-9)
• If the signal source is NTSC, the SD mode is activated.
• If the signal source is HD 1080i, the HD mode is activated.
3.Activating the HD mode when no HD signal is available.
• Activate the Factory Option Menu (MENU-0-3-7-0)
• Use the “Adjust” keys to select “DTV Port” and press “Enter” to change the setting to “1080i”.
Sequence = “Auto”-”480i”-”480p”-”1080i”. Ignore any loss of sync while changing modes.
• Exit the Option Menu (Press “MENU” twice).
• Select the DTV Inputs as the signal source (INPUT or DEVICE button).
• Activate the Convergence Mode ... the Convergence mode will be in the HD mode and the internal
crosshatch is displayed.
4.After adjusting Convergence, be sure to set the DTV Port back to AUTO.
• Select an analog input as the signal source (INPUT or DEVICE button).
• Activate the Option Menu (MENU-0-3-7-0).
• Use the “Adjust” keys to select “DTV Port and press “Enter” to change the setting from “1080i” to
“AUTO”.
• Exit the Option Menu (Press MENU twice).
1HSTA-50
Coarse Conv. Display
GREEN
C. Convergence Mode Functions
In the Convergence Mode there are three main Functions (Categories).
• Pressing “6” activates CONV MISC
• Pressing “5” activates COARSE CONV
• Pressing “4” activates FINE CONV
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MODELS: WS-48315 / WS-55315 / WS-65315
D. CONV MISC (Press 6)
This mode is used to preset data values controlling the Convergence Generator, and to perform the HV
Regulation adjustment.
1.Use the VIDEO button to select an item.
2.Use the ADJUST buttons to change data.
Note: When Item “1 HVOL” is selected the screen goes black except for the data display.
This occurs since a black screen is required when making the HV Regulation adjustment.
E. COARSE CONV (Press 5)
There are four Sub Functions in the Coarse mode, COARSE GREEN, RED and BLUE, and DF.
• COARSE GREEN .... used to make Coarse Raster Geometry Adjustments.
• COARSE RED ... used to make Coarse Red Convergence Adjustments.
• COARSE BLUE ... used to make Coarse Blue Convergence Adjustments.
• DF ... used to preset data values controlling the Dynamic Beam Focus circuit drive signal.
1.Use AUDIO button to select a Sub Function
2.Use the VIDEO button to select an Adjustment Item.
3.Use the ADJUST buttons to change data.
F. FINE CONV (Press 4)
Sub Functions
This mode is used to perform Fine Raster Correction, and Fine Red and Blue Convergence Adjustments.
There are three Sub Adjustment Functions, selected with the AUDIO button:
• FINE GREEN .... a Green Crosshatch is displayed, for Fine Raster Corrections.
• FINE RED .... a White Crosshatch is displayed, for Fine Red Convergence Adjustments.
• FINE BLUE .... a White Crosshatch is displayed, for Fine Blue Convergence Adjustments.
Cursor
In the Fine mode a Cursor is added to the Crosshatch. The ENTER button toggles the Cursor between two
modes:
• MOVE (blinking Cursor) .... use the ADJUST buttons to select any of 64 points on the Crosshatch.
• ADJUST (Non blinking Cursor) .... the ADJUST buttons adjust the active color at the current Cursor
position, horizontally or vertically.
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