Thank you for buying the Mitsubishi general-purpose programmable
controller MELSEC Series
Prior to use, please read both this manual and detailed manual
thoroughly and familiarize yourself with the product.
MODELAJ65S-64AD-U-H-JE
MODEL
13JT09
CODE
IB(NA)-0800138-G(0810)MEE
2000 MITSUBISHI ELECTRIC CORPORATION
Page 2
A
z SAFETY PRECAUTIONS z
(Read these precautions before using this product.)
Before using this product, please read this manual and the relevant manuals
carefully and pay full attention to safety to handle the product correctly.
These precautions apply only to this equipment.
Refer to the user’s manual of the CPU module to use for a description of the
programmable controller system safety precautions.
In this manual, the safety precautions are classified into two levels: "DANGER"
and "CAUTION".
DANGER
CAUTION
Under some circumstances, failure to observe the precautions given under
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in minor or moderate injury or property
damage.
"
CAUTION" may lead to serious consequences.
Observe the precautions of both levels because they are important for personal
and system safety.
Make sure that the end users read this manual and then keep the manual in a
safe place for future reference.
[Design Precautions]
DANGER
z In the case of a communication failure in the network, data in the master
module are held.
Check the communication status information (SB, SW) and configure an
interlock circuit in the sequence program to ensure that the entire system will
operate safely.
CAUTION
z Do not install the control lines or communication cables together with the
main circuit lines or power cables.
Keep a distance of 100mm (3.94 inches) or more between them.
Failure to do so may result in malfunction due to noise.
-1
Page 3
A
[Installation Precautions]
CAUTION
z Use the programmable controller in an environment that meets the general
specifications in this manual.
Failure to do so may result in electric shock, fire, malfunction, or damage to
or deterioration of the product.
z For protection of the switches, do not remove the cushioning material before
installation.
z Securely fix the module with a DIN rail or mounting screws.
Tighten the screws within the specified torque range.
Undertightening can cause drop of the screw, short circuit or malfunction.
Overtightening can damage the screw and/or module, resulting in drop,
short circuit, or malfunction.
z Do not directly touch any conductive part of the module.
Doing so can cause malfunction or failure of the module.
[Wiring Precautions]
CAUTION
z Shut off the external power supply for the system in all phases before wiring.
Failure to do so may result in damage to the product.
z Ground the FG and FG1 terminals to the protective ground conductor
dedicated to the programmable controller.
Failure to do so may result in malfunction.
z Tighten any unused terminal screws within the specified torque range (42 to
50Nxcm).
Failure to do so may cause a short circuit due to contact with a solderless
terminal.
z Use applicable solderless terminals and tighten them within the specified
torque range.
If any spade solderless terminal is used, it may be disconnected when the
terminal screw comes loose, resulting in failure.
z Check the rated voltage and terminal layout before wiring to the module, and
connect the cables correctly.
Connecting a power supply with a different voltage rating or incorrect wiring
may cause a fire or failure.
z Tighten the terminal screw within the specified torque range.
Undertightening can cause short circuit or malfunction.
Overtightening can damage the screw and/or module, resulting in drop,
short circuit, or malfunction.
z Prevent foreign matter such as dust or wire chips from entering the module.
Such foreign matter can cause a fire, failure, or malfunction.
-2
Page 4
A
[Wiring Precautions]
CAUTION
z Place the cables in a duct or clamp them.
If not, dangling cable may swing or inadvertently be pulled, resulting in
damage to the module or cables or malfunction due to poor contact.
z Do not install the control lines or communication cables together with the
main circuit lines or power cables. Failure to do so may result in malfunction
due to noise.
z When disconnecting the cable from the module, do not pull the cable by the
cable part. Loosen the screws of connector before disconnecting the cable.
Failure to do so may result in damage to the module or cable or malfunction
due to poor contact.
[Startup and Maintenance Precautions]
CAUTION
z Do not touch any terminal while power is on. Doing so may cause
malfunction.
z Shut off the external power supply for the system in all phases before
cleaning the module or retightening the terminal screws.
Failure to do so may cause the module to fail or malfunction.
Undertightening the terminal screws can cause short circuit or malfunction.
Overtightening can damage the screw and/or module, resulting in drop,
short circuit, or malfunction.
z Do not disassemble or modify the modules.
Doing so may cause failure, malfunction, injury, or a fire.
z Do not drop or apply strong shock to the module.
Doing so may damage the module.
z Shut off the external power supply for the system in all phases before
mounting or removing the module to or from the panel.
Failure to do so may cause the module to fail or malfunction.
z After the first use of the product, do not mount/remove the terminal block
to/from the module more than 50 times. (IEC 61131-2 compliant)
z Before handling the module, touch a grounded metal object to discharge the
static electricity from the human body.
Failure to do so may cause the module to fail or malfunction.
[Disposal Precautions]
z When disposing of this product, treat it as industrial waste.
CAUTION
-3
Page 5
A
Revisions
* The manual number is noted at the lower left of the back cover.
Print Date *Manual Number Revision
Sep.,2000 IB(NA)-0800138-A First printing
July, 2002 IB(NA)-0800138-B
to the EMC Directive and Low Voltage
Instruction, Chapter 1, Section 2.1, 2.2,
5.2, Chapter 7
Mar., 2006 IB(NA)-0800138-D
Partial correction
Section 2.3
Sep., 2006 IB(NA)-0800138-E
Partial correction
SAFETY PRECAUTIONS, Chapter 3,
Chapter 7
Dec., 2006 IB(NA)-0800138-F
Partial correction
Oct., 2008 IB(NA)-0800138-G
Chapter 6
Partial correction
SAFETY PRECAUTIONS, Compliance
with the EMC and Low Voltage Directives
Section 2.1, 2.2, 4.1, 6.1
Delection
Section 5.1
This manual confers no industrial property rights or any rights of any other kind, nor does it
confer any patent licenses. Mitsubishi electric Corporation cannot be held responsible for
any problems involving industrial property rights which may occur as a result of using the
contents noted in this manual.
The following manuals are also related to this product.
In necessary, order them by quoting the details in the tables below.
Related Manual
Manual name
Manual No.
(Model code)
Analog-Digital Converter Module Type AJ65SBT-64AD
User’s Manual
Compliance with the EMC and Low Voltage Directives
(1) For programmable controller system
To configure a system meeting the requirements of the EMC and Low
Voltage Directives when incorporating the Mitsubishi programmable
controller (EMC and Low Voltage Directives compliant) into other
machinery or equipment, refer to the "EMC AND LOW VOLTAGE
DIRECTIVES" chapter of the User's Manual for the CPU module used.
The CE mark, indicating compliance with the EMC and Low Voltage
Directives, is printed on the rating plate of the programmable controller.
(2) For the product
For the compliance of this product with the EMC and Low Voltage
Directives, refer to the "CC-Link module" section in the "EMC AND LOW
VOLTAGE DIRECTIVES" chapter of the User's Manual for the CPU
module used.
SH-080106
(13JR18)
-5
Page 7
1. Overview
This user's manual explains the specifications, names and setting of parts, wiring
and others of Type AJ65SBT-64AD analog-digital converter module (hereafter
abbreviated to the “AJ65SBT-64AD”) which is used as a remote device station of
a CC-Link system.
2. Specification
2.1 General specifications
The general specifications of the AJ65SBT-64AD are shown below.
Item Specification
Usage ambient
temperature
Storage ambient
temperature
Usage ambient
humidity
Storage ambient
humidity
Conforming to
Vibration durability
Shock durability
Usage environment No corrosive gas
Usage height *3
Installation area Within the control board
Over-voltage
category *
Pollution level *2
1
JIS B 3502,
IEC 61131-2
10 to 90%RH, no condensation
10 to 90%RH, no condensation
Frequency Acceleration Amplitude Sweep count
10 to 57Hz —
57 to 150Hz
Frequency Acceleration Amplitude Sweep count
10 to 57Hz —
57 to 150Hz
Conforming to JIS B 3502, IEC 61131-2
(147m/s
Less than 2000m (less than 6562ft.)
2
*1 Indicates the location where the device is connected from the public cable network to the
device structure wiring area.
Category II applies to the devices to which the power is supplied from a fixed equipment.
Surge withstand voltage for devices with up to 300V of rated voltage is 2500V.
*2 This is an index which indicates the degree of conductive object generation in the
environment Pollution level 2 is when only non-conductive pollution occurs.
A temporary conductivity caused by condensation must be expected occasionally.
*3 Do not operate or store the programmable controller in the environment where the pressure
applied is equal to greater than the atmospheric pressure at the altitude of 0m.
Doing so may cause a malfunction. Please consult our branch office when the
programmable controller is to be operated under pressure.
0 to 55°C
-20 to 75°C
When there is intermittent vibration
0.075mm
(0.0030inch)
2
9.8m/s
When there is continuous vibration
4.9m/s
, 3 times each in 3 directions)
Less than II
Less than 2
2
—
0.035mm
(0.0014inch)
—
10 times in
each direction
X, Y, Z
—
1
Page 8
2.2 Performance specifications
The performance specifications of the AJ65SBT-64AD are shown below.
Item Specification
Analog
input
Digital output 16-bit signed binary (-4096 to +4095)
I/O characteristics,
maximum resolution,
accuracy (accuracy relative
to maximum value of digital
output value)
Maximum conversion speed 1ms/channel
Absolute maximum input Voltage ±15 V, current ±30mA*2
Analog input points 4 channels/module
CC-Link station type Remote device station
Number of occupied
stations
Communication cable CC-Link dedicated cable
Dielectric withstand voltage
Isolation system
Noise immunity
External
connection
Applicable wire size
Applicable solderless
terminals
Module mounting screw
Voltage
Current
Communication
area, module
power supply
I/O area
-10 to +10V DC (input resistance 1M)
0 to +20mA DC (input resistance 250)
Accuracy
Analog input
range
Digital
output
Ambient
temperature
0 to 55°C
Ambient
temperature
25±5°C
Resolution
-10 to +10V
User range
setting 1
-4000 to
+4000
2.5mV
(-10 to +10V)
Voltage
0 to 5V 1.25mV
1 to 5V
User range
setting 2
0 to
4000
±0.4%
(±16 digit*
1
)
(±8 digit*1)
±0.2%
1.0mV
(0 to 5V)
0 to 20mA 5µA
Current
4 to 20mA
User range
0 to
4000
setting 3
(0 to 20mA)
Factory setting is -10 to +10V.
1 station (RX/RY: 32 points each, RWr/RWw: 4 points each)
Between power supply/communication system batch and analog input
batch: 500VAC, 1 minute
Across communication system terminals and all analog input terminals:
Photocoupler isolated
Across power supply system terminals and all analog input terminals:
Photocoupler isolated
Across channels: Non-isolated
By noise simulator of 500Vp-p noise voltage, 1µs noise width and 25 to
60Hz noise frequency
7-point 2-piece terminal block
[transmission circuit, module power supply, FG]
y RAV1.25-3 (conforming to JIS C 2805)
[Applicable wire size: 0.3 to 1.25mm
y V2-MS3, RAP2-3SL, TGV2-3N
[Applicable wire size: 1.25 to 2.0mm
2
2
]
2
]
M4 screw × 0.7mm × 16mm or more
(tightening torque range: 78 to 108N cm)
Can also be mounted to DIN rail
Max.
4µA
2
Page 9
Item Specification
Supported DIN rail TH35-7.5Fe, TH35-7.5Al (conforming to IEC 60715)
24V DC (20.4 to 26.4V DC)
External supply power
Weight 0.20kg
Point
A/D conversion values are fluctuated by self-heating within approx. 30 minutes after power is turned
ON.
Inrush current: 8.5A, within 2.3ms
Current consumption: 0.090A (at 24VDC)
*1 Digit indicates digital value
*2 Current value indicates value of instant input current that does not break module inner
electrical resistance.
2.3 Checking hardware versions
The hardware versions of the AJ65SBT-64AD can be checked on the DATE
section on the rating plate, which is situated on the side of the module.
Year and month of
manufacture
MODEL
Hardware version
Software version
POWER
DATE
MADE IN JAPAN
yymm
A B
BD992C154H06
Conformed standard
3
Page 10
3. Name of Each Part
The name of each part in the AJ65SBT-64AD is shown.
1)2)3)4)5)
PW RUN L RUN L E RR. CH1 2OFFSETGAIN
MITSUBISHIA
DA DG +24V 24G
DB SLD(FG)
34
J65SBT-64AD
TEST
TESTV+I+
2-piece
(CC-Link
communication
section)
[Terminal numbers and signal names]
Number
1)
Name and
appearance
Operation
status
display LED
1357
DBSLD
+24V
(FG)
DADG
246
PW LED
RUN LED
L RUN
LED
L ERR.
LED
8 1012141618202224
24G
TEST
9 1113 151719212325
TEST
ON : Power supply on
OFF : Power supply off
On : Normal operation
Normal
mode
Flashing : 0.1s intervals indicate an input range error.
Off : 24VDC power supply shutoff or watchdog timer
On : Indicates that the SELECT/SET switch is in the
Flashing : 0.1s intervals indicate that the input range
Test
mode
Off : Indicates that the SELECT/SET switch is in the
On : Normal communication
Off : Communication cutoff (time expiration error)
On : Indicates that transmission speed setting or station number
setting is outside the range.
Flicker at fixed intervals : Indicates that transmission speed
Flicker at unfixed intervals : Indicates that you forgot fitting the
Off : Indicates normal communications.
SELECT
CH1CH2
V+I+
6)
V+I+V+I+SLDAG
SET
V+I+
COMSLDCOM
CH3CH4
V+I+
COMSLDCOM
7)
COMCOM
SLDCOMCOMV+I+V+I +
ON
AG
(FG1)
STATION NO. B RATE
40 20 10 8 4 2 1 4 2 1
Description
error occurred.
SET position.
setting is not any of "user range settings 1 to 3".
0.5s intervals indicate that you attempted to
make offset/gain setting outside the setting
range.
SELECT or center position.
setting or station number setting was
changed from that at power-on.
termination resistor or the module or
CC-Link dedicated cable is affected
by noise.
Direct-coupled
(Analog I/O section)
FG1
4
Page 11
Number
2)
3)
4)
5)
6) Terminal block Used to connect the module power supply, transmission and I/O signals.
7) DIN rail hook Used to mount the module to the DIN rail.
Name and
appearance
Offset/gain
adjusting LEDs
SELECT/SET
switch
Station number
setting
switches
STATION NO.
40 20 10 8 4 2 1
Transmission
speed setting
switches
B RATE
4 2 1
Description
CH
OFFSET
GAIN
Normal
mode
Test
mode
Normally OFF.
The LEDs lit change every time the SELECT/SET
switch is moved to SELECT.
Used to make offset/gain setting in the test mode.
Use the switches in STATION NO. "10", "20" and "40" to set the tens of the
station number.
Use the switches in STATION NO. "1", "2", "4" and "8" to set the units of the
station number.
The switches are all factory-set to OFF.
Always set the station number within the range 1 to 64.
Setting any other number than 1 to 64 will result in an error, flickering the "L
ERR." LED.
You cannot set the same station number to two or more stations.
Station
Tens Units
number
40 20 10 8 4 2 1
1 OFF OFF OFF OFF OFF OFF ON
2 OFF OFF OFF OFF OFF ON OFF
3 OFF OFF OFF OFF OFF ON ON
4 OFF OFF OFF OFF ON OFF OFF
10 OFF OFF ON OFF OFF OFF OFF
11 OFF OFF ON OFF OFF OFF ON
64 ON ON OFF OFF ON OFF OFF
(Example) To set the station number to "32", set the switches as
indicated below.
Station
Tens Units
number
40 20 10 8 4 2 1
32 OFF ON ON OFF OFF ON OFF
Setting switches
Set value
4 2 1
Transmission
speed
0 OFF OFF OFF 156kbps
1 OFF OFF ON 625kbps
2 OFF ON OFF 2.5Mbps
3 OFF ON ON 5.0Mbps
4 ON OFF OFF 10Mbps
Always set the transmission speed within the above range.
The switches are all factory-set to OFF.
Making any other setting than the above will result in an error flickering
the "L ERR." LED.
5
Page 12
4. Loading and Installation
4.1 Precautions when handling
The following is an explanation of handling precautions of the module.
(1) Do not drop or apply any strong impact to the module.
(2) Tighten the mounting screws of the module within the following ranges.
Screw location Tightening torque range
Module mounting screw (M4 screw) 78 to 108Nycm
Terminal block terminal screw (M3 screw) 59 to 88Nycm
Terminal block mounting screw (M3.5 screw) 68 to 98Nycm
4.2 Installation environment
Never install the A series programmable controller in the following environments:
(1) Locations where the ambient temperature is outside the range of 0 to 55C.
(2) Locations where the ambient humidity is outside the range of 10 to 90%RH.
(3) Locations where dew condensation takes place due to sudden temperature
changes.
(4) Locations where there are corrosive and/or combustible gasses.
(5) Locations where there is a high level of conductive power (such as dust and
iron filings, oil mist, salt, and organic solvents).
(6) Locations exposed to the direct rays of the sun.
(7) Locations where strong power and magnetic fields are generated.
(8) Locations where vibration and shock are directly transmitted to the main
module.
6
Page 13
5. Data Link Cable Wiring
5.1 Connection of the CC-Link dedicated cables
Connect the CC-Link dedicated cable between the AJ65SBT-64AD and master
module as shown below.
AJ65SBT-64ADI/O module or like
DA
DB
DG
SLD
CC-Link dedicated
FG
cable
DA
DB
DG
SLD
FG
Termination
resistor
Termination
resistor
Master module side
SLD
DA
DB
DG
FG
(Blue)
(White)
(Yellow)
CC-Link dedicated
cable
7
Page 14
6. Wiring
6.1 Wiring precautions
To obtain maximum performance from the functions of AJ65SBT-64AD and
improve the system reliability, an external wiring with high durability against noise
is required.
The precautions when performing external wiring are as follows:
(1) Use separate cables for the AC and AJ65SBT-64AD external input signals,
in order not to be affected by the AC side surge or conductivity.
(2) Do not bundle or place with load carrying wires other than the main circuit
line, high voltage line or programmable controller. Noises, surges, or
conductivity may affect the system.
(3) Place a one-point grounding on the programmable controller side for the
shielded line or shielded cable. However, depending on the external noise
conditions, it may be better have a grounding externally.
6.2 Module connection example
For voltage input
Signal source 0 to ±10 V
*1 Shield
For current input
Signal source 0 to ±20mA
*1 Shield
*5
*4
*3
CH1
COM
CH4
COM
FG1
V+
I+
SLD
V+
I+
SLD
AG
250
250
500k
500k
*2
500k
500k
*1 Use a two-core twisted shield line for the power cable.
*2 Indicates the AJ65SBT-64AD input resistor.
*3 For the current input, be sure to connect the (V+) and (I+) terminals.
*4 When noise or ripple occurs with the external cable, connect a condenser with
about 0.1 to 0.47µF (25V or higher voltage-resistant product) between the
terminal V and COM.
*5 Always perform grounding for FG1. When there is a lot of noise, it may be
better ground AG as well.
If the grounding wiring (grounding yes/no) is changed after the offset and gain
are set, perform the setting of the offset/gain values again.
8
Page 15
7. External Dimensions
The external dimensions of the AJ65SBT-64AD are shown below.
The appearance of the AJ65SBT-64AD varies depending on the hardware
version.
For checking method of the hardware version, refer to Section 2.3.
(1) Hardware version F or later
Mitsubishi will not be held liable for damage caused by factors found not to be the cause of
Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products;
damage, secondary damage, accident compensation caused by special factors
unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to
other duties.
For safe use
y This product has been manufactured as a general-purpose part for general industries, and
has not been designed or manufactured to be incorporated in a device or system used in
purposes related to human life.
y Before using the product for special purposes such as nuclear power, electric power,
aerospace, medicine or passenger movement vehicles, consult with Mitsubishi.
y This product has been manufactured under strict quality control. However, when installing
the product where major accidents or losses could occur if the product fails, install
appropriate backup or failsafe functions in the system.
Country/Region Sales office/Tel
U.S.A Mitsubishi Electric Automation Inc.
500 Corporate Woods Parkway Vernon
Hills, IL 60061, U.S.A.
Tel : +1-847-478-2100
Brazil MELCO-TEC Rep. Com.e Assessoria
Tecnica Ltda.
Rua Correia Dias, 184,
Edificio Paraiso Trade Center-8 andar
Paraiso, Sao Paulo, SP Brazil
Tel : +55-11-5908-8331
Germany Mitsubishi Electric Europe B.V. German
Branch
Gothaer Strasse 8 D-40880 Ratingen,
GERMANY
Tel : +49-2102-486-0
U.K Mitsubishi Electric Europe B.V. UK
Branch
Travellers Lane, Hatfield, Hertfordshire.,
AL10 8XB, U.K.
Tel : +44-1707-276100
Italy Mitsubishi Electric Europe B.V. Italian
Branch
Centro Dir. Colleoni, Pal. Perseo-Ingr.2
Via Paracelso 12, I-20041 Agrate Brianza.,
Milano, Italy
Tel : +39-039-60531
Spain Mitsubishi Electric Europe B.V. Spanish
Branch
Carretera de Rubi 76-80,
E-08190 Sant Cugat del Valles,
Barcelona, Spain
Tel : +34-93-565-3131
France Mitsubishi Electric Europe B.V. French
Branch
25, Boulevard des Bouvets, F-92741
Nanterre Cedex, France
TEL: +33-1-5568-5568
South Africa Circuit Breaker Industries Ltd.
Private Bag 2016, ZA-1600 Isando,
South Africa
Tel : +27-11-928-2000
Country/Region Sales office/Tel
Hong Kong Mitsubishi Electric Automation
(Hong Kong) Ltd.
10th Floor, Manulife Tower, 169 Electric
Road, North Point, Hong Kong
Tel : +852-2887-8870
China Mitsubishi Electric Automation
(Shanghai) Ltd.
4/F Zhi Fu Plazz, No.80 Xin Chang Road,
Shanghai 200003, China
Tel : +86-21-6120-0808
Taiwan Setsuyo Enterprise Co., Ltd.
6F No.105 Wu-Kung 3rd.Rd, Wu-Ku
Hsiang, Taipei Hsine, Taiwan
Tel : +886-2-2299-2499
Korea Mitsubishi Electric Automation Korea
Co., Ltd.
1480-6, Gayang-dong, Gangseo-ku
Seoul 157-200, Korea
Tel : +82-2-3660-9552
Singapore Mitsubishi Electric Asia Pte, Ltd.
307 Alexandra Road #05-01/02,
Mitsubishi Electric Building,
Singapore 159943
Tel : +65-6470-2460
Thailand Mitsubishi Electric Automation (Thailand)
Co., Ltd.
Bang-Chan Industrial Estate No.111
Moo 4, Serithai Rd, T.Kannayao,
A.Kannayao, Bangkok 10230 Thailand
Tel : +66-2-517-1326
Indonesia P.T. Autoteknindo Sumber Makmur
Muara Karang Selatan, Block A/Utara
No.1 Kav. No.11 Kawasan Industri
Pergudangan Jakarta - Utara 14440,
P.O.Box 5045 Jakarta, 11050 Indonesia
Tel : +62-21-6630833
India Messung Systems Pvt, Ltd.
Electronic Sadan NO:III Unit No15,
M.I.D.C Bhosari, Pune-411026, India
Tel : +91-20-2712-3130
Australia Mitsubishi Electric Australia Pty. Ltd.
348 Victoria Road, Rydalmere,
N.S.W 2116, Australia
Tel : +61-2-9684-7777
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORK S : 1-14, YADA-MINAMI 5-CHOME, HIGASHI-K U, NAGOYA, JAPAN
When exported from Japan, this manual does not require application to the Ministry
of Economy, Trade and Industry for service transaction permission.
Specifications subject to change without notice.
Printed in Japan on recycled paper.
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