Mitsubishi SRK25ZD-S, SRK35ZD-S, SRK50ZD-Sl Technical Manual

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INVERTER WALL MOUNTED TYPE ROOM AIR-CONDITIONER ( Split system, air to air heat pump type )
Alternative refrigerant R410A use models
SRK25ZD-S, 35ZD-S, 50ZD-S
Collection data
Manual No. ’04
.
SRK-T
.
039
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1
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CONTENTS
1. GENERAL INFORMATION........................................................................... 1
1.1 Specific features .................................................................................... 1
1.2 How to read the model name................................................................ 1
2. SELECTION DATA........................................................................................ 2
2.1 Specifications ........................................................................................ 2
2.2 Range of usage & limitations ............................................................... 5
2.3 Exterior dimensions .............................................................................. 5
2.4 Piping system ........................................................................................ 7
2.5 Selection chart ....................................................................................... 8
3. ELECTRICAL DATA ..................................................................................... 9
3.1 Electrical wiring ..................................................................................... 9
4. OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER ................11
4.1 Operation control function by remote control switch ........................11
4.2 Back-up Switch ......................................................................................12
4.3 Power blackout auto restart function...................................................12
4.4 Flap control ............................................................................................13
4.5 Comfortable timer setting .....................................................................13
4.6 Outline of heating operation.................................................................14
4.7 Outline of cooling operation.................................................................16
4.8 Outline of dehumidifying operation .....................................................17
4.9 Outline of automatic operation.............................................................19
4.10 Economical operation ...........................................................................19
4.11 Protective control function ...................................................................19
5. APPLICATION DATA ....................................................................................25
5.1 Selection of location for installation.................................................... 26
5.2 Installation of indoor unit......................................................................27
5.3 Installation of outdoor unit ...................................................................29
5.4 Refrigerant piping..................................................................................29
5.5 Test run ...................................................................................................31
5.6 Precautions for wireless remote controller installation and
operation ................................................................................................32
6. MAINTENANCE DATA..................................................................................33
6.1 Troubleshooting procedures for electrical equipment.......................33
6.2 Servicing.................................................................................................51
7. REFRIGERANT PIPING INSTALLATION/SERVICING MANUAL
FOR AIR CONDITIONERS USING R410A ..................................................52
7.1 Outline ....................................................................................................52
7.2 Refrigerant piping installation.............................................................. 53
7.3 Installation, removal and servicing ......................................................59
7.4 Refrigerant recovery..............................................................................64
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Over heat of compressor
Error of signal transmission
Outdoor fan motor error
1 GENERAL INFORMATION
1.1 Specific features
The “Mitsubishi Daiya” room air-conditioner: SRK series are of split and wall mounted type and the unit consists of indoor unit and outdoor unit with refrigerant precharged in factory. The indoor unit is composed of room air cooling or heating equipment with opera­tion control switch and the outdoor unit is composed of condensing unit with compressor.
(1) Inverter (Frequency converter) for multi-steps power control
¡ Heating/Cooling
The rotational speed of a compressor is changed in step in relation to varying load, interlocked with the indoor and outdoor unit fans controlled to change frequency, thus controlling the capacity.
¡ Allowing quick heating/cooling operation during start-up period. Constant room temperature by fine-tuned control after the
unit has stabilized.
(2) Fuzzy control
¡ Fuzzy control calculates the amount of v ariation in the dif ference between the return air temperature and the setting temperature
in compliance with the fuzzy rules in order to control the air capacity and the inverter frequency.
(3) Remote control flap
The flap can be automatically controlled by operating wireless remote control.
¡ Air scroll (AUTO): Flap operation is automatically control. ¡ Swing: This will swing the flap up and down. ¡ Memory flap: Once the flap position is set, the unit memorizes the position and continues to operate at the same position from
the next time.
(4) Self diagnosis function
¡ We are constantly trying to do better service to our customers by installing such judges that show abnormality of operation as
follows.
Outdoor heat exchanger liquid pipe sensor error
Discharge pipe sensor error
Outdoor temperature sensor error
2 time flash
4 time flash
RUN lamp keeps flashing
1 time flash
OFF
OFF
OFF
Trouble of outdoor unit
Over current
Current cut
2 time flash
3 time flash
RUN lamp
ON
1 time flash
2 time flash
3 time flash
1 time flash
5 time flash 5 time flash
TIMER lamp Outdoor (LED)
R410A models Series No. Inverter type Product capacity Wall mounted type Split type room air-conditioner
1.2 How to read the model name
Example : SR K 35 Z D - S
Room temperature sensor error
Indoor fan motor error
Heat exchanger sensor error
2 time flash
6 time flash
TIMER lamp
ON
1 time flash
RUN lamp
Rotor lock
6 time flash 6 time flash
7 time flash ON
(25, 35 type only)
2 time flash 7 time flash
RUN lamp
2 time flash
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Item
Model
SRK25ZD-S SRC25ZD-S
Cooling capacity
(1)
W 2500
Heating capacity
(1)
W 3400
Power source 1 Phase, 220/230/240V, 50Hz
Cooling input kW 0.62 Running current (Cooling) A 3.1/3.0/2.9 Heating input kW 0.94 Running current (Heating) A 4.5/4.3/4.1 Inrush current A 4.5/4.3/4.1 COP Cooling: 4.03 Heating: 3.62
Cooling
Sound level Hi 37, Me 30, Lo 22 44
Noise level
Power level
dB
53 58
Heating
Sound level Hi 39, Me 33, Lo 26 47
Power level 55 61
Exterior dimensions
Height × Width × Depth
mm
250 × 815 × 249 540 × 720 × 290
Color Cool white Stucco white Net weight kg 9.0 32 Refrigerant equipment
Compressor type & Q’ty
RM-B5077MD1 (Rotary type) × 1
Motor kW 0.75
Starting method Line starting Heat exchanger Louver fins & inner grooved tubing Refrigerant control Capillary tubes + Electronic expansion valve Refrigerant
(3)
kg R410A 0.9 (Pre-Charged up to the piping length of 15m) Refrigerant oil R 0.35 (MA68) Deice control Microcomputer control
Air handling equipment
Fan type & Q’ty
Tangential fan × 1 Propeller fan × 1
Motor W 29 24
(Cooling) 8.0 30
Air flow (at High)
(Heating)
CMM
8.7 25
Air filter, Q’ty Polypropylene net (washable) × 2–
Shock & vibration absorber Cushion rubber (for compressor) Electric heater –– Operation control
Operation switch
Wireless-Remote controller
Room temperature control Microcomputer thermostat Pilot lamp RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange)
Safety equipment
O.D mm (in) Liquid line: φ6.35 (1/4) Gas line: φ9.52 (3/8″) Connecting method Flare connecting Attached length of piping Liquid line: 0.47 m
Gas line : 0.40 m
Insulation Necessary (Both sides) Drain hose Connectable Power source cord 2.5 m (3 cores with Earth)
Size × Core number 1.5 mm2 × 4 cores (Including earth cable)
Connection wiring
Connecting method Terminal block (Screw fixing type) Accessories (included) Mounting kit Optional parts
Notes (1) The data are measured at the following conditions.
2 SELECTION DATA
2.1 Specifications
Model SRK25ZD-S (Indoor unit)
SRC25ZD-S (Outdoor unit)
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC 19ºC 35ºC 24ºC ISO-T1, JIS C9612
Heating 20ºC 7ºC 6ºC ISO-T1, JIS C9612
(2) The operation data are applied to the 220/230/240V districts respectively. (3) The refrigerant quantity to be charged includes the refrigerant in 15 m connecting piping.
(Purging is not required even for the short piping.)
Operation data
(1)
Refrigerant
piping
Compressor overheat protection, Heating overload protection (High pressure control), Overcurrent protection, Frost protection, Serial signal error protection, Indoor fan motor error protection, Cooling overload protection
The piping length is 7.5m.
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Item
Model
SRK35ZD-S SRC35ZD-S
Cooling capacity
(1)
W 3500
Heating capacity
(1)
W 4500
Power source 1 Phase, 220/230/240V, 50Hz
Cooling input kW 1.09 Running current (Cooling) A 5.4/5.2/5.0 Heating input kW 1.24 Running current (Heating) A 5.9/5.7/5.4 Inrush current A 5.9/5.7/5.4 COP Cooling: 3.21 Heating: 3.63
Cooling
Sound level Hi 41, Me 32, Lo 23 48
Noise level
Power level
dB
58 62
Heating
Sound level Hi 45, Me 36, Lo 27 50
Power level 59 64
Exterior dimensions
Height × Width × Depth
mm
250 × 815 × 249 540 × 720 × 290
Color Cool white Stucco white Net weight kg 9.0 35 Refrigerant equipment
Compressor type & Q’ty
RM-B5077MD1 [Rotary type] × 1
Motor kW 0.90
Starting method Line starting Heat exchanger Louver fins & inner grooved tubing Refrigerant control Capillary tubes + Electronic expansion valve Refrigerant
(3)
kg R410A 1.1 (Pre-Charged up to the piping length of 15m) Refrigerant oil R 0.35 (MA68) Deice control Microcomputer control
Air handling equipment
Fan type & Q’ty
Tangential fan × 1 Propeller fan × 1
Motor W 29 24
(Cooling) 8.9 34
Air flow (at High)
(Heating)
CMM
10.3 34
Air filter, Q’ty
Polypropylene net (washable) × 2
Shock & vibration absorber Cushion rubber (for compressor) Electric heater –– Operation control
Operation switch
Wireless-Remote controller
Room temperature control Microcomputer thermostat Pilot lamp RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange)
Safety equipment
O.D mm (in) Liquid line: φ6.35 (1/4) Gas line: φ9.52 (3/8″) Connecting method Flare connecting Attached length of piping Liquid line: 0.47 m
Gas line : 0.40 m
Insulation Necessary (Both sides) Drain hose Connectable Power source cord 2.5 m (3 cores with Earth)
Size × Core number 1.5 mm2 × 4 cores (Including earth cable)
Connection wiring
Connecting method Terminal block (Screw fixing type) Accessories (included) Mounting kit Optional parts
Notes (1) The data are measured at the following conditions.
Model SRK35ZD-S (Indoor unit)
SRC35ZD-S (Outdoor unit)
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC 19ºC 35ºC 24ºC ISO-T1, JIS C9612
Heating 20ºC 7ºC 6ºC ISO-T1, JIS C9612
(2) The operation data are applied to the 220/230/240V districts respectively. (3) The refrigerant quantity to be charged includes the refrigerant in 15 m connecting piping.
(Purging is not required even for the short piping.)
Operation data
(1)
Refrigerant
piping
Compressor overheat protection, Heating overload protection (High pressure control), Overcurrent protection, Frost protection, Serial signal error protection, Indoor fan motor error protection, Cooling overload protection
The piping length is 7.5m.
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Model SRK50ZD-S (Indoor unit)
SRC50ZD-S (Outdoor unit)
Item
Model
SRK50ZD-S SRC50ZD-S
Cooling capacity
(1)
W 5000
Heating capacity
(1)
W 6300
Power source 1 Phase, 220/230/240V, 50Hz
Cooling input kW 1.66 Running current (Cooling) A 7.6/7.3/7.0 Heating input kW 1.96 Running current (Heating) A 9.0/8.6/8.2 Inrush current A 9.0/8.6/8.2 COP Cooling: 3.01 Heating: 3.21
Cooling
Sound level Hi 48, Me 42, Lo 26 48
Noise level
Power level
dB
61 61
Heating
Sound level Hi 46, Me 40, Lo 34 49
Power level 62 64
Exterior dimensions
Height × Width × Depth
mm
250 × 815 × 249 640 × 850 × 290
Color Cool white Stucco white Net weight kg 9.0 43 Refrigerant equipment
Compressor type & Q’ty
5CS102XFA [Scroll type] × 1
Motor kW 1.5
Starting method Line starting Heat exchanger SLIT fin + Louver fins & inner grooved tubing Refrigerant control Capillary tubes + Electronic expansion valve Refrigerant
(3)
kg R410A 1.35 (Pre-Charged up to the piping length of 15m) Refrigerant oil R 0.36 (RB68A) Deice control Microcomputer control
Air handling equipment
Fan type & Q’ty
Tangential fan × 1 Propeller fan × 1
Motor W 29 45
(Cooling) 11.5 42
Air flow (at High)
(Heating)
CMM
13.0 42
Air filter, Q’ty
Polypropylene net (washable) × 2
Shock & vibration absorber Cushion rubber (for compressor) Electric heater –– Operation control
Operation switch
Wireless-Remote controller
Room temperature control Microcomputer thermostat Pilot lamp RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange)
Safety equipment
O.D mm (in) Liquid line: φ6.35 (1/4) Gas line: φ12.7 (1/2″) Connecting method Flare connecting Attached length of piping Liquid line: 0.47 m
Gas line : 0.40 m
Insulation Necessary (Both sides) Drain hose Connectable Power source cord 2.5 m (3 cores with Earth)
Size × Core number 1.5 mm2 × 4 cores (Including earth cable)
Connection wiring
Connecting method Terminal block (Screw fixing type) Accessories (included) Mounting kit Optional parts
Notes (1) The data are measured at the following conditions.
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC 19ºC 35ºC 24ºC ISO-T1, JIS C9612
Heating 20ºC 7ºC 6ºC ISO-T1, JIS C9612
(2) The operation data are applied to the 220/230/240V districts respectively. (3) The refrigerant quantity to be charged includes the refrigerant in 15 m connecting piping.
(Purging is not required even for the short piping.) If the piping length is longer, when it is 15 to 25m, add 20 g refrigerant per meter.
Operation data
(1)
Refrigerant
piping
Compressor overheat protection, Heating overload protection (High pressure control), Overcurrent protection, Frost protection, Serial signal error protection, Indoor fan motor error protection, Cooling overload protection
The piping length is 7.5m.
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2.2 Range of usage & limitations
2.3 Exterior dimensions
(1) Indoor unit Models SRK25ZD-S, 35ZD-S, 50ZD-S
Indoor return air temperature (Upper, lower limits)
Refrigerant line (one way) length Max. 15m
SRK25ZD-S, 35ZD-S SRK50ZD-S
Refer to the selection chart
Power source voltage Rating ± 10% Voltage at starting Min. 85% of rating Frequency of ON-OFF cycle Max. 10 times/h ON and OFF interval Max. 3 minutes
Outdoor air temperature (Upper, lower limits)
Vertical height difference between outdoor unit and indoor unit
Max. 10m (Outdoor unit is higher) Max. 10m (Outdoor unit is lower)
Max. 25m
Max. 15m (Outdoor unit is higher) Max. 15m (Outdoor unit is lower)
Item
Models
VIEW A
117.5
580 117.5
148.5
216.5216.5
8.2
44.5
236.1
5.7
450
450
67.5
42.7
47.2
175
44.5
216.5216.5
148.5
53.5
Piping for Gas
Drain hose 540 (ø16)
Piping for Liquid 465.1 (ø6.35)
Piping hole (ø65)
Piping hole (ø65)
( )
25.35: ø9.52 50: ø12.7
397.1
45
14.5
60
788
5
60
45
815
A
250
Unit: mm
Piping hole right(left)
Terminal block
9
60
45
3
249
150
18
56
Remote controller
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6
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(2) Outdoor unit Models SRC25ZD-S, 35ZD-S
Drain hole
286.4 12
50
290
49.6
43.5
850
203.1
510 136.9
476
Elogated hole (2-12x16)
314
12
328
Terminal block
Service valve (Liquid) ø6.35 (1/4'')
Service valve (Gas) ø12.7 (1/2'')
Ground terminal
124
34.6
20˚
20˚
42.7
100.3
15
640
14
Model SRC50ZD-S
Unit: mm
290
540
14.4
47.4 42.6
264.5
71
404.5 510
720
17.8
Drain holes
50
12
39.7
99.9
340
312.5
13.5
14
139
2-16x12
61.9
139.3 33.3 Flare connection ø6.35 (1/4")
Service valve (Liquid)
40
°
40
°
Flare connecting ø9.52 (3/8")
Service valve (Gas)
Terminal block
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2.4 Piping system
Models SRK25ZD-S, 35ZD-S
Outdoor unitIndoor unit
Room temp. thermistor
Heat exchanger
Flare connecting
Heat exchanger thermistor
Piping (Liquid) ø6.35
Check joint
4 way valve
Service valve (Liquid)
Flare connecting
Discharge temp. thermistor
Cooling cycle Heating cycle
Outdoor air temp. thermistor
Heat exchanger
Heat exchanger thermistor
Compressor
Capillary tube
Strainer
Accumulator
Service valve (Gas)
Electronic expansion valve
Piping (Gas) ø9.52
Model SRK50ZD-S
Outdoor unitIndoor unit
Room temp. thermistor
Heat exchanger
Flare connecting
Heat exchanger thermistor
Piping (Liquid) ø6.35
Check joint
4 way valve
Service valve (Liquid)
Flare connecting
Discharge temp. thermistor
Cooling cycle Heating cycle
Outdoor air temp. thermistor
Heat exchanger
Heat exchanger thermistor
Compressor
Capillary tube
Strainer
Strainer
Service valve (Gas)
Capillary tube
Electronic expansion valve
Piping (Gas)
ø12.7
Muffler
Capillary tube
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2.5 Selection chart
Correct the cooling and heating capacity in accordance with the conditions as follows. The net cooling and heating capacity can be obtained in the following way.
Net capacity = Capacity shown on specificationCorrection factors as follows. (1) Coefficient of cooling and heating capacity in relation to temperatures
(2) Correction of cooling and heating capacity in relation to one way length of refrigerant piping
It is necessary to correct the cooling and heating capacity in relation to the one way piping length between the indoor and outdoor units.
(3) Correction relative to frosting on outdoor heat exchanger during heating
In additions to the foregoing corrections (1), (2) the heating capacity needs to be adjusted also with respect to the frosting on the outdoor heat exchanger.
How to obtain the cooling and heating capacity
Example : The net cooling capacity of the model SRK35ZD-S with the piping length of 15m, indoor wet-bulb temperature at 19.0˚C and outdoor dry-bulb temperature 35˚C is Net cooling capacity = 3500 ✕ 0.975 ✕ 1.0 = 3413 W
SRK35ZD-S Length 15m
Factor by air temperatures
15
ISO-T1 Standard ConditionOutdoor air W.B. temperature °C W.B.
010-10 -5 5
14 16 18 20 22
15
10
27 25
20 15
20
25
30
35
40
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
43
24
20
ISO-T1 Standard ConditionIndoor air W.B. temperature °C W.B.
Heating
Cooling
Applicable range
Coefficient of cooling &
Heating capacity in
relation to temperature
Cooling operation
Outdoor air D.B.
temperature
°C D.B.
Heating operation
Indoor air D.B.
temperature
°C D.B.
Piping length [m]
Cooling Heating
7
1.0
1.0
10
0.99
1.0
15
0.975
1.0
20
0.965
1.0
25
0.95
1.0
Air inlet temperature of
outdoor unit in ˚C WB
Adjustment coefficient
-10
0.95-90.94-70.93-50.91-30.88-10.8610.8730.9251.00
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3 ELECTRICAL DATA
3.1 Electrical wiring
Models SRK25ZD-S, 35ZD-S
Power source 1 Phase 220/230/240V 50Hz
Outdoor unit
Indoor unit
HEAT EXCHANGER
Printed circuit
board
Printed circuit board
BR BL Y/GN
BK WH
RD
RD
1 3 4 5 6
CNU
BK
WH
Y
BL
TB TB
F2 (250V 20A)
F1 250V
3.15A
BK
WH
RD
U V
W
BK
C2 S.IN R.IN
Re
G
WH RD Y/GN
N
ZNR
CNM
CNE CNG
52C3
52C
52C4
J
Th4
Th1 Th2
Th5
Th6
CNB
CNE
CNA
CND
1 2 3
NP
Power
transistor
20S
52C
EEV
FMo
DS
CM
1 2 3
( )
FM
I
SM
Display
Wireless R-Amp
Black Brown Red Blue White Yellow/Green
BK BR RD BL WH Y/GN
Color symbol
Meaning of marks Symbol
Parts name
CM
Compressor motor
F
Fuse
FM
I
F
Fan motor (Indoor)
FMo
F
an motor (Outdoor)
SM RE
Flap motor Reactor
Symbol
Parts name
Th
1
Room temp. thermistor
Th
2
Heat exchanger thermistor (Indoor unit)
Th
4
Heat exchanger thermistor (Outdoor unit)
Th
5
Outdoor air temp. thermistor
Th ZNR
6
Dischar Varistor
ge temp. thermistor
Symbol
Parts name
20S
4 way valve (coil)
52C
Magnetic contactor
DS
Diode stack
EEV
Electronic expansion valve
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10
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Power source 1 Phase 220/230/240V 50Hz
Outdoor unit
Indoor unit
HEAT EXCHANGER
Printed circuit board
BR BL Y/GN
BK WH
Y
OR
RD
RD BK
WH
Y
BL
TB TB
F2 (250V 15A)
F1 250V
3.15A
BK
G3 N-1 L-1
CNO.1
WH
RD Y/GN
N
ZNR
CNM
CNE CNG CNF
52C3
52C
52C4
J
1 2 3
52C
FMo
EEV
CM
CFo
SWITCHING
POWER CIRCUIT
CNS
PWB1
PWB3
PWB2
1
CNG
2
N_1
N_3
P_1
P_1
RD
RD
RD
OR
OR
BK
BK
GR
N-OUT2
GR
AC.N AC.L
AF_L1
AF_L2
BL
BL
L-OUT2
U V W
WH BK
DC-N
DC-P
CNJ
CNB
CND
CNN
CNG
CNH
CNH
RL
1 2 3
( )
FM
I
SM
Display
Wireless R-Amp
Th1 Th2
Th3
Th4
Th5
Th6
20S
Power
transistor
N
P
L
N1
N2
P2
IC12
DS
L
1 3 4 5 6
CNU
Black Brown Red
Blue
White Yellow/Green
BK BR RD
BL
Orange
OR
Green
GR
WH Y/GN
Color symbol
Meaning of marks Symbol
Parts name
CFo
Capacitor for FMo
CM
Compressor motor
F
Fuse
FM
I
F
Fan motor (Indoor)
FMo
F
an motor (Outdoor)
SM RL
L
Flap motor Inspection lamp
Inductor
Symbol
Parts name
Th
1
Room temp. thermistor
Th
2
Heat exchanger thermistor (Indoor unit)
Th
3
Humidity sensor
Th
4
Heat exchanger thermistor (Outdoor unit)
Th
5
Outdoor air temp. thermistor
Th
6
Discharge temp. thermistor
Symbol
Parts name
ZNR
Varistor
20S
4 way valve (coil)
52C
Magnetic contactor
DS
Diode stack
EEV
Electronic expansion valve
Model SRK50ZD-S
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11
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LO
MED
HI
AUTO
HI POWER
ECONO
ON OFF
AM PM
HI POWER
TEMP
ECONO
AIR FLOW
CANCEL
ON OFF
RESERVE
TIMER
TIME
ACL
FAN SPEED
ON
MODE
LO
MED
HI
AUTO
TIME
OFF
HI POWER
ECONO
ON OFF
AM PM
FAN SPEED button
Each time the button is pushed, the indicator is switched over in turn.
The above illustration shows all controls, but in practice
only the relevant parts are shown.
OPERATION MODE select button
Each time the button is pushed, the indicator is switched over in turn.
AIR FLOW button
This button changes the flap mode. When pressed, this button changes the mode in the following order:
ON/OFF button
Press for starting operation, press again for stopping.
HI POWER button
This button changes the HI POWER mode.
ECONOMY button
This button changes the ECONOMY mode.
RESET switch
Switch for resetting microcomputer.
ON TIMER button
This button selects ON TIMER operation.
Clock switch
This switch for setting the clock.
OFF TIMER button
This button selects OFF TIMER operation.
TEMPERATURE button
This button sets the room temperature. (This button changes the present time and
TIMER time.)
CANCEL button
This button cancels the ON timer and OFF timer.
RESERVE button
This button sets the present time and TIMER time.
S Indication section
OPERATION MODE Indicator
Indicates selected operation with lamp. [
(Auto) • (Cool) • (Heat) • (Dry)]
TEMPERATURE Indicator
Indicates set temperature. (Does not indicate temperature when operation
mode is on AUTO)
FAN SPEED Indicator
Indicates set air flow rate with lamp.
AIR FLOW Indicator
Shows selected flap mode.
HI POWER MODE indicator
Indicates during Hi power mode operation.
ECONOMY MODE indicator
Indicates during economy mode operation.
ON TIMER Indicator
Indicates during ON TIMER operation.
Clock Indicator
Indicates present time or timer setting time.
OFF TIMER Indicator
Indicates OFF TIMER operation.
Models All models
Remote controller
S Operation section
4 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER
4.1 Operation control function by remote control switch
(Air scroll) (SWING)
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12
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Unit indication section
Models All models
4.2 Back-up switch
When the remote controller batteries become weak, or if the remote controller is lost or malfunctioning, this switch may be used to turn the unit on and off.
(a) Operation
Push the switch once to place the unit in the automatic mode. Push it once more to turn the unit off.
(b) Details of operation
The unit will go into the automatic mode in which it automatically determines, from room temperature (as detected by sensor), whether to go into the cooling, thermal dry or heating modes.
Function
Room temperature
Operation mode
setting
Fan speed Flap Timer switch
Cooling About 25ºC Thermal dry About 25ºC Auto Auto Continuous Heating About 26ºC
ON/OFF button
ECONOMY light (orange)
Illuminates during ECONOMY operation.
TIMER light (yellow)
Illuminates during TIMER operation.
HI POWER light (green)
Illuminates during HI POWER operation.
RUN (HOT KEEP) light (green)
Illuminates during operation.
Flashes at air flow stop due to the ‘HOT KEEP’.
4.3 Power blackout auto restart function
(1) Power blackout auto restart function is a function that records the operational status of the air-conditioner immediately prior to it
being switched off by a power cut, and then automatically resumes operations at that point after the power has been restored.
(2) The following settings will be cancelled:
(a) Timer settings (b) High-power operations
Notes (1) The power blackout auto restart function is set at on when the air-conditioner is shipped from the
factory. Consult with your dealer if this function needs to be switched off. (2) When power failure ocurrs, the timer setting is cancelled. Once power is resumed, reset the timer. (3)
If the jumper wire (J7) “REMOTE/AUTORESTART” is cut, auto restart is disabled. (See the diagram at
right)
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4.4 Flap control
Control the flap by AIRFLOW button on the wireless remote control.
(1) Air scroll (AUTO)
The flap will be automatically set to the angle of air flow best to operation.
(a) Starting time of operation
(3) Swing flap
Flap moves in upward and downward directions continuously.
(b) When not operating
The flap returns to the position of air flow directly below, when operation has stopped.
(2) Memory flap
While the flap is operating if the AIRFLOW button is pushed once, it stops swinging at an angle. As this angle is memorized in the microcomputer, the flap will be automatically set to the angle when next operation is started. ¡ Recommendable stopping angle of the flap
Corrects the starting time of next operation by calculating the temperature difference.
(Example) Heating
Setting temperature
Room temperature
Operation starting time
Time
Setting time
15 min. 10 min. 5 min. earlier earlier earlier
¡ If the difference (= Setting temperature – Room tempera-
ture) is 4ºC, the correction value is found to be +5 min­utes from the table shown above so that the starting time of next operation is determined as follows:
15 min. earlier + 5 min. = 20 min. earlier
↑↑
Current operation Correction value start time
s
During cooling and
t
dry operation
Thick line : Rapid movement Thin line : Slow movement
Stops for approximately 5 seconds in the horizontal position.
s
During heating
t
operation
Stops for approximately 5 seconds in this position.
Thick line : Rapid movement Thin line : Slow movement
Horizontal blowing
COOLDRY
Slant forward blowing
HEAT
4.5 Comfortable timer setting
If the timer is set at ON when the operation select switch is set at the cooling or heating, or the cooling or heating in auto mode operation is selected, the comfortable timer starts and determines the starting time of next operation based on the initial value of 15 minutes and the relationship between the room temperature at the setting time (temperature of room temperature thermistor) and the setting temperature. (Max. 60 minutes)
Operation mode Operation start time correction value (Min.)
3 < Room temp. – Setting temp. 1 < Room temp. – Setting temp. 3 Room temp. – Setting temp. ≤ 1
At cooling
+5 No change –5
3 < Setting temp. – Room temp. 2 < Setting temp. – Room temp. 3 Setting temp. – Room temp. ≤ 2
At heating
+5 No change –5
Notes (1) At 5 minutes before the timer ON time, operation starts regardless of the temperature of the room temperature thermistor (Th1).
(2) This function does not operate when in the Dry or Auto Dry mode.
However, the operation in item (1) does operate in the Auto Dry mode.
(3) During the comfortable timer operation, both the operation lamp and timer lamp illuminate and the timer lamp goes off after expiration of the timer, ON setting
time.
=
=
=
=
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14
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(c) Hot keep operation
If the hot keep operation is selected during the heating operation, the indoor blower is controlled based on the temperature of the indoor unit heat exchanger (detected with Th2, indoor unit heat exchanger thermistor) to prevent blowing of cool wind.
Note (1) Refer to the table shown above right for the values A and B.
¡ Normal mode (Normal heating operation, operation after HI POWER completion)
Indoor heat exchanger temp. (˚C)
¡ Values of A, B
AB At 0 rps command 22 25 Other than 0 rps
17 19
command
AB
25·35ZD: 23°C 50ZD: 20°C
28 29.5 31.5 34 36 37.5 39 40
1st speed
3rd speed
4th speed
5th speed
6th speed
7th speed
OFF
Indoor fan
(3) Details of control at each operation mode (pattern)
(a) Fuzzy operation
Deviation between the room temperature setting correction temperature and the suction air temperature is calculated in accordance with the fuzzy rule, and used for control of the air capacity and the inverter speed.
(b) Heating thermostat operation
¡ Operating conditions
If the speed obtained with the fuzzy calculation drops below -24 rps during the heating fuzzy operation, the operation changes to the heating thermostat operation.
¡ Detail of operation
4.6 Outline of heating operation
(1) Operation of major functional components in heating mode
(2) Air flow selection
(a) Speed of inverter changes within the range of selected air flow.
(b) When the defrosting, protection device, etc. is actuated, operation is performed in the corresponding mode. (c) Outdoor unit blower operates in accordance with the inverter command speed.
Model
SRK25ZD-S, 35ZD-S SRK50ZD -S
Item Inverter speed 0rps [Comp. stopped] 10 rps [10sec.] 0rps [Comp. stopped] Indoor fan Hot keep normal mode 1st speed Outdoor fan Stop 2nd speed [1min.] stop Flap Horizontal
Model
SRK25ZD-S SRK35ZD-S SRK50ZD-S
Air flow selection
Inverter command speed 30~102rps 15~120rps Air flow Depends on inverter command speed. Inverter command speed 30~102rps 15~120rps Air flow 8th speed fixed 6th/7th speed Inverter command speed 30~72rps 30~76rps 15~62rps Air flow 6th speed fixed 4th/5th speed Inverter command speed 30~42rps 30~46rps 15~38rps Air flow 4th speed fixed 3rd speed fixed
Auto
HI
MED
LO
Item
Indoor fan motor ON ON OFF
Flaps ON or OFF ON or OFF Stop position control
Display Lights up Lights up Lights up or flashes
52C ON ON OFF after stop mode
Outdoor fan motor
OFF (25, 35 type)
ON
OFF (25, 35 type)
Depending on the stop mode (50 type) Depending on the stop mode (50 type)
4-way valve
Depending on the stop mode
ON
Depending on the stop mode
Electronic expansion valve Depending on the EEV control
When the inverter
speed is 0rps
When the inverter speed
is other than 0rps
When the inverter speed is 0rps
due to an anomalous stop
Functional components
(25, 35ZD only)
8th speed
(25, 35ZD only)
9th speed
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15
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Notes (1) Refer to the table shown above right for the values A and B.
Note (2) Values in ( ) are for type 25, 35.
¡ Hot keep M mode [During HI POWER operation (for 15 min.)]
Indoor heat exchanger temp. (˚C)
A B 29 31 32 34 36 43
(40)
(43) (47)
1st speed
3rd speed
4th speed
5th speed
6th speed
7th speed
OFF
Indoor fan
(d) Defrosting operation
(i) Starting conditions (Defrosting operation can be started only when all of the following conditions are met.)
1 After start of heating operation When it elapsed 35 minutes. (Accumulated operation time) 2 After end of defrosting operation When it elapsed 35 minutes. (Accumulated compressor operation time) 3 Outdoor unit heat exchanger thermistor (Th4) temperature When the temperature has been below 5ºC for 3
minutes continuously.
4 When the temperature difference between the outdoor air thermistor temperature and the outdoor unit heat exchanger
thermistor temperature exceeded 25 type: 7.0°C, 35 type: 5.0°C, 50 type: 4.0°C
5 During continuous compressor operation
In addition, when the speed command from the indoor controller of the indoor unit during heating operation has counted 0 rps 10 times or more and all conditions of 1, 2 and 3 abov e are satisfied (note that when the temperature for Th4 is -5°C or less: 62 rps or more, -4°C or less: less than 62 rps), defrost operation is started.
(ii) Operation of functional components during defrosting operation
¡ 25, 35 type
Indoor fan
Operation lamp
Corresponding to speed
OFF
ON
Flashing
(Hot keep)
Outdoor fan
Inverter command
Fuzzy calculated
value
70 rps
0
Corresponding
to speed
OFF
OFF
ON
(1)
4-way valve
Final defrost operation
Defrost control
Hot keep
Indoor unit
Outdoor unit
60 sec.
Hot keep
50 sec.
Normal heating operation restored
Defrost end
(Th4 13˚C, 10 minutes)
Defrost operation
Defrost operation preparation
6th speed 6th speed
¡ Values of A, B
AB At 0 rps command 22 25 Other than 0 rps
17 19
command
8th speed
9th speed
(25, 35ZD only)
(25, 35ZD only)
Note (1) When outdoor unit heat exchanger thermistor (Th4) temperature becomes 2°C or higher, inverter command changes 70 rps to
50 rps.
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16
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(iii) Ending conditions (Operation returns to the heating cycle when either one of the following is met.)
1 Outdoor heat exchanger thermistor (Th4) temperature: 13ºC or higher (50 type: 20°C or higher) 2 Continued operation time of defrosting For more than 10 min.
Indoor fan
Operation lamp
Corresponding to speed
OFF
ON
Flashing
(Hot keep)
Outdoor fan
Inverter command
Fuzzy calculated
value
70 rps
(1)
0
Corresponding
to speed
OFF
OFF
ON
4-way valve
Final defrost operation
Defrost control
Hot keep
Indoor unit
Outdoor unit
75 sec.
Hot keep
60 sec.
Normal heating operation restored
Defrost end
(Th420°C, 10 minutes)
Defrost operation
Defrost operation preparation
2nd speed 2nd speed
(e) Heating “HI POWER operation (HI POWER button on remote controller: ON)
Operation is maintained for 15 minutes with a higher blow out air temperature.
¡ Detail of operation
Model
SRK25, 35ZD-S SRK50ZD-S
Item Inverter speed 102 rps 120 rps Indoor fan Hot keep M mode (max 8th speed) Hot keep M mode (max 7th speed) Outdoor fan 4th speed 2nd speed
Notes (1) Room temperature is not adjusted during the HI POWER operation.
(2) Protective functions will actuate with priority even during the HI POWER operation.
4.7 Outline of cooling operation
(1) Operation of major functional components in Cooling mode
¡ 50 type
Item
Indoor fan motor ON ON OFF
Flaps ON or OFF ON or OFF Stop position control
Display Lights up Lights up Lights up or flashes
52C ON ON OFF after stop mode
Outdoor fan motor
OFF (25, 35 type)
ON
OFF (25, 35 type)
Depending on the stop mode (50 type) Depending on the stop mode (50 type)
4-way valve
Depending on the stop mode
ON
Depending on the stop mode
Electronic expansion valve Depending on the EEV control
When the inverter
speed is 0rps
When the inverter speed
is other than 0rps
When the inverter speed is 0rps
due to an anomalous stop
Functional components
Note (1) When outdoor unit heat exchanger thermistor (Th4) temperature becomes 7°C or higher, inverter instruction changes 70 rps
to 50 rps.
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17
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(3) Detail of control in each mode (Pattern)
(a) Fuzzy operation
During the fuzzy operation, the air flow and the inv erter speed are controlled by calculating the difference between the room temperature setting correction temperature and the suction air temperature.
(b) Cooling thermostat operation
(i) Operating conditions
During the cooling fuzzy operation or when the speed obtained by the fuzzy calculation is less than -24 rps.
(ii) Detail of operation
(2) Air flow selection
(a) Speed of inverter changes within the range of selected air flow.
(b) When any protective function actuates, the operation is performed in the mode corresponding to the function. (c) Outdoor blower is operated in accordance with the inverter command speed.
(c) Cooling “HI POWER operation (HI POWER button on remote controller: ON)
The unit is operated continuously for 15 minutes regardless of the setting temperature. (i) Detail of operation
Model
SRK25, 35ZD-S SRK50ZD-S
Item Inverter speed 0 rps [Comp. stopped] 10rps [10sec.] 0rps [Comp. stopped] Indoor fan Corresponds to fan speed switch. Outdoor fan Stop 2nd speed [1min.] stop
Notes (1) Protective functions will actuate with priority even during the “HI POWER” operation.
(2) Room temperature is not adjusted during the “HI POWER” operation
4.8 Outline of dehumidifying operation
(1) After operating the indoor blower for 20 seconds from immediately after the start of operation, the indoor temperature is checked
and, based on the result of check, the cooling oriented dehumidifying or heating oriented dehumidifying is selected.
Heating oriented dehumidifying Cooling oriented dehumidifying
Low –3 High
Room temperature - Setting temperature (deg) Cooling or heating oriented dehumidifying is selected again one hour after the first selection of the cooling or heating oriented dehumidifying.
Model
SRK25ZD-S SRK35ZD-S SRK50ZD-S
Item Inverter speed 62 70 84 Indoor fan 7th speed 7th speed Outdoor fan 4th speed 2nd speed
Model
SRK25ZD-S SRK35ZD-S SRK50ZD-S
Air flow selection
Inverter command speed 20~62rps 20~70rps 15~84rps Air flow Depends on inverter command speed. Inverter command speed 20~62rps 20~70rps 15~84rps Air flow 7th speed fixed 5th~7th speed Inverter command speed 20~52rps 20~58rps 15~60rps Air flow 5th speed fixed 3rd~5th speed Inverter command speed 20~34rps 20~38rps 15~30rps Air flow 2nd speed fixed
Auto
HI
MED
LO
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18
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D range C range B range A range
(b) Heating oriented dehumidifying
After interrupting the compressor operation for 3 minutes (by the 3-minute timer) following the determination of heating oriented dehumidifying, the unit begins in the heating operation. If the room temperature exceeds the setting temperature by 2ºC or more, the unit checks the room temperature at 5-minute intervals and, depending on the result, determines the range of heating oriented dehumidifying operation.
Operation range
D C B A
Low –1 0 +2 High
Room temperature – Setting temperature (deg)
(D) (C) (C) (B)
OFF
3rd speed
25 sec.
OFF
0
25, 35 type : 38
50 type : 24
25, 35 type : 50
50 type : 40
50 type : 4th speed
25, 35 type : 30
50 type : 15
5th speed
2nd speed
1st speed
50 type : 1st speed
50 type : 1st speed
50 type : 1st speed
Inverter speed
Indoor fan
Outdoor fan
Determination of cooling oriented dehumidifying operation range
Temperature check
5 min. 5 min. 5 min. 5 min.
Operation pattern
O L M
Low –1 0 High
Room temperature – Setting temperature (deg)
Operation range
Heating operation O range L range M range
OFF
4th speed
2nd speed
1st speed
OFF
3rd speed
50 type : 1st speed
50 type : 1st speed
50 type : 1st speed
25, 35 type : 38
50 type : 28
25, 35 type : 30
50 type : 15
25, 35 type : 48
50 type : 44
0
25 sec.
Inverter speed
Indoor fan
Outdoor fan
Determination of heating oriented dehumidifying operation range
Temperature check
5 min. 5 min. 5 min.
Depends on the operation condition
Operation pattern
Note (1) Figures in the parentheses
( ) show the values at economical operation.
Note (1) Figures in the parentheses
( ) show the values at economical operation.
(2) Outline of control
(a) Cooling oriented dehumidifying
Room temperature is checked at 5-minute intervals after selecting the cooling or heating oriented dehumidifying in order to determine the operation range.
(O) (L) (L)
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19
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4.9 Outline of automatic operation
(1) Determination of operation mode
The unit checks the room temperature and the outdoor air temperature after operating the indoor and outdoor blowers for 20 seconds, determines the operation mode and the room temperature setting correction value, and then begins in the automatic operation.
Heating
Dehumidifying
Cooling
Room temperature (˚C)
Outdoor temperature (˚C)
27.5
25.5
19.5
18
30
(2) The unit checks the temperature every hour after the start of operation and, if the result of check is not same as the previous
operation mode, changes the operation mode.
(3) When the unit is started again within one hour after the stop of automatic operation or when the automatic operation is selected
during heating, cooling or dehumidifying operation, the unit is operated in the previous operation mode.
(4) Setting temperature can be adjusted within the following range. There is the relationship as shown below between the signals of the
wireless remote controller and the setting temperature.
Signals of wireless remote controller (Display)
–6 –5 –4 –3 –2 –1 ±0+1+2+3+4+5+6
Setting
Cooling 19 20 21 22 23 24 25 26 27 28 29 30 31
temperature
Dehumidifying 19 20 21 22 23 24 25 26 27 28 29 30 31 Heating 20 21 22 23 24 25 26 27 28 29 30 31 32
4.10 Economical operation
(ECONO button on remote controller: ON)
(1) The set temperature is raised by 1.5ºC (0.5ºC every one hour) at cooling operation and lowered by 2.5ºC (Steps of 1ºC, 1ºC and
0.5ºC every one hour) at heating operation to continue the operation with the following contents.
(2) Detail of operation
4.11 Protective control function
(1) Frost prevention for indoor heat exchanger (During cooling or dehumidifying)
(a) Operating conditions
(i) Indoor heat exchanger temperature (detected with Th2) is lower than 5ºC. (ii) 10 minutes after reaching the inverter command speed except 0 rps.
(b) Detail of anti-frost operation
5°C or lower 2.5°C or lower
Item Indoor command speed 20 rps (Type 50: 15 rps) 0rps
Indoor fan Depends on operation mode
25·35ZD: Max 2nd 50ZD: Max 3rd
Outdoor fan Depends on operation mode OFF 4-way valve OFF Depends on stop mode
(c) Reset conditions: 20 rps (Type 50: 15 rps) After 5 minutes of operation,
the indoor heat exchanger temperature (Th2) is 8ºC or higher.
Model
SRK25ZD-S SRK35ZD-S SRK50ZD-S
Item Operation mode Cooling Heating Cooling Heating Cooling Heating Inverter command speed 20~52rps 30~72rps 20~58rps 30~76rps 15~60rps 15~62rps Indoor fan 2nd, 5th speed 4th, 6th speed 2nd, 5th speed 4th, 6th speed 3rd~5th speed 4th, 5th speed Outdoor fan 3rd speed 1st speed
Indoor heat exchanger
temperature
Indoor heat exchanger
temperature (°C)
2.5 5 8
0 rps
20 rps
(Type 50: 15rps)
Inverter
command
speed
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