How it Works
Mitsubishi
Loading...
V5A51-7-CCA2
USER MANUAL
110 pgs2.92 Mb0
Table of contents
Loading...

Mitsubishi V5A51, V5A51-7-ACA, V5A51-7-SDA, V5A51-7-CCA1, V5A51-7-CCA2 USER MANUAL

...
AUTOMATIC
TRANSMISSION
V5A51
CONTENTS
GENERAL INFORMATION 23E-0-3................................................
1. SPECIFICATIONS 23E-1-1...................................................
TRANSMISSION MODEL TABLE 23E-1-1....................................
GENERAL SPECIFICATIONS 23E-1-2.......................................
SERVICE SPECIFICATIONS 23E-1-3........................................
VALVE BODY SPRING IDENTIFICATION 23E-1-4.............................
TORQUE SPECIFICATIONS 23E-1-5.........................................
SNAP RING, THRUST RACE, SPACER AND PRESSURE PLATE
SEALANTS 23E-1-12.......................................................
LUBRICANTS 23E-1-13.....................................................
2. SPECIAL TOOLS 23E-2-1....................................................
3. TRANSMISSION AND TRANSFER 23E-3-1.....................................
4. TRANSFER CASE ADAPTER 23E-4-1.........................................
5. TRANSMISSION 23E-5-1.....................................................
6. REVERSE AND OVERDRIVE CLUTCH 23E-6-1.................................
7. SECOND BRAKE 23E-7-1....................................................
8. LOW/REVERSE ANNULUS GEAR 23E-8-1.....................................
9. CENTER SUPPORT 23E-9-1..................................................
10. UNDERDRIVE CLUTCH 23E-10-1..............................................
11. VALVE BODY 23E-11-1.......................................................
12. DIRECT ANNULUS GEAR 23E-12-1............................................
13. DIRECT CLUTCH 23E-13-1....................................................
14. OUTPUT SHAFT SUPPORT 23E-14-1..........................................
15. TRANSFER 23E-15-1.........................................................
16. TRANSFER CASE PLATE 23E-16-1............................................
17. INPUT GEAR 23E-17-1........................................................
18. COUNTER GEAR 23E-18-1....................................................
19. REAR OUTPUT SHAFT 23E-19-1..............................................
20. FRONT OUTPUT SHAFT 23E-20-1.............................................
21. TRANSFER DRIVE SHAFT 23E-21-1...........................................
22. SHIFT RAIL DRIVE GEAR 23E-22-1............................................
23. 2-4WD SHIFT RAIL AND H-L SHIFT RAIL 23E-23-1..............................
23E-0-1
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
23E-0-2
NOTES
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
V5A51 -

General Information

23E-0-3
GENERAL INFORMATION
This transmission is the newly developed 5-speed automatic transmission that merges advanced electronic technology and mechanical technology. (1) A hydraulic balance mechanism is incorporated for the transmission clutch, allowing speed changes
at ultra-high speeds to be handled.
(2) The weight has been reduced by using precision sheet metal pressing of the clutch retainer, etc.,
and using aluminum die cast for the oil pump housing, etc.
SECTIONAL VIEW <TRANSMISSION>
12345678910111213
19
18
14
17
15
16
1. Torque converter clutch
2. Torque converter
3. Oil pump
4. Overdrive clutch
5. Reverse clutch
6. Overdrive planetary carrier
7. Second brake
8. Output planetary carrier
9. Low/reverse brake
10. One-way clutch
E
Mar. 2000Mitsubishi Motors Corporation
11. Center support
12. Underdrive clutch
13. Output shaft support
14. Parking gear
15. Output shaft
16. One-way clutch
17. Direct clutch
18. Valve body
19. Input shaft
AddedPWEE8920-I
23E-0-4
V5A51 -
SECTIONAL VIEW <TRANSFER>
1 2 3 4 5 6 7 8 9 10
General Information
12
1. Transfer input gear
2. H-L clutch
3. Low speed gear
4. 2-4WD clutch sleeve
5. Drive sprocket
6. Chain
11
7. Viscous coupling
8. Center differential planetary carrier
9. Transfer drive shaft
10. Rear output shaft
11. Front output shaft
12. Counter shaft gear
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
V5A51 -
HYDRAULIC CONTROL SYSTEM
General Information
23E-0-5
25
24
21
12 3 4 5
28
6
7
9
10
8
29
30
11
22
16
12
13
14
17 18
19
23
15
20
31
32
26
27
1. Reverse clutch
2. Low/reverse brake
3. Second brake
4. Underdrive clutch
5. Overdrive clutch
6. Torque converter clutch
7. Fail-safe valve A
8. Fail-safe valve B
9. Torque converter clutch control valve
10. Switching valve
11. Cooler
12. Low-reverse brake pressure control valve
13. Second brake pressure control valve
14. Underdrive clutch pressure control valve
15. Overdrive clutch pressure control valve
16. Torque converter clutch control sole­noid valve
17. Low-reverse brake solenoid valve
18. Second brake solenoid valve
19. Underdrive clutch solenoid valve
20. Overdrive clutch solenoid valve
21. Torque converter pressure control valve
22. Regulator valve
23. Manual valve
24. Oil filter
25. Oil pan
26. Oil pump
27. Oil strainer
28. Reduction brake
29. Direct clutch
30. Fail-safe valve C
31. Reduction brake pressure control valve
32. Reduction brake solenoid valve
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
V5A51 -
Specifications

1. SPECIFICATIONS

TRANSMISSION MODEL TABLE - MODEL 2001
Transmission models Vehicle model Engine model
EUR V5A51-7-ACA V65W, V75W 6G74
V5A51-7-SDA V68W, V78W 4M41
EXP V5A51-7-CCA1 V75W 6G74
V5A51-7-CCA2 V65W, V75W 6G74
V5A51-7-SDA1 V78W 4M41
23E-1-1
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
23E-1-2
V5A51 -
Specifications

GENERAL SPECIFICATIONS

Item V5A51
Torque converter Type 3-element, with torque converter clutch
Transmission Type 5-speed, fully automatic
Gear ratio 1st 3.789
2nd 2.057
3rd 1.421
4th 1.000
5th 0.731
Reverse 3.865
Transfer Type 2-speed constant mesh
Gear ratio High 1.000
Low
1.900
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
V5A51 -
Specifications

SERVICE SPECIFICATIONS

TRANSMISSION
Item Standard value
Direct planetary carrier mm 0.25 - 0.55
Underdrive clutch end play mm 1.6 - 1.8
Input shaft end play mm 0.25 - 0.81
Direct clutch end play mm 1.0 - 1.2
Overdrive clutch end play mm 2.0 - 2.2
Overdrive clutch return spring retainer end play mm 0 - 0.09
Second brake end play mm 1.49 - 1.95
Center support end play mm 0 - 0.16
Brake reaction plate end play mm 0 - 0.16
Reverse clutch end play mm 1.5 - 1.7
23E-1-3
Low/reverse brake end play mm 1.65 - 2.11
TRANSFER
Item Standard value Limit
Input gear bearing end play mm 0 - 0.06 -
Countershaft gear end play mm 0 - 0.15 -
Countershaft gear bearing end play mm 0 - 0.08 -
2-4WD clutch hub end play mm 0 - 0.08 -
H-L clutch hub end play mm 0 - 0.08 -
Rear output shaft preload mm 0.12 - 0.24 -
Rear output shaft end play mm 0 - 0.12 -
Rear output shaft bearing end play mm 0 - 0.08 -
Rear output shaft annulus gear end play mm 0 - 0.08 -
Differential lock hub end play mm 0 - 0.08 -
Clearance between outer synchronizer ring and drive sprocket mm - 0.3
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
23E-1-4
V5A51 -

VALVE BODY SPRING IDENTIFICATION

Specifications
Item Wire
diameter mm
Orifice check ball spring 0.5 4.5 15.4 15
Torque converter clutch control valve spring 0.7 5.9 28.1 19
Damping valve spring 1.0 7.7 35.8 17
Torque converter pressure control valve spring 1.6 11.2 29.4 9.5
Fail-safe valve A spring 0.7 8.9 21.9 9.5
Pressure control valve spring 0.7 7.6 37.7 25
Line relief valve spring 1.0 7.0 17.3 10
Regulator valve spring 1.3 13.3 44.6 10.5
Outside diameter mm
Free height mm
Number of loops
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
V5A51 -
Specifications

TORQUE SPECIFICATIONS

TRANSMISSION
Item Torque Nm
Output shaft support mounting bolt 23 ± 3
Upper valve body mounting bolt 11 ± 1
Park/neutral position switch mounting bolt 11 ± 1
Anchor plug 98 ± 15
Oil pan mounting bolt 11 ± 1
Oil filter mounting bolt 6 ± 1
Oil pump mounting bolt 23 ± 3
Cable end bracket mounting bolt 48 ± 6
Converter housing to transmission case tightening bolt 48 ± 6
Output shaft speed sensor mounting bolt 11 ± 1
23E-1-5
Reduction brake piston nut 19 ± 3
Separating plate mounting bolt 6 ± 1
Solenoid support mounting bolt 6 ± 1
Transfer to transfer case adapter tightening bolt 35 ± 6
Transmission case to transfer case adapter tightening bolt 48 ± 6
Input shaft speed sensor mounting bolt 11 ± 1
V alve body mounting bolt 11 ± 1
Detent spring mounting bolt 6 ± 1
Manual control lever mounting nut 22 ± 3
Lower valve body mounting bolt 11 ± 1
Lower valve body cover mounting bolt 11 ± 1
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
23E-1-6
V5A51 -
Specifications
TRANSFER
Item Torque Nm
Dynamic damper 35 ± 6
Transfer case cover tightening bolt 19 ± 2
Input gear bearing retainer mounting bolt 20 ± 2
Transfer case to chain cover tightening bolt 35 ± 6
Rear bearing retainer mounting bolt 20 ± 2
Transfer case plate to transfer case tightening bolt and nut 35 ± 6
Rear cover to chain cover tightening bolt 35 ± 6
Shift actuator mounting bolt 11 ± 1
4LLC switch 35 ± 6
2WD switch 35 ± 6
Center differential lock switch 35 ± 6
4H switch 35 ± 6
2WD-4WD switch 35 ± 6
Vehicle speed sensor mounting bolt 11 ± 1
Front outoput sensor mounting bolt 11 ± 1
Rear output sensor mounting bolt 11 ± 1
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
V5A51 -
Specifications
23E-1-7

SNAP RING, THRUST RACE, SPACER AND PRESSURE PLATE FOR ADJUSTMENT

TRANSMISSION Thrust race (for adjustment of direct planetary carrier end play)
Thickness mm Identification symbol Part number
1.6
1.8
2.0
2.2
2.3
None None None None None
MR276705 MR276706 MR276707 MR276708 MR276709
Snap ring (for adjustment of underdrive clutch and overdrive clutch end play)
Thickness mm Identification symbol Part number
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
Brown None Blue Brown None Blue Brown None Blue Brown None Blue Brown None Blue
MD759960 MD759961 MD759962 MD758892 MD750841 MD750842 MD750843 MD750844 MD750845 MD750846 MD750847 MD750848 MD750849 MD750850 MD750851
Thrust race (for adjustment of input shaft end play)
Thickness mm Identification symbol Part number
1.4
1.6
1.8
2.0
2.2
2.4
2.6
None None None None None None None
MD723063 MD707267 MD723064 MD707268 MD723065 MD724358 MD754798
Snap ring (for adjustment of overdrive clutch return spring retainer end play)
Thickness mm Identification symbol Part number
1.48
1.53
1.58
1.63
Brown Black None Brown
MR336158 MR336159 MR336160 MR336161
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
23E-1-8
V5A51 -
Specifications
Pressure plate (for adjustment of second brake end play)
Thickness mm Identification symbol Part number
1.6
1.8
2.0
2.2
2.4
2.6
2.8
3.0
F E D C B A 0 1
MR336390 MR336391 MR336392 MR336393 MR336394 MR336395 MR336396 MR336397
Snap ring (for adjustment of center support and brake reaction plate end play)
Thickness mm Identification symbol Part number
2.2
2.3
2.4
2.5
None Blue Brown None
MD756784 MD756785 MD758552 MD758553
Snap ring (for adjustment of reverse clutch end play)
Thickness mm Identification symbol Part number
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
None Blue Brown None Blue Brown None Blue Brown None Blue Brown None
MD761088 MD761089 MD761090 MD758947 MD756690 MD756691 MD756692 MD756693 MD756694 MD756695 MD756696 MD756697 MD756698
Snap ring (for adjustment of direct clutch end play)
Thickness mm Identification symbol Part number
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
E
Mar. 2000Mitsubishi Motors Corporation
Brown None Blue Brown None Blue Brown None Blue Brown None Blue
MD758946 MD753397 MD753398 MD753399 MD753400 MD753401 MD753402 MD753403 MD753404 MD753405 MD753406 MD753497
AddedPWEE8920-I
V5A51 -
Specifications
Snap ring (for adjustment of low/reverse brake end play)
Thickness mm Identification symbol Part number
23E-1-9
1.8
2.0
2.2
2.4
2.6
2.8
3.0
E D C B A 0 1
MD759425 MD759426 MD759427 MD759428 MD759429 MD759430 MD759431
TRANSFER Spacer (for adjustment of input gear bearing end play)
Thickness mm Identification symbol Part number
2.30
2.35
2.40
2.45
2.50
None Red White Blue Green
MD704199 MD704200 MD704201 MD704202 MD704203
Spacer (for adjustment of countershaft gear end play)
Thickness mm Identification symbol Part number
1.77
1.91
2.05
2.19
2.33
None Blue Brown White Red
MB896728 MB896729 MB896730 MB896731 MB896732
Snap ring (for adjustment of countershaft gear bearing end play)
Thickness mm Identification symbol Part number
1.48
1.62
Blue None
MB919176 MB919177
Snap ring (for adjustment of H-L clutch hub end play)
Thickness mm Identification symbol Part number
2.18
2.25
2.32
2.39
None None None None
MR410928 MR410929 MR410930 MR410931
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
23E-1-10
V5A51 -
Specifications
Snap ring (for adjustment of differential lock hub end play)
Thickness mm Identification symbol Part number
2.56
2.63
2.70
2.77
2.84
2.91
2.98
None Red White Blue Yellow Green Brown
MD738386 MD738387 MD738388 MD738389 MD738390 MD738391 MD738392
Snap ring (for adjustment of 2-4WD clutch hub end play)
Thickness mm Identification symbol Part number
2.56
2.63
2.70
2.77
2.84
None Red White Blue Yellow
MD738393 MD738394 MD738395 MD738396 MD738397
Snap ring (for adjustment of rear output shaft bearing end play)
Thickness mm Identification symbol Part number
2.26
2.33
2.40
2.47
None Red White Blue
MD73431 1 MD734312 MD734313 MD734314
Snap ring (for adjustment of rear output shaft annulus gear end play)
Thickness mm Identification symbol Part number
1.90
1.94
1.98
2.02
2.06
2.10
None None None None None None
MR305024 MR305025 MR305026 MR305027 MR305028 MR305029
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
V5A51 -
Specifications
Snap ring (for adjustment of rear output shaft preload)
Thickness mm Identification symbol Part number
23E-1-11
1.57
1.63
1.69
1.75
1.81
1.87
1.93
1.99
2.05
2.11
2.17
2.23
2.29
2.35
2.41
2.47
2.53
2.59
2.65
2.71
None None None None None None None None None None None None None None None None None None None None
Spacer (for adjustment of rear output shaft end play)
MR486340 MR486341 MR486342 MR486343 MR486344 MR486345 MR486346 MR486347 MR477935 MR477936 MR477937 MR477938 MR477939 MR477940 MR477941 MR477942 MR477943 MR477944 MR477945 MR477946
Thickness mm Identification symbol Part number
2.57
2.63
2.69
2.75
2.81
2.87
2.93
2.99
3.05
3.11
3.17
3.23
3.29
3.35
3.41
3.47
3.53
3.59
3.65
3.71
3.77
3.83
3.89
3.95
None None None None None None None None None None None None None None None None None None None None None None None None
MR477950 MR477951 MR477952 MR477953 MR477954 MR477955 MR477956 MR477957 MR477958 MR477959 MR477960 MR477961 MR477962 MR477963 MR477964 MR477965 MR477966 MR477967 MR477968 MR486348 MR486349 MR486350 MR486351 MR486352
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
23E-1-12
V5A51 -
Specifications

SEALANTS

TRANSMISSION
Item Specified sealant
Oil pan MITSUBISHI genuine sealant part No. MR166584 or
equivalent
Transfer case adapter (transmission side) MITSUBISHI genuine sealant part No. MR166584 or
equivalent
TRANSFER
Item Specified sealant
Bearing retainer mounting bolt MITSUBISHI genuine sealant part No. MD997740 or
equivalent
Chain cover MITSUBISHI genuine sealant part No. MD997740 or
equivalent
Transfer case cover MITSUBISHI genuine sealant part No. MD997740 or
equivalent
Rear cover MITSUBISHI genuine sealant part No. MD997740 or
equivalent
Sealing cap 3MTMAAD part No. 8672 or equivalent
Transfer case plate MITSUBISHI genuine sealant part No. MD997740 or
equivalent
Mar. 2000Mitsubishi Motors Corporation AddedPWEE8920-I
E
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
V5A51 -
Specifications
23E-1-13
FORM-IN-PLACE GASKET (FIPG)
The transmission has several areas where the form-in-place gasket (FIPG) is in use. To ensure that the gasket fully serves its purpose, it is necessary to observe some precautions when applying the gasket. Bead size, continuity and location are of paramount importance. Too thin a bead could cause leaks. Too thick a bead, on the other hand, could be squeezed out of location, causing blocking or narrowing of the fluid feed line. To eliminate the possibility of leaks from a joint, therefore, it is absolutely necessary to apply the gasket evenly without a break, while observing the correct bead size. Since the FIPG used in the transmission hardens as it reacts with the moisture in the atmospheric air, it is normally used in the metallic flange areas.
Disassembly
The parts assembled with the FIPG can be easily disassembled without use of a special method. In some cases, however, the sealant between the joined surfaces may have broken by lightly striking with a mallet or similar tool. A flat and thin gasket scraper may be lightly hammered in between the joined surfaces. In this case, however, care must be taken to prevent damage to the joined surfaces.
Surface preparation
Thoroughly remove all substances deposited on the gasket application surfaces, using a gasket scraper or wire brush. Check to ensure that the surfaces to which the FIPG is to be applied is flat. Make sure that there are no oils, greases and foreign substances deposited on the application surfaces. Do not forget to remove the old FIPG remaining in the bolt holes.
Form-in-place gasket application
When assembling parts with the FIPG, you must observe some precautions, but the procedures is very simple as in the case of a conventional precut gasket. Applied FIPG bead should be of the specified size and without breaks. Also be sure to encircle the bolt hole circumference with a completely continuous bead. The FIPG can be wiped away unless it is hardened. While the FIPG is still moist (in less than 15 minutes), mount the parts in position. When the parts are mounted, make sure that the gasket is applied to the required area only. In addition, do not apply any oil or water to the sealing locations or start the engine until a sufficient amount of time (about one hour) has passed after installation is completed. The FIPG application procedure may vary on different areas. Observe the procedure described in the text when applying the FIPG.

LUBRICANTS

TRANSFER
Item Specified lubricant
Lip of transfer case oil seal MITSUBISHI genuine grease part No. 0101011 or
equivalent
Lip of transfer case plate oil seal
Lip of rear cover oil seal
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
V5A51 -
Special Tools

2. SPECIAL TOOLS

TRANSMISSION
Tool Number Name Use
MB990929 Installer adapter Installation of transfer case adapter oil seal
MB990938 Handle Use with installer adapter
MD998727 Oil pan remover Removal of oil pan
23E-2-1
MD998333 Oil pump remover Removal of oil pump
MB991693 Reduction brake
stopper
MB991633 Reduction brake
wrench set
MB991603 Bearing installer
stopper
Adjustment reduction brake piston
Adjustment reduction brake piston
Measurement of direct planetary carrier and center support end plays
MD998304 Oil seal installer Measurement of direct planetary carrier end
play
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
23E-2-2
Tool UseNameNumber
V5A51 -
Special Tools
MB991632 Clearance dummy
plate
MD998913 Dial gauge exten-
sion
MD998412 Guide Installation of oil pump
MD998316 Dial gauge support Measurement of input shaft end play
Measurement of brake reaction plate, second brake and low/reverse brake end plays
Measurement of brake reaction plate, second brake and low/reverse brake end plays
MD999590 Spring compressor Removal and installation of reverse and
overdrive clutch spring retainer snap ring
MD998924 Spring compressor
retainer
MB991629 Spring compressor Measurement of overdrive clutch and under-
MB991789 Spring compressor Adjustment reverse clutch end play
Use with spring compressor
drive clutch end plays
MB991630 Spring compressor Removal and installation of center support
snap ring and direct clutch snap ring
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
Tool UseNameNumber
MD998907 Spring compressor Removal and installation of underdrive clutch
V5A51 -
Special Tools
spring retainer snap ring
23E-2-3
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
23E-2-4
V5A51 -
Special Tools
TRANSFER
Tool Number Name Use
MB990932 Installer adapter Installation of oil seal
MB990938 Handle Use with installer adapter
MB990936 Installer adapter Installation of oil seal
MD998801 Bearing remover Removal and installation of bearing
MD998812 Installer cap Use with installer and installer adapter
MD998826 Installer adapter
(52)
MD998818 Installer adapter
(38)
Installation of transfer input gear bearing
Installation of countershaft gear bearing, front output shaft bearing
MD998917 Bearing remover Removal and installation of bearing
MD998814 Installer-200 Use with installer cap and installer adapter
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
Tool UseNameNumber
V5A51 -
Special Tools
23E-2-5
MD998824 Installer adapter
(50)
MD998813 Installer-100 Use with installer cap and installer adapter
MD998830 Installer adapter
(66)
MD998192 Bearing puller Installation of transfer drive shaft bearing
Installation of rear output shaft bearing
Installation of transfer drive shaft bearing
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
V5A51 -
Transmission and Transfer

3. TRANSMISSION AND TRANSFER

DISASSEMBLY AND ASSEMBLY
35±6Nm
4
23E-3-1
3
6
Disassembly steps
1. Transfer
2. Cable end bracket
3. Harness bracket
4. Harness bracket
"AA 5. Transfer case adapter
6. Transmission
5
48±6Nm
1
2
48±6Nm
35±6Nm
ASSEMBLY SERVICE POINT
"AA
After squeezing out and applying sealant on the transfer case
3mm diameter
adapter at the section indicated in the illustration, install onto the transmission case.
Specified sealant:
Caution
D
E
Mar. 2000Mitsubishi Motors Corporation
TRANSFER CASE ADAPTER INSTALLATION
MITSUBISHI genuine sealant part No. MR166584 or equivalent
Evenly squeeze out and apply the sealant so that it is not excessive and does not ooze out.
AddedPWEE8920-I
V5A51 -
Transfer Case Adapter

4. TRANSFER CASE ADAPTER

DISASSEMBLY AND ASSEMBLY
2
23E-4-1
7
8
3
Disassembly steps
1. Parking sprag shaft
"CA 2. Parking sprag spring
3. Parking sprag
"BA 4. Sealing cap
5. Parking roller support shaft
6. Parking roller support
"AA 7. Oil seal
8. Transfer case adapter
MB990938
MB990929
1
6
ASSEMBLY SERVICE POINTS
"AA
Use the special tools to install the oil seal.
OIL SEAL INSTALLATION
5
4
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
23E-4-2
V5A51 -
Transfer Case Adapter
Sealing cap
1.5 mm
1.5 mm
"BA
SEALING CAP INSTALLATION
1. Press the sealing caps into the dimensions shown in the illustration so that they are not slanted.
2. Apply sealant as shown in the illustration.
Specified sealant:
TM
"CA
3M
PARKING SPRAG SPRING INSTALLATION
AAD part No. 8672 or equivalent
Attach the end of the spring to the position shown in the illustration.
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
V5A51 -

5. TRANSMISSION

DISASSEMBLY AND ASSEMBLY
Transmission
23E-5-1
11±1Nm
6
5
2
4
1
11±1Nm
3
13
15
11±1Nm
22±3Nm
14
11±1Nm
11
11±1Nm
9
8
6±1Nm
11±1Nm
1. Input shaft speed sensor
2. Output shaft speed sensor
3. Manual control lever
4. Park/neutral position switch
5. Snap ring
6. Parking gear
7. Oil pan
8. Oil filter
12
11±1Nm
10
6±1Nm
7
Apply automatic transmission fluid to all moving parts before installation.
9. O-ring
10. Detent spring
11. Oil temperature sensor
12. Valve body
13. O-ring
14. Snap ring
15. Solenoid valve harness
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
23E-5-2
V5A51 -
33
Transmission
31
32
33
34
37
36
31
21
20
19
32
34
37
35
27
24
26
23 25
22
19
19
30
29
28
19
Apply automatic transmission fluid to all moving parts before installation.
44
38
39
43
40
41
42
16. Oil seal
17. Oil seal
18. Oil strainer
19. Seal ring
20. Accumulator piston (for overdrive clutch)
21. Accumulator spring
22. Accumulator piston (for second brake)
23. Inner spring
24. Outer spring
25. Accumulator piston (for low/reverse brake)
26. Inner spring
27. Outer spring
28. Accumulator piston (for underdrive clutch)
29. Inner spring
17
16
18
30. Outer spring
31. Snap ring
32. Accumulator cover
33. O-ring
34. Accumulator spring
35. Accumulator piston (for reduction brake)
36. Accumulator piston (for direct clutch)
37. Seal ring
38. Spring pin
39. Pin
40. Manual control shaft
41. O-ring
42. O-ring
43. Detent lever
44. Parking roller rod
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
48±6Nm
45
23±3Nm
V5A51 -
46
Transmission
47
23E-5-3
52
50
51
48
49
45. Converter housing
46. Oil pump
47. Oil pump gasket
48. Thrust race No.1
49. Thrust bearing No.2
50. Reverse and overdrive clutch
51. Thrust bearing No.3
53
57
56
55
54
Apply automatic transmission fluid to all moving parts before installation.
52. Overdrive clutch hub
53. Thrust bearing No.4
54. Reverse sun gear
55. Snap ring
56. Second brake
57. Return spring
E
Mar. 2000Mitsubishi Motors Corporation
AddedPWEE8920-I
23E-5-4
V5A51 -
Transmission
58
60
65
59
66
61
62
64
63
68
69
Apply automatic transmission fluid to all moving parts before installation.
67
58. Pressure plate
59. Brake plate
60. Brake disc
61. Low/reverse annulus gear
62. Thrust bearing No.7
63. Snap ring
E
Mar. 2000Mitsubishi Motors Corporation
64. Reaction plate
65. Snap ring
66. Brake plate
67. Brake disc
68. Pressure plate
69. Wave spring
AddedPWEE8920-I
Loading...
+ 80 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use