Mitsubishi SLZ-KA25VAQ, SLZ-KA35VAQ, SLZ-KA25VAQ2, SLZ-KA50VAQ Service Manual

Page 1
TECHNICAL & SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
CONTENTS
1. TECHNICAL CHANGES
......................
2
2. REFERENCE SERVICE MANUAL
2
3. PART NAMES AND FUNCTIONS
.......
2
4. SPECIFICATIONS
...............................
6
5. OUTLINES AND DIMENSIONS
...........
8
6. WIRING DIAGRAM
............................
10
7.
REFRIGERANT SYSTEM DIAGRAM
.....
11
8. TROUBLESHOOTING
.......................
12
9. 4-WAY AIR FLOW SYSTEM
..............
25
10. DISASSEMBLY PROCEDURE
..........
27
October 2012
No. OCH493
REVISED EDITION-D
WIRED REMOTE CONTROLLER
(Option)
Indoor unit [Model names] [Service Ref.]
SLZ-KA25VAQ.TH SLZ-KA25VAQR1.TH SLZ-KA25VAQ2.TH SLZ-KA35VAQ.TH SLZ-KA35VAQR1.TH SLZ-KA35VAQR2.TH SLZ-KA50VAQ.TH SLZ-KA50VAQR1.TH SLZ-KA50VAQR2.TH
INDOOR UNIT
Model name indication
ON/OFF
TEMP.
Note:
• This manual describes only service data of the indoor units.
PARTS CATALOG (OCB493)
Revision:
• SLZ-KA25VAQ2.TH and SLZ-KA35/50VAQR2.TH
have been added in
REVISED EDITION-D.
• Some descriptions have been modified.
• Please void OCH493 REVISED EDITION-C.
SLZ-KA25VAQ
SLZ-KA25VAQ2 SLZ-KA35VAQ
SLZ-KA50VAQ
Page 2
2
Auto Air Swing Vane Disperses airflow up and
down and adjusts the angle of airflow direction.
Grille
Filter Removes dust and pollutants
from drawn in air.
Horizontal Air Outlet Sets horizontal airflow
automatically during cooling or dehumidifying.
Air Intake Draws in air from room.
3-1. Indoor unit
3
PART NAMES AND FUNCTIONS
Use the specifi ed refrigerant only
Never use any refrigerant other than that specifi ed.
Doing so may cause a burst, an explosion, or fi re when the unit is being used, serviced, or disposed of. Correct refrigerant is specifi ed in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
1
TECHNICAL CHANGES
2
REFERENCE SERVICE MANUAL
2-1. OUTDOOR UNIT’S SERVICE MANUAL
2-2. TECHNICAL DATA BOOK
Service Ref Service Manual No. SUZ-KA25/50VA3.TH-A OCH511/OCB511
SUZ-KA25/35/50VA2.TH OCH472/OCB472 SUZ-KA25/35/50VA2.TH-A OCH473/OCB473 SUZ-KA25/35/50VA3.TH OCH530/OCB530
SLZ-KA35VAQR1.TH SLZ-KA35VAQR2.TH SLZ-KA50VAQR1.TH SLZ-KA50VAQR2.TH
• INDOOR CONTROLLER BOARD has been changed.
SLZ-KA25VAQ.TH SLZ-KA25VAQR1.TH SLZ-KA35VAQ.TH SLZ-KA35VAQR1.TH SLZ-KA50VAQ.TH SLZ-KA50VAQR1.TH
• TURBO FAN and WASHER have been changed.
Series (Outdoor unit) Data Book No. SUZ-KA
VA
SUZ-KA
VAH
OCS03
SUZ-KA
VA3 OCS22
OCH493D
Page 3
33
The main display can be displayed in two different modes: "Full" and "Basic." The factory setting is "Full."
Fri
Mode Temp. Fan
Room
Cool Auto
Set temp.
Fri
Cool
Mode Temp. Fan
AutoSet temp.
1
2
3
4
5
20
19
4
3
181716
15
14
13
12
6 8
10
1
11
7 9
21
5
2
Fan speed setting appears here.
4 Fan speed
Appears while the units are operated in the energy-save mode.
Appears while the outdoor units are operated in the silent mode.
Preset temperature appears here.
Appears when the ON/OFF operation is centrally controlled.
Current time appears here.
Appears when the buttons are locked.
Indoor unit operation mode appears here.
Appears when the operation mode is centrally controlled.
15
16
2 Preset temperature
6
12
1 Operation mode
7
Indicates the vane setting.
18
Indicates the louver setting.
Indicates the ventilation setting.
Appears when the On/Off timer or Night setback function is enabled.
19
20
13
Indicates when filter needs maintenance.
Appears when the filter reset function is centrally controlled.
Appears when the preset temperature is centrally controlled.
10
9
8
Appears when the Weekly timer is enabled.
14
Appears when the preset temperature range is restricted.
21
Functions of the corresponding buttons appear here.
5 Button function guide
Appears when the built-in thermistor on the remote controller is activated to monitor the room temperature (a).
appears when the thermistor on the indoor unit is activated to monitor the room temperature.
17
3 Clock
(See the Installation Manual.)
Current room temperature appears here.
11 Room temperature
(See the Installation Manual.)
* All icons are displayed for explanation.
5
6
1234
Press to turn ON/OFF the indoor unit.
1 ON/OFF button
This lamp lights up in green while the unit is in operation. It blinks while the remote controller is starting up or when there is an error.
Press to save the setting.
Main display: Press to change the operation mode. Main menu: Press to move the cursor down.
Press to return to the previous screen.
Main
display
: Press to decrease temperature.
Main menu: Press to move the cursor up.
Press to bring up the Main menu.
Main
display
: Press to increase temperature.
Main menu: Press to go to the previous page.
Operation settings will appear. When the backlight is off, pressing any button turns the backlight on and it will stay lit for a certain period of time depending on the screen.
Main
display
: Press to change the fan speed.
Main menu: Press to go to the next page.
6 ON/OFF lamp
2 SELECT button
7 Function button F1
3 RETURN button
8 Function button F2
4 MENU button
9 Function button F3
5 Backlit LCD
10 Function button F4
Fri
Room
Set temp.
Mode Temp. Fan
Cool Auto
Main
Main display:
Cursor Page
Main menu
Vane·Louver·Vent. (Lossnay) High power Timer Weekly timer OU silent mode
The functions of the function buttons change depending on the screen. Refer to the button function guide that appears at the bottom of the LCD for the functions they serve on a given screen. When the system is centrally controlled, the button function guide that corresponds to the locked button will not appear.
Main display Main menu
Function guide
7890 7890
• When the backlight is off, pressing any button turns the backlight on and does not perform its function. (except for the ON/OFF button)
• Most settings (except ON/OFF, mode, fan speed, temperature) can be made from the Menu screen.
Display
Full mode
Basic mode
Controller interface
Function buttons
10987
3-2. Wired remote controller (Option) PAR-30MAA
* The functions which can be used are restricted according to the model.
OCH493D
Page 4
4
Setting and display items Setting details
Vane · Louver · Vent. (Lossnay)
Use to set the vane angle.
• Select a desired vane setting from fi ve different settings.
Use to turn ON / OFF the louver.
• Select a desired setting from "ON" and "OFF."
Use to set the amount of ventilation.
• Select a desired setting from "Off," "Low," and "High."
High power Use to reach the comfortable room temperature quickly.
• Units can be operated in the High-power mode for up to 30 minutes.
Timer On/Off timer Use to set the operation On/Off times.
• Time can be set in 5-minute increments. * Clock setting is required.
Auto-Off timer Use to set the Auto-Off time.
• Time can be set to a value from 30 to 240 in 10-minute increments.
Filter information Use to check the fi lter status.
• The fi lter sign can be reset.
Error information Use to check error information when an error occurs.
• Error code, error source, refrigerant address, unit model, manufacturing number, contact information (dealer's phone
number) can be displayed.
* The unit model, manufacturing number, and contact information need to be registered in advance to be displayed.
Weekly timer Use to set the weekly operation On / Off times.
• Up to eight operation patterns can be set for each day. * Clock setting is required. * Not valid when the On/Off timer is enabled.
Energy saving Auto return Use to get the units to operate at the preset temperature after performing energy-save operation for a specifi ed
time period.
• Time can be set to a value from 30 and 120 in 10-minute increments. * This function will not be valid when the preset temperature ranges are restricted.
Schedule Set the start/stop times to operate the units in the energy-save mode for each day of the week, and set the
energy-saving rate.
• Up to four energy-save operation patterns can be set for each day.
• Time can be set in 5-minute increments.
• Energy-saving rate can be set to a value from 0% and 50 to 90% in 10% increments. * Clock setting is required.
Night setback Use to make Night setback settings.
Select "Yes" to enable the setting, and "No" to disable the setting. The temperature range and the start/stop times can be set. * Clock setting is required.
Restriction Temp. range Use to restrict the preset temperature range.
• Different temperature ranges can be set for different operation modes.
Operation lock Use to lock selected functions.
• The locked functions cannot be operated.
Maintenance Auto descending panel Auto descending panel (Optional parts) Up / Down you can do.
Manual vane angle Use to set the vane angle for each vane to a fi xed position.
Initial setting Main/Sub When connecting two remote controllers, one of them needs to be designated as a sub controller.
Clock Use to set the current time. Main display Use to switch between "Full" and "Basic" modes for the Main display.
• The default setting is "Full."
Contrast Use to adjust screen contrast.
Initial setting Display details Make the settings for the remote controller related items as necessary.
Clock: The factory settings are "Yes" and "24h" format. Temperature: Set either Celsius (°C) or Fahrenheit (°F). Room temp. : Set Show or Hide. Auto mode: Set the Auto mode display or Only Auto display.
Auto mode Whether or not to use the AUTO mode can be selected by using the button.
This setting is valid only when indoor units with the AUTO mode function are connected.
Administrator
pass-
word
The administrator password is required to make the settings for the following items.
• Timer setting • Energy-save setting • Weekly timer setting
• Restriction setting • Outdoor unit silent mode setting • Night set back
Language selection Use to select the desired language.
Service Test run Select "Test run" from the Service menu to bring up the Test run menu.
• Test run • Drain pump test run
Input maintenance Select "Input maintenance Info." from the Service menu to bring up the Maintenance information screen.
The following settings can be made from the Maintenance Information screen.
• Model name input • Serial No. input • Dealer information input
Function setting Make the settings for the indoor unit functions via the remote controller as necessary. LOSSNAY setting (City Multi only)
This setting is required only when the operation of City Multi units is interlocked with LOSSNAY units.
Check Error history: Display the error history and execute delete error history.
Refrigerant leak check: Refrigerant leaks can be judged. Smooth maintenance: The indoor and outdoor maintenance data can be displayed. Request cord: Details of the operation data including each thermistor temperature and error history can be checked.
Self check Error history of each unit can be checked via the remote controller. Maintenance password Take the following steps to change the maintenance password. Remote controller check
When the remote controller does not work properly, use the remote controller checking function to trouble­shoot the problem.
Main menu list
OCH493D
Page 5
5
°F°C
°F°C
ERROR CODE
AFTER
TIMER
TIME SUN MON TUE WED THU FRI SAT
ON OFF
Hr AFTER
FILTER
FUNCTION
ONLY1Hr.
WEEKLY
SIMPLE
AUTO OFF
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
Display Section
For purposes of this explanation, all parts of the display are shown. During actual operation, only the relevant items will be lit.
Identifies the current operation
Shows the operating mode, etc. *Multilanguage display is available.
“Centrally Controlled” indicator
Indicates that operation from the remote controller has been prohib­ited by a master controller.
“Timer is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, the time to be switched off is shown.
“Sensor” indication
Displays when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
To be displayed on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Up/Down Air Direction indica­tor
The indicator shows the direc­tion of the outcoming airflow.
“One Hour Only” indicator
Room Temperature display
Shows the room temperature. The room temperature display range is 8–39. The display blinks if the temperature is less than 8 or 39 or more.
Louver display
Indicates the action of the swing louver. Does not appear if the louver is not running.
(Power On indicator)
Indicates that the power is on.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
Operation Section
Temperature setting buttons
Down Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the cover
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
T o return operation number
Ventilation button ( Operation button)
To go to next operation number
Built-in temperature sensor
Displays if the airflow is set to Low or downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off in 1 hour, when the airflow direction also changes.
3-3. Wired remote controller (Option) PAR-21MAA
Once the controllers are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
* The functions which can be used are restricted according to the model.
OCH493D
Page 6
6
SPECIFICATIONS
4
NOTE : Test conditions are based on ISO 5151. Cooling : Indoor D.B. 27: W.B. 19 : Outdoor D.B. 35: W.B. 24: Heating : Indoor D.B. 20: W.B. 15: Outdoor D.B. 7: W.B. 6: Refrigerant piping length (one way): 5 m *1 Measured under rated operating frequency
Specifications and rating conditions of main electric parts
SLZ-KA25VAQ.TH
SLZ-KA35VAQ.TH
Indoor service ref.
Function
Power supply
Single phase
230V, 50Hz
600/540/480
10
0.35 75
0.014
0.19
PK6V15-LD
4
37/31/28
650/530/480
3 10 10 10
Cooling90Heating
93
Single phase
230V, 50Hz
660/540/480
10
0.40 85
0.014
0.26
PK6V20-LL
4
38/33/29
690/570/510
3 10 10 10
Cooling
94
Heating
94
Air flow
(High/Medium/Low) Power outlet Running current *1 Power input Rated frequency Dew prevention heater Power factor *1 Fan motor current *1 Model
Winding resistance (at 26)
Width Height Depth Weight Air direction Sound level(High/Medium/Low) Fan speed(High/Medium/Low) Fan speed regulator Thermistor TH1(at 25) Thermistor TH2(at 25) Thermistor TH5(at 25)
* /h
A A
W
(kW)
%
A
mm(in) mm(in) mm(in)
kg
dB(A)
rpm
k k k
Electrical
data
Fan
motor
Special
remarks
Capacity
Dimensions
WHT-BLK : 407 BLK-BLU : 86 BLU-YLW : 30 BRN-RED : 165
UNIT : 570(22-7/16) PANEL : 650(25-9/16) UNIT : 235(9-1/4) PANEL : 20(13/16) UNIT : 570(22-7/16) PANEL : 650(25-9/16) UNIT : 16.5 PANEL : 3
WHT-BLK : 393 BLK-BLU : 164 BLU-YLW : 47 BRN-RED : 319
WHT-BLK : 393 BLK-BLU : 164 BLU-YLW : 47 BRN-RED : 319
SLZ-KA50VAQ.TH
SLZ-KA25VAQR1.TH
SLZ-KA35VAQR2.TH SLZ-KA50VAQR2.TH
SLZ-KA35VAQR1.TH
SLZ-KA25VAQ2.TH
Single phase
230V, 50Hz
660/540/480
10
0.40 85
0.014
0.26
PK6V20-LL
4
38/33/29
690/570/510
3 10 10 10
Cooling
94
Heating
94
SLZ-KA50VAQR1.TH
Single phase
230V, 50Hz
660/540/480
20
0.65 85
0.014
0.27
PK6V20-LM
4
39/34/30
710/590/530
3 10 10 10
Cooling97Heating
97
WHT-BLK : 325 BLK-BLU : 143 BLU-YLW : 47 BRN-RED : 309
1.5440V 250V 6.3A
MSBPC20 12V 250
TO OUTDOOR UNIT : 3P TO WIRED REMOTE CONTROLLER : 2P
141$ 3
240V AC 15W
INDOOR UNIT
Item
Service ref.
Indoor fan capacitor Fuse Vane motor Terminal block Indoor fan motor thermal fuse Cord Heater
SLZ-KA50VAQ.TH SLZ-KA50VAQR1.TH SLZ-KA50VAQR2.TH
SLZ-KA25VAQ.TH SLZ-KA25VAQR1.TH SLZ-KA25VAQ2.TH
SLZ-KA35VAQ.TH SLZ-KA35VAQR1.TH SLZ-KA35VAQR2.TH
(C1)
(FUSE)
(MV)
(TB)
(H2)
OCH493D
Page 7
77
NOISE CRITERION CURVES
UNIT
1.5 m
MICROPHONE
CEILING
NOTE: The sound level is measured in an anechoic room where echoes are few, when compressor stops. The sound
may be bigger than the indicated level in actual use due to surrounding echoes. The sound level can be higher by about 2 dB than the indicated level during cooling and heating operation.
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
BAND CENTER FREQUENCIES, Hz
SLZ-KA50VAQ.TH SLZ-KA50VAQR1.TH SLZ-KA50VAQR2.TH
High
Medium
39
SPL(dB)34LINE
<50Hz>
NOTCH
Low
30
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
BAND CENTER FREQUENCIES, Hz
SLZ-KA25VAQ.TH SLZ-KA25VAQR1.TH
High
Medium
37
SPL(dB)31LINE
<50Hz>
NOTCH
Low
28
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
BAND CENTER FREQUENCIES, Hz
SLZ-KA25VAQ2.TH SLZ-KA35VAQ.TH SLZ-KA35VAQR1.TH SLZ-KA35VAQR2.TH
High
Medium
38
SPL(dB)33LINE
<50Hz>
NOTCH
Low
29
OCH493D
Page 8
8
OUTLINES AND DIMENSIONS
5
(Case of Wired remote controller)
Terminal block
Terminal block
Suspension bolt M10 or 3/8 (procure locally)
Refrigerent pipe (liquid)
Refrigerent pipe (gas)
Grille
Drain pipe VP-25 connection (O.D. W 32)
Suspension bolt
lower edge
230
18248
Wiring entry
Ceiling surface
235
208
27
+5
0
193
20
93
38~58
66121
17 202
87
15~37 15~37
576~620
570
530
Fresh air intake
56
57
31
Ceiling hole
Suspension bolt pitch
15~37 15~37576~620
420
570
335
199
352 335
Suspension bolt pitch
Ceiling hole
Brand label
Vane motor
Drain hole
V/M
Air intake grille
55 35
35 55
Auto vane
Grille
Air intake hole
Air intake hole
Air outlet hole
Air outlet hole
301
301
377
377
650
650
V/M
V/M
V/M
Detail drawing of fresh air intake
Ceiling surface
Cut out hole
W 73.4
Burring hole
3- W 2.8 hole
W 100
118
25
120°
120°
Emergency operation switch (cooling)
Emergency operation switch (heating)
Operation lamp
DEFROST/STAND BY lamp
(WIRELESS PANEL)
Receiver
SLZ-KA50VAQ SLZ-KA50VAQR1 SLZ-KA50VAQR2
SLZ-KA35VAQ SLZ-KA35VAQR1 SLZ-KA35VAQR2
SLZ-KA25VAQ SLZ-KA25VAQR1 SLZ-KA25VAQ2
1/4 F
flared connection
W 6.35mm
1/4 F
flared connection
W 6.35mm
W 9.52mm
flared connection 3/8 F
1/2 F
flared connection
Service ref.
W 6.35mm
flared connection 1/4 F
Refrigerent pipe (liquid)
Refrigerent pipe (gas)
W 12.7mm
W 9.52mm
flared connection 3/8 F
Unit : mm
SLZ-KA25VAQ.TH SLZ-KA35VAQ.TH SLZ-KA50VAQ.TH SLZ-KA25VAQR1.TH SLZ-KA35VAQR1.TH SLZ-KA50VAQR1.TH SLZ-KA25VAQ2.TH SLZ-KA35VAQR2.TH SLZ-KA50VAQR2.TH
OCH493D
Page 9
99
WIRED REMOTE CONTROLLER
Unit : mm
PAR-21MAA
PAR-30MAA
130
12083.5
19.5
19
120
120
46
46
83.5
(Option)
OCH493D
Page 10
10
WIRING DIAGRAM
6
The black square(■)indicates a switch position.<*1>
LED3
LED2
LED1
3
1
FUSE
13579
7 6 3 2 1
10
5
3RED
(D·HEATER)
CNC
X1
X6 X5 X4
X7
RED
(
POWER
BOARD)
CNDK
WHT
(
POWER
BOARD)
CN2D
RED
(INTAKE)
CN20
BLU
(REMOCON)
CN22
WHT
(LIQUID)
CN21
WHT
(DRAIN)
CN31
GRN
(VANE)
CN6V
BLU
WHT
YLW
ORN
RED
CN2L
BLK
(2 PHASE)
CN29
ORN
(
POWER
)
CND
BLU
(D·U·M)
CNP
BLU
(CONTROL)
CN3C
CNSK (RED)
CN2S (WHT)
DC13.1V
WHT
(FAN)
FAN
1
31 15
5
14
12
CN32 CN51 CN41
31
31
31 31 31
61
BLU
BLU
BLU
BLU
WHT
YLW
BLK
BRN
BLU
WHT
YLW
YLW YLW
GRILLE
H2
ORN
RED
WHT
WHT
BLK
YLW
YLW
YLW
YLW
RED
RED
ORN
RED
BLU
ORN
CN90
(WIRELESS)
WHT
9 1
12 12
2
1
12 122
21
3
1
ON OFF
SWE
ON OFF
SW2
See fig:*1
12345
20
I.B
M 1
~
M
1
~
DP
MF
P.B
TB4
TO OUTDOOR UNIT
S1 S2 S3
TB15
1 2
TB6
1 2
C1
TH5 TH1 TH2
DS
SW2
MODELS KA25
KA35
KA50
ON OFF
12345
ON OFF
12345
ON OFF
12345
5 5 5 5
MV
MV MV MV
R.B
ON OFF
SW3
12345
CN105
9
7 6 5 4 3
ORN
YLW
BLU
VLT
GRY
8
PINK
9
SKY BLU
2
RED BRN
1
9
RU
SW2
SW1
LED1
LED2
BZ
CNB
SKY BLU
PINK
GRY
VLT
BLU
YLW
ORN
RED
BRN
REMOTE CONTROLLER
W.B
W.R
<fig:*1>
*
Case of wireless model
*
Case of wired model
15
*
For details on how to operate self-diagnosis refer to the technical manuals etc.
SYMBOL NAME SYMBOL NAME
I.B
INDOOR CONTROLLER BOARD
INDOOR POWER BOARD
FUSE (T6.3AL250V)
CONNECTOR (LOSSNAY) CONNECTOR (REMOTE SWITCH) CONNECTOR (HA TERMINAL-A) CENTRALLY CONTROL
POWER SUPPLY (I.B) POWER SUPPLY (I.B) TRANSMISSION (INDOOR-OUTDOOR)
DRAIN PUMP/DEW PREVENTION HEATER
SWITCH (EMERGENCY OPERATION)
SWITCH (CAPACITY CODE)
FAN MOTOR (WITH THERMAL FUSE) VANE MOTOR
DRAIN PUMP DRAIN SENSOR
TERMINAL BLOCK (INDOOR/OUTDOOR CONNECTING LINE)
TERMINAL BLOCK (
REMOTE CONTROLLER
TRANSMISSION LINE
)
TERMINAL BLOCK (
REMOTE CONTROLLER
TRANSMISSION LINE
)
ROOM TEMP . THERMIST OR (0°C / 15kΩ, 25°C / 5.4kΩ DETECT)
PIPE TEMP. THERMISTOR/LIQUID (0°C / 15kΩ, 25°C / 5.4kΩ DETECT)
COND. / EVA. TEMP. THERMISTOR (0°C/ 15kΩ, 25°C / 5.4kΩ DETECT)
MF
DEW PREVENTION HEATERH2
FUSE
MV
DP
CAPACITOR (FAN MOTOR)
C1
CN2L
DS
CN32
P.B
CN41 CN51
TB4
LED1
W.B
WIRELESS REMOTE CONTROLLER BOARD
SWITCH (HEATING ON/OFF)
RECEIVING UNIT BUZZER LED (RUN INDICATOR) LED (HOT ADJUST)
SWITCH (COOLING ON/OFF)
SW1
RU BZ LED1 LED2
SW2
TB15
LED2
TH1
LED3
X1
RELAY (FAN MOTOR LL)
X4
RELAY (FAN MOTOR Lo)
X5
RELAY (FAN MOTOR Hi)
X6
RELAY (FAN MOTOR Me)
X7
TH2
SW2
SWITCH (MODE SELECTION)
SW3
TH5
TB6
SWE
[LEGEND]
NOTES:
1. Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing.
2. Indoor and outdoor connecting wires are made with poIarities, make wiring matching terminal numbers (S1, S2, S3).
3.
SymboIs used in wiring diagram above are, :Connector, :Terminal (block).
R.B
OPTION PART
WIRED REMOTE CONTROLLER BOARD
SLZ-KA25VAQ.TH SLZ-KA35VAQ.TH SLZ-KA50VAQ.TH SLZ-KA25VAQR1.TH SLZ-KA35VAQR1.TH SLZ-KA50VAQR1.TH SLZ-KA25VAQ2.TH SLZ-KA35VAQR2.TH SLZ-KA50VAQR2.TH
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11
7
REFRIGERANT SYSTEM DIAGRAM
Pipe temperature thermistor/liquid (TH2)
Distributor with strainer #50
Condenser/evaporator temperature thermistor (TH5)
Room temperature thermistor (TH1)
Refrigerant flow in cooling Refrigerant flow in heating
Strainer #50
Strainer #50
Heat exchanger
Refrigerant GAS pipe connection (Flare)
Refrigerant LIQUID pipe connection (Flare)
SLZ-KA25VAQ.TH SLZ-KA35VAQ.TH SLZ-KA50VAQ.TH SLZ-KA25VAQR1.TH SLZ-KA35VAQR1.TH SLZ-KA50VAQR1.TH SLZ-KA25VAQ2.TH SLZ-KA35VAQR2.TH SLZ-KA50VAQR2.TH
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TROUBLESHOOTING
8
8-1. CAUTIONS ON TROUBLESHOOTING
(1) Before troubleshooting, check the followings:
1 Check the power supply voltage. 2 Check that the indoor/outdoor connecting wire is correct.
(2) Take care of the followings during servicing:
1 Before servicing the air conditioner, be sure to turn off the remote controller first to stop the main unit, and then turn
off the breaker.
2 When removing the indoor controller board, hold the edge of the board with care NOT to apply stress on the
components.
3 When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wire
8-2. MALFUNCTION-DIAGNOSIS METHOD BY REMOTE CONTROLLER
Errors detected by indoor unit
E9
Check code
Symptom Remark
Wired remote controller
Check code
Wired remote controller
P1
Intake sensor error
P9 Pipe (TH5) sensor error
P2 Pipe (TH2) sensor error
E6,E7
Indoor/outdoor unit communication error
P4 Drain sensor error P5 Drain pump error P6 PL
Freezing/Overheating protection operation
Abnormal refrigerant circuit EE Communication error between indoor and outdoor units P8 Pipe temperature error E4, E5 Remote controller signal receiving error
– –
– –
Errors detected by unit other than indoor unit (outdoor unit, etc.)
*1 The check code in the parenthesis indicates PAR-30MAA model.
Symptom Remark
Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit)
Open/short of outdoor unit thermistors Compressor overcurrent interruption (When compressor locked)
Abnormal high discharging temperature/49C operated/ insufficient refrigerant
Abnormal high pressure (63H operated)/Overheating protection operation Abnormal temperature of heatsink Outdoor unit fan protection stop
Compressor overcurrent interruption/Abnormal of power module Abnormality of superheat due to low discharge temperature Abnormality such as overvoltage or voltage shortage and
abnormal synchronous signal to main circuit/Current sensor error
U2
U5
UP U3,U4 UF
U1,Ud (UD) *1
U8 U6 U7
U9,UH
Others
– –
– –
Other errors (Refer to the technical manual for the outdoor unit.)
For details, check the LED display of the outdoor controller board. As for outdoor unit, refer to outdoor unit’s service manual.
Fb (FB) *1 Indoor unit control system error (memory error,etc.) E0, E3 E1, E2 Remote controller control board error
Remote controller transmission error
Compressor overcurrent interruption
continued to the next page.
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1313
If the unit cannot be operated properly after the test run, refer to the following table to find out the cause.
Symptom
Cause
Wired remote controller
PLEASE WAIT
PLEASE WAIT Error code
No messages appear even when operation switch is turned ON (operation lamp does not light up).
For about 2 minutes after power-on
Subsequent to about 2 minutes after power-on
For about 2 minutes after power-on, operation
of the remote controller is not possible due to system start-up. (Correct operation)
•Connector for the outdoor unit’s protection device is not connected.
•Reverse or open phase wiring for the outdoor unit’s power terminal block
•Incorrect wiring between indoor and outdoor units. (incorrect polarity of S1, S2, S3)
•Remote controller wire short
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the indoor controller, refer to the following table.
LED1 (power for microprocessor)
Indicates whether control power is supplied. Make sure that this LED is always lit.
LED2 (power for wired remote controller)
Indicates whether power is supplied to the wired remote controller. This LED lights only in the case of the indoor unit which is connected to the outdoor unit refrigerant address “0”.
LED3 (communication between indoor and outdoor units)
Indicates state of communication between the indoor and outdoor units. Make sure that this LED is always blinking.
• On wired remote controller Check code displayed in the LCD.
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14
8-3. SELF-DIAGNOSIS ACTION TABLE
Note: Refer to the manual of outdoor unit for the details of display such as F, U, and other E.
Error Code
Abnormal point and detection method
Cause
Countermeasure
P1
Room temperature thermistor (TH1)
1 The unit is in 3-minute resume
prevention mode if short/open of
thermistor is detected. Abnormal if the
unit does not reset normally after 3 minutes. (The unit returns to normal operation, if it has been reset normally.)
2 Constantly detected during cooling,
drying and heating operation Short: 90°C or more Open: -40°C or less
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN20) on the indoor controller board (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring
4 Defective indoor controller
board
13 Check resistance value of thermistor.
0°C
.....
15.0k"
10°C
.......
9.6k"
20°C
.......
6.3k"
30°C
.......
4.3k"
40°C
.......
3.0k" If you put force on (draw or bend) the lead wire with measuring resistance value of thermitor, breaking of wire or contact failure can be detected. 2 Check contact failure of connector (CN20)
on the indoor controller board. Refer to 8-5. Turn the power back on and check restart after inserting connector again.
4 Check room temperature display on remote
controller.
Replace indoor controller board if there
is abnormal difference with actual room temperature.
Turn the power off, and on again to operate after checking.
P2
Pipe temperature thermistor/Liquid (TH2)
1 The unit is in 3-minute resume
prevention mode if short/open of
thermistor is detected. Abnormal if the
unit does not reset normally after 3 min­utes. (The unit returns to normal opera­tion, if it has been reset normally.)
2 Constantly detected during cooling,
drying, and heating (except defrosting)
operation. Short: 90°C or more Open: -40°C or less
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN21) on the indoor controller board (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring
4 Defective refrigerant circuit is
causing thermistor temperature of 90°C or more or -40°C or less.
5 Defective indoor controller board
1–3 Check resistance value of thermistor.
For characteristics, refer to (P1) above.
2
Check contact failure of connector (CN21)
on the indoor controller board. Refer to 8-5. Turn the power on and check restart after inserting connector again.
4 Check pipe <liquid> temperature with remote
controller in test run mode. If pipe <liquid> temperature is extremely low (in cooling mode) or high (in heating mode), refrigerant circuit may have defect.
5 Check pipe <liquid> temperature with
remote controller in test run mode. If there is extreme difference with actual pipe <liquid> temperature, replace indoor controller board.
Turn the power off, and on again to operate after checking.
P4
Drain sensor (DS)
1 Suspensive abnormality, if short/open
of thermistor is detected for 30 seconds
continuously. Turn off compressor and indoor fan. 2 Short/open is detected for 30 seconds
continuously during suspensive
abnormality. (The unit returns to normal operation, if it
has been reset normally.) 3 Detect the following condition.
• During cooling and drying operation
• In case that pipe <liquid> temperature ­room temperature < -10 deg
(Except defrosting)
• When pipe <liquid> temperature or room temperature is short/open temperature.
• During drain pump operation
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN31) on the indoor controller board (Insert failure)
3 Breaking of wire or contact
failure of drain sensor wiring
4 Defective indoor controller board
1–3 Check resistance value of thermistor.
0°C
.......
6.0k"
10°C
.......
3.9k"
20°C
.......
2.6k"
30°C
.......
1.8k"
40°C
.......
1.3k"
2 Check contact failure of connector (CN31)
on the indoor controller board. Refer to 8-5. Turn the power back on and check restart after inserting connector again.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited, and abnormality reappears.
Turn the power off, and on again to operate after checking.
P5
Malfunction of drain pump (DP)
1 Suspensive abnormality, if thermistor of
drain sensor heats itself and temperature rises slightly. Turn off compressor and indoor fan.
2 Drain pump is abnormal if the condition
above is detected during suspensive abnormality.
3 Constantly detected during drain pump
operation
1 Malfunction of drain pump 2 Defective drain
Clogged drain pump Clogged drain pipe 3 Attached drop of water at the
drain sensor
• Drops of drain trickles from lead wire
• Clogged filter is causing wave of drain.
4 Defective indoor controller board
1 Check if drain pump works. 2 Check drain function. 3 Check the setting of lead wire of drain sen-
sor and check clogs of the filter.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited and abnormality reappears.
Refer to 8-5. Turn the power off, and on again to operate
after checking.
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15
Error Code
Abnormal point and detection method
Cause
Countermeasure
P6
Freezing/overheating protection is oper­ating
1 Freezing protection (Cooling mode)
The unit is in 6-minute resume prevention mode if pipe <liquid or condenser/evap­orator> temperature stays under -15°C for 3 minutes after the compressor start­ed. Abnormal if it stays under 15°C for 3 minutes again within 16 minutes after 6-minute resume prevention mode.
2 Overheating protection (Heating mode)
The units is in 6-minute resume pre­vention mode if pipe <condenser / evaporator> temperature is detected as over 70°C after the compressor started. Abnormal if the temperature of over 70°C is detected again within 10 min­utes after 6-minute resume prevention mode.
P8
1 Slight temperature difference
between indoor room temperature and pipe <liquid or condenser / evaporator> temperature thermistor
• Shortage of refrigerant
• Disconnected holder of pipe <liquid or condenser /
evaporator> thermistor
• Defective refrigerant circuit
2 Converse connection of extension pipe (on plural units
connection) 3 Converse wiring of indoor/ outdoor unit connecting wire
(on plural units connection) 4 Defective detection of indoor
room temperature and pipe
<condenser / evaporator> temperature thermistor 5 Stop valve is not opened completely.
(Cooling or drying mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Low-load (low temperature)
operation out of the tolerance range
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is
defective.
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
(clogging)
(Heating mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Overload (high temperature)
operation out of the tolerance range
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is
defective.
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
(clogging)
8 Bypass circuit of outdoor unit
is defective.
(Cooling or drying mode)
1 Check clogging of the filter. 2 Remove blockage.
4 Measure the resistance of fan motor's winding.
Measure the output voltage of fan's connector
(FAN) on the indoor controller board.
WThe indoor controller board should be
normal when voltage of AC 220 - 240V is detected while fan motor is connected.
Refer to 8-5.
5 Check outdoor fan motor. 67 Check operating condition of refrigerant
circuit.
(Heating mode)
1 Check clogs of the filter. 2 Remove blockage.
4 Measure the resistance of fan motor's
winding.
Measure the output voltage of fan's connector
(FAN) on the indoor controller board.
W The indoor controller board should be
normal when voltage of AC 220 - 240V is detected while fan motor is connected.
Refer to 8-5.
5 Check outdoor fan motor. 6~8 Check operating condition of refrigerant
circuit.
Pipe temperature
<Cooling mode> Detected as abnormal when the pipe tem­perature is not in the cooling range 3 min­utes after compressor start and 6 minutes after the liquid or condenser/evaporator pipe is out of cooling range. Note 1) It takes at least 9 min. to detect. Note 2) Abnormality P8 is not detected in
drying mode. Cooling range : -3 deg ] (TH-TH1) TH: Lower temperature between liquid pipe
temperature (TH2) and condenser/ evaporator temperature (TH5)
TH1: Intake temperature <Heating mode>
When 10 seconds have passed after the compressor starts operation and the hot adjustment mode has finished, the unit is detected as abnormal when condenser/ evaporator pipe temperature is not in heat­ing range within 20 minutes.
Note 3) It takes at least 27 minutes to
detect abnormality. Note 4) It excludes the period of defrosting
(Detection restarts when defrosting
mode is over) Heating range : 3 deg [ (TH5-TH1)
23Check converse connection of extension pipe or converse wiring of indoor/outdoor unit connecting wire.
1~4Check pipe <liquid or condenser /
evaporator> temperature with room temperature display on remote controller and outdoor controller circuit board.
Pipe <liquid or condenser / evaporator>
temperature display is indicated by
setting SW2 of outdoor controller circuit
board as follows.
Conduct temperature check with outdoor controller circuit board after connecting ‘A-Control Service Tool(PAC-SK52ST)’.
(
)
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16
Error Code
Abnormal point and detection method
Cause
Countermeasure
P9
Pipe temperature thermistor / Condenser / Evaporator (TH5)
1 The unit is in 3-minute resume protec-
tion mode if short/open of thermistor is detected. Abnormal if the unit does not get back to normal within 3 minutes. (The unit returns to normal operation, if it has been reset normally.)
2 Constantly detected during cooling,
drying, and heating operation (except
defrosting) Short: 90°C or more Open: -40°C or less
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN29) on the indoor controller board (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring
4 Temperature of thermistor is
90°C or more or -40°C or less caused by defective refrigerant circuit.
5 Defective indoor controller
board
13 Check resistance value of thermistor. For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN29)
on the indoor controller board. Refer to 8-5. Turn the power on and check restart after
inserting connector again. 4 Operate in test run mode and check pipe
<condenser/evaporator> temperature with
outdoor controller circuit board. If pipe
<condenser/evaporator> temperature is
extremely low (in cooling mode) or high (in
heating mode), refrigerant circuit may have
defect. 5 Operate in test run mode and check pipe
<condenser/evaporator> temperature
with outdoor control circuit board. If there
is extreme difference with actual pipe
<condenser/evaporator> temperature replace
indoor controller board. There is no abnormality if none of above
comes within the unit. Turn the power off and on again to operate.
E0
or
E4
Remote controller transmission error(E0)/signal receiving error(E4)
1 Abnormal if main or sub remote con-
troller cannot receive any transmission normally from indoor unit of refrigerant
address “0” for 3 minutes. (Error code : E0) 2 Abnormal if sub-remote controller could
not receive for any signal for 2 minutes.
(Error code: E0) 1 Abnormal if indoor controller board
cannot receive normally any data from
remote controller board or from other
indoor controller board for 3 minutes.
(Error code: E4) 2 Indoor controller board cannot receive
any signal from remote controller for 2
minutes. (Error code: E4)
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
2 Set one of the remote controllers “main”, if
there is no problem with the action above.
3 Check wiring of remote controller.
• Total wiring length: max. 500 m (Do not use cable × 3 or more)
• The number of connecting indoor units: max. 16 units
• The number of connecting remote controller: max. 2 units
When the above-mentioned problem of 1~3 are not seen. 4 Diagnose remote controllers.
a) When “RC OK” is displayed, remote
controllers have no problem. Turn the power off, and on again to check. If abnormality generates again, replace indoor controller board.
b) When “RC NG” is displayed, replace
remote controller.
c)
When “RC E3” or “ERC 00-66” is displayed, noise may be causing abnormality.
1 Contact failure at transmission
wire of remote controller
2 All remote controllers are set
as “sub” remote controller. In this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit board.
3 Miswiring of remote controller 4 Defective transmitting/receiving
circuit of remote controller
5 Defective transmitting/receiving
circuit of indoor controller board of refrigerant address “0”
6 Noise has entered into the
transmission wire of remote controller.
In case of checking pipe temperature with outdoor controller circuit board, be sure to connect A-control service tool (PAC-SK52ST).
(
)
PL
Abnormal refrigerant circuit
During Cooling, Dry, or Auto Cooling
operation, when the following are regarded as failures when detected for one second.
a) The compressor continues to run for 30
or more seconds.
b) The liquid pipe temperature or the
condense/evaporator temperature is 75°C or more.
* These detected errors will not be
cancelled until the power source is reset.
1 Abnormal operation of 4-way
valve
2 Disconnection of or leakage in
refrigerant pipes
3 Air into refrigerant piping 4 Abnormal operation (no rotation)
of indoor fan
· Defective fan motor.
· Defective indoor control board.
5 Defective refrigerant circuit
(clogging)
1 When this error occurs, be sure to
replace the 4-way valve.
2 Check refrigerant pipes for disconnection or
leakage.
3 After the recovery of refrigerant, vacuum
dry the whole refrigerant circuit.
4 Refer to section 8-7. 5 Check refrigerant circuit for operation.
* To avoid entry of moisture or air into
refrigerant circuit which could cause abnormal high pressure, purge air in refrigerant circuit or replace refrigerant.
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17
E6
1 Contact failure, short circuit or,
miswiring (converse wiring) of indoor/outdoor unit connecting wire
2 Defective transmitting/receiv-
ing circuit of indoor controller board
3 Defective transmitting/receiving
circuit of indoor controller board
4 Noise has entered into indoor/
outdoor unit connecting wire.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor unit or outdoor unit.
Check all the units in case of twin indoor unit
system.
2-4 Turn the power off, and on again to
check. If abnormality generates again, replace indoor controller board or outdoor controller circuit board.
* Other indoor controller board may have
defect in case of twin indoor unit system.
E7
Indoor/outdoor unit communication error (Transmitting error)
Abnormal if “1” receiving is detected 30 times continuously though indoor controller board has transmitted “0”.
1 Defective transmitting receiving
circuit of indoor controller board
2 Noise has entered into power
supply.
3 Noise has entered into outdoor
control wire.
1-3 Turn the power off, and on again to check.
If abnormality generates again, replace indoor controller board.
Indoor/outdoor unit communication error (Signal receiving error)
1 Abnormal if indoor controller board
cannot receive any signal normally for 6 minutes after turning the power on.
2 Abnormal if indoor controller board
cannot receive any signal normally for 3 minutes.
3 Consider the unit abnormal under the
following condition: When 2 or more indoor units are connected to one outdoor unit, indoor controller board cannot receive a signal for 3 minutes from outdoor controller circuit board, a signal which allows outdoor controller circuit board to transmit signals.
Error Code
Abnormal point and detection method
Cause
Countermeasure
Fb
(FB)*
Indoor controller board
Abnormal if data cannot be normally read from the nonvolatile memory of the indoor controller board.
1 Defective indoor controller
board
1 Replace indoor controller board.
* The check code in the parenthesis indicates
PAR-30MAA model.
E1
or
E2
Remote controller control board
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the remote controller control board.
(Error code: E1) 2 Abnormal if the clock function of remote
controller cannot be normally operated.
(Error code: E2)
1 Defective remote controller 1 Replace remote controller.
E3
or
E5
Remote controller transmission error(E3)/signal receiving error(E5)
1 Abnormal if remote controller could not
find blank of transmission path for 6
seconds and could not transmit. (Error code: E3) 2 Remote controller receives transmitted
data at the same time, compares the
data, and when detecting it, judges
different data to be abnormal 30
continuous times. (Error code: E3) 1 Abnormal if indoor controller board could
not find blank of transmission path. (Error code: E5) 2 Indoor controller board receives
transmitted data at the same time,
compares the data, and when detecting
it, judges different data to be abnormal
30 continuous times. (Error code: E5)
1 Set a remote controller to main, and the
other to sub.
2 Remote controller is connected with only one
indoor unit.
3 The address changes to a separate setting. 4~6 Diagnose remote controller.
a) When “RC OK” is displayed, remote con-
trollers have no problem. Turn the power off, and on again to check. When becoming abnormal again, replace
indoor controller board. b) When “RC NG” is displayed, replace
remote controller. c)
When “RC E3” or “ERC 00-66” is displayed,
noise may be causing abnormality.
1 2 remote controllers are set as
“main.”
(In case of 2 remote controllers)
2 Remote controller is connected
with 2 indoor units or more.
3 Repetition of refrigerant
address
4 Defective transmitting/receiving
circuit of remote controller
5 Defective transmitting/receiving
circuit of indoor controller board
6
Noise has entered into transmis­sion wire of remote controller.
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18
PA (2502) (2500)
Forced compressor stop (due to water leakage abnormality)
1 When the intake temperature subtracted
from liquid pipe temperature is less than
-10°C, drain sensor detects whether it is soaked in the water or not at the interval of 90 seconds. (Drain pump will start operating when the drain sensor detects to be soaked in the water.)
2 The unit has a water leakage abnormality
when the following conditions, a) and b), are satisfied while the above-mentioned detection is performed.
a) The drain sensor detects to be
soaked in the water 10 times in a row.
b) The intake temperature subtracted
from liquid pipe temperature is detected to be less than -10°C for a total of 30 minutes. (When the drain sensor detects to be NOT soaked in the water, the detection record of a) and b) will be cleared.)
3 The drain sensor detection is performed
in operations other than cooling. (When the unit stops operating, during heating or fan operation, when the unit stops because of some abnormality)
* Once the water leakage abnormality is
detected, abnormality state will not be released until the main power is reset.
1 Drain pump trouble 2 Drain defective
· Drain pump clogging
· Drain pipe clogging 3 Open circuit of drain sensor
side heater
4 Contact failure of drain sensor
connector
5 Dew condensation on drain
sensor
· Drain water trickles along lead wire.
· Drain water waving due to filter clogging
6 Extension piping connection
difference at twin, triple, quadruple system
7 Miswiring of indoor/outdoor
connecting at twin, triple, quadruple system
8 Room temperature thermistor/
liquid pipe temperature themistor detection is defective.
1 Check the drain pump. Performance
2 Please check whether water can be drained.
3 Check the resistance of the drain sensor side
heater.
4 Check the connector contact failure.
5 Check the drain sensor lead wire mounted. Check the filter clogging.
6 Check the piping connection.
7 Check the indoor/outdoor connecting wires.
8 Check the room temperature display of
remote controller. Check the indoor liquid pipe temperature display of outdoor controller board.
Error Code
Abnormal point and detection method
Cause
Countermeasure
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8-4. TROUBLESHOOTING OF PROBLEMS
Note: Refer to the manual of outdoor unit for the detail of remote
controller.
Phenomena
Cause
Countermeasure
(1) LED2 on indoor controller board
is off.
• When LED1 on indoor controller board is also off. 1 Power supply of rated voltage is not supplied to out-
door unit.
2 Defective outdoor controller circuit board
3 Power supply of 220~240V is not supplied to indoor
unit.
4 Defective indoor power board
5 Defective indoor controller board
1 Check the voltage of outdoor power
supply terminal block (L, N) or (L
3, N).
• When AC 220-240V is not detected, check the power wiring to outdoor unit and the breaker.
• When AC 220-240V is detected, check
2 (below).
2 Check the voltage between outdoor
terminal block S1 and S2.
• When AC 220-240V is not detected,
—check the fuse on outdoor controller
circuit board.
—check the wiring connection.
• When AC 220-240V is detected, check
3 (below).
3 Check the voltage between indoor terminal
block S1 and S2.
• When AC 220-240V is not detected, check indoor/outdoor unit connecting wire for miswiring.
• When AC 220-240V is detected, check
4 (below).
4 Check voltage output from CN2S on indoor
power board (DC13.1V). Refer to 8-5.
• When no voltage is output, check the wiring connection.
• When output voltage is between DC12.5V and DC13.7V, check 5 (below).
5 Check the wiring connection between
indoor controller board and indoor power board. Check the fuse on indoor controller board. If no problems are found, indoor controller board is defective.
• When LED1 on indoor controller board is lit. 1 Mis-setting of refrigerant address for outdoor unit (There is no unit corresponding to refrigerant address “0”.)
1 Check the setting of refrigerant address
for outdoor unit.
Set the refrigerant address to “0”.
(For grouping control system under which 2 or more outdoor units are connected, set one of the units to “0”.) Set refrigerant address using SW1 (3-6) on outdoor controller circuit board.
(2) LED2 on indoor controller board
is blinking.
• When LED1 on indoor controller board is also blinking. Connection failure of indoor/outdoor unit connecting
wire
• When LED1 is lit 1 Miswiring of remote controller wires
Under twin indoor unit system, 2 or more indoor
units
2 Refrigerant address for outdoor unit is wrong or not
set.
Under grouping control system, there are some units
whose refrigerant address is 0.
3 Short-cut of remote controller wires 4 Defective remote controller
Check indoor/outdoor unit connecting wire for connection failure.
1 Check the connection of remote
controller wires in case of twin triple indoor unit system. When 2 or more indoor units are wired in one refrigerant system, connect remote controller wires to one of those units.
2 Check the setting of refrigerant address
in case of grouping control system. If there are some units whose refrigerant addresses are 0 in one group, set one of the units to 0 using SW1 (3-6) on out­door controller circuit board.
34 Remove remote controller wires and
check LED2 on indoor controller board.
• When LED2 is blinking, check the short-cut of remote controller wires.
• When LED2 is lit, connect remote controller wires again and:
if LED2 is blinking, remote controller is defective; if LED2 is lit, connection failure of remote controller terminal block etc. has returned to normal.
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20
8-5. TEST POINT DIAGRAM
8-5-1. Indoor power board
SLZ-KA25VAQ.TH SLZ-KA35VAQ.TH SLZ-KA50VAQ.TH SLZ-KA25VAQR1.TH SLZ-KA35VAQR1.TH SLZ-KA50VAQR1.TH
CNSK Connect to the indoor controller board (CNDK) between 1 to 3 220-240V AC
CN2S Connect to the indoor controller board (CN2D) between 1 to 2 12.6-13.7V DC (Pin1 (+))
CNSK Connect to the indoor controller board (CNDK) between 1 to 3 220-240V AC
CN2S Connect to the indoor controller board (CN2D) between 1 to 2 12.6-13.7V DC (Pin1 (+))
SLZ-KA25VAQ2.TH SLZ-KA35VAQR2.TH SLZ-KA50VAQR2.TH
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8-5-2. Indoor controller board
SLZ-KA25VAQ.TH SLZ-KA35VAQ.TH SLZ-KA50VAQ.TH SLZ-KA25VAQR1.TH SLZ-KA35VAQR1.TH SLZ-KA50VAQR1.TH SLZ-KA25VAQ2.TH SLZ-KA35VAQR2.TH SLZ-KA50VAQR2.TH
FAN Fan motor output
CNP Drain-pump output (DP) (208/230V AC)
CNC Dew prevention heater (H2) (208/230V AC)
CNDK Connect to the indoor power board (CNSK) (208/230V AC)
FUSE (6.3A 250V)
CND Power supply input (208/230V AC)
SWE Emergency operation
SW2 Capacity setting
Jumper connector J11~J15 Unit setting
CN2L Connector (LOSSNAY)
CN51 Centrally control
1-2 : Control signal
13V pulse input (1 : +)
3-4 : Operation indicator
13VDC (3 : +)
3-5 : Malfunction indicator
13VDC (3 : +)
CN6V Vane motor output (MV)
CN90 Connect to the wire­less remote controller board (CNB)
CN31 Drain sensor (DS)
CN29 Condenser/evaporator temperature thermistor (TH5)
CN21 Pipe temperature thermistor/Liquid (TH2)
CN20 Room temperature thermistor (TH1)
CN22 Remote controller connecting wire (10.4~14.6V DC)
LED3 Transmission (Indoor/outdoor)
LED2 Power supply (R.B)
LED1 Power supply (I.B)
CN2D Connector to the indoor power board (CN2S) (12.5~13.7V DC)
CN3C Transmission (Indoor/outdoor) (0~24V DC)
SW3 Mode selection
}
}
+
+
CN41 Connector (HA terminal-A)
CN105 (CN92)
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8-6. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE
Each function is controlled by the dip switch on control P.C. board. Model setting and capacity setting are memorised in the nonvolatile memory of the indoor controller board.
The black square () indicates a switch position.
Setting by the dip switch and jumper wire
Functions
Jumper wire
Capacity setting
Remarks
SW2
Function setting
SW3
Setting SLZ-KA25VAQ SLZ-KA25VAQ2
Models
ON OFF
12345
ON OFF
12345
ON OFF
12345
SLZ-KA35VAQ
SLZ-KA50VAQ
Action by switch opration
OFF
Available
Extra low
Not available
ON
Not available
Stop
Available
Dip switch Function
SW3-1
SW3-2
SW3-3
SW3-4
SW3-5*
Power failure automatic recovery
Set temperature in heating mode (4 deg up)
Fan speed when the thermostat is OFF (during heating mode)
SW3 function
OFF
ON
ON OFF
12345
<Initial setting> SW3
• Function setting becomes effective when the Dip switch SW3-5 is ON. * Switch off SW3-5 when the function setting is done by wired remote controller.
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8-7. TROUBLE CRITERION OF MAIN PARTS SLZ-KA25VAQ.TH SLZ-KA35VAQ.TH SLZ-KA50VAQ.TH SLZ-KA25VAQR1.TH SLZ-KA35VAQR1.TH SLZ-KA50VAQR1.TH SLZ-KA25VAQ2.TH SLZ-KA35VAQR2.TH SLZ-KA50VAQR2.TH
Measure the resistance between the terminals with a tester. Measure the resistance after 3 minutes have passed since the power supply was intercepted. (At the ambient temperature 0 °C ~ 60 °C)
(Refer to the next page for a detail.)
Abnormal
Open or short
Normal
0.6k ~ 6.0k
BLK RED ORNYLW
BLU
BRN
WHT
P
Room temperature thermistor (TH1)
Condenser/evaporator temperature thermistor (TH5)
Measure the resistance with a tester. (Part temperature 10 °C ~ 30 °C)
Measure the resistance between the terminals with a tester. (Coil wiring temperature 10 °C ~ 30 °C)
Pipe temperature thermistor/liquid (TH2)
Indoor fan motor (MF)
Check method and criterion
Part name
Normal
KA25VAQ
Normal
WHT-BLK BLK-BLU BLU-YLW
BRN-RED
386~428
81~91 28~32
157~174
KA35VAQ
KA25VAQ2
373~413 155~172
44~49
302~335
KA50VAQ
308~341 135~151
44~49
293~324
4.3k ~ 9.6k
Abnormal
Abnormal
Opened or
short-circuited
Opened or short-circuited
Measure the resistance between the terminals with a tester. (At the ambient temperature 20 °C ~ 30 °C)
Measure the resistance between the terminals with a tester. (At the ambient temperature 20 °C ~ 30 °C)
Vane motor (MV)
Drain pump (DP)
Drain sensor (DS)
1 2
Yellow
Yellow
1 2 3
NormalConnector Abnormal
300 Open or short
Normal Abnormal
290 Open or short
Orange
Red
White
# : Thermal fuse 141 ± 3°C
Red — Yellow Red — Blue Red — Orange Red — White
Blue
Yellow
M
Relay connector
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<Thermistor Characteristic graph>
• Room temperature thermistor (TH1)
• Pipe temperature thermistor/liquid (TH2)
• Condenser/evaporator temperature thermistor (TH5)
Thermistor R
0=15kΩ ± 3%
Fixed number of B=3480 ± 2% Rt=15exp { 3480( ) } 0: 15kΩ
10: 9.6kΩ 20: 6.3kΩ 25: 5.2kΩ 30: 4.3kΩ 40: 3.0kΩ
Thermistor R0=6.0kΩ ±5% Fixed number of B=3390 ± 2%
Rt=6exp { 3390( ) } 0: 6.0kΩ
10: 3.9kΩ 20: 2.6kΩ 25: 2.2kΩ 30: 1.8kΩ 40: 1.3kΩ 60: 0.6kΩ
Thermistor for lower temperature
1
273+t
1
273
1
273+t
1
273
Thermistor for drain sensor
0
10
20
30
40
50
-20-100 1020304050
< Thermistor for lower temperature >
Temperature ()
Resistance (k)
-20 0 20 40 60 80
< Thermistor for drain sensor >
Temperature ()
0
1
2
3
4
5
6
7
8
9
10
Resistance (k)
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9 4-WAY AIR FLOW SYSTEM
9-1. FRESH AIR INTAKE (LOCATION FOR INSTALLATION)
At the time of installation, use the duct holes (cut out) located at the positions shown in following diagram, as and when required.
Detail drawing of fresh air intake
Ceiling surface
Refrigerant pipe
Drain pipe
Electrical Box
Cut out hole
:73.4
Burring hole
3-:2.8 hole
:100
118
25
120°
120°
Fresh air intake
SLZ-KA25VAQ.TH SLZ-KA35VAQ.TH SLZ-KA50VAQ.TH SLZ-KA25VAQR1.TH SLZ-KA35VAQR1.TH SLZ-KA50VAQR1.TH SLZ-KA25VAQ2.TH SLZ-KA35VAQR2.TH SLZ-KA50VAQR2.TH
9-2. FRESH AIR INTAKE AMOUNT & STATIC PRESSURE CHARACTERISTICS
Whenever the indoor unit operates, the duct fan operates.
(1) Connect the optional multiple
remote controller adapter (PAC­SA88HA-E) to the connector CN51 on the indoor controller board.
(2) Drive the relay after connecting the
12V DC relay between the Yellow and Orange connector wires.
Use a nonpolar relay of 1W or smaller.
MB: Electromagnetic switch power
relay for duct fan.
X: Auxiliary relay (12V DC LY-1F)
Multiple remote controller adapter PAC-SA88HA-E
Indoor controller board
Distance between indoor controller board and relay must be within 10m.
Be sure to secure insulation material by tape, etc.
5
Green
Yellow
Orange
Connector (5P)
Indoor unit side
Multiple remote controller adapter PAC-SA88HA-E
Be sure to secure insulation material by tape, etc.
Installation at site
CN51 on indoor unit board
Red
Brown
1
~
CN51
MB
+
CN51(WHT)
9-3. OPERATION IN CONJUNCTION WITH DUCT FAN (BOOSTER FAN)
Static pressure : P [Pa]
Air flow : Q [m
3
/min]
50
-50
-100
-150
-200
-250
-300
0
0.5 1.0 1.5 2.0 2.5 3.0 3.5
Taking air into the unit
Q
0
B
A
C
1
Curve in the left graphs
Duct characteristics at site
Q
A
EC
2
Q
Qa
AD
3
NOTE: Fresh air intake amount should be 20% or less of
whole air amount to prevent dew dripping.
How to read curves
Q…Designed amount of fresh air intake <m3/min> A…Static pressure loss of fresh air
intake duct system with air flow amount Q <Pa>
B…Forced static pressure at air condi-
tioner inlet with air flow amount Q <Pa> C…Static pressure of booster fan with
air flow amount Q <Pa> D…Static pressure loss increase
amount of fresh air intake duct
system for air flow amount Q <Pa> E…Static pressure of indoor unit with
air flow amount Q <Pa> Qa…Estimated amount of fresh air
intake without D <m3/min>
Unit : mm
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9-4. FIXING HORIZONTAL VANE
Horizontal vane of each air outlet can be fixed according to the environment where it is installed.
Setting procedure
1) Turn off a main power supply (Turn off a breaker).
2) Remove the vane motor connector in the direction of the arrow shown below with pressing the unlocking button as in the figure below.
Insulate the disconnected connector with the plastic tape.
Vane motor
Horizontal vane
Connector
Unlocking button
Vane motor
3) Set the vertical vane of the air outlet by hand slowly within the range in the table below.
Measured standard position of the grille
Horizontal vane
< Specified range >
Up/down airflow
direction
Horizontal 30° Downward 45° Downward 55° Downward 70°
A
21 mm 25 mm 28 mm 30 mm
The vanes can be set between 21mm and 30 mm.
Caution: Do not set the up/down vanes passed the specified range. Condensation could form and drop from the ceiling, or the unit could malfunction.
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10 DISASSEMBLY PROCEDURE
OPERATING PROCEDURE PHOTOS & ILLUSTRATIONS
1. Removing the air intake grille
(1) Slide the knob of air intake grille to the direction of the
arrow 1 to open the air intake grille.
(2) Remove the string hook from the panel to prevent the grille
from dropping.
(3) Slide the hinge of the intake grille to the direction of the
arrow 2 and remove the air intake grille.
4. Removing the electrical parts
(1) Remove the 2 screws and the control box cover.
<Electrical parts in the control box>
• Indoor controller board (I.B)
• Terminal block (TB4)
• Indoor power board (P.B)
Be careful when removing heavy parts.
Photo 3
Figure 1
Air intake grille
Grille
2. Removing the fan guard
(1) Open the air intake grille. (2) Remove the 3 screws of fan guard.
Air intake grille knob
3. Removing the panel
(1) Remove the air intake grille. (Refer to Procedure 1)
Corner panel (See Figure 2)
(1) Remove the screw of the corner.
(2) Slide the corner panel to the direction of the arrow 3, and
remove the corner panel.
Panel (See Photo 2)
(1) Disconnect the connector that connects with the unit.
(2) Remove the 2 screws from the panel and loose another
2 screws, which are fixed to the oval hole, have different diameter.
(3) Rotate the panel a little to remove the screws. (Slide the
panel so that the screw comes to a larger diameter of the oval hole, which has 2 different diameters.)
Photo 1
Screws
Air intake grille
Photo 2
Figure 2
Corner panel
Screw
Corner panel
Panel
Panel
Screws
Connectors
Screws
Fan guard
Indoor power board (P.B)
Terminal block (TB4)
Indoor controller board (I.B)
SLZ-KA25VAQ.TH SLZ-KA35VAQ.TH SLZ-KA50VAQ.TH SLZ-KA25VAQR1.TH SLZ-KA35VAQR1.TH SLZ-KA50VAQR1.TH SLZ-KA25VAQ2.TH SLZ-KA35VAQR2.TH SLZ-KA50VAQR2.TH
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OPERATING PROCEDURE
PHOTOS & ILLUSTRATIONS
7. Removing the pipe temperature thermistor/liquid (TH2) and condenser/evaporator temperature thermistor (TH5)
(1) Remove the panel. (Refer to Procedure 3) (2) Remove the drain pan. (Refer to Procedure 6) (3) Disconnect the indoor coil thermistor from the holder. (4) Remove the 3 screws fixed to the piping cover, and remove
the piping cover. (See Photo 9)
(5) Remove the 2 screws fixed to the control box cover, and
remove the control box cover.
Pipe temperature thermistor/liquid (TH2)
(6) Remove the connector (CN21) from the indoor controller
board, and disconnect the pipe temperature thermistor/liquid.
Condenser/evaporator temperature thermistor (TH5)
(6) Remove the connector (CN29) from the indoor controller
board, and disconnect the condenser/evaporator temperature thermistor.
8. Removing the fan motor (MF)
(1) Remove the panel. (Refer to Procedure 3) (2) Remove the drain pan. (Refer to Procedure 6) (3) Remove the nut and the washer from the turbo fan, and
remove the turbo fan.
(4) Remove the 2 screws fixed to the control box cover, and
remove the control box cover.
(5) Disconnect the connectors of the (fan 1) and the (fan 2)
from the indoor controller board.
(6) Remove the 3 screws fixed to the piping cover, and remove
the piping cover. (See Photo 9)
(7) Remove the 6 screws fixed to the flat plate, and remove
the flat plate.
(8) Disconnect the lead wires to the direction of the fan motor,
and remove the 3 nuts of the fan motor.
Photo 5
6. Removing the drain pan
(1) Remove the panel. (Refer to Procedure 3) (2) Remove the room temperature thermistor and the 2 lead
wires held with fastener; wireless controller board relay connector (9P red) and panel relay connector (10P white).
(3) Remove the 4 screws fixed to the drain pan, and remove
the drain pan.
(4) Remove the fan guard. (Refer to Procedure 2)
Photo 4
Control box
Pipe temperature thermistor/liquid (TH2)
Screw
Screw
Screw
Screw
Room temperature thermistor (TH1)
Drain pan
Control box
Photo 6
Fan motor (MF)
Nut
Flat plate
Screws
Nut
Lead wires
Nut
Screw
Screw
5. Removing the room temperature thermistor (TH1)
(1) Remove the panel. (Refer to Procedure 3) (2) Pull out the room temperature thermistor from the drain
pan.
(3) Remove the 2 screws fixed to the control box cover, and
remove the control box cover.
(4) Remove the connector (CN20) from the indoor controller
board, and disconnect the room temperature thermistor.
Fan guard
Drain plug
Connectors
Screws
Condenser/evaporator temperature thermistor (TH5)
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OPERATING PROCEDURE PHOTOS & ILLUSTRATIONS
10. Removing the heat exchanger
(1) Remove the panel. (Refer to Procedure 3) (2) Remove the drain pan. (Refer to Procedure 6) (3) Remove the nut and the washer from the turbo fan, and
remove the turbo fan.
(4) Remove the 2 screws fixed to the control box cover, and
remove the control box cover.
(5) Disconnect the connector of the (fan) from the indoor con-
troller board.
(6) Remove the 3 screws fixed to the piping cover, and remove
the piping cover. (See Photo 9)
(7) Remove the pipe temperature thermistor/liquid and
condenser/evaporator temperature thermistor. (Refer to
Procedure 7) (8) Disconnect the lead wires to the direction of the fan motor. (9) Remove the 1 coil support screw, the 2 inside coil screws
(See Photo 10), and the 4 outside coil screws (See Photo 9)
from the heat exchanger, and remove the heat exchanger.
9. Removing the drain pump (DP) and drain sensor (DS)
(1) Remove the panel. (Refer to Procedure 3) (2) Remove the drain pan. (Refer to Procedure 6) (3) Remove the 2 screws fixed to the control box cover, and
remove the control box cover.
(4) Remove the connectors of the (CNP) and the (CN31)
from the indoor controller board.
(5) Remove the 1 screw fixed to the cover, and remove the
cover.
(6) Disconnect the lead wires to the direction of the drain
pump. (See Photo 7) (7) Remove the 3 screws of the drain pump. (8) Cut the drain hose band, pull out the drain hose from the
drain pump. (9) Pull out the drain pump. (10) Remove the drain sensor and the holder.
Photo 7
Screw
Screws
Drain sensor (DS) Drain pump (DP)
Drain hose
Fixing band
Photo 9
Photo 10
Heat exchanger
Coil screws
Coil support
Coil support screw
Control box
Cover
Screw
Control box
Photo 8
Screws of piping cover
Coil screws
Control box
Piping cover
Coil screws
Lead wires
Lead wires
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Page 30
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
CCopyright 2010 MITSUBISHI ELECTRIC CORPORATION Distributed in Oct. 2012 No.OCH493 REVISED EDITION-D Distributed in Feb. 2012 No.OCH493 REVISED EDITION-C Distributed in Dec. 2011 No.OCH493 REVISED EDITION-B Distributed in Mar. 2011 No.OCH493 REVISED EDITION-A Distributed in Dec. 2010 No.OCH493 Made in Japan
New publication, effective Oct. 2012 Specifications are subject to change without notice.
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