Mitsubishi SLZ-KA25VA(L)(1), SLZ-KA35VA(L)(1), SLZ-KA50VA(L)(1) Service Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
ON/OFF
RESET
TOO
WARM
TOO COOL
MODE
AUTO COOL
DRY
HEAT
FAN
VANE
SELECT
TIME
TECHNICAL & SERVICE MANUAL
Indoor unit [Model names] [Service Ref.]
SLZ-KA25VA SLZ-KA25VA.TH
SLZ-KA25VA
SLZ-KA35VA SLZ-KA35VA.TH
SLZ-KA35VA
SLZ-KA50VA SLZ-KA50VA.TH
SLZ-KA50VA
SLZ-KA25VAL SLZ-KA25VAL.TH
SLZ-KA25VAL
SLZ-KA35VAL SLZ-KA35VAL.TH
SLZ-KA35VAL
SLZ-KA50VAL SLZ-KA50VAL.TH
SLZ-KA50VAL
1.TH
1.TH
1.TH
1.TH
1.TH
1.TH
July 2007
No. OC320
REVISED EDITION-B
Revision:
• SLZ-KA25/35/50VA(L)1.TH are added in REVISED EDITION-B.
• Some descriptions have been modified.
•Please void OC320 REVISED
EDITION-A.
Note:
• This manual describes only
service data of the indoor
units. When servicing out­door units, please refer to the service manual No.OC322 or OC323 together with this manual.
• RoHS compliant products have <G> mark on the spec name plate.
• For servicing RoHS compliant products, refer to the RoHS Parts List.
CONTENTS
1. TECHNICAL CHANGES······················2
2. PART NAMES AND FUNCTIONS·······3
3. SPECIFICATIONS································6
4. OUTLINES AND DIMENSIONS ···········8
Model name indication
SLZ-KA25,35,50VAL.TH
SLZ-KA25,35,50VAL1.TH
REMOTE CONTROLLER
INDOOR UNIT
SLZ-KA25,35,50VA.TH
SLZ-KA25,35,50VA1.TH
TEMP.
ON/OFF
5. WIRING DIAGRAM ····························11
REFRIGERANT SYSTEM DIAGRAM
······12
7. TROUBLESHOOTING·······················13
8. 4-WAY AIR FLOW SYSTEM··············25
9. DISASSEMBLY PROCEDURE··········27
10. PARTS LIST·······································30
11. RoHS PARTS LIST ····························34
1
TECHNICAL CHANGES
SLZ-KA25VAL.TH SLZ-KA25VAL1.TH
SLZ-KA35VAL.TH SLZ-KA35VAL1.TH SLZ-KA50VAL.TH SLZ-KA50VAL1.TH SLZ-KA25VA.TH SLZ-KA25VA
1.TH
SLZ-KA35VA.TH SLZ-KA35VA1.TH SLZ-KA50VA.TH SLZ-KA50VA1.TH
• PANEL has been changed. SLP-2AL SLP-2ALW SLP-2AA SLP-2AAW (White : 0.70Y 8.59/0.97) (Pure white : 6.4Y 8.9/0.4)
2
2
Auto Air Swing Vane Disperses airflow up and
down and adjusts the angle of airflow direction.
Grille
Filter Removes dust and pollutants
from inhaled air.
Horizontal Air Outlet Sets horizontal airflow automatically
during cooling or dehumidifying.
Air Intake Inhales air from room.
ON/OFF
RESET
TOO
WARM
TOO
COOL
MODE
AUTO COOL
DRY
HEAT
FAN
VANE
SELECT
TIME
h
ON / OFF button
To start and to stop operation.
VANE CONTROL button
To change the airflow direction.
FAN SPEED button
To set fan speed to Low, Medium or High.
TIMER SELECT button
To set time to start or stop unit operation.
TEMPERATURE SETTING button
To set any
desired room
temperature.
MODE SELECT button
To change the operation mode; Auto, Cooling , Heating and Drying . (SLZ)
PART NAMES AND FUNCTIONS
Indoor Unit SLZ-KA25VAL.TH SLZ-KA25VA.TH SLZ-KA25VAL1.TH SLZ-KA25VA1.TH SLZ-KA35VAL.TH SLZ-KA35VA.TH SLZ-KA35VAL1.TH SLZ-KA35VA1.TH SLZ-KA50VAL.TH SLZ-KA50VA.TH SLZ-KA50VAL1.TH SLZ-KA50VA1.TH
Wireless remote comtroller SLZ-KA25VAL.TH SLZ-KA35VAL.TH SLZ-KA50VAL.TH SLZ-KA25VAL1.TH SLZ-KA35VAL1.TH SLZ-KA50VAL1.TH
Attention:
• Avoid pushing buttons with fingernails and other sharp objects. Sharp objects may damage remote controller.
3
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
Temperature setting buttons
Down Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the lid
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
T o return operation number
Ventilation button ( Operation button)
To go to next operation number
Built-in temperature sensor
Wired remote controller
Once the controllers are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
SLZ-KA25VA.TH SLZ-KA25VA1.TH SLZ-KA35VA.TH SLZ-KA35VA1.TH SLZ-KA50VA.TH SLZ-KA50VA1.TH
4
Wired remote controller
˚F˚C
˚F˚C
ERROR CODE
AFTER
TIMER
TIME SUN MON TUE WED THU FRI SAT
ON OFF
Hr AFTER
FILTER
FUNCTION
ONLY1Hr.
WEEKLY
SIMPLE
AUTO OFF
Note:
“PLEASE WAIT” message This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure. “NOT A V AILABLE” message This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have). If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as far as any of the indoor units is equipped with the function.
Display Section
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
Identifies the current operation
Shows the operating mode, etc. *Multilanguage display is available.
“Centrally Controlled” indicator
Indicates that operation from the remote controller has been prohib­ited by a master controller.
“Timer is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, the time to be switched off is shown.
“Sensor” indication
Displayed when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
To be displayed on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Up/Down Air Direction indica­tor
Shows the direction of the outcoming airflow.
“One Hour Only” indicator
Room Temperature display
Shows the room temperature. The room temperature display range is 8~39:. The display blinks if the temperature is less than
8: or 39:
or more.
Louver display
Indicates the action of the swing louver. Does not appear if the louver is not running.
(Power On indicator)
Indicates that the power is on.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
Displayed if the airflow is set to low or downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off in one hour, when the airflow direction also changes.
5
3
SLZ-KA25VAL(1).TH
SLZ-KA25VA
(1).TH
SLZ-KA35VAL
(1).TH
SLZ-KA35VA
(1).TH
Indoor service ref.
Function
Power supply
Single phase
230V, 50Hz
600/540/480
10
0.35 75
0.014
0.19
PK6V15-LD
4
37/31/28
650/530/480
3 10 10 10
Cooling
90
Heating
93
Single phase
230V, 50Hz
660/540/480
10
0.40 85
0.014
0.26
PK6V20-LL
4
38/33/29
690/570/510
3 10 10 10
Cooling
94
Heating
94
Air flow
(High/Medium/Low) Power outlet Running current 1 Power input Rated frequency Dew prevention heater Power factor 1 Fan motor current 1 Model
Winding resistance (at 26:)
Width Height
Depth Weight Air direction Sound level(High/Medium/Low) Fan speed(High/Medium/Low) Fan speed regulator Thermistor TH1(at25:) Thermistor TH2(at25:) Thermistor TH5(at25:)
K /h
A A
W
(kW)
%
A
"
mm(in) mm(in) mm(in)
kg
dB(A)
rpm
k" k" k"
Electrical
data
Fan
motor
Special
remarks
Capacity
Dimensions
WHT-BLK : 407 BLK-BLU : 86 BLU-YLW : 30 BRN-RED : 165
UNIT : 570(22-7/16) PANEL : 650(25-9/16) UNIT : 208(8-3/16) PANEL : 20(13/16) UNIT : 570(22-7/16) PANEL : 650(25-9/16) UNIT : 16.5 PANEL : 3
WHT-BLK : 393 BLK-BLU : 164 BLU-YLW : 47 BRN-RED : 319
SLZ-KA50VAL(1).TH
SLZ-KA50VA
(1).TH
Single phase
230V, 50Hz
660/540/480
20
0.65 85
0.014
0.27
PK6V20-LM
4
39/34/30
710/590/530
3 10 10 10
Cooling
97
Heating
97
WHT-BLK : 325 BLK-BLU : 143 BLU-YLW : 47 BRN-RED : 309
1.5+ 440V 250V 6.3A
MSBPC20 12V 250"
TO OUTDOOR UNIT : 3P TO WIRED REMOTE CONTROLLER : 2P (SLZ-KA25/35/50VA)
141:i3:
240V AC 15W
INDOOR UNIT
Item
Service ref.
Indoor fan capacitor Fuse Vane motor Terminal block Indoor fan motor thermal fuse Cord Heater
SLZ-KA25VAL
(1).TH SLZ-KA35VAL(1).TH SLZ-KA50VAL(1).TH
(C1)
(FUSE)
(MV)
(TB)
(H2)
SLZ-KA25VA
(1).TH SLZ-KA35VA(1).TH SLZ-KA50VA(1).TH
SPECIFICATIONS
NOTE : Test conditions are based on ISO 5151.
Cooling : Indoor D.B. 27: W.B. 19:
Outdoor D.B. 35: W.B. 24:
Heating : Indoor D.B. 20: W.B. 15: Refrigerant piping length (one way): 5m
1 Measured under rated operating frequency
Specifications and rating conditions of main electric parts
Outdoor D.B. 7: W.B. 6:
6
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE TERESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
SLZ-KA35VAL.TH SLZ-KA35VA.TH SLZ-KA35VAL
1.TH
SLZ-KA35VA
1.TH
High
Medium
38
SPL(dB)33LINE
<50Hz>
NOTCH
Low
29
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE TERESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
SLZ-KA25VAL.TH SLZ-KA25VA.TH SLZ-KA25VAL
1.TH
SLZ-KA25VA
1.TH
High
Medium
37
SPL(dB)31LINE
<50Hz>
NOTCH
Low
28
NOISE CRITERION CURVES
UNIT
1.5m
MICROPHONE
CEILING
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE TERESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
SLZ-KA50VAL.TH SLZ-KA50VA.TH SLZ-KA50VAL
1.TH
SLZ-KA50VA
1.TH
High
Medium
39
SPL(dB)34LINE
<50Hz>
NOTCH
Low
30
NOTE: The sound level is measured in an anechoic room where echoes are few, when compressor stops. The sound
may be bigger than the indicated level in actual use due to surrounding echoes. The sound level can be high­er by about 2 dB than the indicated level during cooling and heating operation.
7
4
SLZ-KA50VA(L)
SLZ-KA35VA(L)
SLZ-KA25VA(L)
Brand label
(Case of Wired remote controller)
Terminal block
Terminal block
87
Suspension bolt
M10 or 3/8
(procure locally)
1/4 inch
flared connection
{ 6.35mm
1/4 inch
flared connection
{ 6.35mm
{ 9.52mm
flared connection
3/8 inch
1/2 inch
flared connection
Refrigerent pipe (liquid)
Refrigerent pipe (gas)
Models
{ 6.35mm
flared connection
1/4 inch
Refrigerent pipe
(liquid)
Refrigerent pipe
(gas)
{ 12.7mm
{ 9.52mm
flared connection
3/8 inch
15~37 15~37
576~620
570
530
Grille
Fresh air
intake
Drain pipe
VP-25 connection
(O.D. { 32)
Vane motor
Drain hole
V/M
Air intake grille
55 35
35 55
Auto vane
Grille
Air intake hole
Air intake hole
Air outlet hole
Air outlet hole
301
301
Emergency operation switch(cooling)
Emergency operation switch(heating)
Operation lamp
DEFROST/STAND BY lamp
(WIRELESS PANEL)
Receiver
Detail drawing of fresh air intake
Ceiling surface
Cut out hole
{ 73.4
Burring hole
3- { 2.8 hole
{ 100
118
25
120°
120°
377
377
650
650
Suspension bolt
lower edge
230
18248
Wiring entry
Ceiling surface
235 208
27
+5
0
193
20
93
38~58
66121
17 202
56 57
31
Ceiling hole
Suspension bolt pitch
15~37 15~37576~620
420
570 335
199
352
335
Suspension bolt
pitch
Ceiling hole
V/M
V/M
V/M
OUTLINES AND DIMENSIONS
SLZ-KA25VAL.TH SLZ-KA35VAL.TH SLZ-KA50VAL.TH SLZ-KA25VA.TH SLZ-KA35VA.TH SLZ-KA50VA.TH SLZ-KA25VAL1.TH SLZ-KA35VAL1.TH SLZ-KA50VAL1.TH SLZ-KA25VA1.TH SLZ-KA35VA1.TH SLZ-KA50VA1.TH
Unit : mm
8
WIRELESS REMOTE CONTROLLER
Installation area
• Area in which the remote controller is not exposed to direct sunshine
• Area in which there is no heating source nearby
• Area in which the remote controller is not exposed to cold (or hot) winds
• Area in which the remote controller can be operated easily
• Area in which the remote controller is beyond the reach of children
Installation method
1 Attach the remote controller holder to the desired location using 2 tapping screws. 2 Insert the lower end of the controller into the holder.
A Wireless remote controller (Accessory) B Wall C Remote controller holder (Accessory) D Fixing screw (Accessory)
• The signal can travel up to approximately 7 meters (in a straight line) within 45 degrees to both right and left of the center line of the receiver. In addition, the signal may not be received if there is interference of light of fluorescent lights or strong sunlight.
A
C
B
D
ON/OFF
RESET
TOO
WARM
TOO
COOL
MODE
AUTO COOL
DRY
HEAT
FAN
VANE
SELECT
TIME
h
57 17.5
140
Unit : mm
9
WIRED REMOTE CONTROLLER
130
120
19
43.5
Unit : mm
10
5
SWE
GRILLE
OFF
ON
SW3
OFF
54321
ON
SW2
OFF
54321
ON
WHT
RED
RED
CNDK
(POWER BOARD)
ZNR
X1
RED
ORN
YLW
YLW
BLU
BLU
BLU
BLU
LED3
CN2L
CN32 CN51 CN41
(REMOCON)
BLU
TO OUTDOOR UNIT
S3
ORN
MF
MV
MV
MV
MV
5
5
5
5
H2
5
21
P.B
3
TB4
S1 S2
TB15
1 2
TO MA-REMOTE CONTROLLER DC8.7-13V
}
REMOTE CONTROLLER
W.R
9
5
CN6V
(VANE)
GRN
BLU
WHT
ORN
RED
YLW
YLW
X5
X5 X4
X4X7X6
X6 X7
97531
C1
BLK
WHT
BLU
YLW
BRN
RED
I.B
CNB
BZ
LED2
LED1
SW1
SW2
RU
W.B
9
CN22
1
(2 PHASE)
CN29
BLK
WHT
RED
(INTAKE)
(LIQUID)
CN31
3
CN20
CN21
112
212
2
12
DS
TH5
TH1
TH2
X1
YLW
BLU
(D·U·M)
CNP
RED
(D·HEATER)
CNC
313131
CND
(POWER)
ORN
FUSE
(CONTROL)
CN3C
BLU
3131
LED1
12
12
TRANS
DC13.1V CN2S(WHT)
AC220-240V CNSK(RED)
WHT
BLK
2
1
(POWER BOARD)
CN2D
WHT
LED2
* Case of wireress model
* Case of wired model
See fig:w1
MODELS
KA25
KA35
KA50
<fig:w1>
ON
OFF
12345
ON
OFF
12345
ON
OFF
12345
SW2
YLW
YLW
RED
ORN
YLW
WHT
BLU
17451089236
DP
GRY
VLT
BLU
YLW
ORN
RED
BRN
SKYBLU
PINK
WHT
(WIRELESS)
CN90
987654321
654321
(FAN)
FAN
WHT
BRN RED ORN YLW BLU
VLT GRY PINK
SKY BLU
123456789
(DRAIN)
WHT
NOTES : 1. Since the outdoor side electric wiring may change, be sure to check the outdoor unit electric wiring for servicing.
2. Indoor and outdoor connecting wires have polarities, make sure to match terminal numbers(S1,S2,S3) for correct wiring.
3. Symbols used in wiring diagram above are, : Connector, : Terminal (block).
w For details on how to operate self-diagnosis, refer to the technical manuals etc.
SWITCH(COOLING ON/OFF)
LED(RUN INDICATOR)
SWITCH(HEATING ON/OFF)
LED(HOT ADJUST)
BUZZER
RECEIVING UNIT
WIRELESS REMOTE CONTROLLER BOARD
SW2
SW1
LED2
RU
LED1
BZ
W.B
H2
DP DS
MV
MF FAN MOTOR
VANE MOTOR
DRAIN PUMP DRAIN SENSOR DEW PREVENTION HEATER
C1 CAPACITOR(FAN MOTOR)
FUSE(T6.3AL250V)
X7
X6
X5
X4
X1
ZNR
RELAY(FAN MOTOR Me)
RELAY(FAN MOTOR Hi)
RELAY(FAN MOTOR LL) RELAY(FAN MOTOR Lo)
DRAIN PUMP/DEW PREVENTION HEATER
VARISTOR
SYMBOL NAME
SWITCH(CAPACITY CODE)
SW3
SW2
SWE SWITCH(EMERGENCY OPERATION)
SWITCH(MODE SELECTION)
TRANSMISSION(INDOOR-OUTDOOR)
LED1 LED2 LED3
POWER SUPPLY(I.B) POWER SUPPLY(I.B)
CN51
CENTRALLY CONTROL
FUSE
P.B
CONNECTOR(HA TERMINAL-A)
CONNECTOR(REMOTE SWITCH)
CONNECTOR(LOSSNAY)
CN41
CN32
CN2L
INDOOR CONTROLLER BOARD
INDOOR POWER BOARD
I.B
NAMESYMBOL
TB4
TB15
TH1
TH2
TH5
TERMINAL BLOCK(INDOOR/OUTDOOR CONNECTING LINE) TERMINAL BLOCK(REMOTE CONTROLLER TRANSMISSION LINE) ROOM TEMP.THERMISTOR (0°C/15k, 25°C/5.4k DETECT) PIPE TEMP.THERMISTOR/LIQUID (0°C/15k, 25°C/5.4k DETECT) COND./EVA.TEMP.THERMISTOR (0°C/15k, 25°C/5.4k DETECT)
[LEGEND]
WIRING DIAGRAM
SLZ-KA25VAL.TH SLZ-KA25VA.TH SLZ-KA25VAL1.TH SLZ-KA25VA1.TH SLZ-KA35VAL.TH SLZ-KA35VA.TH SLZ-KA35VAL1.TH SLZ-KA35VA1.TH SLZ-KA50VAL.TH SLZ-KA50VA.TH SLZ-KA50VAL1.TH SLZ-KA50VA1.TH
11
6
Pipe temperature thermistor/liquid (TH2)
Distributor with strainer #50
Condenser/evaporator temperature thermistor (TH5)
Room temperature thermistor (TH1)
Refrigerant flow in cooling Refrigerant flow in heating
Strainer #50
Strainer #50
Heat exchanger
Refrigerant GAS pipe connection (Flare)
Refrigerant LIQUID pipe connection (Flare)
REFRIGERANT SYSTEM DIAGRAM
SLZ-KA25VAL.TH SLZ-KA25VA.TH SLZ-KA25VAL1.TH SLZ-KA25VA1.TH SLZ-KA35VAL.TH SLZ-KA35VA.TH SLZ-KA35VAL1.TH SLZ-KA35VA1.TH SLZ-KA50VAL.TH SLZ-KA50VA.TH SLZ-KA50VAL1.TH SLZ-KA50VA1.TH
12
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