Before servicing this chassis, it is important that the service person read the "SAFETY PRECAUTIONS" and
"PRODUCT SAFETY NOTICE" contained in this manual.
This service manual provides service instructions for PTV Models VS-45609, VS-50609, VS-55609 and VS-60609
which use the VZ9 chassis, and PTV Model VS-60719 and VS-70709 which use the VZ9+ chassis. Service personnel
should read this manual thoroughly before servicing these chassis.
This service manual includes:
1. Assembly and disassembly instructions for the front and rear cabinet components.
2. Servicing of the Lenticular Screen and Fresnel Lens.
3. Servicing printed circuit boards (PCBs).
4. CRT replacement procedure.
5. Electrical adjustments.
6. Chip parts replacement procedures.
7. Circuit path diagrams.
The parts list section of this service manual includes:
1. Cabinet and screen parts.
2. Electrical parts.
Schematic and block diagrams of the above listed models are included in this service manual for better understanding of the circuitry. PCB drawings are also included for easy location of parts and test points.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in television receivers have special safety related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be
obtained by using replacement components rated for higher voltage, wattage, etc.
Replacement parts which have special safety characteristics are identified in this service manual.
Electrical components having such features are identified by shading on the schematic diagram and by bold
type in the parts list of this service manual. The replacement for any safety part should be identical in value
and characteristics.
NOTICE:Observe all cautions and safety related notes located inside the receiver cabinet and on the
receiver chassis.
WARNING:
1.Operation of this receiver outside the cabinet or with the cover removed presents a shock hazard
from the receiver's power supplies. Work on the receiver should not be attempted by anyone who is
not thoroughly familiar with the precautions necessary when working on high voltage equipment.
2.Do not install, remove or handle the picture tubes in any manner unless shatterproof goggles are
worn. People not so equipped should be kept away while the picture tube is being handled. Keep
the picture tube away from the body while handling.
3.When service is required, observe the original lead dress. Extra precaution should be taken to
assure correct lead dress in the high voltage area. Where a short-circuit has occurred, replace those
components that indicate evidence of overheating.
X-Radiation warning
The surface of the cathode ray tubes (CRTs) may generate X-Radiation, so take proper precautions when servicing. It is recommended that a lead apron be used for shielding while handling the CRT. Use this method if
possible.
When replacing the CRTs, use only the designated replacement part since it is a critical component with regard to
X-Radiation. High voltage must be set as prescribed under the section titled Electrical Adjustments.
Leakage current check
Before returning the receiver to the customer, it is recommended that leakage current be measured according to
the following methods.
1. Cold Check
With the alternating current (AC) plug removed from the AC source, place a jumper across the two AC plug
prongs. Connect one lead of an ohm meter to the AC plug and touch the other lead to each exposed metal
part (i.e. antennas, handle bracket, metal cabinet, screw heads, metal overlay, control shafts, etc.), particularly any exposed metal part that has a return path to the chassis. The resistance of the exposed metal parts
having a return path to the chassis should be a minimum of 1Mega Ohm. Any resistance below this value
indicates an abnormal condition and requires corrective action.
2. Hot Check ...Use the circuit shown below to perform the hot check test.
1. Keep switch S1 open and connect the receiver to the measuring circuit. Immediately after
connection, and with the switching devices of the receiver in their operating positions, measure
the leakage current for both positions of switch S2.
2. Close switch S1, energizing the receiver. Immediately after closing switch S1, and with the
switching devices of the receiver in their operating positions, measure the leakage current for both
positions of switch S2. Repeat the current measurements of items 1 and 2 after the receiver has
reached thermal stabilization. The leakage current must not exceed 0.5 milliampere (mA).
2.Installation of the Lenticular Screen and Fresnel Lens
Note: Store the Lenticular Screen and Fresnel Lens in a cool dry place. High humidity may
deform the Lenticular Screen and Fresnel Lens.
1. Apply double coated tape (Part # LENS-TAPE) along the top front edge of the Fresnel Lens
as shown in figure 3-2. Refer to Table A for proper tape length.
2. Place the Fresnel Lens on top of the Lenticular Screen and apply pressure at the top edge to
bond them together as shown in figure 3-2.
3. Install CUSHION-CORNER pads at the bottom corners on the back of the Fresnel Lens, as
shown in figure 3-3.
The location of the DiamondShieldTM molding clips may vary between models, top and bottom, or sides. Use
the appropriate disassembly procedure given below.
Note:
Wear gloves when handling the DiamondShield™ to prevent finger prints.
Top & Bottom Molding Clips
1. Gently insert a small screwdriver between the
DiamondShield™ and one end of the clip to pry
the clip loose.
Side Molding Clips
1. Gently insert a small screwdriver between the
DiamondShield™ and one end of the clip to pry
the clip loose.
2. Remove both clips by pulling them toward you.
3. Carefully insert a small screwdriver into the gap
at the top/center point of the Shield and pull the
Shield slightly away from the unit. Place your
hands at the points shown and gently bow the
Shield toward you and remove from the unit.
Then re-install the two clips.
2.DiamondShield™ Installation Procedure
*(See the Parts List for DiamondShield™ part numbers)
To install the DiamondShieldTM, reverse the above Removal Procedure.
2. Remove both clips by pulling them toward you.
3. Carefully insert a small screwdriver into the gap
at the side/center point of the Shield and pull the
Shield slightly away from the unit. Place your
hands at the points shown and gently bow the
Shield toward you and remove from the unit.
Then re-install the two clips.
Caution!High voltage should be completely discharged prior to CRT removal.
Since The CRTs receive high voltage from the CR Block, discharge
by shorting the open end of the respective high voltage cable to
chassis ground.
Note: Refer to figures 1-1 through 2-2 when performing steps 1 through 4.
1. Remove the Speaker Grille, Front Board, and Screen Assy.
2. Remove the Back Board.
3. Remove the Anode Lead Wire from the CR Block.
4. Remove the PCB-CRT.
5. Remove 4 hex-screws "a" retaining the Optical Unit. [Figure 5-1]
6. Remove 4 screws "b" retaining the Lens.
Note: DO NOT loosen the RED screws. Doing so will break the seal between the
C-Element and the # 6 Lens, causing leakage of the CRT Coolant.
7. Remove 4 screws "c" retaining the CRT. [Figure 5-2]
8. Remove the Deflection Yoke from the neck of the CRT. [Figure 5-7]
Figure 5-1
Figure 5-2
Note: The 4 spring-loaded screws shown
in Fig 5-2 and labeled as "DO NOT
REMOVE", should not be loosened
under any circumstance. Doing so
will break the seal between the
CRT and the CRT-Spacer, causing
leakage of the CRT Coolant.
Note: The replacement CRT is supplied as an assembly comprised of the CRT and the
Inner Lens with the space between them filled with ethylene glycol. Care should
be taken during handling and installation to prevent shock from disrupting the seal
or alignment between the CRT and Inner Lens. [Figure 5-3]
Figure 5-3
Note: The CRT fixing screws should not be loosened nor should they be removed. [Figure 5-4]
Figure 5-4
1. Carefully position the replacement CRT and fasten in place using 4 screws "d". [Figure 5-6]
2. Install the Deflection Yoke on the CRT neck. [Figure 5-7]
3. Install the Lens that was removed in steps 5 and 6 of Removal Of The CRT. [ Figures 5-1 and 5-2 ]
a) Position the Lens so that the Label faces the direction shown in Figure 5-8.
b) Install the mounting screws. [Figure 5-1]
4. Install the PCB-CRT.
5. Insert the Optical Unit into the Light Box Assembly.
6. Insert the Anode Lead Wire into the Flyback Transformer.
7. Re-clamp the Lead Wire in its original position.
The “Power ON LED” provides an indication of the sets operation, and the possible cause of a malfunction.
1. Initial Control Circuitry Check
Immediately after the TV is connected to an AC power source:
• The LED flashes three times ... indicating the Microprocessor has initialized and is functioning
properly.
• If the LED does not flash ... the Microprocessor is NOT functioning.
2. Error Code Operational Check
Pressing the front panel “INPUT” and “MENU” buttons at the same time, and holding for 5 seconds,
activates the Error Code Mode. The LED flashes denoting a two digit Error Code, or indicating no problem
has occured since the last Initalization.
Note: The front panel buttons must used, NOT those on the Remote Control.
• The number of flashes indicates the value of the MSD (tens digit) of the Error Code.
• The flashing then pauses for approximately 1/2 second.
• The LED then flashes indicating the value of the LSD (ones digit) of the Error Code.
• The Error Code is repeated a total of 5 times.
Example: If the Error Code is “24”, the LED will flash two times, pause, and then flash four
times.
3. Error Codes
The Error Code designations indicating a malfunction, or no malfunction, are listed below:
“12” ... indicates no error has occured.
“21” ... X-Ray Protect circuit.
“22” ... Short Protect circuit.
“23” ... Horizontal Deflection failure.
“24” ... Vertical Deflection failure.
Except for the following, all adjustment items must be performed
using the remote hand unit.
• Lens Focus
• Electrostatic Focus
A. Activating the Circuit Adjustment Mode
1. Press the "MENU" button on a remote hand unit.
2. Press the number buttons "0", "1", "5", "7" in sequence.
The screen will change to the Adjustment Mode.
Note: Repeat steps 1 and 2 if the circuit
adjustment mode does not appear
on screen
B. Selection of adjustment Functions and
Adjustment Items
To select an adjustment item in the circuit adjustment mode,
first select the adjustment function that includes the specific
adjustment item to be selected. Then, select the adjustment
item.
Refer to the following pages for the listing of adjustment
functions and adjustment items.
1. Press the "AUDIO" button on a remote hand unit to
2. Press the “VIDEO” button to select a specific
C. Changing Data
After selecting an adjustment Item, use the “ADJUST
UP/DOWN” button to change data.
•Press “ADJUST DOWN” to decrease the data value.
•Press “ADJUST UP” to increase the data value.
select an adjustment function. Each time the button
is pressed, the Function changes in the following
sequence:
VCJAUDIOYUV
Adjustment Functions
PIPHR
Adjustment Item. The Item number increases each
time the “VIDEO” button is pressed.
Press “ENTER” to save adjustment data in memory. The character display turns red for
approximately one second in this step.
Note: If the circuit adjustment mode is terminated without pressing “ENTER”, changes
in adjustment data are not saved.
E. Terminating the Circuit Adjustment Mode
Press the “MENU” button on the remote hand unit twice to terminate the adjustment mode.
Note: The circuit adjustment mode can also be terminated by turning power OFF.
7.Convergence Adjustment Mode
The Convergence mode is used to perform raster geometry correction, and convergence adjustments as
specified in Adjustment Procedures 15, 17, 18, 19 and 20.
A. Convergence Mode Activation
1.Press MENU-0-1-5-9
2.When the Convergence Mode is activated, the display at
the right appears on a Green Crosshatch.
B. Convergence Mode Functions
In the Convergence Mode there are three main Functions (Categories).
• Pressing “6” activates CONV MISC
• Pressing “5” activates COARSE CONV
• Pressing “4” activates FINE CONV
C. CONV MISC (Press 6)
This mode is used to preset data values controlling the Convergence Generator, and to perform the HV
Regulation adjustment.
1.Use the VIDEO button to select an item.
2.Use the ADJUST buttons to change data.
Note: When Item “1 HVOL” is selected the screen goes black except for the data display.
This occurs since a black screen is required when making the HV Regulation adjustment.
D. COARSE CONV (Press 5)
There are four Sub Functions in the Coarse mode, COARSE GREEN, COARSE RED, COARSE BLUE and
DF.
• COARSE GREEN .... used to make Coarse Raster Geometry Adjustments.
• COARSE RED ... used to make Coarse Red Convergence Adjustments.
• COARSE BLUE ... used to make Coarse Blue Convergence Adjustments.
• DF ... used to preset data values controlling the Dynamic Beam Focus circuit drive signal.
2.Use the VIDEO button to select an Adjustment Item.
3.Use the ADJUST buttons to change data.
E. FINE CONV (Press 4)
Sub Functions
This mode is used to perform Fine Raster Correction, and Fine Red and Blue Convergence Adjustments.
There are three Sub Adjustment Functions, selected with the AUDIO button:
• FINE GREEN .... a Green Crosshatch is displayed, for Fine Raster Corrections.
• FINE RED .... a White Crosshatch is displayed, for Fine Red Convergence Adjustments.
• FINE BLUE .... a White Crosshatch is displayed, for Fine Blue Convergence Adjustments.
Cursor
In the Fine mode a Cursor is added to the Crosshatch. The ENTER button toggles the Cursor between
two modes:
• MOVE (blinking Cursor) .... use the ADJUST buttons to select any of 64 points on the
Crosshatch.
• ADJUST (Non blinking Cursor) .... the ADJUST buttons adjust the active color at the current
Cursor position, horizontally or vertically.
Cursor Coordinates
Specific intersections in the Crosshatch are assigned vertical and horizontal coordinates.
These are shown in the above diagram. The Cursor can only be moved to those positions that
have coordinates assigned. If the Cursor is at coordinates outside the screen area, the Cursor will not be
visible. Use the ADJUST buttons to move the Cursor to an intersection on the screen.
Page 22
Loading...
+ 49 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.