Mitsubishi SLZ-KA25VAL3 Series, SLZ-KA25VAL3.TH, SLZ-KA50VAL3 Series, SLZ-KA35VAL3 Series, SLZ-KA25VAL3.TH-ER Technical & Service Manual

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Page 1
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
June 2014
No. OCH564
Indoor unit [Model Name] [Service Ref.]
SLZ-KA25VAL3
SLZ-KA25VAL3.TH
SLZ-KA25VAL3.TH-ER
SLZ-KA35VAL3
SLZ-KA35VAL3.TH
SLZ-KA35VAL3.TH-ER
SLZ-KA50VAL3
SLZ-KA50VAL3.TH
SLZ-KA50VAL3.TH-ER
Note:
• This manual describes only service data of the indoor units.
Model name indication
ON/OFF
TOO
TOO
WARM
COOL
FAN
SELECT
AUTO COOL
TIME
VANE
DRY
HEAT
MODE
RESET
REMOTE CONTROLLER
INDOOR UNIT
WIRED REMOTE CONTROLLER
(Option)
CONTENTS
1. REFERENCE MANUAL
2. PARTS NAMES AND FUNCTIONS
4. OUTLINES AND DIMENSIONS
5. WIRING DIAGRAM
6.
REFRIGERANT SYSTEM DIAGRAM
7. TROUBLESHOOTING
8. 4-WAY AIR FLOW SYSTEM
9. DISASSEMBLY PROCEDURE
......................
...............................
............................
.......................
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..........
PARTS CATALOG (OCB564)
.....
...........
.....
2 2 6
8 11 12 13 27 29
Page 2
Use the specied refrigerant only
OCH564
Never use any refrigerant other than that specied.
Doing so may cause a burst, an explosion, or re when the unit is being used, serviced, or disposed of. Correct refrigerant is specied in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
1
REFERENCE MANUAL
1-1. OUTDOOR UNIT’S SERVICE MANUAL
Service Ref. Service Manual No.
SUZ-KA25/35/50VA4.TH
OCH545/OCB545
1-2. TECHNICAL DATA BOOK
Series (Outdoor unit) Data Book No.
SUZ-KA
VA4 OCS26
2
PARTS NAMES AND FUNCTIONS
2-1. INDOOR UNIT
Horizontal Air Outlet Sets horizontal airflow automatically
during cooling or dehumidifying.
Filter Removes dust and pollutants
from drawn in air.
Grille
Auto Air Swing Vane Disperses airflow up and
down and adjusts the angle of airflow direction.
Air Intake Draws in air from room.
Page 3
2-2. WIRELESS REMOTE CONTROLLER
OCH564
TEMPERATURE SETTING button
To set any
h
temperature.
desired room
ON/OFF
TOO
WARM
TOO
COOL
ON / OFF button
To start and to stop operation.
MODE SELECT button
To change the operation mode; Auto, Cooling , Heating and Drying . (SLZ)
AUTO COOL
DRY
HEAT
MODE
FAN
VANE
SELECT
TIME
RESET
TIMER SELECT button
To set time to start or stop unit operation.
FAN SPEED button
To set fan speed to Low, Medium or High.
VANE CONTROL button
To change the airflow direction.
Attention:
• Avoid pushing buttons with fingernails and other sharp objects. Sharp objects may damage remote controller.
33
Page 4
2-3. Wired remote controller (Option) PAR-31MAA
OCH564
The functions which can be used are restricted according to each model.
Display
Full mode
6
7
8
9
10
1
11
The main display can be displayed in two different modes: "Full" and "Basic." The initial setting is "Full."
15
13
14
12
Room
Cool Auto
Mode Temp. Fan
Set temp.
21
Basic mode
Cool
1
Mode Temp. Fan
Note: All icons are displayed for explanation.
1 Operation mode
Indoor unit operation mode appears here.
181716
3
Fri
19
20
2 Preset temperature
Preset temperature appears here.
3 Clock
(See the Installation Manual.)
Current time appears here.
4 Fan speed
4
Fan speed setting appears here.
5 Button function guide
Functions of the corresponding buttons appear
2
5
here.
6
Appears when the ON/OFF operation is centrally controlled.
7
2
3
Fri
AutoSet temp.
4
Appears when the operation mode is centrally controlled.
8
Appears when the preset temperature is centrally controlled.
9
Appears when the filter reset function is centrally controlled.
10
Indicates when filter needs maintenance.
11 Room temperature
5
(See the Installation Manual.)
Current room temperature appears here.
12
Appears when the buttons are locked.
13
Appears when the On/Off timer or Night setback function is enabled.
14
Appears when the Weekly timer is enabled.
15
Appears while the units are operated in the energy-save mode.
16
Appears while the outdoor units are operated in the silent mode.
17
Appears when the built-in thermistor on the remote controller is activated to monitor the room temperature (a).
appears when the thermistor on the indoor unit is activated to monitor the room temperature.
18
Indicates the vane setting.
19
Indicates the louver setting.
20
Indicates the ventilation setting.
21
Appears when the preset temperature range is restricted.
Controller interface
*
1234
Function buttons
10987
When the backlight is off, pressing any button turns the backlight on and
does not perform its function. (except for the ON/OFF button)
Most settings (except ON/OFF, mode, fan speed, temperature) can be
made from the Menu screen.
1 ON/OFF button
Press to turn ON/OFF the indoor unit.
2 SELECT button
Press to save the setting.
3 RETURN button
5
Press to return to the previous screen.
4 MENU button
Press to bring up the Main menu.
6
5 Backlit LCD
Operation settings will appear. When the backlight is off, pressing any button turns the backlight on and it will stay lit for a certain period of time depending on the screen.
6 ON/OFF lamp
This lamp lights up in green while the unit is in operation. It blinks while the remote controller is starting up or when there is an error.
The functions of the function buttons change depending on the screen. Refer to the button function guide that appears at the bottom of the LCD for the functions they serve on a given screen. When the system is centrally controlled, the button function guide that corresponds to the locked button will not appear.
Main display Main menu
Room
Set temp.
Cool Auto
Mode Temp. Fan
7 8 9 0 7 8 9 0
Function guide
Main
Fri
Main menu
Vane·Louver·Vent. (Lossnay) High power Timer Weekly timer OU silent mode
Main display:
Cursor Page
7 Function button F1
Main display: Press to change the operation mode. Main menu: Press to move the cursor down.
8 Function button F2
Main
display Main menu: Press to move the cursor up.
: Press to decrease temperature.
9 Function button F3
Main
display
Main menu: Press to go to the previous page.
: Press to increase temperature.
10 Function button F4
Main
display
Main menu: Press to go to the next page.
: Press to change the fan speed.
4 5
Page 5
Main menu list
OCH564
Setting and display items Setting details
Vane · Louver · Vent.
(Lossnay)
High power Use to reach the comfortable room temperature quickly.
Timer On/Off timer* Use to set the operation On/Off times.
Auto-Off timer Use to set the Auto-Off time.
Filter information Use to check the lter status.
Error information Use to check error information when an error occurs.
Weekly timer* Use to set the weekly operation On / Off times.
Energy saving Auto return Use to get the units to operate at the preset temperature after performing energy-save operation for a specied
Schedule* Set the start/stop times to operate the units in the energy-save mode for each day of the week, and set the
Night setback* Use to make Night setback settings.
Restriction Temp. range Use to restrict the preset temperature range.
Operation lock Use to lock selected functions.
Maintenance Auto descending panel Auto descending panel (Optional parts) Up / Down you can do.
Manual vane angle Use to set the vane angle for each vane to a xed position.
Initial setting Main/Sub When connecting two remote controllers, one of them needs to be designated as a sub controller.
Clock Use to set the current time.
Main display Use to switch between "Full" and "Basic" modes for the Main display.
Contrast Use to adjust screen contrast.
Initial setting Display details Make the settings for the remote controller related items as necessary.
Auto mode Whether or not to use the AUTO mode can be selected by using the button.
Administrator
word
Language selection Use to select the desired language.
Service Test run Select "Test run" from the Service menu to bring up the Test run menu.
Input maintenance Select "Input maintenance Info." from the Service menu to bring up the Maintenance information screen.
Function setting Make the settings for the indoor unit functions via the remote controller as necessary. LOSSNAY setting (City Multi only)
Check Error history: Display the error history and execute "delete error history".
Self check Error history of each unit can be checked via the remote controller.
Maintenance password Take the following steps to change the maintenance password.
Remote controller check
* Clock setting is required.
pass-
Use to set the vane angle.
• Select a desired vane setting from ve different settings.
Use to turn ON / OFF the louver.
• Select a desired setting from "ON" and "OFF."
Use to set the amount of ventilation.
• Select a desired setting from "Off," "Low," and "High."
• Units can be operated in the High-power mode for up to 30 minutes.
• Time can be set in 5-minute increments.
• Time can be set to a value from 30 to 240 in 10-minute increments.
• The lter sign can be reset.
• Check code, error source, refrigerant address, unit model, manufacturing number, contact information (dealer's phone number) can be displayed.
(The unit model, manufacturing number, and contact information need to be registered in advance to be displayed.)
• Up to eight operation patterns can be set for each day.
(Not valid when the On/Off timer is enabled.)
time period.
• Time can be set to a value from 30 and 120 in 10-minute increments.
(This function will not be valid when the preset temperature ranges are restricted.)
energy-saving rate.
• Up to four energy-save operation patterns can be set for each day.
• Time can be set in 5-minute increments.
• Energy-saving rate can be set to a value from 0% and 50 to 90% in 10% increments.
Select "Yes" to enable the setting, and "No" to disable the setting. The temperature range and the start/stop times can be set.
• Different temperature ranges can be set for different operation modes.
• The locked functions cannot be operated.
• The initial setting is "Full."
Clock: The initial settings are "Yes" and "24h" format. Temperature: Set either Celsius (°C) or Fahrenheit (°F). Room temp. : Set Show or Hide. Auto mode: Set the Auto mode display or Only Auto display.
This setting is valid only when indoor units with the AUTO mode function are connected.
The administrator password is required to make the settings for the following items.
• Timer setting • Energy-save setting • Weekly timer setting
• Restriction setting • Outdoor unit silent mode setting • Night set back
• Test run • Drain pump test run
The following settings can be made from the Maintenance Information screen.
• Model name input • Serial No. input • Dealer information input
This setting is required only when the operation of City Multi units is interlocked with LOSSNAY units.
Refrigerant leak check: Refrigerant leaks can be judged.
Smooth maintenance: The indoor and outdoor maintenance data can be displayed. Request cord: Details of the operation data including each thermistor temperature and error history can be checked.
When the remote controller does not work properly, use the remote controller checking function to trouble­shoot the problem.
5
Page 6
3
OCH564
SPECIFICATIONS
Indoor service ref.
Mode
Power supply (phase, cycle, voltage)
Input Running current* Dew prevention heater Power factor*
Electrical
data
Fan motor output*
Airflow (Low/Midium/High)
K/h
Noise level (Low/Midium/High)
Width
snoisnemiD
Depth Height
Weight
NOTE : Test conditions are based on ISO 5151. Cooling : Indoor D.B. 27˚C W.B. 19˚C Outdoor D.B. 35˚C W.B. 24˚C Heating : Indoor D.B. 20˚C W.B. 15˚C Outdoor D.B. 7˚C W.B. 6˚C Refrigerant piping length (one way): 5m *Measured under rated operating frequency
mm (in) mm (in) mm (in)
kW
A W %
kW
dB
kg
SLZ-KA25VAL3.TH(-ER)
Cooling Heating
Single phase 50 Hz, 230 V
0.05 0.03
0.37 0.26
0.014
59 51
0.05
480/540/660
29/33/38
SLZ-KA35VAL3.TH(-ER)
Cooling
Heating
Single phase 50 Hz, 230 V
0.05 0.03
0.37 0.26
0.014
59 51
0.05
480/540/660
29/33/38
UNIT: 570 (22-7/16) PANEL: 650 (25-9/16) UNIT: 570 (22-7/16) PANEL: 650 (25-9/16) UNIT: 235 (9-1/4) PANEL: 20 (13-13/16) UNIT: 16 PANEL: 3
SLZ-KA50VAL3.TH(-ER)
Cooling
Heating
Single phase 50 Hz, 230 V
0.05 0.03
0.37 0.26
0.014
59 51
0.05
480/540/660
30/34/39
Specifications and rating conditions of main electric parts
INDOOR UNIT
Item
Fuse
Vane motor
Terminal block
Cord Heater
Service ref.
(FUSE)
(MV)
(TB)
(H2)
SLZ-KA25VAL3.TH(-ER)
TO OUTDOOR UNIT: 3P TO WIRED REMOTE CONTROLLER: 2P
SLZ-KA35VAL3.TH(-ER)
250V 6.3A
MSBPC20 12V 250"
240V AC 15W
SLZ-KA50VAL3.TH(-ER)
Page 7
NOISE CRITERION CURVES
OCH564
SLZ-KA25VAL3.TH(-ER) SLZ-KA35VAL3.TH(-ER)
NOTCH
High
Medium
Low
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
<50Hz>
SPL(dB)33LINE
38
29
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
SLZ-KA50VAL3.TH(-ER)
NOTCH
High
Medium
Low
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
<50Hz>
SPL(dB)34LINE
39
30
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
UNIT
CEILING
1.5m
MICROPHONE
NOTE: The sound level is measured in an anechoic room where echoes are few, when compressor stops. The sound
may be bigger than the indicated level in actual use due to surrounding echoes. The sound level can be higher by about 2 dB than the indicated level during cooling and heating operation.
77
Page 8
4
OCH564
OUTLINES AND DIMENSIONS
SLZ-KA25VAL3.TH SLZ-KA35VAL3.TH SLZ-KA50VAL3.TH SLZ-KA25VAL3.TH-ER SLZ-KA35VAL3.TH-ER SLZ-KA50VAL3.TH-ER
570
335
Unit: mm
Refrigerent pipe
(gas)
flared connection
{ 9.52mm
Refrigerent pipe
(liquid)
flared connection
{ 6.35mm
Models
18248
Wiring entry
Suspension bolt
M10 or 3/8
(procure locally)
87
31
Drain pipe
VP-25 connection
(O.D. { 32)
235
208
193
20
0
Brand label
27
+5
Grille
Auto vane
Drain hole
SLZ-KA25VAL3
377
3/8 inch
flared connection
{ 9.52mm
1/4 inch
flared connection
{ 6.35mm
SLZ-KA35VAL3
Air intake hole
3/8 inch
{ 12.7mm
1/4 inch
{ 6.35mm
1/2 inch
flared connection
1/4 inch
flared connection
SLZ-KA50VAL3
Vane motor
Air intake grille
Fresh air
intake
530
Suspension bolt
pitch
Ceiling hole
{ 73.4
Cut out hole
570
Suspension bolt pitch
420
120
V/M
Ceiling surface
15~37 15~37576~620
352
335
Ceiling hole
576~620
15~37 15~37
230
17 202
66121
Refrigerent pipe (liquid)
Refrigerent pipe (gas)
199
56 57
Grille
301
650
Terminal block
Air outlet hole
Terminal block
(Case of Wired remote controller)
lower edge Suspension bolt
93
38~58
V/M
55 35
Air outlet hole
301
650
Receiver
V/M
V/M
377
Air intake hole
35 55
25
{ 100
3- { 2.8 hole
Detail drawing of fresh air intake
Burring hole
Operation lamp
118
120
Ceiling surface
(WIRELESS PANEL)
DEFROST/STAND BY lamp
Emergency operation switch(cooling)
Emergency operation switch(heating)
Page 9
WIRELESS REMOTE CONTROLLER
OCH564
57 17.5
Unit: mm
h
B
D
C
A
140
ON/OFF
AUTO COOL
HEAT
MODE
DRY
TOO
WARM
FAN
VANE
TOO
COOL
SELECT
TIME
RESET
Installation area
• Area in which the remote controller is not exposed to direct sunlight
• Area in which there is no heating source nearby
• Area in which the remote controller is not exposed to cold (or hot) winds
• Area in which the remote controller can be operated easily
• Area in which the remote controller is beyond the reach of children
Installation method
1 Attach the remote controller holder to the desired location using 2 tapping screws. 2 Insert the lower end of the controller into the holder. A Wireless remote controller (Accessory) B Wall C Remote controller holder (Accessory)
D Fixing screw (Accessory)
• The signal can travel up to approximately 7 meters (in a straight line) within 45 degrees to both right and left of the center line of the receiver. In addition, the signal may not be received if there is interference of light of fluorescent lights or strong sunlight.
99
Page 10
WIRED REMOTE CONTROLLER PAR-31MAA
OCH564
(Option)
Unit: mm
19120
120
46
83.5
Page 11
5
OCH564
WIRING DIAGRAM
SLZ-KA25VAL3.TH SLZ-KA35VAL3.TH SLZ-KA50VAL3.TH SLZ-KA25VAL3.TH-ER SLZ-KA35VAL3.TH-ER SLZ-KA50VAL3.TH-ER
MS
MF
ON OFF
LED3
6 1
BRN
3 ~
LED2
GRN
(VANE)
CN6V
RED
YLW
ORN
WHT
5
BLU
YLW
WHT
BLK
6 5 4
7 1
LED1
WHT
(DRAIN)
CN31
3 1
BLU
DS
RED
WHT (FAN) CNMF
~
+
~
RED
CN105
5 1
BLU
(CONTROL)
CN3C
(D·U·M)
X1
F1
YLW
ORN
3 1
BLU
3 1
CNP
RED
(D-HEATER)
CNC
3
(POWER)
CN01
15
BLK
BLK
TB4
BRN
ORN
YLW YLW
YLW
YL
1
S3
S2
S1
W
W.B
RU
BZ
LED1
LED2
SW1
SW2
CNB
MV
M
M
M
M
GRILLE
W.R
5
5
5
5
20
H2
REMOTE CONTROLLER
SKY BLU
PINK
GRY
VLT
BLU
YLW
9
ORN
RED BRN
RED
ORN
YLW
WHT
BLU
YLW YLW
I.B
See fig.*1
SW2 SW3
ON OFF
1 2 3 45 1 2 3 4 5
OFF ON
WHT
WHT
CN32
RED
CN2L
WHT
(LIQUID)
CN21
RED
(INTAKE)
CN20
BLK
(2 PHASE)
CN29
CN51
5 1
3 1
2 1
TH22
2 1
TH21
9 8 7 6 5
4
3 2 1
7 6 3 2 1
10
5
TH23
2 1
2 1
SWE
WHT CN41
4 1
WHT
(WIRELESS)
CN90
9 1
VLT
BLU
YLW
GRY
PINK
SKY BLU
RED
ORN
9
TO OUTDOOR UNIT
2
M
DP
1 ~
1
2
[LEGEND]
SYMBOL NAME SYMBOL NAME
I.B
INDOOR CONTROLLER BOARD
CN2L
CONNECTOR (LOSSNAY)
CN32
CONNECTOR (REMOTE SWITCH) CONNECTOR (HA TERMINAL-A)
CN41
CN51
CONNECTOR (CENTRALLY CONTROL)
CN105
CONNECTOR (IT)
F1
FUSE (T6.3AL250V)
LED1
POWER SUPPLY (I.B)
LED2
POWER SUPPLY
(WIRED REMOTE CONTROLLER)
LED3
TRANSMISSION (INDOOR-OUTDOOR)
SW2
SWITCH (CAPACITY MODE)
SW3
SWITCH (MODE SELECTION) SWITCH (EMERGENCY OPERATION)
SWE
W.B
X1
BZ LED1 LED2 SW1 SW2 RU
(DRAIN PUMP/DEW
RELAY PREVENTION HEATER) WIRELESS REMOTE CONTROLLER BOARD BUZZER LED (RUN INDICATOR) LED (HOT ADJUST) SWITCH (HEATING ON/OFF) SWITCH (COOLING ON/OFF) RECEIVING UNIT
W.R
WIRELESS REMOTE CONTROLLER
DP
DRAIN PUMP DRAIN SENSOR
DS
DEW PREVENTION HEATER
H2
FAN MOTOR
MF
VANE MOTOR
MV
TB4
TERMINAL BLOCK CONNECTING LINE)
TB5
TERMINAL BLOCK (REMOTE CONTROLLER TRANSMISSION LINE)
TH21
ROOM TEMP. THERMISTOR (0°C / 15kΩ, 25°C / 5.4kΩ DETECT)
TH22
PIPE TEMP. THERMISTOR
(0°C / 15kΩ, 25°C / 5.4kΩ DETECT)
TH23
COND. / EVA. TEMP. THERMISTOR
(0°C/ 15kΩ, 25°C / 5.4kΩ DETECT)
OPTION PART
WIRED REMOTE CONTROLLER BOARD
R.B
TERMINAL BLOCK (REMOTE
TB6
CONTROLLER TRANSMISSION LINE)
(INDOOR/OUTDOOR
*For details on how to operate self-diagnosis refer to the technical manuals etc.
NOTES:
1. Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing.
2. Indoor and outdoor connecting wires are made with poIarities, make wiring matching terminal numbers (S1, S2, S3).
3. SymboIs used in wiring diagram above are, :Connector, :Terminal (block).
<fig.*1>
MODELS SW2
KA25
KA35
KA50
The black square (■) indicates
a switch position. <*1>
1 2 3 45
1 2 3 45
1 2 3 45
ON OFF
ON OFF
ON OFF
1111
Page 12
6
OCH564
REFRIGERANT SYSTEM DIAGRAM
SLZ-KA25VAL3.TH SLZ-KA35VAL3.TH SLZ-KA50VAL3.TH SLZ-KA25VAL3.TH-ER SLZ-KA35VAL3.TH-ER SLZ-KA50VAL3.TH-ER
Strainer
Heat exchanger
Room temperature thermistor (TH21)
Distributor with strainer #50
Condenser/evaporator temperature thermistor (TH23)
Pipe temperature thermistor/liquid (TH22)
#50
Refrigerant GAS pipe connection (Flare)
Refrigerant LIQUID pipe connection (Flare)
Strainer #50
Refrigerant flow in cooling Refrigerant flow in heating
12 13
Page 13
7
OCH564
TROUBLESHOOTING
7-1. CAUTIONS ON TROUBLESHOOTING
(1) Before troubleshooting, check the followings:
Check the power supply voltage.
Check that the indoor/outdoor connecting wire is correct.
(2) Take care of the followings during servicing.
Before servicing the air conditioner, be sure to turn off the remote controller first to stop the main unit, and then turn off the breaker. When removing the indoor controller board, hold the edge of the board with care NOT to apply stress on the components. When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wire
7-2. SELF-CHECK
Wireless remote controller
56
24
ON/OFF
AUTO COOL
DRY
HEAT
MODE
TOO
WARM
FAN
VANE
h
TOO COOL
SELECT
TIME
RESET
24
23
7-2-1. WIRED REMOTE CONTROLLER
For details, refer to the installation manual that comes with each remote controller.
7-2-2. WIRELESS REMOTE CONTROLLER
1 Turn ON the power. 2 While pressing both the MODE SELECT button and
TOO COOL button on the remote controller at the same time, press the RESET button.
3 Firstly, release the RESET button. 4 And release the other 2 buttons since all LCD in
operation display section of the remote controller is displayed after 3 seconds. 5 Transmit the signal of remote controller, pressing ON/ OFF button on the remote controller. (The above procedure allows OPERATION INDICATOR lamp to indicate the failure-mode.) 6 Transmit the signal of remote controller, pressing a button other than ON/ OFF button or VANE button to stop the self-check.
OPERATION INDICATER
13
Page 14
[Output pattern A] Errors detected by indoor unit
[Output pattern B]
E9
1. If the beeper does not sound again after the initial
2 beeps to confirm the self-check start signal was received and
the OPERATION INDICATOR lamp does not come on,
there are no error records.
2. If the beeper sounds 3 times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial 2 beeps to confirm the self-check start signal was received, the specified refrigerant address is incorrect.
OPERATION INDICATOR lamp blink pattern
Beep Beep Beep Beep Beep
Beep Beep
Off
Approx. 2.5 sec.OnApprox. 3 sec.On0.5 sec.On0.5 sec.On0.5 sec.On0.5 sec.
Off
Approx. 2.5 sec.OnApprox. 3 sec.On0.5 sec.On0.5 sec.
··· Repeated
Number of blinks/beeps in pattern indicates the check code in the following table (i.e., n=5 for “U2”)
Number of blinks/beeps in pattern indicates the check code in the following table
n
th
1st2nd3
rd
1st2
nd
Self-check starts (Start signal received)
Beeper sounds
[Output pattern B]
OPERATION INDICATOR lamp blink pattern
Beep
Beep Beep Beep Beep Beep Beep
Off
Approx. 2.5 sec.On0.5 sec.On0.5 sec.On0.5 sec.
On
0.5 sec.
Off
Approx. 2.5 sec.On0.5 sec.On0.5 sec.
··· Repeated
Number of blinks/beeps in pattern indicates the check code in the following table (i.e., n=5 for “P5”)
Number of blinks/beeps in pattern indicates the check code in the following table
n
th
1st2nd3
rd
1st2
nd
Self-check starts (Start signal received)
Beeper sounds
Refer to the following tables for details on the check codes. [Output pattern A]
Notes:
Beeper sounds/OPERATION
INDICATOR lamp blinks 1 Check code
Symptom Remarks
(Number of times)
Wireless remote controller
Wired remote controller
Beeper sounds/OPERATION
INDICATOR lamp blinks 1 Check code
(Number of times)
Wireless remote controller
Wired remote controller
1 P1
Intake sensor error
P9 Pipe (TH23) sensor error
2
P2 Pipe (TH22) sensor error
3 E6,E7
Indoor/outdoor unit communication error
4 P4 Drain sensor error 5 P5 Drain pump error 6 P6 Freezing/Overheating protection operation 7 EE Communication error between indoor and outdoor units 8 P8 Pipe temperature error 9 E4, E5 Remote controller signal receiving error
10
11
Errors detected by unit other than indoor unit (outdoor unit, etc.)
Symptom Remarks
1
Indoor/outdoor unit communication error
2
(Transmitting error) (Outdoor unit)
3
Open/short of outdoor unit thermistors
4
Compressor overcurrent interruption (When compressor locked)
5
Abnormal high discharging temperature/49C operated/ insufficient refrigerant
6
Abnormal high pressure (63H operated)/Overheating protection operation
7
Abnormal temperature of heatsink
8
Outdoor unit fan protection stop
9
Compressor overcurrent interruption/Abnormal of power module
10
Abnormality of superheat due to low discharge temperature
11
Abnormality such as overvoltage or voltage shortage and abnormal synchronous signal to main circuit/Current sensor error
12
13
U2
U5
UP U3,U4 UF
U1,Ud
U8 U6 U7
U9,UH
Others
– –
– –
14
Other errors (Refer to the technical manual for the outdoor unit.)
For details, check the LED display of the outdoor controller board. As for outdoor unit, refer to outdoor unit’s service manual.
12 Fb Indoor unit control system error (memory error, etc.) 14 PL Refrigerant circuit abnomal
E0, E3
E1, E2 Remote controller control board error
Remote controller transmission error
Compressor overcurrent interruption
OCH564
14 15
continued to the next page.
Page 15
If the unit cannot be operated properly after the test run, refer to the following table to find out the cause.
Symptom
Cause
Wired remote controller
On the wireless remote controller with condition above, following phenomena take place.
No signals from the remote controller can be received.
Operation lamp is blinking.
The buzzer makes a short ping sound.
PLEASE WAIT
PLEASE WAIT check code
No messages appear even when operation switch is turned ON (operation lamp does not light up).
For about 2 minutes after power-on
Subsequent to about 2 minutes after power-on
For about 2 minutes after power-on,operation
of the remote controller is not possible due to system start-up. (Correct operation)
Connector for the outdoor unit’s protection device is not
connected.
Reverse or open phase wiring for the outdoor unit’s
power terminal block
Incorrect wiring between indoor and outdoor units.
(incorrect polarity of S1, S2, S3)
Remote controller wire short
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the indoor controller, refer to the following table.
LED1 (power for microprocessor)
Indicates whether control power is supplied. Make sure that this LED is always lit.
LED2 (power for remote controller)
Indicates whether power is supplied to the remote controller. This LED lights only in the case of the indoor unit which is connected to the outdoor unit refrigerant address “0”.
LED3 (communication between indoor and outdoor units)
Indicates state of communication between the indoor and outdoor units. Make sure that this LED is always blinking.
On wireless remote controller
1 The continuous buzzer sounds from receiving section of indoor unit. 2 Blink of operation lamp
On wired remote controller
1 Check code displayed on the LCD.
OCH564
15
Page 16
7-3. SELF-DIAGNOSIS ACTION TABLE
OCH564
Check code
P1
P2
Abnormal point and detection method
Room temperature thermistor (TH21)
1The unit is in 3-minute resume prevention
mode if short/open of
thermistor is detected. Abnormal if the
unit does not reset normally after 3 minutes. (The unit returns to normal operation, if it has been reset normally.)
2 Constantly detected during cooling,
drying and heating operation Short: -90˚C or more Open: -40˚C or less
Pipe temperature thermistor/Liquid (TH22)
1 The unit is in 3-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the
unit does not reset normally after 3
minutes. (The unit returns to normal
operation, if it has been reset normally.) 2 Constantly detected during cooling,
drying, and heating (except defrosting)
operation. Short: 90˚C or more Open: -40˚C or less
Note: Errors to be detected in outdoor unit, such as codes starting
with F, U or E (excluding E0 to E7), are not covered in this document. Please refer to the outdoor unit's service manual for the details.
Cause
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN20) on the indoor controller board (Insert failure)
Breaking of wire or contact
failure of thermistor wiring
Defective indoor controller
board
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN21) on the indoor controller board (Insert failure)
Breaking of wire or contact
failure of thermistor wiring
Defective refrigerant circuit is
causing thermistor temperature of 90˚C or more or -40˚C or less.
Defective indoor controller board
Countermeasure
1~
Check resistance value of thermistor.
.....
0˚C
15.0 kΩ
.......
10˚C
20˚C 30˚C 40˚C
If you put force on (draw or bend) the lead wire with measuring resistance value of thermistor, breaking of wire or contact failure can be detected. 2 Check contact failure of connector (CN20)
on the indoor controller board. Refer to "7-5. TEST POINT DIAGRAM". Turn the power back on and check restart after inserting connector again.
Check room temperature display on remote
controller.
Replace indoor controller board if there
is abnormal difference with actual room temperature.
Turn the power off, and on again to operate after checking.
~ Check resistance value of thermistor.
For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN21)
on the indoor controller board. Refer to "7-5. TEST POINT DIAGRAM". Turn the power on and check restart after inserting connector again.
Check pipe <liquid> temperature with remote
controller in test run mode. If pipe <liquid> temperature is extremely low (in cooling mode) or high (in heating mode), refrigerant circuit may have defect.
Check pipe <liquid> temperature with
remote controller in test run mode. If there is extreme difference with actual pipe <liquid>
temperature, replace indoor controller board. Turn the power off, and on again to operate after checking.
.......
.......
.......
9.6 kΩ
6.3 kΩ
4.3 kΩ
3.0 kΩ
P4
P5
Drain sensor (DS)
1 Suspensive abnormality, if short/open
of thermistor is detected for 30 seconds continuously.
Turn off compressor and indoor fan. 2 Short/open is detected for 30 seconds
continuously during suspensive
abnormality. (The unit returns to normal operation, if it has been reset normally.)
Detect the following condition.
• During cooling and drying operation
• In case that pipe <liquid> temperature ­room temperature <-10deg
(Except defrosting)
• When pipe <liquid> temperature or room temperature is short/open temperature.
• During drain pump operation
Malfunction of drain pump (DP)
1 Suspensive abnormality, if thermistor of
drain sensor heats itself and temperature rises slightly. Turn off compressor and indoor fan.
2Drain pump is abnormal if the condition
above is detected during suspensive abnormality.
Constantly detected during drain pump
operation
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN31) on the indoor controller board (Insert failure)
Breaking of wire or contact
failure of drain sensor wiring
Defective indoor controller board
1 Malfunction of drain pump 2 Defective drain
Clogged drain pump Clogged drain pipe
Attached drop of water at the
drain sensor
• Drops of drain trickles from lead wire
• Clogged filter is causing wave of drain.
Defective indoor controller board
1~3 Check resistance value of thermistor.
2 Check contact failure of connector (CN31)
on the indoor controller board. Refer to "7-5. TEST POINT DIAGRAM". Turn the power back on and check restart after inserting connector again.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited, and abnormality reappears.
Turn the power off, and on again to operate after checking.
1 Check if drain pump operates. 2 Check drain function. 3 Check the setting of lead wire of drain
sensor and check clogs of the filter.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited and abnormality reappears.
Refer to "7-5. TEST POINT DIAGRAM".
Turn the power off, and on again to operate after checking.
0˚C 10˚C
20˚C 30˚C 40˚C
.......
.......
.......
.......
.......
6.0 kΩ
3.9 kΩ
2.6 kΩ
1.8 kΩ
1.3 kΩ
16 17
Page 17
Check code
OCH564
P6
Abnormal point and detection method
Freezing/overheating protection is operating
Freezing protection (Cooling mode)
The unit is in 6-minute resume prevention mode if pipe <liquid or condenser/ evaporator> temperature stays under
-15˚C for 3 minutes after the compressor started. Abnormal if it stays under -15˚C for 3 minutes again within 16 minutes after 6-minute resume prevention mode.
Overheating protection (Heating mode)
The units is in 6-minute resume prevention mode if pipe <condenser / evaporator> temperature is detected as over 70˚C after the compressor started. Abnormal if the temperature of over 70˚C is detected again within 10 minutes after 6-minute resume prevention mode.
Cause
(Cooling or drying mode) 1 Clogged filter (reduced airflow)
Short cycle of air path Low-load (low temperature)
operation out of the tolerance range
Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is defective.
Defective outdoor fan control Overcharge of refrigerant Defective refrigerant circuit
(clogging)
(Heating mode) 1 Clogged filter (reduced airflow)
Short cycle of air path Overload (high temperature)
operation out of the tolerance range
Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is defective.
Defective outdoor fan control Overcharge of refrigerant Defective refrigerant circuit
(clogging)
Bypass circuit of outdoor unit is
defective.
Countermeasure
(Cooling or drying mode) 1 Check clogging of the filter.
Remove blockage.
Refer to "7-7-2. DC FAN MOTOR (FAN
MOTOR/ INDOOR CONTROLLER BOARD)".
Check outdoor fan motor. Refer to "7-5.
TEST POINT DIAGRAM".
Check operating condition of refrigerant   circuit.
(Heating mode) 1 Check clogs of the filter.
Remove blockage.
Refer to "7-7-2. DC FAN MOTOR (FAN
4
MOTOR/ INDOOR CONTROLLER BOARD)".
Check outdoor fan motor. ~ Check operating condition of refrigerant
circuit.
P8
Pipe temperature
<Cooling mode> Detected as abnormal when the pipe tem­perature is not in the cooling range 3 min­utes after compressor start and 6 minutes after the liquid or condenser/evaporator pipe is out of cooling range. Note 1) It takes at least 9 minutes to
detect.
Note 2) Abnormality P8 is not detected in
drying mode.
Cooling range: -3 deg (TH-TH21) TH: Lower temperature between liquid pipe
temperature (TH22) and condenser/ evaporator temperature (TH23)
TH21: Intake temperature
<Heating mode> When 10 seconds have passed after the compressor starts operation and the hot adjustment mode has finished, the unit is detected as abnormal when condenser/ evaporator pipe temperature is not in heat­ing range within 20 minutes.
Note 3) It takes at least 27 minutes to
detect abnormality.
Note 4) It excludes the period of defrosting
(Detection restarts when defrosting mode is over)
Heating range: 3 deg (TH23-TH21)
1 Slight temperature difference
between indoor room temperature and pipe <liquid or condenser / evaporator> temperature thermistor
• Shortage of refrigerant
• Disconnected holder of pipe <liquid or condenser / evaporator> thermistor
• Defective refrigerant circuit
Converse connection of
extension pipe (on plural units connection)
Converse wiring of indoor/
outdoor unit connecting wire (on plural units connection)
Defective detection of indoor
room temperature and pipe <condenser / evaporator> temperature thermistor
Stop valve is not opened
completely.
Check pipe <liquid or condenser /
1~
evaporator> temperature with room temperature display on remote controller and outdoor controller circuit board.
Pipe <liquid or condenser / evaporator>
temperature display is indicated by setting
SW2 of outdoor controller circuit board as
follows.
Conduct temperature check with outdoor controller circuit board after connecting
(
‘A-Control Service Tool (PAC-SK52ST)’.
Check converse connection of extension pipe or converse wiring of indoor/outdoor unit connecting wire.
)
17
Page 18
Check code
OCH564
P9
PL
Abnormal point and detection method
Pipe temperature thermistor / Condenser / Evaporator (TH23)
1 The unit is in 3-minute resume protec-
tion mode if short/open of thermistor is detected. Abnormal if the unit does not get back to normal within 3 minutes. (The unit returns to normal operation, if it has been reset normally.)
2 Constantly detected during cooling,
drying, and heating operation (except
defrosting) Short: 90°C or more Open: -40°C or less
Abnormal refrigerant circuit
During Cooling, Dry, or Auto Cooling
operation, the following conditions are regarded as failures when detected for one second.
a) The compressor continues to run for 30
or more seconds.
b) The liquid pipe temperature or the
condense/evaporator temperature is 75°C or more.
These detected errors will not be cancelled until the power source is
reset.
Cause
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN29) on the indoor controller board (Insert failure)
Breaking of wire or contact
failure of thermistor wiring
Temperature of thermistor is
90°C or more or -40°C or less caused by defective refrigerant circuit.
Defective indoor controller
board
1 Abnormal operation of 4-way
valve
2 Disconnection of or leakage in
refrigerant pipes Air into refrigerant piping Abnormal operation (no
rotation) of indoor fan
· Defective fan motor.
· Defective indoor control board.
Defective refrigerant circuit
(clogging)
Countermeasure
Check resistance value of thermistor.
1~
For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN29)
on the indoor controller board. Refer "7-5. TEST POINT DIAGRAM". Turn the power on and check restart after
inserting connector again.
Operate in test run mode and check pipe
<condenser/evaporator> temperature with
outdoor controller circuit board. If pipe
<condenser/evaporator> temperature is
extremely low (in cooling mode) or high (in
heating mode), refrigerant circuit may have
defect.
Operate in test run mode and check pipe
<condenser/evaporator> temperature
with outdoor control circuit board. If there
is extreme difference with actual pipe
<condenser/evaporator> temperature replace
indoor controller board. There is no abnormality if none of the above
comes within the unit. Turn the power off and on again to operate.
In case of checking pipe temperature with outdoor controller circuit board, be sure to connect A-control service
(
tool (PAC-SK52ST).
1 When this error occurs, be sure to
replace the 4-way valve.
2 Check refrigerant pipes for disconnection or
leakage.
3 After the recovery of refrigerant, vacuum
dry the whole refrigerant circuit.
4 Refer to section "7-7. TROUBLE
CRITERION OF MAIN PARTS".
5 Check refrigerant circuit for operation.
To avoid entry of moisture or air into
refrigerant circuit which could cause abnormal high pressure, purge air in refrigerant circuit or replace refrigerant.
)
E0
or
E4
Remote controller transmission
error(E0)/signal receiving error(E4)
1 Abnormal if main or sub remote con-
troller cannot receive any transmission normally from indoor unit of refrigerant address “0” for 3 minutes.
(Check code : E0) 2 Abnormal if sub-remote controller could
not receive for any signal for 2 minutes. (Check code: E0)
1 Abnormal if indoor controller board
cannot receive normally any data from remote controller board or from other indoor controller board for 3 minutes. (Check code: E4)
2 Indoor controller board cannot receive
any signal from remote controller for 2 minutes. (Check code: E4)
1 Contact failure at transmission
wire of remote controller
2 All remote controllers are set
as “sub” remote controller. In this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit
board. Miswiring of remote controller Defective transmitting/receiving
circuit of remote controller Defective transmitting/receiving
circuit of indoor controller board
of refrigerant address “0” Noise has entered into the
transmission wire of remote
controller.
18 19
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
2 Set one of the remote controllers “main”, if
there is no problem with the action above.
3 Check wiring of remote controller.
• Total wiring length: max. 500 m (Do not use cable × 3 or more)
• The number of connecting indoor units: max. 16 units
• The number of connecting remote controller: max. 2 units
When the above-mentioned problem of 1~3are not seen.
Diagnose remote controllers.
a) When “RC OK” is displayed, remote
controllers have no problem. Turn the power off, and on again to check. If abnormality generates again, replace indoor controller board.
b) When “RC NG” is displayed, replace
remote controller.
c)
When “RC E3” or “ERC 00-66” is displayed, noise may be causing abnormality.
Page 19
Check code
OCH564
E3
or
E5
E6
Abnormal point and detection method
Remote controller transmission
error(E3)/signal receiving error(E5)
1 Abnormal if remote controller could not
find blank of transmission path for 6 seconds and could not transmit.
(Check code: E3) 2 Remote controller receives transmitted
data at the same time, compares the data, and when detecting it, judges different data to be abnormal 30 continuous times. (Check code: E3)
1 Abnormal if indoor controller board could
not find blank of transmission path.
(Check code: E5) 2 Indoor controller board receives
transmitted data at the same time, compares the data, and when detecting it, judges different data to be abnormal 30 continuous times. (Check code: E5)
Indoor/outdoor unit communication
error (Signal receiving error)
1 Abnormal if indoor controller board
cannot receive any signal normally for 6 minutes after turning the power on.
2 Abnormal if indoor controller board
cannot receive any signal normally for 3 minutes.
Consider the unit abnormal under the
following condition: When 2 or more indoor units are connected to one outdoor unit, indoor controller board cannot receive a signal for 3 minutes from outdoor controller circuit board, a signal which allows outdoor controller circuit board to transmit signals.
Cause
1 2 remote controllers are set as
“main.”
(In case of 2 remote controllers)
2 Remote controller is connected
with 2 indoor units or more.
Repetition of refrigerant
address
Defective transmitting/receiving
circuit of remote controller
Defective transmitting/receiving
circuit of indoor controller board Noise has entered into transmis­sion wire of remote controller.
1 Contact failure, short circuit or,
miswiring (converse wiring) of indoor/outdoor unit connecting wire
2 Defective transmitting/receiv-
ing circuit of indoor controller board
Defective transmitting/receiving
circuit of indoor controller board
Noise has entered into indoor/
outdoor unit connecting wire.
Countermeasure
1 Set a remote controller to main, and the
other to sub.
2 Remote controller is connected with only one
indoor unit.
3 The address changes to a separate setting.
~ Diagnose remote controller.
a) When “RC OK” is displayed, remote con-
trollers have no problem. Turn the power off, and on again to check. When becoming abnormal again, replace
indoor controller board. b) When “RC NG” is displayed, replace
remote controller. c)
When “RC E3” or “ERC 00-66” is displayed,
noise may be causing abnormality.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor unit or outdoor unit.
Check all the units in case of twin indoor unit
system.
2~4Turn the power off, and on again to
check. If abnormality generates again, replace indoor controller board or outdoor controller circuit board.
* Other indoor controller board may have
defect in case of twin indoor unit system.
E7
Fb
(FB)*
E1
or
E2
Indoor/outdoor unit communication
error (Transmitting error)
Abnormal if “1” receiving is detected 30 times continuously though indoor controller board has transmitted “0”.
Indoor controller board
Abnormal if data cannot be normally read from the nonvolatile memory of the indoor controller board.
Remote controller control board
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the remote controller control board.
(Check code: E1)
2 Abnormal if the clock function of remote
controller cannot be normally operated.
(Check code: E2)
1 Defective transmitting receiving
circuit of indoor controller board
2 Noise has entered into power
supply.
3 Noise has entered into outdoor
control wire.
1 Defective indoor controller
board
1 Defective remote controller 1 Replace remote controller.
1~3 Turn the power off, and on again to
check. If abnormality generates again,
replace indoor controller board.
1 Replace indoor controller board.
* The check code in the parenthesis indicates
PAR-31MAA model.
19
Page 20
Check code
OCH564
PA
(2502) (2500)
Abnormal point and detection method
Forced compressor stop
(due to water leakage abnormality)
1 When the intake temperature subtracted
from liquid pipe temperature is less than
-10°C, drain sensor detects whether it is soaked in the water or not at the interval of 90 seconds. (Drain pump will start operating when the drain sensor detects to be soaked in the water.)
2 The unit has a water leakage abnormality
when the following conditions, a) and b), are satisfied while the above-mentioned detection is performed.
a) The drain sensor detects to be
soaked in the water 10 times in a row.
b) The intake temperature subtracted
from liquid pipe temperature is detected to be less than -10°C for a total of 30 minutes. (When the drain sensor detects to be NOT soaked in the water, the detection record of a) and b) will be cleared.)
 The drain sensor detection is performed
in operations other than cooling. (When the unit stops operating, during heat ing or fan operation, when the unit stops because of some abnormalities)
* Once the water leakage abnormality is
detected, abnormality state will not be released until the main power is reset.
Cause
1 Drain pump trouble
2 Drain defective
· Drain pump clogging
· Drain pipe clogging
Open circuit of drain sensor side heater
Contact failure of drain sensor connector
Dew condensation on drain sensor
· Drain water trickles along lead wire
· Drain water waving due to filter
clogging
Extension piping connection difference at twin, triple, quadruple system
Miswiring of indoor/outdoor connecting at twin, triple,
quadruple system
Room temperature thermistor/
liquid pipe temperature themistor detection is defective.
Countermeasure
1 Check the drain pump.
2 Please check whether water can be drained.
Check the resistance of the drain sensor side
 heater.
Check the connector contact failure.
Check the drain sensor lead wire mounted.
Check the filter clogging.
Check the piping connection.
Check the indoor/outdoor connecting wires.
Check the room temperature display of
remote controller.
Check the indoor liquid pipe temperature
display of outdoor controller board.
20 21
Page 21
7-4. TROUBLESHOOTING OF PROBLEMS
OCH564
Phenomena
(1) LED2 on indoor controller board
is off.
• When LED1 on indoor controller board is also off. 1 Power supply of rated voltage is not supplied to out-
door unit.
2 Defective outdoor controller circuit board
Power supply of 220~240V is not supplied to indoor
unit.
4 Defective indoor controller board
Cause
Note: Refer to the manual of outdoor unit for the detail of remote controller.
Countermeasure
1 Check the voltage of outdoor power
supply terminal block (L, N) or (L
• When AC 220~240V is not detected, check the power wiring to outdoor unit and the breaker.
• When AC 220~240V is detected, check 2 (below).
2 Check the voltage between outdoor
terminal block S1 and S2.
• When AC 220~240V is not detected,
—check the fuse on outdoor controller
circuit board.
—check the wiring connection.
• When AC 220~240V is detected,
check
Check the voltage between indoor terminal
block S1 and S2.
• When AC 220~240V is not detected, check indoor/outdoor unit connecting wire for miswiring.
• When AC 220~240V is detected,
check
4 Check the wiring connection between
TB4 and CN01. Check the fuse on indoor controller board. If no problems are found, indoor controller board is defective.
(below).
(below).
3, N).
(2) LED2 on indoor controller board
is blinking.
• When LED1 on indoor controller board is lit. 1 Mis-setting of refrigerant address for outdoor unit (There is no unit corresponding to refrigerant
address “0”.)
• When LED1 on indoor controller board is also blinking. Connection failure of indoor/outdoor unit connecting
wire
• When LED1 is lit 1 Miswiring of remote controller wires
Under twin indoor unit system, 2 or more indoor
2 Refrigerant address for outdoor unit is wrong or not
set.
Under grouping control system, there are some units
whose refrigerant address is 0.
Short-cut of remote controller wires Defective remote controller
units
1 Check the setting of refrigerant address
for outdoor unit. Set the refrigerant address to “0”. (For grouping control system under
which 2 or more outdoor units are connected, set one of the units to “0”.)
Set refrigerant address using SW1 (3-6)
on outdoor controller circuit board.
Check indoor/outdoor unit connecting wire for connection failure.
1 Check the connection of remote
controller wires in case of twin triple indoor unit system. When 2 or more indoor units are wired in one refrigerant system, connect remote controller wires to one of those units.
2 Check the setting of refrigerant address
in case of grouping control system. If there are some units whose refrigerant addresses are 0 in one group, set one of the units to 0 using SW1 (3-6) on outdoor controller circuit board.
Remove remote controller wires and check LED2 on indoor controller board.
• When LED2 is blinking, check the short-cut of remote controller wires.
• When LED2 is lit, connect remote controller wires again and:
if LED2 is blinking, remote controller is defective; if LED2 is lit, connection failure of remote controller terminal block etc. has returned to normal.
21
Page 22
7-5. TEST POINT DIAGRAM
OCH564
7-5-1. Indoor controller board
SLZ-KA25VAL3.TH SLZ-KA35VAL3.TH SLZ-KA50VAL3.TH SLZ-KA25VAL3.TH-ER SLZ-KA35VAL3.TH-ER SLZ-KA50VAL3.TH-ER
CN51 Centrally control
- : Control signal
13V pulse input ( : +)
- : Operation indicator
13V DC ( : +)
- :
Malfunction indicator
13V DC ( : +)
CN2L
Connector (LOSSNAY)
LED3
Transmission (Indoor/outdoor)
CN21 Pipe temperature Thermistor (TH22)
CN20
Room temperature thermistor (TH21)
CN29 Condenser/evaporator temperature thermistor (TH23)
CN41 Connector (HA terminal-A)
SWE
Emergency operation
CN6V
Vane motor output (MV)
SW2
Capacity setting
SW3 Mode
selection
CN31 Drain sensor (DS)
LED2
Power supply (R.B)
CN105 Connector (IT)
CNMF Fan motor output
F1 FUSE (6.3A 250V)
CN22
Remote controller
connecting wire
}
(10.4~14.6V DC)
+
CN3C
Transmission (Indoor/outdoor) (0~24V DC)
CNP
Drain-pump output (DP) (208/230V AC)
CNC
Dew prevention heater (H2) (208/230V AC)
CN01 Power supply input (208/230V AC)
CN90 Connect to the wireless remote controller board (CNB)
LED1 Power supply (I.B)
22
Page 23
7-6. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE
OCH564
Each function is controlled by the dip switch on control P.C. board. Model setting and capacity setting are memorised in the nonvolatile memory of the indoor controller board.
The black square () indicates a switch position.
Switch
SW2
SW3
• Function setting becomes effective when the Dip switch SW3-5 is ON. * Switch off SW3-5 when the function setting is done by wired remote controller.
Functions
Capacity setting
Function setting
Model
SLZ-KA25VAL3
SLZ-KA35VAL3
SLZ-KA50VAL3
Dip switch Function
SW3-1
SW3-2
SW3-3
SW3-4
SW3-5*
Setting by the DIP switch
Setting
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
Power failure automatic recovery
Set temperature in heating mode (4 deg up)
Fan speed when the thermostat is OFF (during heating mode)
SW3 function
ON OFF
ON OFF
ON OFF
Action by switch opration
Available
Extra low
Not available
OFF
OFF
ON
ON
Not available
Stop
Available
Remarks
<Initial setting> SW3
1 2 3 4 5
ON OFF
23
Page 24
7-7. TROUBLE CRITERION OF MAIN PARTS
OCH564
SLZ-KA25VAL3.TH SLZ-KA35VAL3.TH SLZ-KA50VAL3.TH SLZ-KA25VAL3.TH-ER SLZ-KA35VAL3.TH-ER SLZ-KA50VAL3.TH-ER
Parts name
Room temperature thermistor (TH21)
Pipe temperature thermistor/liquid (TH22)
Condenser/evaporator temperature thermistor (TH23)
Vane motor (MV)
White
4
Blue
M
35
Yellow
Orange
Red
2 1
Drain pump (DP)
Yellow
1
2
Yellow
Drain sensor (DS)
1 2 3
Check method and criterion
Measure the resistance with a tester. (Parts temperature 10 to 30°C)
Normal
4.3 to 9.6 k"
Measure the resistance between the terminals with a tester. (At the ambient temperature 20 to 30°C)
Red — Yellow
Red — Blue
Red — Orange
Red — White
Measure the resistance between the terminals with a tester. (At the ambient temperature 20 to 30°C)
Normal Abnormal
290 "
Measure the resistance between the terminals with a tester. Measure the resistance after 3 minutes have passed since the power supply was intercepted. (At the ambient temperature 0 to 60°C)
Normal
0.6 to 6.0 k"
Opened or short-circuited
Open or short
Open or short
Abnormal
NormalConnector Abnormal
300 " Open or short
Abnormal
(Refer to the next page for a detail.)
24 25
Page 25
7-7-1. THERMIISTOR CHARACTERISTIC GRAPH
OCH564
<Thermistor Characteristic graph>
Thermistor for lower temperature
•Room temperature thermistor (TH21)
•Pipe temperature thermistor/liquid (TH22)
•Condenser/evaporator temperature thermistor (TH23)
Thermistor R0=15 kΩ ± 3% Fixed number of B=3480 ± 2%
Rt=15exp { 3480( ) }
1
273+t
1
273
0˚C 15 kΩ
10˚C 9.6 kΩ
20˚C 6.3 kΩ 25˚C 5.2 kΩ 30˚C 4.3 kΩ 40˚C 3.0 kΩ
Thermistor for drain sensor
< Thermistor for lower temperature >
50
40
30
20
Resistance (k")
10
0
-20 -10 0 10 20 30 40 50
10
Temperature (:)
< Thermistor for drain sensor >
Thermistor R
0=6.0 kΩ ±5%
Fixed number of B=3390 ± 2%
Rt=6exp { 3390( ) }
1
273+t
˚C 6.0 kΩ
0
˚C 3.9 kΩ
10
1
273
20˚C 2.6 kΩ 25˚C 2.2 kΩ
˚C 1.8 kΩ
30 40˚C 1.3 kΩ 60˚C 0.6 kΩ
9
8
7
6
5
4
Resistance (k")
3
2
1
0
-20 0 20 40 60 80
Temperature (:)
25
Page 26
7-7-2. DC FAN MOTOR (FAN MOTOR/ INDOOR CONTROLLER BOARD)
OCH564
Check method of DC fan motor (fan motor / indoor controller circuit board)
Notes
1
· High voltage is applied to the connector (CNMF) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNMF) for the motor with the power supply on. (It causes trouble of the indoor controller circuit Self check
2
Symptom : The indoor fan cannot turn around.
Indoor controller board fuse check
board and fan motor.)
Is the fuse normal?
Yes
Wiring contact check
Contact of fan motor connector (CNMF)
Is there contact failure?
No
Power supply check (Remove the connector (CNMF))
Measure the voltage in the indoor controller circuit
No
Yes
Is the resistance between the terminals of drain pump normal?
Replace the drain pump.
Wiring recovery
board.
No
Yes
TEST POINT 1 : VDC (between 1 (+) and 4 (-) of the fan connector): VDC DC 310~340 V TEST POINT 2 : VCC (between 5 (+) and 4 (-) of the fan connector): VCC DC 15 V
Is the voltage normal?
No
Replace indoor controller board
Yes
Replace the fan motor.
OK
Check the operation of fan. END
NG
Replace indoor controller board.
OK
Check the operation
NG
END
Replace the fan motor.
Replace the fan motor. Replace the indoor controller board.
Page 27
8 4-WAY AIR FLOW SYSTEM
OCH564
8-1. FRESH AIR INTAKE (LOCATION FOR INSTALLATION)
At the time of installation, use the duct holes (cut out) located at the positions shown in following diagram, as and when required.
Fresh air intake
Detail drawing of fresh air intake
25
[100
3-[2.8 hole
Burring hole
120
Ceiling surface
118
[73.4
Cut out hole
120
Refrigerant pipe
Electrical Box
Drain pipe
8-2. FRESH AIR INTAKE AMOUNT & STATIC PRESSURE CHARACTERISTICS SLZ-KA25VAL3.TH SLZ-KA35VAL3.TH SLZ-KA50VAL3.TH SLZ-KA25VAL3.TH-ER SLZ-KA35VAL3.TH-ER SLZ-KA50VAL3.TH-ER
Taking air into the unit
Static pressure : P [Pa]
50
0.5 1.0 1.5 2.0 2.5 3.0 3.5
0
-50
-100
-150
-200
-250
NOTE: Fresh air intake amount should be 20% or less of
whole air amount to prevent dew dripping.
Air flow : Q [m
3
/min]
How to read curves
Q
Duct characteristics at site
A
C
B
A
E C
A D
Curve in the
1
left graphs
0
2
3
Q
Qa
Q
Q…Designed amount of fresh air intake
<m3/min>
A…Static pressure loss of fresh air
intake duct system with air flow amount Q <Pa>
B…Forced static pressure at air condi-
tioner inlet with air flow amount Q
<Pa>
C…Static pressure of booster fan with
air flow amount Q <Pa>
D…Static pressure loss increase
amount of fresh air intake duct sys­tem for air flow amount Q <Pa>
E…Static pressure of indoor unit with
air flow amount Q <Pa>
Qa…Estimated amount of fresh air
intake without D <m3/min>
8-3. OPERATION IN CONJUNCTION WITH DUCT FAN (BOOSTER FAN)
● Whenever the indoor unit operates, the duct fan operates. (1) Connect the optional multiple
remote controller adapter(PAC­SA88HA-E) to the connector CN51 on the indoor controller board.
(2) Drive the relay after connecting the
12V DC relay between the Yellow and Orange connector wires.
Use a relay of 1W or smaller.
MB: Electromagnetic switch power
relay for duct fan.
X: Auxiliary relay (12V DC LY-1F)
Multiple remote controller adapter PAC-SA88HA-E
CN51
CN51 on indoor unit board
5
1
Connector (5P)
Indoor unit side
Indoor controller board
Green
Be sure to secure insulation material by tape, etc.
Yellow
Orange
Red
Brown
Multiple remote controller adapter PAC-SA88HA-E
+
2727
~
MB
Installation at site
Be sure to secure insulation material by tape, etc.
Distance between indoor controller board and relay must be within 10m.
Page 28
8-4. FIxING HORIZONTAL VANE
OCH564
Horizontal vane of each air outlet can be fixed according to the environment where it is installed.
Setting procedure
1) Turn off a main power supply (Turn off a breaker).
2) Remove the vane motor connector in the direction of the arrow shown below with pressing the unlocking button as in the figure below.
Insulate the disconnected connector with the plastic tape.
Vane motor
Vane motor
Connector
Horizontal vane
3) Set the vertical vane of the air outlet by hand slowly within the range in the table below.
Measured standard position of the grille
Horizontal vane
<Set range>
Standard of
horizontal position
Level 30°
(Min.)
Downward 45° Downward 55°
Downward 70°
(Max.)
Unlocking button
Dimension A (mm) 21 25 28 30
* Dimension between 21 mm and 30 mm can be arbitrarily set.
Caution
.
Do not set the dimension out of the range.
Erroneous setting could cause dew drips, smudge on ceiling or malfunction of unit.
Page 29
9 DISASSEMBLY PROCEDURE
OCH564
SLZ-KA25VAL3.TH SLZ-KA35VAL3.TH SLZ-KA50VAL3.TH SLZ-KA25VAL3.TH-ER SLZ-KA35VAL3.TH-ER SLZ-KA50VAL3.TH-ER
Be careful when removing heavy parts.
OPERATING PROCEDURE PHOTOS & ILLUSTRATIONS
1. Removing the air intake grille
(1) Slide the knob of air intake grille to the direction of the
arrow to open the air intake grille.
(2) Remove the string hook from the panel to prevent the grille
from dropping.
(3) Slide the hinge of the intake grille to the direction of the
arrow 2 and remove the air intake grille.
2. Removing the fan guard
(1) Open the air intake grille. (2) Remove the 3 screws of fan guard.
3. Removing the panel
(1) Remove the air intake grille. (Refer to procedure 1)
Corner panel (See Figure 2)
(1) Remove the screw of the corner. (2) Slide the corner panel to the direction of the arrow
remove the corner panel.
Panel (See Photo 2)
(1) Disconnect the connector that connects with the unit. (2) Remove the 2 screws from the panel and loose another
2 screws, which are fixed to the oval hole, have different diameter.
(3) Rotate the panel a little to remove the screws. (Slide the
panel so that the screw comes to a larger diameter of the oval hole, which has 2 different diameters.)
, and
Figure 1
Air intake grille
Air intake grille knob
Photo 1
Fan guard
Figure 2
Corner panel
Photo 2
Connectors
Screws
Grille
Screw
Corner panel
Screws
Air intake grille
Panel
Screws
Panel
4. Removing the electrical parts
(1) Remove the 2 screws and the control box cover.
<Electrical parts in the control box>
• Indoor controller board (I.B)
• Terminal block (TB4)
2929
Photo 3
Indoor controller board (I.B)
Terminal block (TB4)
Page 30
OPERATING PROCEDURE
OCH564
PHOTOS & ILLUSTRATIONS
5. Removing the room temperature thermistor (TH21)
(1) Remove the panel. (Refer to procedure 3) (2) Pull out the room temperature thermistor from the drain
pan.
(3) Remove the 2 screws fixed to the control box cover, and
remove the control box cover.
(4) Remove the connector (CN20) from the indoor controller
board, and disconnect the room temperature thermistor.
6. Removing the drain pan
(1) Remove the panel. (Refer to procedure 3) (2) Remove the room temperature thermistor and the 2 lead
wires held with fastener; wireless controller board relay connector (9P red) and panel relay connector (10P white).
(3) Remove the 4 screws fixed to the drain pan, and remove
the drain pan.
(4) Remove the fan guard. (Refer to procedure 2)
7. Removing the pipe temperature thermistor/liquid (TH22)
and condenser/evaporator temperature thermistor (TH23)
(1) Remove the panel. (Refer to procedure 3) (2) Remove the drain pan. (Refer to procedure 6) (3) Disconnect the indoor coil thermistor from the holder. (4) Remove the 3 screws fixed to the piping cover, and remove
the piping cover. (See Photo 9)
(5) Remove the 2 screws fixed to the control box cover, and
remove the control box cover.
Photo 4
Screw
Room
temperature thermistor (TH21)
Screw
Photo 5
Control box
Control box
Connectors
Drain plug
Screw
Drain pan
Screw
Fan guard
Pipe temperature thermistor/liquid (TH22)
(6) Remove the connector (CN21) from the indoor controller
board, and disconnect the pipe temperature thermistor/liquid.
Condenser/evaporator temperature thermistor (TH23)
(6) Remove the connector (CN29) from the indoor controller
board, and disconnect the condenser/evaporator temperature thermistor.
8. Removing the fan motor (MF)
(1) Remove the panel. (Refer to procedure 3) (2) Remove the drain pan. (Refer to procedure 6) (3) Remove the nut and the washer from the turbo fan, and
remove the turbo fan.
(4) Remove the 2 screws fixed to the control box cover, and
remove the control box cover.
(5) Disconnect the connectors of the (fan 1) and the (fan 2)
from the indoor controller board.
(6) Remove the 3 screws fixed to the piping cover, and remove
the piping cover. (See Photo 9)
(7) Remove the 6 screws fixed to the flat plate, and remove
the flat plate.
(8) Disconnect the lead wires to the direction of the fan motor,
and remove the 3 nuts of the fan motor.
Pipe temperature thermistor/liquid (TH22)
Photo 6
Screws
Lead
wires
Flat plate
Condenser/evaporator temperature thermistor (TH23)
Screw
Nut
Fan motor (MF)
Nut
Screws
30
Screw
Nut
Page 31
OPERATING PROCEDURE PHOTOS & ILLUSTRATIONS
OCH564
9. Removing the drain pump (DP) and drain sensor (DS)
(1) Remove the panel. (Refer to procedure 3 ) (2) Remove the drain pan. (Refer to procedure 6) (3) Remove the 2 screws fixed to the control box cover, and
remove the control box cover.
(4) Remove the connectors of the (CNP) and the (CN31)
from the indoor controller board.
(5) Remove the 1 screw fixed to the cover, and remove the
cover.
(6) Disconnect the lead wires to the direction of the drain
pump. (See Photo 7) (7) Remove the 3 screws of the drain pump. (8) Cut the drain hose band, pull out the drain hose from the
drain pump. (9) Pull out the drain pump. (10) Remove the drain sensor and the holder.
10. Removing the heat exchanger
(1) Remove the panel. (Refer to procedure 3 ) (2) Remove the drain pan. (Refer to procedure 6) (3) Remove the nut and the washer from the turbo fan, and
remove the turbo fan.
(4) Remove the 2 screws fixed to the control box cover, and
remove the control box cover.
(5) Disconnect the connector of the (fan) from the indoor con-
troller board.
(6) Remove the 3 screws fixed to the piping cover, and remove
the piping cover. (See Photo 9) (7) Remove the pipe temperature thermistor/liquid and condenser/evaporator temperature thermistor. (Refer to
procedure 7) (8) Disconnect the lead wires to the direction of the fan motor. (9) Remove the 1 coil support screw, the 2 inside coil screws
(See Photo 10), and the 4 outside coil screws (See Photo 9)
from the heat exchanger, and remove the heat exchanger.
Photo 7
Control box
Photo 8
Drain hose
Screw
Photo 9
Coil
screws
Screws of piping cover
Piping cover
Screw
Drain sensor (DS) Drain pump (DP)
Fixing band
Cover
Lead wires
Lead wires
Screws
Control box
Coil
screws
Control box
31
Photo 10
Coil
screws
Coil
support
Heat exchanger
Coil support screw
Page 32
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
Copyright 2014 MITSUBISHI ELECTRIC CORPORATION Distributed in Jun. 2014 No.OCH564 Made in Japan
New publication, effective Jun. 2014 Specifications are subject to change without notice.
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