Mitsubishi SCM45ZA, SKM25ZA, SKM28ZA, SKM22ZA, SKM32ZA User Manual

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191191
6. INVERTER MULTI-SPLIT SYSTEM ROOM AIR-CONDITIONER[2room]
(Air to air heat pump type)
(OUTDOOR UNIT) SCM45ZA
(INDOOR UNIT) SKM22ZA
SKM25ZA SKM28ZA SKM32ZA SKM40ZA
192
CONTENTS
6.1 GENERAL INFORMATION ........................................................................193
6.1.1 Specific features ................................................................................. 193
6.1.2 How to read the model name .............................................................193
6.2 SELECTION DATA ..................................................................................... 194
6.2.1 Specifications...................................................................................... 194
6.2.2 Range of usage & limitations............................................................. 198
6.2.3 Exterior dimensions............................................................................199
6.2.4 Piping system...................................................................................... 201
6.2.5 Selection chart .................................................................................... 202
6.3 ELECTRICAL DATA ................................................................................... 203
6.3.1 Electrical wiring ..................................................................................203
6.4 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER ............. 205
6.5 APPLICATION DATA .................................................................................215
6.5.1 Installation of indoor unit ................................................................... 216
6.5.2 Installation of remote controller ........................................................218
6.5.3 Installation of outdoor unit.................................................................219
6.5.4 Electrical wiring ..................................................................................220
6.5.5 Refrigerant piping ...............................................................................221
6.5.6 Test run and handling instruction .....................................................223
6.6 MAINTENANCE DATA ............................................................................... 224
6.6.1 Trouble shooting .................................................................................224
6.6.2 Servicing ..............................................................................................232
193
6.1 GENERAL INFORMATION
6.1.1 Specific features
(1) Equipped with an inverter scroll compressor.
¡Low noise. Low vibration and compact.
(2) The long piping makes the location of the inside and units flexible.
¡No need for additional charge of refrigerant : 20 m ¡Maximum piping length : 30 m
(3) Connectable indoor capacity
Number of connectable units : 1 to 2 units Total of indoor units (class kW) : 6.5 kW
(4) Indoor units are available with 5 capacities.
5 capacities ········ 22, 25, 28, 32, 40
(5) Inverter (Frequency converter) for multi-steps power control
¡Heating / Cooling
The rotational speed of a compressor is changed in step in relation to varying load, to interlock with the indoor and outdoor unit fans controlled to changes in frequency, thus controlling the power.
¡Allowing quick heating/cooling operation during start-up period. Constant room temperature by fine-tuned control after the unit
has stabilized.
(6) Fuzzy control
Fuzzy control calculates the amount of variation in the difference between the suction air temperature and the setting temperature in compliance with the fuzzy rules in order to control the air capacity and the inverter frequency.
(7) Self diagnosis function
We are constantly trying to do better service to our customers by installing such judges that show abnormality of operation as follows. (See Page 225)
6.1.2 How to read the model name
Example : SK M 25 Z A
Series No.
Inverter and heat pump type.
Product capacity
Multiple system
Model name
SK : Wall mounted type SC : Outdoor unit
194
Item
Models
SKM22ZA SKM25ZA SKM28ZA SKM32ZA SKM40ZA
Cooling capacity W 2200 2500 2800 3200 4000
Heating capacity W 3200 3400 4000 4500 5400
Noise level
Cooling
dB
Hi : 38 Lo : 29 Hi : 39 Lo : 31 Hi : 40 Lo : 30 Hi : 42 Lo : 31
Hi : 52 Lo : 43 Hi : 53 Lo : 45 Hi : 54 Lo : 44 Hi : 56 Lo : 45
Heating
Hi : 39 Lo : 30 Hi : 40 Lo : 32 Hi : 41 Lo : 32 Hi : 42 Lo : 32
Hi : 53 Lo : 44 Hi : 54 Lo : 46 Hi : 55 Lo : 46 Hi : 56 Lo : 46
Exterior dimensions Height × Width × Depth
mm 250 × 750 × 178 275 × 790 × 174
Color Ivory white
Net weight kg 7.5 8.0
Air handling equipment
Fan type & Q’ty
Tangential fan × 1
Motor W 17 18
Cooling 7.0 7.7 9.0 9.5
Air flow (at high)
Heating
CMM
7.5 9.1 10 10
Air filter, Q’ty
Polypropylene net × 2 (Washable)
Operation switch Wireless-Remote controller
Room temperature control M.C thermostat
Pilot lamp RUN (Green), TIMER (Yellow)
Safety equipment
O.D mm (in)
φ 6.35 (1/4″)
φ 9.52 (3/8″) φ 12.7 (1/2″)
Connecting method Flare connecting
Attached length of piping Liquid line : 0.4m Gas line : 0.35m
Insulation Necessary (Both Liquid & Gas lines)
Drain hose Connectable
Accessories (including) Mounting kit
Optional parts
Outdoor units to be combined SCM45ZA
6.2 SELECTION DATA
6.2.1 Specifications
(1) Indoor unit
Models SKM22ZA, 25ZA, 28ZA, 32ZA, 40ZA
(2) Capacity indicated is the rated capacity with one unit operating under ISO-T1 standards conditions.
Refrigerant piping
Liquid line
Gas line
Frost protection, Serial error protection Fan motor error protection
Notes (1) The data are measured at the following conditions.
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC 19ºC 35ºC 24ºC ISO-T1, JIS C9612 Heating 20ºC 7ºC 6ºC ISO-T1, JIS C9612
Sound level
Power level
Sound level
Power level
195
Item
Model
SCM45ZA
Cooling capacity W 4500 (2000 ~ 5100)
Heating capacity W 5600 (2200 ~ 6000)
Power source 1 Phase 220/240V 50Hz
Power consumption
Cooling
W
1820 (680 ~ 2050)
Heating 1950 (650 ~ 2190)
Running current
Cooling 8.4/7.7
Heating
A
9.0/8.2
Sound level
Cooling : 46 Heating : 48
Noise level
Power level
dB
Cooling : 60 Heating : 62
Exterior dimensions
Height × Width × Depth
mm
595 × 720 × 290
Color Stucco white
Net weight kg 36 Refrigerant equipment
Compressor type & Q’ty
GR5490FD41 × 1
Motor kW 1.2
Starting method Direct start Refrigerant control Capillary tubes + Electric expansion valve
Refrigerant kg R22 1.3 (Pre-charged up to the piping length of 20m)
Refrigerant oil R 0.45 (BARREL FREEZE 32SAM)
Air handling equipment
Fan type & Q’ty
Propeller fan × 2
Motor W 24
Air flow (at high) CMM 30
Shock & vibration absorber Rubber (for compressor)
Safety equipment
Size × Core × Number mm (in)
Liquid line: φ 6.35 (1/4) × 2
Gas line: φ 9.52 (3/8) × 2
Connecting method Flare connecting
Attached length piping
Insulation Necessary (Both Liquid & Gas lines)
Power source supply Terminal block (Screw fixing type)
Size × Core number 1.5 mm2 × 4 cores (Including earth cable)
Connecting method Terminal block (Screw fixing type)
Accessories (included)
Union : (φ 9.52 / φ 12.7) × 1
Installation sheet, Manual instruction
Indoor units to be combined
(2) Outdoor unit
Model SCM45ZA
Compressor overheat protection, Overcurrent protection High pressure protection, Serial signal error protection
Notes (1) The data are measured at the following conditions.
SKM22, 25, 28, 32, 40 type
Refrigerant piping
Connec­tion wiring
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC 19ºC 35ºC 24ºC ISO-T1, JIS C9612 Heating 20ºC 7ºC 6ºC ISO-T1, JIS C9612
(2) The values for capacity and power consumption shown in a range ( ) indicate the minimum and maximum of the range. (3) If the piping length exceeds 20 m, additional charging is required. (20g/m)
196
(3) Operation data
¡ The combinations of the indoor units is indicated by numbers. They are read as follows.
(Example) SKM22ZA / 22 SKM40ZA / 40
¡ The capacity of the indoor units is shown by rooms. If this exceeds the maximum capacity of the outdoor unit, the demand
capacity will be proportionally distributed.
¡ If units are to be combined, use the table below to make the proper selection.
(a) Heating
Indoor unit
combination
Heating capacity (kW) Power consumption (W)
Running
current (A)
Room heating capacity (kW) Total capacity (kW)
A room
3.2
3.4
4.0
4.5
5.4
2.8
2.6
2.5
2.3
2.0
2.8
2.6
2.5
2.2
2.8
3.0
3.1
3.3
3.6
2.8
3.0
3.1
3.4
B room Min.
Standard
Max.
Min.
Standard
StandardMax.
1.4
1.4
1.4
1.4
1.4
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
3.2
3.4
4.0
4.5
5.4
5.6
5.6
5.6
5.6
5.6
5.6
5.6
5.6
5.6
3.9
4.0
4.7
5.6
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
400
400
400
400
400
650
650
650
650
650
650
650
650
650
1030
1170
1350
1580
2030
1980
1950
1900
1850
1780
1950
1880
1830
1750
1330
1390
1680
2080
2300
2190
2160
2100
2050
1970
2160
2080
2030
1940
4.73/4.34
5.37/4.92
6.20/5.68
7.25/6.65
9.32/8.54
9.09/8.33
8.95/8.21
8.72/8.00
8.49/7.79
8.17/7.49
8.95/8.21
8.63/7.91
8.40/7.70
8.03/7.37
1
room
2
room
22
25
28
32
40
22+22
22+25
22+28
22+32
22+40
25+25
25+28
25+32
25+40
(220/240V)
197
(b) Cooling
Indoor unit
combination
Cooling capacity (kW) Power consumption (W)
Running
current (A)
Room cooling capacity (kW) Total capacity (kW)
A room
2.2
2.5
2.8
3.2
4.0
2.2
2.1
2.0
1.9
1.7
2.25
2.2
2.1
1.8
2.2
2.4
2.6
2.8
3.1
2.25
2.4
2.6
3.0
B room Min.
Standard
Max.
Min.
Standard
StandardMax.
1.1
1.1
1.1
1.1
1.1
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.2
2.5
2.8
3.2
4.0
4.4
4.5
4.6
4.7
4.8
4.5
4.6
4.7
4.8
2.5
2.8
3.0
3.5
4.5
4.7
4.8
4.9
5.0
5.1
4.8
4.9
5.0
5.1
350
350
350
350
350
680
680
680
680
680
680
680
680
680
750
900
1040
1200
1580
1750
1820
1830
1840
1850
1820
1830
1840
1850
900
1040
1150
1360
1850
1950
2020
2030
2040
2050
2020
2030
2040
2050
3.44/3.16
4.13/3.79
4.78/4.38
5.51/5.05
7.25/6.65
8.03/7.37
8.36/7.66
8.40/7.70
8.45/7.74
8.49/7.79
8.36/7.66
8.40/7.70
8.45/7.74
8.49/7.79
1
room
2
room
22
25
28
32
40
22+22
22+25
22+28
22+32
22+40
25+25
25+28
25+32
25+40
(220/240V)
198
6.2.2 Range of usage & limitations
Indoor intake air temperature (Upper, lower limits)
Indoor units that can be used in combination
Length for one indoor unit
Total length for all rooms
Max. 25m
Max. 30m
6.5kW
1 to 2 units
SCM45ZA
Refer to the selection chart.
Compressor stop/start frequency
Power source voltage
1 cycle time
Stop time
Voltage fluctuation
Voltage drop during start
Interval unbalance
Difference in height between indoor units (C)
Within ± 3% of rated voltage
Within ±15% of rated voltage
Within ±10% of rated voltage
3 min or more
6 min or more (from stop to stop or from start to start)
Max. 25m
Max. 15m
Max. 10m
Outdoor air temperature (Upper, lower limits)
Number of connected units
Total of indoor units (class kW)
Difference in height between indoor and outdoor units
When above outdoor unit (B)
When below outdoor unit (A)
Item
Model
A
B
C
199
6.2.3 Exterior dimensions
(1) Indoor unit
Models SKM22ZA, 25ZA
A
750
75
92
40
60
746.9
7.5
62
62 7.5
16
VIEW A
65615
150
450 150
Room temp. thermistor
Terminal block
Piping for Gas (
Ø9.52) 370
Piping for Liquid (
Ø6.35) 420
Piping hole
(
Ø65)
Piping hole
(Ø65)
Piping hole right (left)
178 3
250
4615
19
9236.5
4.5
36
117
40
37
36
569
49
Unit: mm
Model SKM28ZA
A
790
15
67
51
60
62
18
16
780
VIEW A
15 760
170
450 170
Room temp. thermistor
Terminal block
Piping for Gas (Ø9.52) 390
Piping for Liquid (
Ø
6.35) 440
Drain hose 600 (
Ø
16)
Piping hole
(
Ø
65)
Piping hole
(Ø65)
Piping hole right (left)
Unit: mm
174 3
275
187.5 61
46
9260
117
37
6
36
56
9
49
200
Models SKM32ZA, 40ZA
A
790
15
67
51
60
62
18
16
780
VIEW A
15 760
170
450 170
Room temp. thermistor
Terminal block
Piping for Gas (Ø12.7) 390
Piping for Liquid (Ø6.35) 440
Drain hose 600 (
Ø
16)
Piping hole
(
Ø
65)
Piping hole
(Ø65)
Piping hole right (left)
Unit: mm
174 3
275
187.5 61
46
9260
117
37
6
36
56
9
49
(2) Outdoor unit
Model SCM45ZA
Ground terminal
Liquid line service valve B Unit
Liquid line service valve A Unit
42.5
14 13.5
84.7
96.5 42.5
14.4
595
340
312.5
290
48.1 46.6
88.2
Elongated hole (2-16×12)
19
12
Drain hole
720 62
50
87 510
411.5
256
123
29.7
Terminal block
Gas line service valve B Unit
Gas line service valve A Unit
35°
35°
(ø6.35)
(ø6.35)
(ø9.52)
(ø9.52)
201
6.2.4 Piping system
Model SCM45ZA
Outdoor unit
Indoor unit
Thermistor (Th
I
-R)
Thermistor (Th
I
-A)
Check joint
Thermistor (Th
O
-D)
Thermistor (Th
O
-A)
Thermistor (ThO-R)
Heat exchanger
Heat exchanger
Liquid line
Gas line
(ø6.35)
(ø6.35)
(ø9.52)
(ø9.52)
Strainer
Suction
Accumulator
Compressor
Discharge
Muffler
4 way valve
Service valve
(Liquid)
Capillary tube
Electric expansion valve
EEVA
EEVB
Cooling cycle Heating cycle
Service valve
(Gas)
202
6.2.5 Selection chart
Correct the cooling and heating capacity in accordance with the conditions as follows. The net cooling and heating capacity can be obtained in the following way.
Net capacity = Capacity shown on specificationCorrection factors as follows. (1) Coefficient of cooling and heating capacity in relation to temperatures
(2) Correction of cooling and heating capacity in relation to one way length of refrigerant piping
It is necessary to correct the cooling and heating capacity in relation to the one way piping length between the indoor and outdoor units.
(3) Correction relative to frosting on outdoor heat exchanger during heating
In additions to the foregoing corrections (1), (2) the heating capacity needs to be adjusted also with respect to the frosting on the outdoor heat exchanger.
15
ISO-T1 Standard ConditionOutdoor air W.B. temperature °C W.B.
010-10 -5 5
14 16 18 20 22
15
10
27 25
20 15
20
25
30
35
40
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
43
24
20
ISO-T1 Standard ConditionIndoor air W.B. temperature °C W.B.
Heating
Cooling
Applicable range
Coefficient of cooling &
Heating capacity in
relation to temperature
Cooling operation
Outdoor air D.B.
temperature
°C D.B.
Heating operation
Indoor air D.B.
temperature
°C D.B.
Air inlet temperature of
outdoor unit in ˚C WB
Adjustment coefficient
-10
0.95-90.94-70.93-50.91-30.88-10.8610.8730.9251.00
Piping length [m]
Cooling Heating
7
1.0
1.0
10
0.99
1.0
15
0.975
1.0
20
0.965
1.0
25
0.95
1.0
203
RD
WH
BK
JR
F (250V · 3.15A)
Power line (Outdoor unit)
Black Blue Gray Yellow Red White Purple Yellow/Green
BK BL GR Y RD WH PP Y/GN
Color symbol
S
ZNR
CF
I
CNC CNB
TR
FMI
Q
CNM
CNE CND CNG
Display
Wireless R-Amp
Back up switch
Printed circuit board
ThI-AThI-R
FMI
SM
COM
CNU
CF
BL
RD RD BK BK
CNW
GR PP
Y WH RD
1
2
Y/GN
3
CM FM
0
L DS EEVA, B 20S
Parts name
Compressor motor Fan motor Reactor Diode stack Electric expansion valve 4 way valve (coil)
Symbol
Tho-A Tho-R Tho-D LED2 LED1, 3
Parts name
Thermistor (outdoor air temp.) Thermistor (outdoor H.X temp.) Thermistor (comp. dome temp.) Warning lamp (Red) Serial signal lamp (Green)
Symbol
Indoor Unit
FM
I
CF
I
SM TR ZNR
Parts name
Fan motor Capacitor (for FM
I
) Flap motor Transformer Varistor
Symbol
Q F Th
I
-A
Th
I
-R
Parts name
Fan motor control triac Fuse Thermistor (Room temp.) Thermistor (Indoor H. X temp.)
Symbol
6.3 ELECTRICAL DATA
Meaning of marks
Outdoor Unit
6.3.1 Electrical wiring
(1) Indoor unit
Models SKM22ZA, 25ZA, 28ZA, 32ZA, 40ZA
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