Mitsubishi Electronics Q68ADV, Q64AD, Q68ADI User Manual

Analog-Digital Converter Module
Mitsubishi Programmable Logic Controller
Q64AD Q68ADV Q68ADI
GX Configurator-AD
(SW0D5C-QADU-E)

SAFETY PRECAUTIONS

(Always read these instructions before using this equipment.)
Before using this product, please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly. The instructions given in this manual are concerned with this product. For the safety instructions of the PLC system, please read the user's manual for the CPU module to use. In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
DANGER
!
CAUTION
!
Note that the !CAUTION level may lead to a serious consequence according to t he circumstances. Always follow the instructions of both levels because they are important to personal safety.
Please store this manual in a safe place and make it accessible when required. Alway s forward it to the end user.
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.
[DESIGN PRECAUTION]
!
DANGER
Do not write data into the "system area" of the buffer memory of intelligent function modules. Also, do not use any "prohibited to use" signals as an output signal to an int elligent funct ion module from the PLC CPU. Writing data into the "system area" or outputting a signal for "prohibited to use" may cause a PLC system malfunction.
!
CAUTION
Do not bunch the control wires or communication cables with the main circuit or power wires, or install them close to each other. They should be installed 100mm(3.9inch) or more from each other. Not doing so could result in noise that may cause malfunction.
A - 1 A - 1
[INSTALLATION PRECAUTIONS]
!
CAUTION
Use the PLC in an environment that meets the general specifications contain ed in the user's manual of the CPU module to use. Using this PLC in an environment outside the range of the general specificat ions may cause electric shock, fire, malfunction, and damage to or deterioration of the product.
When installing the module, securely insert the module fixing tabs int o the mountin g holes of the base unit while pressing the installation lever locat ed at the bottom of the module downward. Improper installation may result in malfunction, breakdown or the module co ming loose and dropping. Securely fix the module with screws if it is subject to vibration during use.
Tighten the screws within the range of specified torque. If the screws are loose, it may cause the module to fallout, short circuits, or malfunction. If the screws are tightened too much, it may cause damage to the screw and/or the module, resulting in fallout, short circuits or malfunction.
Switch all phases of the external power supply off when mounting or removing the modu le. Not doing so may cause damage to the module. The system that uses the QnPHCPU allows y ou to change a module online. Not e that there are restrictions on the modules that can be changed online and each module has a predetermined changing procedure. For details, refer to the chapter of online module change in this manual.
Do not directly touch the conductive area or electronic components of the module. Doing so may cause malfunction or failure in the module.
[WIRING PRECAUTIONS]
!
CAUTION
Always ground the FG terminal for the PLC. There is a risk of electric shock or malfunction.
When turning on the power and operating the module after wiring is completed, always attach the terminal cover that comes with the product. There is a risk of electric shock if the terminal cover is not attached.
Tighten the terminal screws within the range of specified torque. If the terminal screws are loose, it may result in short circuits or malfunction. If the terminal screws are tightened too much, it may cause damage to the screw and/or the module, resulting in short circuits or malfunction.
Be careful not to let foreign matter such as sawdust or wire chips get inside the module. They may cause fires, failure or malfunction.
The top surface of the module is covered with protective film to prevent foreign objects such as cable offcuts from entering the module when wiring. Do not remove this film until the wiring is complete. Before operating the system, be sure to remove the film to provide adequate ventilat ion.
A - 2 A - 2
[STARTING AND MAINTENANCE PRECAUTIONS]
!
CAUTION
Do not disassemble or modify the modules. Doing so could cause failure, malfunction injury or fire.
Switch all phases of the external power supply off when mounting or removing the modu le. Not doing so may cause failure or malfunction of the module. The system that uses the QnPHCPU allows y ou to change a module online. Not e that there are restrictions on the modules that can be changed online and each module has a predetermined changing procedure. For details, refer to the chapter of online module change in this manual.
Do not touch the connector while the power is on. Doing so may cause malfunction.
Switch all phases of the external power supply off when cleaning or retightening the terminal screws and module installation screws. Not doing so may cause failure or malfunction of the module. If the screws are loose, it may cause the module to fallout, short circuits, or malfunction. If the screws are tightened too much, it may cause damages to the screws and/or the module, resulting in the module falling out, short circuits or malfunct ion.
Always make sure to touch the grounded metal to discharge the electricity charged in the body,
etc., before touching the module. Failure to do so may cause a failure or malfunctions of the module.
[DISPOSAL PRECAUTIONS]
!
CAUTION
When disposing of this product, treat it as industrial wast e.
A - 3 A - 3

REVISIONS

The manual number is given on the bottom left of the back cover.
Print Date Manual Number Revision
Dec., 1999 SH (NA)-080055-A First printing
Oct., 2000 SH (NA)-080055-B Add the contents of the function version B.
Correction About the Generic Terms and Abbreviations, Section 2.1, Section 3.1.3,
3.4.1, Section 4.3, 4.4.2, Section 5.2.1, 5.2.2, 5.3.3, 5.6.1 Partial addition
Section 1.1, Section 3.1.1, 3.1.2, 3.2, 3.3.1, 3.3.2, Section 4.5, Section
7.2.3, 7.2 .4 Addition
Section 1.2, Section 2.2, Appendix 1, 1.1, 1.2, 1.3
Jun., 2001 SH (NA)-080055-C Standardize the name from software package (GPP function) to Product
name (GX Developer). Standardize the name from utility package (QADU) to Product name (GX Configurator-AD).
Correction
Conformation to the EMC Directive and Low Voltage Instruction, About the Generic Terms and Abbreviations, Product Structure, Section 2.1,
2.2, Section 4.6, Section 5.2, 5.2.1, 5.2.2, 5.3.3, Appendix 1.2
Feb., 2002 SH (NA)-080055-D Add the contents of the function version C.
May, 2002 SH (NA)-080055-E
Correction Section 2.2, Section 3.4.1, Section 4.2, 4.4.1, 4.4.2, Section 5.3.3
Partial addition SAFETY PRECAUTIONS, , Abou t the Gene ri c Terms and Ab b revia ti ons,
Product Structure, Section 1.2, Section 2.1, Section 3.1.1, 3. 2, Section
4.3, 4.6, Section 5.2.1, 5.2.2, Section 8.1, 8.2.1, Appendix 1.1, 1.2, 1.3, Addition
Section 3.4.2, 3.4.3, 3.4.13, 3.4.14, 3.4.15, Chapter 7, Appendix 2, 2.1,
2.2, 2.3 Renumbering
Section 3.4.2 to Section 3.4.10 Section 3.4.4 to Section 3.4.12, Chapter 7
Chapter 8, Appendix 2 Appendix 3
Correction
Section 3.4.1, 3.4.2, 3.4.3, 3.4.14, 3.4.15,.Section 4.2, 4.5, 4.6, Section 7.2, 7.3.1, 7.3.2,7.3.4, 7.3.6, 7.4, 7.5, Appendix 1.1, 2.2, 2.3
Partial addition Section 3.3.2, Section 8.2.3
A - 4 A - 4
Print Date
Manual Number Revision
Feb., 2003 SH (NA)-080055-F
May, 2003 SH (NA)-080055-G
Correction SAFETY PRECAUTIONS, Section 1.2, Section 2.1, Section 3.4.1 to
3.4.3, 3.4.15, Section 4.5, Section 5.1, 5.2.1, 5.2.2, 5.3.2, 5.6.1 to 5.6.3, Section 7.3.1, 7.3.3 to 7.3.6, Appendix 1.1, Appendix 1.2, Appendix 2.2, Appendix 2.3
Addition Section 5.6.4, 5.6.5
Correction Section 2.2, Section 3.4.1, 3.4.2, 3.4.3, 3.4.14, 3.4.15, Section 4.5, 4.6,
Section 5.3.1
Japanese Manual Version SH-080028-I
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
1999 MITSUBISHI ELECTRIC CORPORATION
A - 5 A - 5

INTRODUCTION

Thank you for purchasing the MELSEC-Q series PLC. Before using the equipment, please read this manual carefully to develop full familiarity with the functions and performance of the Q series PLC you have purchased, so as to ensure correct use. Please forward a copy of this manual to the end user.

CONTENTS

SAFETY PRECAUTIONS..............................................................................................................................A- 1
REVISIONS....................................................................................................................................................A- 4
Conformation to the EMC Directive and Low Voltage Instruction ................................................................A- 9
About the Generic Terms and Abbreviations ................................................................................................A- 9
Product Structure ...........................................................................................................................................A-10
1 OVERVIEW 1- 1 to 1- 2
1.1 Features ..................................................................................................................................................1- 1
1.2 Functions Added to Function Version B and Later................................................................................1- 2
2 SYSTEM CONFIGURATION 2- 1 to 2- 4
2.1 Applicable Systems.................................................................................................................................2- 1
2.2 How to Check the Function Version and Software Version...................................................................2- 3
3 SPECIFICATION S 3- 1 to 3-26
3.1 Performance Specifications....................................................................................................................3- 1
3.1.1 Performance specifications list ........................................................................................................3- 1
3.1.2 I/O conversion characteristic............................................................................................................3- 2
3.1.3 Accuracy...........................................................................................................................................3- 9
3.2 Function List............................................................................................................................................3-10
3.2.1 A/D conversion methods..................................................................................................................3-10
3.2.2 Maximum and minimum values hold function.................................................................................3-12
3.3 I/O Signals for the PLC CPU ..................................................................................................................3-12
3.3.1 List of I/O signals..............................................................................................................................3-12
3.3.2 Details of I/O signals ........................................................................................................................3-13
3.4 Buffer Memory......................................................................................................................................... 3-17
3.4.1 Buffer memory assignment (Q64AD) .............................................................................................. 3-17
3.4.2 Buffer memory assignment (Q68ADV)............................................................................................3-18
3.4.3 Buffer memory assignment (Q68ADI) .............................................................................................3-19
3.4.4 A/D conversion enable/disable setting (buffer memory address 0: Un\G0)...................................3-20
3.4.5 CH
3.4.6 Averaging processing setting (buffer memory address 9: Un\G9) .................................................3-21
3.4.7 A/D conversion completed flag (buffer memory address 10: Un\G10) ..........................................3-22
3.4.8 Digital output values (buffer memory addresses 11 to 18: Un\G11 to Un\G18) ............................3-22
3.4.9 Write data error codes (buffer memory address 19: Un\G19)........................................................3-23
3.4.10 Setting ranges (buffer memory addresses 20, 21: Un\G20, Un\G21)..........................................3-23
3.4.11 Offset/gain setting mode (buffer memory addresses 22, 23: Un\G22, Un\G23) .........................3-24
average time/ a ve rage nu mbe r o f ti mes
(buffer memory addresses 1 to 8: Un\G1 to Un\G8).......................................................................3-20
A - 6 A - 6
3.4.12 Maximum and minimum values storage area
(buffer memory addresses 30 to 45: Un\G30 to Un\G45) ............................................................3-24
3.4.13 Mode switching setting (buffer memory addresses 158, 159: Un\G158, Un\G159)....................3-25
3.4.14 Pass data classification setting (buffer memory addresses 200: Un\G200) (Q64AD only).........3-25
3.4.15 Industrial shipment settings and user range settings offset/gain values
(buffer memory addresses 202 to 233: Un\G202 to Un\G233) .................................................... 3-26
4 SETUP AND PROCEDURES BEFORE OPERATION 4- 1 to 4-13
4.1 Handling Precautions..............................................................................................................................4- 1
4.2 Setup and Procedures before Operation ...............................................................................................4- 2
4.3 Part Identification Nomenclature ............................................................................................................4- 3
4.4 Wiring.......................................................................................................................................................4- 5
4.4.1 Wiring precautions............................................................................................................................4- 5
4.4.2 External wiring..................................................................................................................................4- 6
4.5 Switch Setting for Intelligent Function Module.......................................................................................4- 8
4.6 Offset/Gain Settings................................................................................................................................4-10
5 UTILITY PACKAGE (GX Configurator-AD) 5- 1 to 5-22
5.1 Utility Package Functions........................................................................................................................5- 1
5.2 Installing and Uninstalling the Utility Package........................................................................................5- 2
5.2.1 User precautions ..............................................................................................................................5- 2
5.2.2 Operating environment.....................................................................................................................5- 4
5.3 Explanation of Utility Package Operation...............................................................................................5- 5
5.3.1 How to perform common utility package operations.......................................................................5- 5
5.3.2 Operation overview ..........................................................................................................................5- 8
5.3.3 Starting the intelligent function module utility .................................................................................. 5-10
5.4 Initial Setting............................................................................................................................................5-12
5.5 Automatic Refresh Settings....................................................................................................................5-13
5.6 Monitor/Test ............................................................................................................................................5-15
5.6.1 Monitor/test screen...........................................................................................................................5-15
5.6.2 Offset/gain setting operation (Function version C or later).............................................................5-18
5.6.3 Offset/gain setting operation (Function version B or earlier) ..........................................................5-19
5.6.4 Pass data (Q64AD)..........................................................................................................................5-20
5.6.5 Pass data (Q68ADV/Q68ADI) .........................................................................................................5-21
6 PROGRAMMING 6- 1 to 6- 5
6.1 Programming Example Using the Utility Package.................................................................................6- 2
6.1.1 Operating the utility package ...........................................................................................................6- 2
6.1.2 Programming example.....................................................................................................................6- 3
6.2 Programming Example without Using the Utility Package ....................................................................6- 4
7 ONLINE MODULE CHANGE 7- 1 to 7-31
7.1 Online Module Change Conditions........................................................................................................7 - 1
7.2 Online Module Change Operations.......................................................................................................7 - 2
7.3 Online Module Change Procedure........................................................................................................7 - 3
A - 7 A - 7
7.3.1 When industrial shipment setting is used and initial setting was made with GX Configurator-AD
........................................................................................................................................................7 - 3
7.3.2 When industrial shipment setting is used and initial setting was made with sequence program. 7 - 8
7.3.3 When user range setting is used and initial setting was made with GX Configurator-AD
(other system is available)..............................................................................................................7 -12
7.3.4 When user range setting is used and initial setting was made with GX Configurator-AD
(other system is unavailable)..........................................................................................................7 -16
7.3.5 When user range setting is used and initial setting was made with sequence program
(other system is available)..............................................................................................................7 -22
7.3.6 When user range setting is used and initial setting was made with sequence program
(other system is unavailable)..........................................................................................................7 -26
7.4 Range Reference Table.........................................................................................................................7 -30
7.5 Precautions for Online Module Change ................................................................................................7 -31
8 TROUBLESHOOTING 8- 1 to 8- 5
8.1 Error Code List........................................................................................................................................8- 1
8.2 Troubleshooting ......................................................................................................................................8- 2
8.2.1 When the "RUN" LED is flashing or turned off................................................................................8- 2
8.2.2 When the "ERROR" LED is on or flashing......................................................................................8- 2
8.2.3 When the digital output values cannot be read...............................................................................8- 3
8.2.4 Checking the A/D converter module status using GX Developer system monitor ........................8- 4
APPENDIX App.- 1 to App.-16
Appendix 1 Function Upgrade for the A/D Converter Module................................................................App.- 1
Appendix 1.1 A comparison of functions of the A/D converter module..............................................App.- 1
Appendix 1.2 Combinations of A/D converter module functions and GX Configurator-AD
software versions............................................................................................................App.- 2
Appendix 1.3 Precautions for replacing the module of function version A with the one of
function version B or later...............................................................................................App.- 2
Appendix 2 Dedicated Instruction List......................................................................................................App.- 3
Appendix 2.1 OFFGAN .........................................................................................................................App.- 4
Appendix 2.2 OGLOAD.........................................................................................................................App.- 6
Appendix 2.3 OGSTOR.........................................................................................................................App.-10
Appendix 3 External Dimension Diagram ...............................................................................................App.-15
INDEX Index- 1 to Index- 2
A - 8 A - 8
Conformation to the EMC Directive and Low Voltage Instruction For details on making Mitsubishi PLC conform to the EMC directive and low voltage instruction when
installing it in your product, please see Chapter 3, "EMC Directive and Low Voltage Instruction" of the User's Manual (Hardware) of the PLC CPU to use.
The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC directive and low voltage instructi on.
By making this product conform to the EMC directive and low voltage instruction, it is not necessary to make those steps individually.

About the Generic Terms and Abbreviations

Unless otherwise specified, this manual uses the following general terms and abbreviations.
Abbreviation/general terms Description of the abbreviation/general terms A/D converter module Generic term for Q64AD, Q68ADI, Q68ADV Personal computer IBM PC/AT® or compatible computer with DOS/V.
Generic product name of the product types SWnD5C-GPPW-E, SWnD5C-GPPW-EA,
GX Developer
GX Configurator-AD
QCPU (Q mode) QnPHCPU Generic term for Q12PHCPU and Q25PHCPU.
Personal computer Generic term for DOS/V personal computer Factory setting
SWnD5C-GPPW-EV and SWnD5C-GPPW-EVA. "n" in the model name is 4 or greater. Generic term for analog-digital converter module setting and monitor tool GX Configurator-AD (SW0D5C-QADU-E) Generic term for Q00JCPU, Q00CPU, Q01CPU, Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU, Q25HCPU
Generic term for analog input ranges 0 to 10V, 0 to 5V, 1 to 5V, -10 to 10V, 0 to 20mA and 4 to 20mA
A - 9 A - 9

Product Structure

The product structure of this product is given in the table below.
Model code Product name Quantity
Q64AD Q64AD Model Analog-Digital Converter Module 1 Q68ADV Q68ADV Model Analog -Digital Converter Module 1 Q68ADI Q68ADI Model Analog -Digital Converter Module 1 SW0D5C-QADU-E GX Configurator-AD Version 1 (1-license product) (CD-ROM) 1 SW0D5C-QADU-EA GX Configurator-AD Version 1 (Multiple-license product) (CD-ROM) 1
A - 10 A - 10

1 OVERVIEW

1 OVERVIEW
MELSEC-Q

1.1 Features

This User's Manual describes the specifications, handling and programming methods for the Q64AD analog-digital converter module (hereinafter referred to as the Q64AD), Q68ADV analog-digital converter module (hereinafter referred to as the Q68ADV), and Q68ADI analog-digital converter module (hereinafter referred to as the Q68ADI), which are used in conjunction with MELSEC-Q Series CPUs. In this manual, the Q64AD, Q68ADV, and Q68ADI are collectively referred to as the A/D converter modules.
(1) Select the type of module according to the appl i cati on.
• Q64AD
• Q68ADV
• Q68ADI
4 channels, where the voltage input or current input can be selected for each channel.
........
8 channels, all of which are voltage input.
..........
8 channels, all of which are current input.
...........
(2) High speed conversion
Conversion is performed at a high speed of 80 µ s/channel. Also, the temperature drift compensation function can be performed using a processing time of "conversion time for all channels + 160
s".
1
(3) High degree of accuracy
The degree of accuracy for the conversion process is ± 0.1% (When the ambient temperature is 25 ± 5 °C).
(4) Changing the resolution mode
The resolution mode can be changed according to the application, and digital­value resolution settings of 1/4000, 1/12000 or 1/16000 can be selected.
(5) Changing the input range
The input range 1 can easily be set fro m th e GX De vel o pe r.
1: Input range refers to the type of offset/gain settings. The most frequently
used range is set as the default but the user can also set the offset/gain.
(6) Easy settings using the utility package
A utility package is sold separately (GX Configurator-AD). The utility package is not a required item. However, it can be used to set initial settings and automatic refresh settings on screen, reduce sequence programs, and check settings and operating status.
1 - 1 1 - 1
1 OVERVIEW

1.2 Functions Added to Function Version B and Later

MELSEC-Q
1
Multiple PLC system compatibility
Resolution mode
High resolution mode status flag (X8) Maximum value/minimum value reset completed flag (XD)
Online module change
Mode switching that does not require PLC CPU to be reset
(1) Functions added to function version B
The functions added by the function version B A/D converter module are listed below.
Item Function overview Reference section
Compatible with a multiple PLC system. A PLC CPU of function version B or later are required. The resolution mode can be changed according to the appli cation, and digital-value resolution settings of 1/4000, 1/12000 or 1/16000 ca n be selected.
This turns ON when in high resolution mode. Section 3.3 This turns ON when the maximum and minimum values stored in buffer
memory addresses 30 to 45 are reset by the maximum v alue/minimu m value reset request (YD).
Section 2.1
Section 3.2
Section 3.3
(2) Functions added to function version C
The functions added to the A/D converter module of function version C are listed below.
Item Function overview Reference section
You can change the module without stopping the system. A PLC CP U of function version C or later is required. Using the mode switching setting (buffer memory addresses 158, 15 9: Un\G158, Un\G159) and operation condition setting request (Y9), the module is switched between the normal mode and offset/ga in settin g mode without the PLC CPU being reset. Using the dedicated instruction (G.OFFGAN), the module is switched between the normal mode and offset/gain setting mode w ithout the PLC CPU being reset. Using GX Configurator-AD, the module is switched between the normal mode and offset/gain setting mode without the PLC CPU being reset.
Chapter 7
Section 3.4.13
Appendix 2.1
Section 5.6.2
POINT
(1) See Appendix 1.1 for a comparison of functions of the function version. (2) See Section 2.2 on how to check the function version.
1 - 2 1 - 2

2 SYSTEM CONFIGURATION

2 SYSTEM CONFIGURATION

2.1 Applicable Systems

This section describes the system configuration for the A/D converter module.
MELSEC-Q
(1) Applicable module and the nu mber of modules that can be installed
The following are the CPU module and network module (for remote I/O stations) in which the A/D converter module can be installed and the number of modules that can be installed.
CPU module
Network module
1 See User's Manual (Function Explanation, Program Fundamentals) for the CPU module to use. 2 See Q Corresponding MELSECNET/H Network System Reference Manual (Remote I/O
network).
Applicable module
Q12PHCPU Q25PHCPU
QJ72LP25-25
QJ72LP25G
QJ71LP25GE
Number of modules that
can be installed
Q00JCPU Maximum 16
Q00CPU Q01CPU
Q02CPU Q02HCPU Q06HCPU Q12HCPU Q25HCPU
QJ72BR15
Maximum 24
Maximum 64
Maximum 64
Maximum 64
Can be installed in Q mode only
1
(
MELSECNET/H Remote I/O station (
Remarks
1
(
)
)
1
(
)
2
)
2
(2) Base Unit in which the converter modul e can be i nstall ed
The A/D converter module can be installed in any I/O slot ( 3) of the base unit. However, a power shortage may occur depending on the combination with other installed modules and the number of modules used, so always take into consideration the power supply capacity when installing modules.
3 Limited to the range of the number of I/O points in the CPU module and network module (for
remote I/O station s) .
(3) Compatibility with a multiple PLC system
First read the QCPU (Q mode) user's manual (Function Explanation, Program Fundamentals) if the A/D converter module is used with a multiple PLC system.
(a) Compatible A/D converter module
Use an A/D converter module with function version B or higher if using the module in a multiple PLC system.
(b) Intelligent function module parameters
Perform PLC write of the intelligent function module parameters to the control PLC of the A/D converter module only.
2 - 1 2 - 1
2 SYSTEM CONFIGURATION
(4) Compatibility with online module change
2
(5) Software packages supported
MELSEC-Q
To make an online module change, use the module of function version C or later.
POINT
The products of function version C include the functions of the products of function versions A and B.
Correspondence between systems which use A/D converter modules and software packages are as shown below. The GX Developer is necessary when using a A/D converter module.
Software Version
GX Developer
GX Configurator-AD
4
Single PLC system Version 7 or later
Q00J/Q00/Q01CPU
Multiple PLC system Version 8 or later
Q02/Q02H/Q06H/ Q12H/Q25HCPU
Q12PH/Q25PHCPU
If installed in a MELSECNET/H remote I/O station
4 Refer to Appendix 1.2 for the combinations of the A/D converter module functions and GX
Configurator-AD software versions.
Single PLC system Version 4 or later
Multiple PLC system Version 6 or later
Single PLC system
Multiple PLC system
Version 7.10L or later
Version 6 or later
Version 1.10L or later
(cannot be used with the
SW0D5C-QADU-E 50F
or earlier versions).
SW0D5C-QADU-E 00A
or later
SW0D5C-QADU-E 20C
or later
Version 1.13P or later
(cannot be used with the
SW0D5C-QADU-E 50F
or earlier versions).
SW0D5C-QADU-E 50F
or later
2 - 2 2 - 2
2 SYSTEM CONFIGURATION

2.2 How to Check the Function Version and Softw ar e Ver si on

This section describes how to check the function version of the A/D converter module and the GX Configurator-AD software version.
(1) How to check the function version of the A/D conv er ter module
(a) To check the version using the "SERIAL column of the rating plate" located
on the side of the module
MELSEC-Q
(b) To check the version using the GX Developer
See Section 8.2.4 of this manual.
Function version
80M1 IND. CONT. EQ.
(2) How to check the GX Configurator-AD softw are v ersion
The GX Configurator-AD software version can be checked in GX Developer's "Product information" screen.
[Startup procedure]
GX Developer "Help" Product information
Software version
(In the case of GX Developer Version 7)
2 - 3 2 - 3
2 SYSTEM CONFIGURATION
REMARK
The version indication for the GX Configurator-AD has been changed as shown below from the SW0D5C-QADU-E 50F upgrade product.
Previous product Upgrade and subsequent versions
SW0D5C-QADU-E 50F
MELSEC-Q
GX Configurator-AD Version 1.10L
2 - 4 2 - 4

3 SPECIFICATIONS

3 SPECIFICATIONS

3.1 Performance Specifications

3.1.1 Performance specifications list

Table 3.1 shows the performance specifications of the A/D converter modules.
Table 3.1 Performance specifications
MELSEC-Q
Model name
Item
Q64AD Q68ADV Q68ADI Analog input points 4 points (4 channels) 8 points (8 channels) 8 points (8 channels) Analog
input
Digital output
I/O characteristics, Maximum resolution
Voltage –10 to 10 V DC (Input resistance value 1M ) ——— Current
0 to 20 mA DC
(input resistance value 250
)
———
0 to 20 mA DC
(input resistance value 250 )
16-bit signed binary (normal resolution mode: –4096 to 4095,
high resolution mode: –12288 to 12287, –16384 to 16383
Normal resolution mode High resolution mode
Analog input range
0 to 10 V 2.5 mV 0 to 16000 0.625 mV
0 to 5 V 1.25 mV 0.416 mV 1 to 5 V
Voltage
Current
–10 to 10 V 2.5 mV
Users range
setting 0 to 20 mA 4 to 20 mA
Users range
setting
Digital output
value
0 to 4000
–4000 to 4000
0 to 4000
–4000 to 4000
Maximum resolution
1.0 mV
0.375 m V 5
A 1.66 A A
4
1.37
A
Digital output
value
0 to 12000
–16000 to
16000
–12000 to
12000
0 to 12000
–12000 to
12000
Maximum resolution
0.333 mV
0.625 mV
0.333 mV
1.33 A
1.33 A
3
Normal resolution mode High resolution mode
Accuracy (Accuracy in respect to maximum digital output value)
Analog input range
0 to 10 V
–10 to 10 V
Voltage
Current
0 to 5 V 1 to 5 V
Users range
setting
0 to 20 mA 4 to 20 mA
Users range
setting
Ambient temperature 0 to 55 °C A mbient temperature 0 to 55 °C
With
temperature
drift correctio n
± 0.3 %
(± 12 digit
Without
temperature
drift correctio n
± 0.4 %
)
(± 16 digit )
Ambient
temperature
25 ± 5 °C
± 0.1 %
(± 48 digit )
With
temperature
drift correctio n
± 0.3 %
(± 48 digit
± 0.3 %
(± 36 digit
Without
temperature
drift correctio n
± 0.4 %
)
(± 64 digit )
± 0.4 %
)
(± 48 digit )
Digit indicates a digital value.
3 - 1 3 - 1
Ambient
temperature
25 ± 5 °C
± 0.1 %
(± 16 digit )
± 0.1 %
(± 12 digit )
3 SPECIFICATIONS
MELSEC-Q
Model name
Item
Conversion speed
Absolute maximum input Voltage : ± 15 V Current : ± 30 mA E2PROM write count Max. 100 thousand times
Insulation method Dielectric withstand voltage Between the I/O terminal and PLC power supply: 500VAC for 1 minute
Insulation resistance Between the I/O terminal and PLC power supply: 500VDC 20M or more
3
Number of occupied points 16 points Connection terminals 18-point terminal block Applicable wire size 0.3 to 0.75 mm Applicable solderless terminal R1.25-3 (A solderless terminal with sleeve cannot be used) Internal current consumption (5 V DC) Weight 0.18 kg 0.19 kg 0.19 kg
(When there is temperature drift, the time calculated by adding 160 s will be used
Q64AD Q68ADV Q68ADI
80 s/channel
regardless of the number of channels used)
Between the I/O terminal and PLC power supply : Photocoupler insulation
Between channels : Non-insulated
2
0.63 A 0.64 A 0.64 A
REMARK
See the user’s manual for the CPU module being used for general specifications of the A/D converter modules.

3.1.2 I/O conversion characteristic

The I/O conversion characteristic represents the angle formed by a straight line connecting the "offset value" and "gain value" when the analog signals (voltage or current input) from outside the PLC are converted to digital values.
Offset value
The offset value denotes the analog input value (voltage or current) that makes the digital output value 0.
Gain value
The gain value denotes the analog input value (voltage or current) that makes the digital output value: 4000 (in normal resolution mode) 12000 (when 0 to 5 V, 1 to 5 V, 4 to 20 mA, 0 to 20 mA or the user range setting is
selected in high re sol u tion mode )
16000 (when -10 to 10 V or 0 to 10 V is selected in high resolution mode).
3 - 2 3 - 2
3 SPECIFICATIONS
(1) Voltage input characteristic
4095 4000
MELSEC-Q
(a) Voltage input characteristic in normal resolution mode
Figure 3.1 shows a graph of t he voltag e input characteri stic in nor mal resolution mode.
Analog input practical range
3) 4)
2000
0
–96
Digital output value
–2000
–4000 –4096
–15 –10
Number
Analog input
range setting
Offset value Gain value
1) 1 to 5 V 1 V 5 V 1.0 mV
2) 0 to 5 V 0 V 5 V
2)
–5
Analog input voltage (V)
0 5 10 15
1
Digital output value
1)
0 to 4000
2
Maximum resolution
3) –10 to 10 V 0 V 10 V –4000 to 4000 2.5 mV
4) 0 to 10 V 0 V 10 V 0 to 4000 2.5 mV — User range setting
1 1
–4000 to 4000 0.375 mV
1.25 mV
Figure 3.1 Voltage input characteristic in normal r esol ution mode
3 - 3 3 - 3
3 SPECIFICATIONS
16383 16000
12287 12000
8000
MELSEC-Q
(b) Voltage input characteristic in high resolution mode
Figure 3.2 shows a graph of t he voltag e input characteristi c in high resolution mode.
Analog input practical range
3) 4)
2)
1)
0
–288 –384
Digital output value
–8000
–16000 –16384
Number
–15 –10
Analog input
range setting
Offset value Gain value
–5
Analog input voltage (V)
1) 1 to 5 V 1 V 5 V 0.333 mV
2) 0 to 5 V 0 V 5 V
1
0 5 10 15
Maximum
Digital output value
2
resolution
0 to 12000
0.416 mV
3) –10 to 10 V 0 V 10 V –16000 to 16000 0.625 mV
4) 0 to 10 V 0 V 10 V 0 to 16000 0.625 mV — User range setting
1 1
–12000 to 12000 0.333 mV
Figure 3.2 Voltage input characteristic in hig h r esolution mode
3 - 4 3 - 4
3 SPECIFICATIONS
MELSEC-Q
POINT
(1) Set within the analog input range and digital output range for each input range.
If these ranges are exceeded, the maximum resolution and accuracy may not fall within the performance specifications. (Avoid using the dotted line area shown in Figures 3.1 and 3.2.)
(2) Do not input an analog input voltage of more than ± 15 V. The input elements
may be damaged.
(3) Set the offset/gain values for the user setting range
1 within a range in which the following conditions are satisfied. { (Gain value) – (Offset value) } > A
<Value of A>
Normal resolution mode High resolution mode
1.5 V 4.0 V
(4) When an analog value that exceeds the range fo r the digital output value 2 is
entered, the digital output value will be fixed at the maximum or mini mum value.
Analog input range
setting
1 to 5 V 0 to 5 V
–10 to 10 V –4096 –16384
0 to 10 V –96 –384
User range setting –4096
Normal resolution mode High resolution mode
Minimum Maximum Minimum Maximum
–96 –288 12287
4095
–12288 12287
16383
3 - 5 3 - 5
3 SPECIFICATIONS
(2) Current input characteristic
4095 4000
2000
MELSEC-Q
(a) Current input characteristic in normal resolution mode
Figure 3.3 shows a graph of t he current input ch aracteristic in normal re solution mode.
Analog input practical range
1)
2)
0
–96
Digital output value
–2000
–4000 –4096
–30 –20 –10 0 10 20 30
Analog input current (mA)
Number
Analog input
range setting
Offset value Gain value
1) 4 to 20 mA 4 mA 20 mA
2) 0 to 20 mA 0 mA 20 mA — User range setting
1 1
Figure 3.3 Current input characteristic in nor mal r esol ution mode
4
Digital output value
0 to 4000
–4000 to 4000
2
Maximum resolution
A
4
A
5
A
1.37
3 - 6 3 - 6
3 SPECIFICATIONS
12287 12000
6000
MELSEC-Q
(b) Current input characteristic in high resolution mode
Figure 3.4 shows a graph of t he current input characteristic in high re solution mode.
Analog input practical range
1)
2)
0
–288
Digital output value
–6000
–12000 –12288
–30 –20 –10 0 10 20 30
Analog input current (mA)
Number
Analog input
range setting
Offset value Gain value
1) 4 to 20 mA 4 mA 20 mA
2) 0 to 20 mA 0 mA 20 mA — User range setting
1 1
Figure 3.4 Current input characteristic in hig h r esoluti on mode
4
Digital output value
0 to 12000
–12000 to 12000
2
Maximum resolution
A
1.66
1.33
A A
1.33
3 - 7 3 - 7
3 SPECIFICATIONS
MELSEC-Q
POINT
(1) Set within the analog input range and digital output range for each input range.
If these ranges are exceeded, the maximum resolution and accuracy may not fall within the performance specifications. (Avoid using the dotted line area shown in Figures 3.3 and 3.4.)
(2) Do not input an analog input current of more than ± 30 mA. A breakdown may
result due to overheating.
(3) Set the offset/gain values for the user setting range
1 within a range in which the following conditions are satisfied. { (Gain value) – (Offset value) } > A
<Value of A>
Normal resolution mode High resolution mode
5.5 mA 16.0 mA
(4) When an analog value that exceeds the range of the digital output value 2 is
entered, the digital output value will be fixed at the maximum or minimum value.
Analog input range
setting
4 to 20 mA 0 to 20 mA
User range setting –4096
Normal resolution mode High resolution mode
Minimum Maximum Minimum Maximum
–96 –288 12287
4095
–12288 12287
3 - 8 3 - 8
3 SPECIFICATIONS

3.1.3 Accuracy

Accuracy is represented with respect to the maximum digital output value. Accuracy does not change and remains within the range listed in the performance specification even if the input characteristic is changed by changing offset/gain settings, input range and resolution mode. Figure 3.5 shows the range of flu ctu at io n in accu ra cy when a - 1 0 to 10V ra n ge is selected and in normal resolution mode. Accuracy is ± 0.1% (± 4 digits) when the ambient temperature is 25 ± 5°C, ± 0.3% (± 12 digits) when the ambient temperature is 0 to 55 °C with temperature drift compensation, and ± 0.4% (± 16 digits) when the ambient temperature is 0 to 55 °C without temperature drift compensation.
MELSEC-Q
4000
Fluctuation range
0
Digital output value
–4000
–10 V 0 V 10 V
Analog input value
Figure 3.5 Accuracy
3 - 9 3 - 9
3 SPECIFICATIONS
MELSEC-Q

3.2 Function List

Table 3.2 shows the function list of the A/D converter modules.
Table 3.2 Function list
Item Function Reference section
A/D conversion enable/ disable setting
A/D conversion method
Maximum and minimum values hold function
Temperature drift compensation function
Resolution mode
Online module change (1) A module change is made without the system being stopped. Chapter 7
(1) Specifies whether to enable or disable the A/D conversion for each channel. (2) By disabling the conversion for the channels that are not used, the
sampling time can be shortened.
(1) Sampling processing
The A/D conversion for analog input values is performed successively for each channel, and the digital output value is output upon each conversion.
(2) Averaging processing
For each channel, A/D conversion values are averaged for the set number of times or set amount of time, and the average value is output as a digital value.
(1) The maximum and minimum values of the digital out put values is retained
in the module.
(1) Errors arising from changes in the ambient temperature of the module are
automatically compensated for to improve conversion acc uracy .
(2) The temperature drift compensation function can be performed at (A/D
conversion time for all channels) + 160
(1) The resolution mode can be switched according to the application, and digital-
value resolution settings of 1/4000, 1/12000 or 1/16000 can be selected. (2) The resolution mode setting is applicable to all channel s. (3) See Section 3.1.1 for the digital output values and maximum resolution in
normal resolution mode and high resolution mode.
s.
Section 3.4.2
Section 3.2.1
Section 3.2.2
——
Section 3.1.1
Section 4.5

3.2.1 A/D conversion methods

There are two A/D conversion methods, sampling processing and averaging processing.
(1) Sampling processing
A/D conversion is performed successively for the analog input value, and the converted digital output values are stored in the buffer memory. The sampling processing time depends on the number of channels used (the number of channels set to A/D conversion enable) and whether the temperature drift compensation function is available.
(a) Without the temperature drift compensation function
(Processing time) = (Number of channels u sed)
(b) With the temperature drift compensation function
(Processing time) = (Number of channels used) [Example] When three channels (channels 1, 2 and 4) are A/D conve r sion e nabl ed w i th th e temperature drift co mpensati on fun ction, the sampling p rocessi ng time i s 400
(2) Averaging processing
For channels for which averaging processing is specified, A/D conversion is performed for the set number of times or the set amount of time. The average value is calculated from the sum of values excluding the maximum and minimum values, and then stored in the buffer memory.
3
80 + 160 = 400 ( s)
80 ( s/1 channel)
80 ( s/1 channel) + 160 s
s.
3 - 10 3 - 10
3 SPECIFICATIONS
MELSEC-Q
(a) When averaging processing is specified for the set amount of time
1) The number of processing repetitions within the set time differs according to the number of channels used (number of channels for which A/D conversion is enabled) and whether or not temperature-drift compensation is used.
• Without the temperature drift compensation function
(Number of processing repetitions)
=
(Number of channels used) 80 ( s/1 channel)
• With the temperature drift compensation function
(Number of processing repetitions)
=
(Number of channels used)
[Example] When averaging processing is performed with four channels (channels 1, 2, 3, and 4) for the set time of 50 ms with the temperature drift compensation function on, measurement is performed 104 times and the average value is output.
50 1000
(4
80) + 160
= 104.17 (times)
(Set time) 1000
(Set time) 1000
80 ( s/1 channel) + 160
……
Round down the number.
2) When 7 or 8 channels are used with the temperature drift compensation function on, set the average time to 3 ms or more. If the time is set to 2 ms or less, the average number of times becomes less than 3 and it causes the digital output value to become 0 since a sum excluding the maximum and minimum values will be averaged.
(b) When the averaging processing is specified for the set number of times
The time required to store the average value calculated using the average number of times in the buffer memory differs according to the number of channels used (the number of channels set to A/D conversion enable) and whether or not the temperature drift compensation is used.
1) Without the temperature drift compensation function (Processing time) = (Set number of times)
{(Number of channels used) 80}/1000
(Unit: ms)
2) With the temperature drift compensation function (Processing time) = (Set number of times)
[{(Number of channels used) 80} + 160]/1000
(Unit: ms) [Example] When averaging processing is performed with four channels (1, 2, 3 and 4) for the set number of 100 times with temperature-drift compensation on, an average value is ou tp ut eve ry 48 ms.
100
{(4 80) + 160} ÷ 1000 = 48 (ms)
3 - 11 3 - 11
3 SPECIFICATIONS

3.2.2 Maximum and minimum values hold function

(1) The maximum and minimum digital output values for each channel are stored in buffer
memory addresses 30 to 45 (Un\G30 to Un\G45 ).
(2) When the operating condition setting completed flag (X09) turns OFF, the values
are cleared to 0 and new maximum and minimum values are stored when conversion begins.
(3) Since the area for storing the maximum and minimum values can be rewritten with
the sequence program, the maximum and minimum values within a specific period of time can be checked.

3.3 I/O Signals for the PLC CPU

3.3.1 List of I/O signals

Table 3.3 show s a list of t he I/ O si gn al s fo r th e A/ D co nv ert e r modul e s. Note that I/O numbers (X/Y) shown in this chapter and thereafter are the values when the start I/O number for the A/D converter module is set to 0.
MELSEC-Q
Table 3.3 List of I/O signal
Signal direction CPU A/D converter module Signal direction CPU A/D converter module
Dev ic e N o . ( I np ut ) Signal name Device No . (O ut p ut ) Signal name
X0 Module READY Y0 X1 Temperature drift compensation flag Y1 X2 Y2 X3 Y3 X4 Y4 X5 Y5 X6 Y6 X7 Y7 X8 X9 High r es ol u ti on m od e st at u s f la g Y9 Operating condition setting request XA Offset/gain setting mode flag Y A User range write request XB Channel change completed flag YB Channel change request XC
XD XE A/D conversion completed flag YE
XF Error flag YF Error clear request
Maximum value/minimum value reset
Use prohibited
Use prohibited
completed flag
1
Y8
1
YC YD
Maximum value/minimum value reset
Use prohibited
Use prohibited
request
Use prohibited
1
1
1
POINT
1 These signals cannot be used by the user since they are for system use only.
If these are turned ON/OFF by the sequence program, the functioning of the A/D converter module cannot be guaranteed.
3 - 12 3 - 12
3 SPECIFICATIONS
A

3.3.2 Details of I/O signals

I/O signals for the A/D converter modules are explained in detail below.
(1) Input signals
Device No. Signal Name Description
(1) When the PLC CPU is powered on or reset, this signal turns on once the
preparation for A/D conversion has been completed, and A/D co nversion processing is then performed.
X0 M odule R EADY
X1
X8
X9
Temperature drift compensation flag
High resolution mode status flag
Operating condition setting completed flag
(2) When the Module READY signal is off, A/D conversion processing is not perfor med.
Module READY (X0) turns off in the following situations:
• During offset/gain setting mode
• When the A/D converter module has a watchdog timer error
(1) When A/D conversion processing is being performed with the temperature drift
compensation function on, the flag indicating temperature drift co mpen sation status (X1) turns ON.
(1) This turns ON when in high resolution mode.
(1) This is used as an interlock condition for turning the operating condition setting
request (Y9) ON/OFF when the setting for A/D conversion enable/dis able (buffer memory address 0: Un\G0) is changed.
(2) When the operating condition setting completed flag (X9) is O FF, A/D conv ersion
processing is not performed. Under the following conditions, the operating conditio n setting completed flag (X9) turns OFF.
• When Module READY (X0) is OFF
• When operating condition setting request (Y9) is ON
Performed by the A/D converter module Performed by the sequence program
Module READY (X0)
MELSEC-Q
1
Operating condition setting completed (X9)
Operating condition change request (Y9)
/D conversion
completed (XE)
1 A watchdog timer error occurs when the program calculations are not completed
within the scheduled time due to malfunctions of A/D converter module hardware. When a watchdog timer error occurs, the RUN LED for the A/D converter module turns off.
3 - 13 3 - 13
3 SPECIFICATIONS
Device No. Signal Name Description
[In offset/gain setting mode] (1) This is used as an interlock condition for setting the offset/gain request (YA) to
ON/OFF when registering the value after adjustment of the offset/gain settin gs hav e been completed.
(2) See Section 4.6 regarding the offset/gain settings.
Performed by the A/D converter module
Module READY (X0)
Offset/gain setting mode flag (XA)
OFF
Performed by the sequence program
MELSEC-Q
XA
Offset/gain setting mode flag
User range write request (YA)
[In normal mode] (1) This signal is used as an interlock condition to turn ON /OFF the U ser range w riting
request (YA) when the user range is restored.
(2) Refer to Chapter 7 for the user range restoration.
Performed by the A/D converter module
Performed by the sequence program
Module READY (X0)
Offset/gain setting mode flag (XA)
User range writing request (YA)
ON
3 - 14 3 - 14
3 SPECIFICATIONS
Device No. Signal name Description
(1) This is used as an interlock condition for setting the cha nnel cha nge reque st (Y B) to
ON/OFF when changing the channel for which the offset/gain settings are to be performed.
(2) See Section 4.6 regarding the offset/gain settings.
Performed by the A/D converter module Performed by t he sequence program
Performed by the A/D converter module Performed by the sequence program
XB
XD
Channel change completed flag
Maximum value/minimum value reset completed flag
Offset/gain setting mode Offset/gain s pecifications (buffer memory addresses 22 and 23: Un\G22 and Un\G23)
Channel change completed flag (XB)
Channel change request (YB)
(1) This turns ON when the maximum and minimum values stored in buffer memory
addresses 30 to 45 (Un\G30 to Un\G45) are reset by setting the maximum value/minimum value reset request (YD) to ON.
Maximum and minimum values storage area (buffer memory addresses 30 to 45: Un\G30 to Un\G45)
Maximum value / m inimum value reset request (YD)
MELSEC-Q
XE
A/D conversion completed flag
XF Error flag
Maximum value / m inimum value reset completed flag (XD)
(1) This turns ON when conversion for all of the channels that are conv ersion enabl ed
has been completed. (1) The error flag turns ON when a write error occurs. (2) To clear the error code, set the error clear request (YF) to ON.
Performed by the A/D converter module Performed by the sequence program
Error flag (XF)
Error clear request (YF)
The error code is read during this interval.
3 - 15 3 - 15
3 SPECIFICATIONS
)
(2) Output signals
Device No. Signal name Description
Operating
Y9
YA
YB
YD
YF Error clear request
condition setting request
User range write request
Channel change request
Maximum value/ minimum value reset request
(1) This turns ON when A/D conversion is enabled/disabled, or w hen av eraging
processing specification, the settings for the average time or num b er of times (when
averaging processing is specified) is enabled. (2) See the X9 column for ON/OFF timing. [In offset/gain setting mode] (1) This turns ON when the value for the adjusted offset/gain settings are registere d in
the A/D converter module.
(2) See the XA column for ON/OFF timing.
See Section 4.6 for offset/gain settings. [In normal mode] (1) This signal turns ON when the user range is restored. (2) Refer to the field of XA for the ON/OFF timing.
Refer to Chapter 7 for user range restoration. (1) This turns ON when changing the channel for which offset/gain sett ings are to be
performed.
(2) See the XB column for ON/OFF timing.
See Section 4.6 for offset/gain settings.
(1) The maximum and minimum values stored in buffer memory addresse s 30 to 45
(Un\G30 to Un\G45) are cleared by setting the maximum and mini mum v alue reset
request (YD) to ON. (2) See the XD column for ON/OFF timing. (1) This turns ON when a write error is cleared. (2) See the XF column for ON/OFF timing.
MELSEC-Q
POINT
When the User range writing request (YA) is turned ON in the normal mode with A/D conversion enabled, the A/D converter module restores the user range.
Offset/gain setting mode flag (XA)
User range writing request (YA)
User range restoration processing A/D conversion completed flag
(Buffer memory address 10: Un\G10)
Digital output value (Buffer memory addresses 11 to 18: Un\G11 to 18
During user range restoration: A/D conversion stop, A/D conversion completed flag
(buffer memory addresses 10: Un\G10) OFF, digital output value held as previously
After user range restoration: A/D conversion resumed (when user range setting is
used, A/D conversion is resumed at the restored offset/gai n sett in g val ue . )
During restoration
Restoration completed
3 - 16 3 - 16
3 SPECIFICATIONS
MELSEC-Q

3.4 Buffer Memory

The detailed explanation of the buffer memory in Section 3.4.4 and later is based on the 8-channel an al og inp ut (CH . 1 to CH. 8 ) Q6 8A DV/ Q6 8AD I.

3.4.1 Buffer memory assignment ( Q64AD )

This section describes the assignment of the Q64AD buffer memory.
Table 3.4 Buffer memory assignment ( Q64AD )
Address Address
Hexadecimal Decimal
Description
0 H 0 A/D conversion enable/disable setting R/W 26 H 38
H
1
H
2
1 CH1 Average time/average number of times R/W to to System area
2 CH2 Average time/average number of times R/W 9D 3 H 3 CH3 Average time/average number of times R/W 9E H 158 R/W 4 H 4 CH4 Average time/average number of times R/W 9F H 159 5 H 5A0 H 160
to to Syste m a re a to to System area
8 H 8C7 H 199
H
9
9 Averaging process setting R/W C8
A H 10 A/D conversion completed flag R C9 H 201 System area — B H 11 CH1 Digital output value R CA H 202
H
C
H
D
H
E
H
F
12 CH2 Digital output value R CB 13 CH3 Digital output value R CC 14 CH4 Digital output value R CD 15 CE
to to System area CF
H
12
H
13
18 D0
19 Error code R D1 14 H 20 Setting range (CH1 to CH4) R D2 H 210 15 H 21 System area D3 H 211
H
16
22 Offset/gain setting mode Offset specification R/W D4 17 H 23 Offset/gain setting mode Gain specification R/W D5 H 213
H
18
24 D6
to to System area D7 H 215
H
1D
29 D8 1E H 30 CH1 Maximum value R/W D9 H 217 1F H 31 CH1 Minimum value R/W
H
20
H
21
H
22
H
23
H
24
H
25
32 CH2 Maximum value R/W
33 CH2 Minimum value R/W
34 CH3 Maximum value R/W
35 CH3 Minimum value R/W
36 CH4 Maximum value R/W
37 CH4 Minimum value R/W
1 Indicates whether reading and writing to/from a sequence program are enabled.
R : Read enabled W : Write enabled
2 Areas used to restore the user range settings offset/gain values when online
module change is made. Refer to chapter 7 for details of online module change.
R/W
1
Hexadecimal Decimal
Description
H
157
Mode switch in g se t ti ng
H
200
Pass data classification setting
2
CH1 Industrial sh ip ment set t ing s o ff set va l ue
H
H
H
H
H
H
H
CH1 Industrial shipment settings gain value
203
CH2 Industrial sh ip ment set t ing s o ff set va l ue
204
CH2 Industrial shipment settings gain value
205
CH3 Industrial sh ip ment set t ing s o ff set va l ue
206
CH3 Industrial shipment settings gain value
207
CH4 Industrial sh ip ment set t ing s o ff set va l ue
208
CH4 Industrial shipment settings gain value
209
CH1 User range settings offset value
CH1 User range settings gain value
H
212
CH2 User range settings offset value
CH2 User range settings gain value
H
214
CH3 User range settings offset value
CH3 User range settings gain value
H
216
CH4 User range settings offset value
CH4 User range settings gain value
R/W
1
R/W
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
3 - 17 3 - 17
3 SPECIFICATIONS
MELSEC-Q

3.4.2 Buffer memory assignment ( Q68AD V)

This section describes the assignment of the Q68ADV buffer memory.
Table 3.5 Buffer memory assignment ( Q68AD V)
Address Address
Hexadecimal Decimal
H
0
0 A/D conversion enable/disable setting R/W 2E
Description
1 H 1 CH1 Average time/average number of times R/W to to System area — 2 H 2 CH2 Average time/average number of times R/W 9D H 157 3 H 3 CH3 Average time/average number of times R/W 9E H 158 R/W 4 H 4 CH4 Average time/average number of times R/W 9F H 159 5 H 5 CH5 Average time/average nu mber of ti mes R/W A0 H 160 6 H 6 CH6 Average time/average nu mber of ti mes R/W to to System area
H
7
H
8
7 CH7 Average time/average number of times R/W C9 8 CH8 Average time/average number of times R/W CA
9 H 9 Averaging process setting R/W CB H 203 CH1 Industrial shipment settings gain value2R/W
A H 10 A/D conversion completed flag R CC H 204 CH2 Industrial shipment set ting s o ff set va lu e2R/W
H
B
H
C
11 CH1 Digital output value R CD
12 CH2 Digital output value R CE
D H 13 CH3 Digital output value R CF H 207 CH3 Industrial shipment settings gain value2R/W
H
E
H
F
14 CH4 Digital output value R D0
15 CH5 Digital output value R D1 10 H 16 CH6 Digital output value R D2 H 210 CH5 Industrial sh ipmen t sett ing s o ff set va lue2R/W 11 H 17 CH7 Digital output value R D3 H 211 CH5 Industrial shipment settings gain value2R/W
H
12
18 CH8 Digital output value R D4 13 H 19 Error code R D5 H 213 CH6 Industrial shipment settings gain value2R/W
H
14
H
15
20 Setting range (CH1 to CH4) R D6
21 Setting range (CH5 to CH8) R D7 16 H 22 Offset/gain setting mode Offset specification R/W D8 H 216 CH8 Industria l sh ipmen t sett ing s o ff set va lue2R/W
H
17
H
18
23 Offset/gain setting mode Gain specification R/W D9
24 DA
to to System area DB
H
1D 1E 1F
H
H
29 DC
30 CH1 Maximum value R/W DD
31 CH1 Minimum value R/W DE 20 H 32 CH2 Maximum value R/W DF H 223 CH3 User range settings gain value 21 H 33 CH2 Minimum value R/W E0 H 224 CH4 User range settings offset value
H
22
H
23
34 CH3 Maximum value R/W E1
35 CH3 Minimum value R/W E2 24 H 36 CH4 Maximum value R/W E3 H 227 CH5 User range settings gain value
H
25 26 27 28 29 2A 2B 2C 2D
H
H
H
H
H
H
H
H
37 CH4 Minimum value R/W E4
38 CH5 Maximum value R/W E5
39 CH5 Minimum value R/W E6
40 CH6 Maximum value R/W E7
41 CH6 Minimum value R/W E8
42 CH7 Maximum value R/W E9
43 CH7 Minimum value R/W
44 CH8 Maximum value R/W
45 CH8 Minimum value R/W
1 Indicates whether reading and writing to/from a sequence program are enabled.
R : Read enabled W : Write enabled
2 Areas used to restore the user range settings offset/gain values when online
module change is made. Refer to chapter 7 for details of online module change.
3 - 18 3 - 18
R/W
1
Hexadecimal Decimal
Description
H
46
Mode switch in g se t ti ng
H
201
H
202 CH1 Industrial sh ip ment set t ing s o ffset va l ue2R/W
H
205 CH2 Industrial shipment settings gain value2R/W
H
206 CH3 Industrial sh ip ment set t ing s o ffset va l ue2R/W
H
208 CH4 Industrial sh ip ment set t ing s o ffset va l ue2R/W
H
209 CH4 Industrial shipment settings gain value2R/W
H
212 CH6 Industrial sh ip ment set t ing s o ffset va l ue2R/W
H
214 CH7 Industrial sh ip ment set t ing s o ffset va l ue2R/W
H
215 CH7 Industrial shipment settings gain value2R/W
H
217 CH8 Industrial shipment settings gain value2R/W
H
218 CH1 User range settings offset value
H
219 CH1 User range settings gain value
H
220 CH2 User range settings offset value
H
221 CH2 User range settings gain value
H
222 CH3 User range settings offset value
H
225 CH4 User range settings gain value
H
226 CH5 User range settings offset value
H
228 CH6 User range settings offset value
H
229 CH6 User range settings gain value
H
230 CH7 User range settings offset value
H
231 CH7 User range settings gain value
H
232 CH8 User range settings offset value
H
233 CH8 User range settings gain value
R/W
1
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
3 SPECIFICATIONS
MELSEC-Q

3.4.3 Buffer memory assignment ( Q68AD I)

This section describes the assignment of the Q68ADI buffer memory.
Table 3.6 Buffer memory assignment ( Q68AD I)
Address Address
Hexadecimal Decimal
H
0
0 A/D conversion enable/disable setting R/W 2E
Description
1 H 1 CH1 Average time/average number of times R/W to to System area — 2 H 2 CH2 Average time/average number of times R/W 9D H 157 3 H 3 CH3 Average time/average number of times R/W 9E H 158 R/W 4 H 4 CH4 Average time/average number of times R/W 9F H 159 5 H 5 CH5 Average time/average nu mber of ti mes R/W A0 H 160 6 H 6 CH6 Average time/average nu mber of ti mes R/W to to System area
H
7
H
8
7 CH7 Average time/average number of times R/W C9 8 CH8 Average time/average number of times R/W CA
9 H 9 Averaging process setting R/W CB H 203 CH1 Industrial shipment settings gain value2R/W
A H 10 A/D conversion completed flag R CC H 204 CH2 Industrial shipment set ting s o ff set va lu e2R/W
H
B
H
C
11 CH1 Digital output value R CD
12 CH2 Digital output value R CE
D H 13 CH3 Digital output value R CF H 207 CH3 Industrial shipment settings gain value2R/W
H
E
H
F
14 CH4 Digital output value R D0
15 CH5 Digital output value R D1 10 H 16 CH6 Digital output value R D2 H 210 CH5 Industrial sh ipmen t sett ing s o ff set va lue2R/W 11 H 17 CH7 Digital output value R D3 H 211 CH5 Industrial shipment settings gain value2R/W
H
12
18 CH8 Digital output value R D4 13 H 19 Error code R D5 H 213 CH6 Industrial shipment settings gain value2R/W
H
14
H
15
20 Setting range (CH1 to CH4) R D6
21 Setting range (CH5 to CH8) R D7 16 H 22 Offset/gain setting mode Offset specification R/W D8 H 216 CH8 Industria l sh ipmen t sett ing s o ff set va lue2R/W
H
17
H
18
23 Offset/gain setting mode Gain specification R/W D9
24 DA
to to System area DB
H
1D 1E 1F
H
H
29 DC
30 CH1 Maximum value R/W DD
31 CH1 Minimum value R/W DE 20 H 32 CH2 Maximum value R/W DF H 223 CH3 User range settings gain value 21 H 33 CH2 Minimum value R/W E0 H 224 CH4 User range settings offset value
H
22
H
23
34 CH3 Maximum value R/W E1
35 CH3 Minimum value R/W E2 24 H 36 CH4 Maximum value R/W E3 H 227 CH5 User range settings gain value
H
25 26 27 28 29 2A 2B 2C 2D
H
H
H
H
H
H
H
H
37 CH4 Minimum value R/W E4
38 CH5 Maximum value R/W E5
39 CH5 Minimum value R/W E6
40 CH6 Maximum value R/W E7
41 CH6 Minimum value R/W E8
42 CH7 Maximum value R/W E9
43 CH7 Minimum value R/W
44 CH8 Maximum value R/W
45 CH8 Minimum value R/W
1 Indicates whether reading and writing to/from a sequence program are enabled.
R : Read enabled W : Write enabled
2 Areas used to restore the user range settings offset/gain values when online
module change is made. Refer to chapter 7 for details of online module change.
3 - 19 3 - 19
R/W
1
Hexadecimal Decimal
Description
H
46
Mode switch in g se t ti ng
H
201
H
202 CH1 Industrial sh ip ment set t ing s o ffset va l ue2R/W
H
205 CH2 Industrial shipment settings gain value2R/W
H
206 CH3 Industrial sh ip ment set t ing s o ffset va l ue2R/W
H
208 CH4 Industrial sh ip ment set t ing s o ffset va l ue2R/W
H
209 CH4 Industrial shipment settings gain value2R/W
H
212 CH6 Industrial sh ip ment set t ing s o ffset va l ue2R/W
H
214 CH7 Industrial sh ip ment set t ing s o ffset va l ue2R/W
H
215 CH7 Industrial shipment settings gain value2R/W
H
217 CH8 Industrial shipment settings gain value2R/W
H
218 CH1 User range settings offset value
H
219 CH1 User range settings gain value
H
220 CH2 User range settings offset value
H
221 CH2 User range settings gain value
H
222 CH3 User range settings offset value
H
225 CH4 User range settings gain value
H
226 CH5 User range settings offset value
H
228 CH6 User range settings offset value
H
229 CH6 User range settings gain value
H
230 CH7 User range settings offset value
H
231 CH7 User range settings gain value
H
232 CH8 User range settings offset value
H
233 CH8 User range settings gain value
R/W
1
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
2
R/W
3 SPECIFICATIONS

3.4.4 A/D conversion enable/disable setting ( buffer memor y addr ess 0: U n\G0)

(1) Sets whether the output of an A/D conversion value is enabled or disabled for
each channel.
(2) It is necessary to set the operating condition setting request (Y9) to ON/OFF in
order to enable the A/D conversion enable/disable setting. (See Section 3.2.2.)
(3) By default, A/D conv e rsion is en abl ed fo r all ch an ne l s.
(4) In the case of the Q64AD module, b4 to b7 (CH5 to CH8) become invalid.
b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
MELSEC-Q
00000000
For the Q64AD, information for b4 to b15 is fixed at 0,and for the Q68ADV (I), information for b8 to b15 is fixed at 0.
CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
0 : A/D conversion enabled 1 : A/D conversion disabled
Example
When the channels used for A/D conversion are 1, 3, 5 and 8, 006AH (106) is stored in buffer memory address 0 (Un\G0).
b15
b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
0000000001101010
CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
A600
006AH (106)
3.4.5 CH average time/average number of times (buffer memory addresses 1 to 8: Un\G1 to Un\G8)
(1) Sets the average time or average number of times for each channel for which
averaging processing was specified.
(2) The setting ran ge is a s show n below :
Averaging processing by the number of times: 4 to 62500 Averaging processing by time: 2 to 5000 ms
(3) Zero is set as the default.
3 - 20 3 - 20
3 SPECIFICATIONS

3.4.6 Averaging processing setting (buffer memory address 9: Un\G9)

(1) When selecting sampling processing or averaging processing, write the setting to
buffer memory address 9 (Un\G9).
(2) When averaging processing is selected, select average time or average number
of times.
(3) By default, sampling processing is set for all channels.
(4) In the case of the Q64AD module, b4 to b7 and b12 to b15 (CH5 to CH8) are
invalid.
b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
MELSEC-Q
CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
Averaging processing channel specification 1 : Averaging processing 0 : Sampling processing
CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
Time/number of times specification 1 : Average time 0 : Average number of times
Example
To average channels 1 and 5 for the set number of times and channels 2 and 7 for the set amount of time, and to sample-process other channels, store 5342
b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
0100110100001010
H
(21314) in buffer-memory address 9 (Un\G9).
5342
CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
2435
(21314)
H
3 - 21 3 - 21
3 SPECIFICATIONS

3.4.7 A/D conversion completed flag ( buffer memor y address 10: Un\G10)

(1) When A/D conversion for the channels enabled for conversion is complete, the
A/D conversion completed flag is set to 1. The A/D conversion completed flag (XE) is set to ON when the conversion for all A/D conversion enabled channels is complete.
(2) When the operating condition setting request (Y9) is set to ON, the flag returns to
the default setting of 0 and changes to 1 when A/D conversion is complete.
(3) In the case of the Q64AD module, b4 to b7 (CH5 to CH8) are invalid.
b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
00000000
MELSEC-Q
For the Q64AD, information for b4 to b15 is fixed at 0, and for the Q68AD, information for b8 to b15 is fixed at 0.
1 : A/D conversion completed 0 : A/D conversion in progress or not used
Example
When A/D conversion is enabled for channels 1, 2 and 6 and all conversions for these channels are
H
complete, 0023
(35) is stored in buffer-memory address 10 (Un\G10).
b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
0000000010001100
CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
3200
0023
(35)
H

3.4.8 Digital output values (buffer memor y addresses 11 to 18: Un\G11 to Un\G18)

(1) The digital ou tp ut valu e s aft e r A/D conversion are st ored i n the bu ffe r me mory
addresses from 11 to 18 (Un\G11 to Un\G18) for each channel.
(2) The digital output values are expressed with 16-bit signed binary values.
b15b14b13b12b11b10b9b8b7b6b5b4b3b2b1b0
Data section Resolution 1/4000 12 bits Resolution 1/12000, 1/16000 14 bits
For other than the data section and a signed bit, it becomes 1 for a negative (when b15 is 1) and 0 for a positive (when b15 is 0).
Signed bit 1: Negative 0: Positive
3 - 22 3 - 22
3 SPECIFICATIONS

3.4.9 Write data error codes (buffer memor y addr ess 19: U n\G19)

(1) The error codes generated by the A/D converter modules are stored here.
(2) See Section 8.1 fo r the det ail s o f th e e rr or co de s.

3.4.10 Setting ranges (buffer memory addr esses 20, 21: U n\G20, Un\G2 1)

(1) These areas are used to confirm the setting ranges of the A/D converter module.
(2) The setting values for CH1 to CH4 are stored in buffer memory address 20
(Un\G20) and setting values for CH5 to CH8 are stored in buffer memory address 21 (Un\G21). In the case of the Q64AD module, buffer memory address 21 (Un\G21) is invalid.
MELSEC-Q
Un\G20 Un\G21
b15 to b12
CH4 CH8
b11 to b8
CH3 CH7
b7 to b4
CH2 CH6
b3 to b0
CH1 CH5
The setting values are as follows.
Input range Setting value 4 to 20 (mA) 0 0 to 20 (mA) 1
1 to 5 (V) 2 0 to 5 (V) 3
–10 to 10 (V) 4
0 to 10 (V) 5
User range setting F
H H H H H H H
(3) Default setting is 0.
When the setting for Q68ADV is 0, the analog input range operates between 0 to 10V. (When the setting is 5
, the analog inpu t r an ge wil l be th e sa me a s above.)
H
3 - 23 3 - 23
3 SPECIFICATIONS
MELSEC-Q

3.4.11 Offset/gain setting mode (buffer memor y addr esses 22, 23: U n\G22, Un\G23)

(1) Specifies the channel to be adjusted for the offset/gain settings.
(2) The channel for which the offset is to be adjusted is specified in buffer memory
address 22 (Un\ G22 ) and t h e chan ne l fo r wh i ch th e ga in i s to be adju st ed is specified in buffer memory address 23 (Un\G23).
(3) Although it is po ssi bl e t o se t mul tiple channels at the sa me t i me, set th e o ffse t a n d
gain separately (buffer memory addresses 22 and 23: Set either Un\G22 or Un\G23 to 0). If both are set at the same time, an offset/gain setting mode error (error code 500) occurs.
(4) For Q64AD, b4 to b7 (information for CH5 to CH8) are invalid.
(5) See Section 4.6 for the details of the offset/gain settings.
b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Un\G22 (Offset specification)
0000000000000000CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
Un\G23 (Gain specification)
CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
1 : Channel to be set 0 : Invalid

3.4.12 Maximum and minimum v al ues stor ag e ar ea ( buffer memor y addresses 30 to 45: Un\G30 to Un\G45)

(1) The maximum and minimum values of the converted digital value for each
channel are stored.
(2) The stored values for all channels will be cleared to 0 when the operating
condition setting request (Y9) is set to ON and the setting is changed or when the maxi mum and minimum values res e t request (Y D) is set to O N .
(3) The maximum and minimum values are stored for each sample processing time
(measurement), even with channels for which averaging processing is specified.
3 - 24 3 - 24
3 SPECIFICATIONS
MELSEC-Q

3.4.13 Mode switching setting (buffer memory addresses 158, 159: Un\G158, Un\G159)

(1) Set the values of the mode to which you want to switch.
(2) After setting the values, turning the operation condition setting request (Y9) from
OFF to ON switches to that mode.
(3) When mode switching is performed, this area is cleared to zero and the operating
condition setting completed flag (X9) turns OFF. After confirming that the operating condition setting completed flag (X9) has turned OFF, turn OFF the operation condition setting request (Y9).
Mode to be switched to
Normal mode 0964 Offset/gain setting mode 4144
Buffer memory address 158 Buffer memory address 159
H H
Set values
4144 0964
H H
POINT
If the values written are other than the above, mode switching is not performed and only the operating condition is changed.

3.4.14 Pass data classification setting (buffer memory addr esses 200: U n\G200) ( Q64AD only)

(1) Areas used to restore the user range settings offset/gain values when online
module change is made. Refer to chapter 7 for details of online module change.
(2) Specify whether the offset/gain values to be saved/restored are voltages or
currents when saving/restoring the offset/gain values of the user range setting.
b15 b14 b13 b12 b11 b10 b9 b8
b7
b6
b4 b3 b2 b1 b0
b5
00000000
Data in b4 to b15 are fixed to 0. 1: Current specified
0000
CH4 CH3 CH2 CH1
0: Voltage specified
POINT
Refer to Section 4.6 for the offset/gain value setting method.
3 - 25 3 - 25
3 SPECIFICATIONS
3.4.15 Industrial shipment settings and user range settings offset/gain values
(buffer memory addresses 202 to 233: Un\G202 t o Un\G233)
(1) Areas used to restore the user range settings offset/gain values when online
module change is made. Refer to chapter 7 for details of online module change.
(2) When the offset/gain values of the user range setting are restored, the used data
are stored. The data are stored (saved) when:
• Initial setting write is performed by the utility;
• The operating condition is set (Y9 turns from OFF to ON
• The offset/gain values are written in the offset/gain setting mode (YA turns from OFF to ON).
1: The data are not saved when values have been written to the mode
switching setting area (buffer memory addresses 158, 159: Un\G158, Un\G159).
1); or
MELSEC-Q
(3) When restoring the offset/gain values of the user range setting, set the data
saved here similarly into the corresponding area of the module where the data will be restored.
(4) Buffer memory saving recording procedure for online module change
1) Set the pass data classification setting
Un\G200).
2) Turn the operation condition setting request (Y9) from OFF to ON.
3) Compare the offset/gain values of the industrial shipment settings and user
range settings (buffer memory addresses 202 to 233: Un\G202 to Un\G233) with the range reference values. Refer to Section 7.4 for the range reference values.
4) If the values are proper, record the offset/gain values of the pass data
classification set ting
: The Q68ADV/Q68ADI does not require the setting and recording of the
pass data classification setting.
, industrial shipment settings and user range settings.
(buffer memory addresses 200:
POINT
Refer to Section 4.6 for the offset/gain value setting method.
3 - 26 3 - 26

4 SETUP AND PROCEDURES BEFORE OPERATION

4 SETUP AND PROCEDURES BEFORE OPERATION

4.1 Handling Precautions

(1) Do not drop the module or subject it to heavy impact.
(2) Do not remove the PCB of the module from its case. Doing so may cause the
module to fail.
(3) Be careful not to let foreign particles such as swarf or wire chips enter the module.
They may cause a fire, mechanical failure or malfunction.
(4) The top surface of the module is covered with a protective film to prevent foreign
objects such as wire burrs from entering the module during wiring. Do not remove this film until the wiring is complete. Before operating the system, be sure to remove the film to provide adequate ventilation.
MELSEC-Q
4
(5) Tighten the terminal screws using torque within the following ranges. Loose
screws may cause short circuits, mechanical failures or malfunctions.
Screw location Clamping torque range
Module mounting screws (M3 screws) 36 to 48 N · cm
Terminal block screws (M3 screws) 42 to 58 N · cm
Terminal block mounting screws (M3.5 screw s) 66 to 89 N · cm
(6) To mount the module on the base, securely insert the module fastening latch into
the fastening hole on the base. Improper installation may result in a module malfunction, or may cause the module to fall off.
4 - 1 4 - 1
4 SETUP AND PROCEDURES BEFORE OPERATION

4.2 Setup and Procedures before Operation

Start
Module mounting
Mount the A/D conversion module in the specified slot.
Wiring
Wire external devices to the A/D conversion module.
Intelligent function module switch settings
Perform settings using GX Developer
4
(see Section 4.5).
Use user range settings?
MELSEC-Q
Use industrial shipment settings.
Use user range settings
Offset/gain setting
If user range settings are used, perform the offset and gain settings (see Section 4.6).
Use the utility pac kage?
YES
Initial setting and automatic refresh setting
The program can be sim plified if the utility package is used for setting (see Chapter 5).
Programming and debugging
Create and check the sequence program.
NO
4 - 2 4 - 2
4 SETUP AND PROCEDURES BEFORE OPERATION

4.3 Part Identification Nomenclature

The name of each part of the A/D converter module is listed below.
MELSEC-Q
Q64AD
1)
Q64AD
RUN
ERROR
2) 1
2 3
I+
4 5 6
I+
7 8 9
10
I+
11 12 13 14
I+
15 16 17 18
C H
1
SLD
C H 2
SLD
C H 3
SLD
C H 4
SLD
(FG)
A/D 0-±10V 0-20mA
V+
V-
V+
V-
V+
V-
V+
V-
A.G.
1)
2)
Q68ADV
C H
1
C H 2
C H 3
C H 4
C H
V-
5
C H 6
C H
V-
7
C H 8
(FG)
A/D 0-±10V
V+
V-
V+
V-
V+
V-
V+
V-
V+
V+
V-
V+
V+
V-
A.G.
Q68ADV
RUN
ERROR
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
Q68ADI
1)
Q68ADI
RUN
ERROR
2) 1
I+
C H
1
C H
2
C H 3
C H 4
C H 5
C H
6
C H
7
C H
8
(FG)
A/D 0-20mA
I-
I-
I-
I-
I-
I-
I-
I-
A.G.
2 3
I+
4
I+
5 6
I+
7 8
I+
9
10
I+
11 12
I+
13 14
I+
15 16 17 18
Number
Name and
appearance
Description
1) RUN LED Displays the operating status of the A/D converter module. On : Normal operation Flashing : During offset/gain setting mode Off : 5V power switched off, watchdog timer error occurred, or
online module change enabled
2) ERROR LED Displays the error status of the A/D converter module. On : Error Off : Normal operation Flashing : Error in switch settings
Switch No. 5 of the intelligent function module has been set to a value other than zero "0".
Check the error code for details.
4 - 3 4 - 3
4 SETUP AND PROCEDURES BEFORE OPERATION
MELSEC-Q
Terminal
number
1 V + V + I + 2V – 3 I + V + I + 4 5 V + V + I + 6V – 7 I + V + I + 8
9 V + V + I + 10 V – 11 I + V + I + 12 13 V + V + I + 14 V – 15 I + V + I + 16 17 A.G. (ANALOG GND) 18 FG
Q64AD Q68ADV Q68ADI
CH1
SLD
CH2
SLD
CH3
SLD
CH4
SLD
Signal name
CH1
CH2
CH3
CH4
CH5
CH6
CH7
CH8
V –
V –
V –
V –
V –
V –
V –
V –
CH1
CH2
CH3
CH4
CH5
CH6
CH7
CH8
I –
I –
I –
I –
I –
I –
I –
I –
4 - 4 4 - 4
4 SETUP AND PROCEDURES BEFORE OPERATION

4.4 Wiring

The wiring precautions and examples of module connection are provided below.

4.4.1 Wiring precautions

In order to optimize the functions of the A/D converter module and ensure system reliability, external wiring that is protected from noise is required. Please observe the following precautions for external wiring:
(1) Use separate cables for the AC control circuit and the external input signals of the
Q64AD/Q68ADV(I) to avoid the influence of the AC side surges and inductions.
(2) Do not mount the cables close to or bundle them with the main circuit line, a high-
voltage cable or a load cable from other than the PLC. This may increase the effects of noise, surges and induction.
MELSEC-Q
(3) Perform an one-point grounding for shielded lines and the shields of sealed
cables.
(4) A solderless terminal with insulating sleeve cannot be used for the terminal block.
Covering the cable-connection portion of the solderless terminal with a marked tube or an insulation tube is recommended.
4 - 5 4 - 5
4 SETUP AND PROCEDURES BEFORE OPERATION

4.4.2 External wiring (1) Q64AD

(a) For voltage input Signal source 0 to ± 10 V
GND
1 Shielded
(b) For current input Signal source 0 to ± 20 mA
3
GND
1 Shielded
V +
I +
V –
SLD
V +
I +
V –
SLD A.G.
FG
2
250
MELSEC-Q
+ 15 V
500 k
500 k
2
500 k
500 k
4
ANALOG GND
– 15 V
+ 15 V
– 15 V
5
1 Use a twisted two core shielded wire for the power wire. 2 Shows input resistance of Q64AD. 3 If current input, always connect to (V +) and (I +) terminals. 4 "A.G." terminal does not normally require wiring. However, it can be used as GND
for compatible equipment ground under the following conditions. (1) When there is a difference in polarity between "A.G" and "GND for compatible
equipment".
(2) As an alternative for 0 V input when only the + side is open on a ± wire.
5 Always use a ground. In addition, ground the FB of the power supply module.
4 - 6 4 - 6
4 SETUP AND PROCEDURES BEFORE OPERATION
(2) Q68ADV
MELSEC-Q
GND
1 Shielded
2
ANALOG
3
500 k
500 k
V + V –
A.G.
FG
4
+ 15 V
– 15 V
GND
1 Use a twisted two core shielded wire for the power wire. 2 Shows input resistance of Q68ADV. 3 "A.G." terminal does not normally require wiring. However, it can be used as GND
for compatible equipment ground under the following conditions. (1) When there is a difference in polarity between "A.G" and "GND for compatible
equipment".
(2) As an alternative for 0 V input when only the + side is open on a ± wire.
4 Always use a ground. In addition, ground the FB of the power supply module.
(3) Q68ADI
GND
1 Shielded
2 250
I + I –
A.G.
FG
4
500 k
500 k
ANALOG GND
3
+ 15 V
– 15 V
1 Use a twisted two core shielded wire for the power wire. 2 Shows input resistance of Q68ADI. 3 "A.G." terminal does not normally require wiring. However, it can be used as GND
for compatible equipment ground under the following conditions. (1) When there is a difference in polarity between "A.G" and "GND for compatible
equipment".
4 Always use a ground. In addition, ground the FB of the power supply module.
4 - 7 4 - 7
4 SETUP AND PROCEDURES BEFORE OPERATION

4.5 Switch Setting for Intelligent Function M odule

The settings for the intelligent function module are performed using the I/O assignment settings for GX Developer.
(1) Setting item
The intelligent function module switches consist of switches 1 to 5 and are set using 16 bit data. When the intelligent function module switches are not set, the default value for switches 1 to 5 is 0.
Table 4.1 Switch setting item
Input range setting
Analog input range Input range setting value
Switch 1
CH4CH3CH2CH1
Input range setting
Switch 2
CH8CH7CH6CH5
H
H
User range setting F
Setting item
4 to 20 mA 0 to 20 mA 1
1 to 5 V 2 0 to 5 V 3
– 10 to 10 V 4
0 to 10 V 5
MELSEC-Q
1
H
0
H H H H H H
Switch 3 Not used
H
Switch 4
00 01 to FFH (numeric value other than 00
0
H
(numeric
1 to F
H
value other than 0
0
H
1 to FH (numeric value other than 0
H
: Normal resolution mode
)*
: High resolution mode
H
: Normal mode (A/D conversion processing)
)*
: Offset/gain setting mode
H
: With temperature drift correction
)*
: Without temperature drift correction
H
Switch 5 0 : Fixed
Setting any value wit hi n th e set ti ng rang e wi ll pr ovi de th e sa me op e rat ion .
When the setting range is 1 to F
, set 1 for example.
H
Depending on the type of module used, the settings for A/D unit input range are shown below.
• Q64AD
• Q68ADV · · · · ·0H, 2H to 5H, F
· · · · · ·0H to 5H, F
H
H
1 When the setting is 0H, the input ope rating range will b e 0 t o 10 V .
• Q68ADI · · · · · ·0
H, 1H
, F
H
4 - 8 4 - 8
4 SETUP AND PROCEDURES BEFORE OPERATION
POINT
(1) If the offset/gain setting mode is set using intelligent function module switch 4,
other settings by switch 4 (settings for resolution mode and temperature drift compensation) will be ignored.
(2) Setting of the offset/gain setting mode differs from function version A to
function version B. (Refer to Appendix 1.3) Perform the offset/gain settings after checking the RUN LED flashes in offset/gain setting mode. If the RUN LED does not flash, check to see if the switch 4 setting is correct.
(3) Since the digital output value will differ considerably, depending on the
resolution mode setting, thoroughly check the settings for the intelligent function module switches before performing the digital output processing. Example) Digital output value when the setting range is -10 to 10 V and a 10 V
analog value is added.
In normal resolution mode In high resolution mode
Digital output value Approximately 4000 Approximately 16000
MELSEC-Q
(2) Operating procedure
Start the settings with GX Developer I/O assignment setting screen.
(a) I/O assignment setting screen
Set the follow in g fo r th e slot in w hi ch th e A/ D converter module is mounted. The type setting is required; set other items as needed. Type : Select "intelli." Model name : Enter the module model name. Points : Select 16 points. Start XY : Enter the start I/O number for the
A/D converter module.
Detail setting: Specify the control PLC for the
A/D converter module. It is unnecessary to set the "Error time output mode" or "H/W error time PLC operation mode" since these settings are invalid for the A/D converter module.
(b) Switch setting for intelligent function module
screen Click on [Switch setting] on the I/O assignment setting screen to di spl ay the scree n show n at left, then set switches 1 to 5. The switches can easily be set if values are entered in hexadecimal. Change the entry format to hexadecimal and then enter the values.
4 - 9 4 - 9
4 SETUP AND PROCEDURES BEFORE OPERATION

4.6 Offset/Gain Settings

When the user range setting is used, perform the offset and gain settings according to the following procedure. When the industrial shipment setting is used, offset/gain setting is not necessary. If the utility package is installed, perform the offset/gain settings according to the procedure described in Section 5.6.2.
(1) Offset/gain setting procedure
Start
2) Switch to the offset/gain
setting mode.
1
Set the channel change request (YB) to ON.
MELSEC-Q
Verify that the mode is set to offset/gain setting and the RUN LED is flashing.
1) Add the voltage or current
that will be the of fs e t v alu e .
Set the offset setting channel in buffer memory address 22 (Un\G22). Set buffer memory address 23 (Un\G23) to 0.
Turn the channel change request (YB) to ON.
Verify that the channel change completed flag (XB) is ON.
Set the channel change request (YB) to OFF.
Verify that the channel change completed flag (XB) is ON.
Set the channel change request (YB) to OFF.
Adjust other
channels?
NO
Set the offset/gain setting request (YA) to ON and perform the offset/gain settings. Register to the A/D converter module.
After verifying that the offset/ gain setting mode status flag (XA) is OFF, turn YA OFF.
Verify that the offset/gain setting mode status flag (XA) is ON.
YES
1)
Add the voltage or current that will be the gain value.
Set the gain setting channel in buffer me mo r y address 23 (Un\G23). Set buffer memory address 22 (Un\G22) to 0.
ERROR LED lit?
NO
Switch to the normal setting mode.
1
End
YES
2)
4 - 10 4 - 10
4 SETUP AND PROCEDURES BEFORE OPERATION
1 The mode switching (normal mode to offset/gain setting mode to normal mode)
method is given below.
• Dedicated instruction (G.OFFGAN) ............. Refer to Section 4.6 (2), (a)
• Setting made to mode switching setting (buffer memory addresses 158, 159: Un\G158, Un\G159) and turning the operation condition setting request (Y9) from
OFF to ON ..................................................... Refer to Section 4.6 (2), (b)
• Intelligent function module switch setting ..... Refer to Section 4.5, Section 4.6 (2), (c)
(After intelligent function module switch setting, reset the PLC CPU or switch power OFF, then ON.)
POINT
(1) Perform the offset/gain settings in the range that satisfies the conditions
specified in Sectio n 3. 1.2 , (1 ) and (2) . When the setting exceed s thi s range, the maxi mum resol ution or to tal accu racy may not be withi n the range indicated in the pe rfor manc e spe cifi cation .
(2) Perform the offset/gain settings separately for each channel. If channels are
set in buffer memory addresses 22 (Un\G22) and 23 (Un\G23) at the same time, an error will oc cur an d th e ERRO R LE D will be li t.
(3) After the offset/gain settings are completed, verify that the offset and gain
values have been set correctly under actual usage conditions.
(4) The offset an d ga in values are stored into th e E
power-off.
(5) At the time of offset/gain setting, turn ON the user range write request (YA) to
write the val u e s to the E Data can be written to the E To prevent accidental write to the E code (buffer memory address 19: Un\G19) will be stored if write is performed 26 consecutive times.
(6) If an error (error code: 40
correct offset/gain value. The offset/gain value of the channel where the error has occurred is not written to the A/D converter module. ( number.)
(7) Module Ready (X0) turns from OFF to ON when the offset/gain setting mode
switches to the normal mode by the dedicated instruction (G.OFFGAN) or the setting of the mode switching setting (buffer memory addresses 158, 159: Un\G158, Un\G159). Note that initial setting processing will be executed if there is a sequence program that makes initial setting when Module Ready (X0) turns ON.
(8) Buffer memory addresses 200 (Un \ G200 ) , 20 2 t o 233 ( U n \G202 t o Un \ G23 3 )
are the areas used to restore the user range settings offset/gain values when online module change is made. Refer to chapter 7 for details of online module change.
2
PROM.
2
PROM up to 100 thousand ti mes.
2
PROM, an error will occur and the error
1
) occurs during offset/gain setting, re-set the
1: indicates the corresponding channel
MELSEC-Q
2
PROM and are not erased at
(2) Program examples
The program in the dotted area of (a) is common to (a), (b) and (c). In this example, the I/O signals for the A/D converter module are X/Y0 to X/YF.
• Channel sele ctio n
• Offset sett in g
• Gain setting
• Channel change command
• Offset/gain setting value write command to the module
• Mode switching
• Channel desig na tio n sto ra ge dev i ce
• Dedicated instruction (G.OFFGAN) setting storage device
4 - 11 4 - 11
...............................................................................
......................................................................................
........................................................................................
................................................................
....................
....................................................................................
...................................................
..............
M0 M1 M2 M3 M4 M5 D0 D1
4 SETUP AND PROCEDURES BEFORE OPERATION
(a) When switching the mode using the dedicated instruction (G.OFFGAN)
The following program switches to the offset/gain setting mode with the dedicated instruction (G.OFFGAN), changes the channel where offset/gain setting will be made, writes the offset/gain values to the A/D converter module, and then switches to the normal mode.
Switches to offset/gain setting mode
Specifies channel where offset/gain setting will be made
Specifies channel where offset setting will be made
Specifies channel where gain setting will be made
Changes channel where offset/gain setting will be made
Registers offset/gain setting results to module
Switches to normal mode
MELSEC-Q
Stores setting of de dicated instruction (G.OFFGAN) into D1.
Dedicated instruction (G.OFFGAN)
Stores channel where offset/ gain setting will be made into D0.
Specifies offset setting channel.
Sets 0 to buffer memory address 23.
Specifies gain setting channel. Sets 0 to buffer memory
address 22.
Turns ON channel change request (YB).
Turns OFF channel change request (YB).
Turns ON user range change request (YA).
Turns OFF user range change request (YA).
Stores setting of de dicated instruction (G.OFFGAN) into D1.
Dedicated instruction (G.OFFGAN)
Processing in normal mode
The program in the dotted area is a common program.
4 - 12 4 - 12
4 SETUP AND PROCEDURES BEFORE OPERATION
(b) When switching the mode using the setting of the mode switching setting
(buffer memory addresses 158, 159: Un\G158, Un\G159) and operation condition setting request (Y9)
Switches to offset/gain setting mode
Common program
MELSEC-Q
Sets 4144 address 158.
Sets 964 address 159.
Turns ON operation condition setting request (Y9 ) .
Turns OFF operation condition setting request (Y9 )
to buffer memory
H
to buffer memory
H
Switches to normal mode
to buffer memory
H
Sets 964 address 158.
Sets 4144 address 159.
Turns ON operation condition setting request (Y9 ) .
Turns OFF operation condition setting request (Y9 ) .
Processing in normal mode
to buffer memory
H
(c) When switching the mode by making intelligent function module switch
setting Only the common program is necessary.
4 - 13 4 - 13

5 UTILITY PACKAGE (GX Configur ator-AD )

5 UTILITY PACKAGE (GX Configurator-AD)

5.1 Utility Package Functions

Table 5.1 shows an overview of the utility package functions.
Table 5.1 Utility package (GX Configurator-AD) function list
Item Description Reference section
(1) Sets the following items that require initial setting.
• CH A/D conversion enable/disable setting
• CH Sampling process/averaging process setting
• CH Time/number of times sp ecify ing
• CH Average time/average number of times setting
(2) The data for which initial setting has been completed is registered in
the parameters for the PLC CPU, and automatically written to the A/D converter module when the PLC CPU changes to the RUN
status. (1) Sets automatic refresh for the A/D converter module buffer memory. (2) The buffer memory that was set for automatic refresh is
automatically read and written to the specified device when the
END command for the PLC CPU is executed. (1) Monitor/test
The buffer memory and I/O signals for the A/D converter modules
are monitored and tested. (2) Operating condition setting
Changes the A/D operating status during operation. (3) Offset/gain setting
When setting the offset/gain to a value selected by the user (w hen
the analog output range setting is user range setting), the offset and
gain can be easily set while viewing the screen. (4) Pass data
The pass data (pass data classification setting, indu strial s hipme nt
settings offset/gain values, user range settings offset/gain value s)
can be monitored and set.
Initial Setting
Automatic Refresh
5
Settings
Monitor/test
1
1
MELSEC-Q
Section 5.4
Section 5.5
Section 5.6
POINT
1 If initial setting and automatic refresh setting are performed, the intelligent
function module parameters require a maximum of 76 bytes per module.
5 - 1 5 - 1
5 UTILITY PACKAGE (GX Configur ator-AD )

5.2 Installing and Uninstalling the Utility Package

See "Method of installing the MELSOFT Series" attached with the utility package regarding the install and uninstall operation for the utility package.

5.2.1 User precautions

The following provides the precautions on using the GX Configurator-AD:
(1) Important safety information
Since GX Configurator-AD is add-in software for GX Developer, read "Safety Precautions" and the basic o perating pro cedures in GX Developer's ope rating manual.
(2) About installation
The GX Configurator-AD is an add-in package for GX Developer Version 4 or later products. Therefore, install GX Configurator-AD in a personal computer in which GX Developer Version 4 or a later product has been installed.
MELSEC-Q
(3) About display-screen errors whil e using the intelligent function
module utility
There may be cases in which the screen will not properly display while the intelligent function module utility is being used, due to a lack of system resources. If this occurs, close the intelligent function module utility first and then GX Developer (program, comments, etc.) and other applications. Next, restart GX Developer and the intelligent function module utility.
(4) To start the intelligent function module utility
(a) In GX Developer, select "QCPU (Q mode)" for the PLC series and specify
the project. If something other than "Q CPU ( Q mode)" is selected for the PLC ser ies, or i f the project is not specified, t he intell igent fu nction mod ule utility will no t start.
(b) Multiple intelligent function module utilities can be started.
However, the [Open file]/[Save file] intelligent function module's parameter operations can only be performed by a single intelligent function module utility. Other intelligent function module utilities can perform the [Monitor/test] operation only.
(5) How to switch screens when two or more intel l igent function
module utilities are started
When two or more intelligent function module utility screens cannot be displayed side by side, use the task bar to change the intelligent function module utility screen so that it is displayed on top of other screens.
5
5 - 2 5 - 2
5 UTILITY PACKAGE (GX Configur ator-AD )
(6) About the number of parameters that ca n be set i n GX
Configurator-AD
The number of parameters that can be set by the GX Configurator for an intelligent function module installed in the CPU module and in a remote I/O station of the MELSECNET/H network system is limited.
MELSEC-Q
Intelligent function module installation object
Q00J/Q00/Q01CPU 512 256 Q02/Q02H/Q06H/Q12H/Q25HCPU 512 256 Q12PH/Q25PHCPU 512 256 MELSECNET/H remote I/O station 512 256
Maximum number of parameter settings
Initial setting Automatic refresh setting
For example, if multiple intelligent function modules are installed in a remote I/O station, set the GX Configurator so that the number of parameter settings of all the intelligent function modules does not exceed the maximum number of parameter settings. The total number of parameter settings is calculated separately for the initial setting and for the automatic refresh setting. The number of parameter settings that can be set for one module in the GX Configurator-AD is as shown below.
Object Module Initial setting Automatic refresh setting Q64AD 2 (Fixed) 13 (Maximum number of settings) Q68ADV/ADI 2 (Fixed) 25 (Maximum number of settings)
Example) Counting the number of parameter settings in the automatic refresh
setting
The number of settings in this one line is counted as one setting. The number of settings is not counted by columns. Add up all the setting items in this setting screen, then add them to the total for the other intelligent function modules to get a grand total.
5 - 3 5 - 3
5 UTILITY PACKAGE (GX Configur ator-AD )
MELSEC-Q

5.2.2 Operating environment

The operating environment of the personal computer where the GX Configurator-AD is used is explained.
Item Peripheral devices
Installation (Add-in) destination Computer main unit Personal com puter on which Windows® operates.
CPU Required memory
Hard disk free space
Display
Operating system
For installation 65 MB or more For operation 10 MB or more
1
Add-in to GX Developer Version 4 (English version) or later
Refer to the following table "Used operating system and performance req uired for personal computer".
800 600 dot or more resolution Microsoft
Microsoft® Windows® 98 Operating System (English version) Microsoft Microsoft® Windows NT® Workstation Operating System Version 4.0 (English version) Microsoft® Windows® 2000 Professional Operating System (English version) Microsoft Microsoft® Windows® XP Home Edition Operating System (English version)
®
Windows® 95 Operating System (English version)
®
Windows® Millennium Edition Operating System (English version)
®
Windows® XP Professional Operating System (English version)
3
1: Install the GX Configurator-AD in GX Developer Version 4 or higher in the same language.
GX Developer (English version) and GX Configurator-AD (Japanese version) cannot be used in combination, and GX Developer (Japanese version) and GX Configurator-AD (English version) cannot be
used in configuration. 2: GX Configurator-AD cannot be used as an add-in with GX Developer Version 3 or earlier versions. 3: Setting fonts Size of WindowsR for "Large Fonts" may cause the text to extend off screen. Therefore,
choose "Small Fonts".
2
Used operating system and performance required for personal computer
Operating system
Windows® 95 Pentium® 133MHz or more 32MB or more Windows® 98 Pentium® 133MHz or more 32MB or more Windows® Me Pentium® 150MHz or more 32MB or more Windows NT® Workstation 4.0 Pentium® 133MHz or more 32MB or more Windows® 2000 Professional Pentium® 133MHz or more 64MB or more Windows® XP Professional Windows® XP Home Edition
"XP compatibility mode" and "Fast User Switching" are not supported.
Pentium
Pentium
Performance Required for Personal Computer
CPU Required memory
®
300MHz or more 128MB or more
®
300MHz or more 128MB or more
5 - 4 5 - 4
5 UTILITY PACKAGE (GX Configur ator-AD )

5.3 Explanation of Utility Package Operation

5.3.1 How to perform common utility package operations (1) Available control keys

Special keys that can be used during operation of the utility package and their application s are shown in the table below .
Name of key Application
Esc
Tab
Ctrl
Delete
Back
Space
Cancels a newly entered value when entering data in a cell. Closes the window.
Moves between controls in the window. Used in conjunction with the mouse when multiple cell s are
selected in the selection test. Deletes the character where the cursor is positioned. When a cell is selected, clears all of the setting content s.
Deletes the character where the cursor is positioned.
MELSEC-Q
Page
Up
Page
Down
Enter
Moves the cursor.
Moves the cursor one page up.
Moves the cursor one page down.
Confirms the value entered in the cell.
5 - 5 5 - 5
5 UTILITY PACKAGE (GX Configur ator-AD )
(2) Data to be created with the utility package
The data and files shown below that are created with the utility package are also processed using GX Developer operation. Figure 5.1 shows which operation processes which data or file.
<Intelligent function module parameters>
(a) This data is created with the automatic refresh setting, and stored in the
intelligent function module parameter file of the project to be created using GX Developer.
Project
Program
Parameter
PLC Parameter Network Parameter Intelligent Function Module Parameter
MELSEC-Q
(b) Steps 1) to 3) shown in Figure 5.1 are performed using the following
operations.
1) Operating from GX Developer. [Project]
[Open existing project] / [Save project] / [Save project as]
2) Operating from the utility parameter setting module selection screen. [File]
[Open file] / [Save file]
3) Operating from GX Developer. [Online]
[Read from PLC] / [Write to PLC] "Intelligent function module parameters" Or, operate from the utility parameter setting module selection screen. [Online]
[Read from PLC] / [Write to PLC]
5 - 6 5 - 6
5 UTILITY PACKAGE (GX Configur ator-AD )
r
<Text file>
(a) A text file is created by performing the initial setting or automatic refresh
setting, or selecting text file creation files can be utiliz ed to crea te use r documen t s.
MELSEC-Q
in the monitor/test screen. The text
QCPU
Q25HCPU
A
MODE.
RUN. ERR.
USER.
BAT.
BOOT.
GX Developer/
GX Configurator-AD
Project Project
3)
Disk
1)
AA
2)
B
A : Indicates an intelligent
function module parameter.
B : Indicates the data
saved by text file creation.
Personal compute
USB
RS-232
Figure 5.1 Correlation chart for data created using the utility package
5 - 7 5 - 7
5 UTILITY PACKAGE (GX Configur ator-AD )

5.3.2 Operation overview

GX Developer screen
[Tools] – [Intelligent function utility] – [Start]
Intilligent function module parameter
setting module select screen
MELSEC-Q
See Section 5.3.3
Initial setting
Initial setting scree n
See Section 5.4
Enter "Start I/O No.", then select "Package name" and "Module model name".
Auto refresh
Automatic refresh settin gs screen
See Section 5.5
5 - 8 5 - 8
1)
5 UTILITY PACKAGE (GX Configur ator-AD )
1) [Online] – [Monitor/test]
Select monitor/test module screen
MELSEC-Q
Enter "Start I/O No.", then select "Package name" and "Module model name".
Monitor/test screen
See Section 5.6
5 - 9 5 - 9
5 UTILITY PACKAGE (GX Configur ator-AD )

5.3.3 Starting the intelligent function module utility [Purpose of setting]

Start the intelligent function module utility from GX Developer, and display the module selection screen for the intelligent function module utility parameter setting. The screens for performing initial setting, automatic refresh setting and monitor/test module selection (selecting the module for which monitoring/testing is to be performed) can be started from this screen.
[Startup procedure]
[Tools] [Intelligent function utility] [Start]
[Setting screen]
MELSEC-Q
[Explanation of items] (1) How to start each screen
(a) Starting ini tia l se tt in g
"Start I/O No.
Initial setting
(b) Starting automatic refresh setting
"Start I/O No. " "Package name" "Module model name"
Auto refresh
(c) Monitor/test module sele ctio n screen
Online
Enter the start I/O numbers in hexadecimal.
" "Package name" "Module model name"
Monitor/test
(2) Explanation of screen command buttons
Delete
Exit
5 - 10 5 - 10
Deletes the initial setting and automatic refresh setting for the selected module. Ends the Intelligent function module utility.
5 UTILITY PACKAGE (GX Configur ator-AD )
(3) Menu bar
(a) File items
With file operation, the intelligent function module parameters for the project opened by GX Developer can be processed. [Open file] : Reads the pa r amet e r file . [Close file] : Closes the parameter file. If revisions were made, the
[Save file] : Saves the parameter file. [Delete file ] : Delete s th e pa ra met er file . [Exit] : Ends the intelligent function modu le uti li ty .
(b) Online items
[Monitor/test] : Starts the monitor/test module selection screen. [Read from PLC] : Reads the intelligent function module parameters from
[Write to PLC] : Writes the intelligent function module parameters to the
MELSEC-Q
dialog box asking whether to save the file appears.
the CPU module .
CPU module.
POINT
(1) Saving the intelligent function module parameter files
Since files cannot be saved using the GX Developer project save operation, save the files using the module selection screen for intelligent function module parameter settin g de scri bed ab ove .
(2) Reading from and writing to PLC operations for the intelligent function module
parameters using GX Developer (a) After the intelligent function module parameters are saved in a file, they
can be read from and written into the PLC.
(b) Set the target PLC CPU using GX Developer [Online] (c) When the A/D converter module is installed to the remote I/O station, use
"Read from PLC" and "Write to PLC".
(3) Checking for the required utility
Start I/O No. is displayed in the Intelligent function module utility setting screen, but a "
This means that either the required utility is not installed or that the utility cannot be started from the GX Developer.
Check for the required utility in [Tools] - [Intelligent function utility] - [Utility list...] in GX Developer, and set it.
" may be displayed fo r the mode l na me.
[Transfer s e tu p] .
5 - 11 5 - 11
5 UTILITY PACKAGE (GX Configur ator-AD )

5.4 Initial Setting [Purpose of setting]

The following A/ D ini tia l se tt i ng pa ra mete r s are set :
• A/D conversion enable/disable setting
• Sampling process/averaging process setting
• Time/number of times specifying
• Average time/average number of times setting By performing these initial settings, the sequence program settings are not required.
[Startup procedure]
"Start I/O No. " "Package name" "Module model name" Initial setting
[Setting screen]
MELSEC-Q
[Explanation of items] (1) Setting contents
Set whether A/D conversion is enabled or disabled and the A/D conversion method for each channel.
(2) Explanation of command buttons
Make text file End setup Cancel
Outputs the screen display in text fil e format. Confirms the setting data and ends the operation. Cancels the setting data and ends the operation.
POINT
Initial settings are stored in the intelligent function module parameters. After the initial settings are written to the CPU module, they are validated by operating the RUN-STOP switch as follows, STOP OFF and then ON, or resetting the CPU module.
When using a sequencer program to write the initial settings, when the CPU is switched from STOP to RUN the initial settings will be written, So ensures that programming is carried out to re-execute the initial settings.
RUN STOP RUN, turning the power
5 - 12 5 - 12
5 UTILITY PACKAGE (GX Configur ator-AD )

5.5 Automatic Refresh Settings [Purpose of setting]

Sets the buffer memory for the A/D converter module to be automatically refreshed.
[Startup procedure]
"Start I/O No. " "Package name" "Module model name" Auto refresh
[Setting screen]
MELSEC-Q
[Explanation of items] (1) Contents of the screen display
Model side Bu ffe r size : Displays the size o f t he bu ffe r me mo ry for the
setting item that can be transferred (fixed at one word).
Model side Transfer word count : Displays the number of words to transfer the
CPU device from the head device (fixed at one word).
Transfer direction : "
PLC side Device : Enter the device at the CPU module to be
" indicates that data is written from the device to the buffer memory. "
" indicates that data is read from the buffer memory to the device.
automatically refreshed. The devices that can be used are X, Y, M, L, B, T, C, ST, D, W, R, ZR. When using bit devices, K, Y, M, L or B, set a number that can be divided by 16 points (examples: X10, Y120, M16). Also, buffer memory data is stored in 16 point blocks starting from the device number that was set. For example, if X10 is set, data will be stored from X10 to X1F.
5 - 13 5 - 13
5 UTILITY PACKAGE (GX Configur ator-AD )
(2) Explanation of command buttons
MELSEC-Q
Make text file
End setup Cancel
A file containin g the scree n con t en ts is crea te d in te xt file format. Confirms the setting data and ends the operation.
Cancels the setting data and ends the operation.
POINT
The automatic refresh settings are stored in the intelligent function module parameters. After the automatic refresh settings are written to the CPU module, they are validated by performing STOP CPU module, turning the power OFF and then ON, or resetting the CPU module.
The automatic refresh settings cannot be changed from the sequencer program. However, it is possible to add a process similar to automatic refresh by using the FROM/TO instructions of the sequence program.
RUN STOP RUN operations for the
5 - 14 5 - 14
5 UTILITY PACKAGE (GX Configur ator-AD )

5.6 Monitor/Test

5.6.1 Monitor/test screen [Purpose of setting]

Buffer memory monitoring/testing, I/O signals monitoring /testing, operating condition setting, offset/gain setting s (see Section 5 .6.2, 5.6.3 ), pa ss data (see Section 5.6.4 ,
5.6.5) are started from this screen.
[Startup procedure]
Monitor/test module sele cti on scree n "Start I/O No. " "Package name" "Module model na me"
Enter the start I/O numbers in hexadecimal.
The screen can also be started from the GX Developer Version 6 or later system monitor. See GX Developer's operating manual for details.
[Setting screen]
Monitor/test
MELSEC-Q
X/Y monitor/test Max value/min value info .
5 - 15 5 - 15
1)
5 UTILITY PACKAGE (GX Configur ator-AD )
MELSEC-Q
Pass data
1)
Operating setting
Offset/gain setting
5 - 16 5 - 16
5 UTILITY PACKAGE (GX Configur ator-AD )
[Explanation of items] (1) Contents of screen display
Setting item : The I/O signal or buffer memory names are displayed. Current value : The I/O signal status or current value of buffer memory are
monitored.
Setting value : Select or enter the data to be written during test operation.
(2) Explanation of the command buttons
MELSEC-Q
Current value display
Make text file
Start monitor Stop monitor Execute test
Close
/
The current value of the selected item is displayed. (This is used to check text that cannot be displayed in the current value field. However, in this utility package, all items can be displayed in the display fields). Creates a file consisting of th e screen contents in te xt file format. Selects whether or not the current value fields are monitored.
Performs a test of the selected item. To select more than one item, sele ct mul tipl e i tems w hile ho lding dow n
the Ctrl Closes the screen currently displayed and returns to
the previously displayed screen.
key.
REMARK
The following describes an example where sampling process for the selection test operation is changed to a 10-time averaging process setting.
(1) Set averaging process in the setting value field for CH
process/Averaging process setting.
(2) Set number of times in the setting value field for CH
specifying.
(3) Click the se tt in g val ue fi eld fo r CH
setting to select.
(4) After entering the average number of times, press the Enter
Average time/average number of times
Sampling
Time/number of times
key.
At this point, nothing has been written to the A/D converter module.
(5) Select the setting value fields that were specified in steps 1 to 4 while holding
down the Ctrl
(6) Click Execute test
Once writing has been completed, the value that was written will be displayed in the present v alue field.
5 - 17 5 - 17
key.
to execute write operation.
5 UTILITY PACKAGE (GX Configur ator-AD )

5.6.2 Offset/gain setting operation (F unction version C or later)

Perform the offset/gain setting operation in the following sequence.
(1) Switch to the offset/gain setting screen
Perform the operation in Section 5.6.1 to display the offset/gain setting screen.
(2) Switch to the offset/gain setting mode
Change the Setting value field of Offset/gain setting mode specification to "Offset/gain setting mode", and click the Execute test
When write is completed, the indication in the Current value field of Offset/gain setting mode status changes to "Offset/gain setting mode".
(3) Adjustment of the offset and gain v alues
(a) Set the analog input value for the offset value
Add the voltage or current that will determine the offset value to the channel to be set.
MELSEC-Q
button to per for m w rit e.
(b) Select the channel for which the offset value is to be adjusted
Make the selection from the offset/gain setting channel field, and then click on the Execute test
(c) Set the analog input value for the gain value
Add the voltage or current that will determine the gain value to the channel to be set.
(d) Select the channel for which the gain value is to be adjusted
Make the selection from the offset/gain setting channel field, and then click on the Execute test
(e) To set the offset/gain for more than one channel, repeat steps (a) to (d).
button.
button.
(4) Write the offset/gain setting v al ues to the module
Write the offset/gain settings to the module after completing the settings for all channels using the user range setting. Note that if settings are written while offset/gain settings are incomplete, the status at that point will be written to the module.
(a) Write to the A/D converter module
Select "Write requested" from the setting value field for the offset/gain setting write request, and then click on the Execute test
button.
(b) Confirm execution of write operation
Confirm that the current value field display for the offset/gain module write request changes from "Write request" to "No write request".
(c) Error handling
Confirm that the ERROR LED for the A/D converter module is off. If the ERROR LED is lit, click on Close
screen, and then perform the offset/gain settings again.
5 - 18 5 - 18
, check the error code on the monitor
5 UTILITY PACKAGE (GX Configur ator-AD )
(5) Switch to the normal mode
Change the Setting value field of Offset/gain setting mode specification to "Normal mode", and click the Execute test
When write is completed, the indication in the Current value field of Offset/gain setting mode status changes to "Normal mode".
button to perform w r ite .

5.6.3 Offset/gain setting operation ( Functi on version B or earlier)

Perform the offset/gain setting operation in the following sequence.
(1) Switch to the offset/gain setting mode
Change switch 4 for intelligent function module switch setting to the offset/gain setting mode (see Section 4.5).
(2) Switch to the offset/gain setting screen
Display the offset/gain setting screen using the operation described in Section
5.6.1.
MELSEC-Q
(3) Adjustment of the offset and gain v alues
(a) Set the analog input value for the offset value
Add the voltage or current that will determine the offset value to the channel to be set.
(b) Select the channel for which the offset value is to be adjusted
Make the selection from the offset/gain setting channel field, and then click on the Execute test
(c) Set the analog input value for the gain value
Add the voltage or current that will determine the gain value to the channel to be set.
(d) Select the channel for which the gain value is to be adjusted
Make the selection from the offset/gain setting channel field, and then click on the Execute test
(e) To set the offset/gain for more than one channel, repeat steps (a) to (d).
button.
button.
(4) Write the offset/gain setting v al ues to the module
Write the offset/gain settings to the module after completing the settings for all channels using the user range setting. Note that if settings are written while offset/gain settings are incomplete, the status at that point will be written to the module.
(a) Write to the A/D converter module
Select "Write requested" from the setting value field for the offset/gain setting write request, and then click on the Execute test
(b) Confirm execution of write operation
Confirm that the current value field display for the offset/gain module write request changes from "Write request" to "No write request".
5 - 19 5 - 19
button.
5 UTILITY PACKAGE (GX Configur ator-AD )
(c) Error handling
Confirm that the ERROR LED for the A/D converter module is off. If the ERROR LED is lit, click on Close
screen, and then perform the offset/gain settings again.

5.6.4 Pass data (Q64AD)

Perform operation in the following sequence to save/restore the user range.
(1) Switch to the pass data screen
Perform the operation in Section 5.6.1 to display the Pass data screen.
MELSEC-Q
, check the error code on the monitor
(2) User range saving
(a)
Set "Voltage specified" or "Current specified" in the Setting value field of
Pass data classification setting, and click the Execute test When the setting is completed, the set data is displayed in the Current value
field of CH
(b) Change the Setting value field of Pass data read request to "Request", and
click the Execute test When read is completed, the values are displayed in the Current value fields
of CH settings offset/gain values.
(c) Compare the values with those in the range reference table, and record
them if they are correct. Refer to Section 7.4 for the range reference table.
Pass data classificatio n sett ing.
button.
Industrial shipment settings offset/gain values/CH User range
button.
5 - 20 5 - 20
5 UTILITY PACKAGE (GX Configur ator-AD )
(3) User range restoration
(a) Set "Voltage specified" or "Current specified" in the Setting value field of
Pass data classification setting, and click the Execute test When the setting is completed, the set data is displayed in the Current value
field of CH
Pass data classificatio n sett ing.
MELSEC-Q
button.
(b) Set the recorded values in the Setting value fields of CH
shipment settings offset/gain values/user range settings offset/gain values.
(c) Select all the Setting value fields of CH
offset/gain values/user range settings offset/gain values, and click the
Execute test
When write is completed, the set values are displayed in the Current value fields of CH range settings offset/gain values.
(d) Change the Setting value field of Pass data write request to "Request", and
click the Execute test Make sure that the indication in the Current value field of Pass data write
request changes from "Request" to "OFF" on completion of write.

5.6.5 Pass data (Q68ADV/Q68ADI)

Perform operation in the following sequence to save/restore the user range.
(1) Switch to the pass data screen
Perform the operation in Section 5.6.1 to display the pass data screen.
Industrial
Industrial shipment se ttin g s
button.
Industrial shipment settings offset/gain values/CH User
button.
5 - 21 5 - 21
5 UTILITY PACKAGE (GX Configur ator-AD )
(2) User range saving
(a) Change the Setting value field of pass data read request to "Request", and
click the Execute test When read is completed, the values are displayed in the Current value fields
of CH settings offset/gain values.
(b) Compare the values with those in the range reference table, and record
them if they are correct. Refer to Section 7.4 for the range reference table.
industrial shipment settings offset/gain values/CH user range
(3) User range restoration
(a) Set the recorded values in the Setting value fields of CH industrial
shipment settings offset/gain values/user range settings offset/gain values.
MELSEC-Q
button.
(b) Select all the Setting value fields of CH
offset/gain values/user range settings offset/gain values, and click the
Execute test
When write is completed, the set values are displayed in the Current value fields of CH range settings offset/gain values.
(c) Change the Setting value field of pass data write request to "Request", and
click the Execute test Make sure that th e in di cat io n in the Cur ren t valu e fi el d o f pa ss data w ri te
request changes from "Request" to "OFF" on completion of write.
button.
industrial shipment settings offset/gain values/ CH user
button.
industrial shipmen t setting s
5 - 22 5 - 22

6 PROGRAMMING

6 PROGRAMMING
Using a sample system configuration shown below, details of the A/D converter module program are explained in the following two scenarios: when the utility package is used and when the utility package is not used.
System configuration used in the program explanation
(1) System configuration
MELSEC-Q
QX10
Q64AD
QnCPU
Power supply module
X10
X/Y0
to
to
X1F
X/YF
QY10
Y20
to
Y2F
6
(2) Program conditions
This progra m read s th e digital outpu t val ue s th at hav e b een A /D converted using CH 1 to CH3 of the Q64AD. CH1 performs sampling processing, CH2 performs averaging processing every 50 times, and CH3 performs averaging processing every 1000 ms. An error code appears in BCD format if a write error occurs.
(a) Contents of initial setting
• A/D conversion en ab le chan ne l
........................................
• Channel performing averaging processing using number of times
........................................
• Channel performing averaging processing using time
........................................
(b) Devices used by the user
• Error reset signal
................................................................
• Input signal for digital output value read command
• Error code display (3-digit BCD)
• CH1 digital ou tp u t value
• CH2 digital ou tp u t value
• CH3 digital ou tp u t value
• Error code
.........................................................................
CH1 to CH3
The average number of times set for CH2 is 50.
The average time set for CH3 is 1000 ms
X10
...........
........................................
.....................................................
.....................................................
.....................................................
X11 Y20 to Y2B D11 D12 D13 D14
6 - 1 6 - 1
6 PROGRAMMING

6.1 Programming Example Us i ng the U til ity Package

6.1.1 Operating the utility package (1) Initial setting (see Section 5.4)

Set channel 1 to sampling processing, channel 2 to averaging processing for 50 times and channel 3 to averaging processing for 1000 ms.
MELSEC-Q
(2) Auto refresh setting (see Section 5.5)
Set the digi ta l ou tp ut v al ue s and e r ror code s fo r C H1 to 3.
(3) Writing the intelligent function module parameters (see Section
5.3.3)
Write the intelligent function module parameters to the CPU module. This operation is performed using the parameter setting module selection screen.
6
6 - 2 6 - 2
6 PROGRAMMING

6.1.2 Programming exampl e

Digital output value read processing
X11 X0 X0E
0
Error code display and reset processing
26
Error reset signal
49
Error reset request
Read digital values
X10
Y0F
Module READY
X0F
Error flag
X0F
Error flag
A/D conversion completed flag
MOV D11 D101
CH1 Digital output
MOV D12 D102
CH2 Digital output
MOV D13 D103
CH3 Digital output
BCD D14 K3Y20
Error code
SET Y0F
Error clear request
RST Y0F
Error clear request
MELSEC-Q
Transfer digital output values D11 to D13 read using automatic refresh to D101 to D103 after A/D conversion is completed.
Output the error code to Y20 to Y2B by BCD code.
Clear the error code.
52
END
6 - 3 6 - 3
6 PROGRAMMING

6.2 Programming Example without Using the Utility Package (1) Programming example using the FROM/TO commands

Set the A/D conversion enabled channel (initial setting)
X0
0
Module READY
T0 H0 K1K0 H8
MELSEC-Q
CH1 to CH3 are A/D conversion enabled
101
Operating condition setting request
Digital output value read processing
104
Read digital values
Error code display and reset processing
139
Error reset signal
X11
X10
Operating condition setting completed
X0
X0E
Module
A/D
READY
conversion completed flag
X0F
Error flag
X9
Y9
T0 H0 K1K2 K50
T0 H0 K1K3 K1000
T0 H0 K1K9 H604
RST Y9
FROM H0 K1K11 D11
FROM H0 K1K12 D12
FROM H0 K1K13 D13
FROM H0 K1K19 D14
CH1 Digital output
CH2 Digital output
CH3 Digital output
Error code
BCD D14 K3Y20
Error code
Y9SET
Operating condition setting request
Operating condition setting request
Set the average number of times for CH2 to 50 times
Set the average time for CH3 to 1000 ms
Specify averaging processing
Set Y9 (operating condition setting request) from ON to OFF and enable the initial setting
Read digital output values for CH1 to 3
Output the error code to Y20 to Y2B by BCD code.
SET Y0F
Error clear
167
170
Y0F
Error clear request
X0F
Error flag
request
RST Y0F
Error clear request
END
Clear the error code.
6 - 4 6 - 4
6 PROGRAMMING
(2) Programming example using the intelligent function module dev i ce
(U \G )
Set the A/D conversion enabled channel (initial setting)
X0
0
Module READY
X9
Y9
99
Operating condition setting request
Digital output value read processing
102
Read digital values
Error code display and reset processing
134
Error reset signal
158
Error clear request
X11
X10
Y0F
Operating condition setting completed
X0
X0E
Module
A/D
READY
conversion completed flag
X0F
Error flag
X0F
Error flag
U0\ G0MOV H8
U0\ G2MOV K50
U0\ G3MOV K1000
U0\ G9MOV H604
Y9SET
Operating condition setting request
RST Y9
Operating condition setting request
U0\
D11MOV G11 CH1
Digital output
U0\
D12MOV G12 CH2
Digital output
U0\
D13MOV G13 CH3
Digital output
U0\
BCD G19 K3Y20
Error code
SET Y0F
Error clear request
RST Y0F
Error clear request
MELSEC-Q
CH1 to CH3 are A/D conversion enabled
Set the average number of times for CH2 to 50 times
Set the average time for CH3 to 1000 ms
Specify averaging processing
Set Y9 (operating condition setting request) from ON to OFF and enable the initial setting
Read digital output values for CH1 to 3
Output the error code to Y20 to Y2B by BCD code
161
END
6 - 5 6 - 5

7 ONLINE MODULE CHANGE

7 ONLINE MODULE CHANGE
This chapter describes the specifications of an online module change. (1) Perform an online module change by operating GX Developer.
(2) To ensure ease of offset/gain re-setting, there is a user range save/restoration
function that is performed by executing the dedicated instruction or read/write from/to bu ffe r me mo ry.
POINT
• Perform an online module change after making sure that the system outside the PLC will not malfunction.
• To prevent an electric shock or like, always switch OFF the external power of the module that will be changed online.
• After the module has failed, data may not be saved properly. Referring to Section
3.4.15, therefore, prerecord the data to be saved (offset/gain values of the industrial shipment settings and user range settings in the buffer memory).
(Note) The dedicated instruction cannot be executed during an online module change. When using the dedicated instruction to execute save/restoration, therefore, execute save/restoration in the other system. If the other system is unavailable, execute restoration by performing write to the buffer memory.
MELSEC-Q

7.1 Online Module Change Conditi ons

The CPU, A/D conv ert er module , GX Deve lope r and ba se un it give n below are needed to perform an online module change.
(1) CPU
The Q12PHCPU or Q25PHCPU is needed. Note that it cannot be used on the remote I/O station of the MELSECNET/H. For precautions for multiple PLC system configuration, refer to the Process CPU User's Manual (Function Explanation/Program Fundamentals).
(2) A/D converter module
The module of function version C or later is necessary.
(3) GX Developer
GX Developer of Ve rsion 7. 10 L or late r i s nece ssary .
(4) Base unit
1) For an online module change, use the main base unit and Q6 B extension base unit. The module installed on the main base unit or Q6 be change onl ine .
2) The module installed on the Q5 online. When the Q5 be changed onlin e , ei th e r.
7
B extension base unit can
B extension base unit cannot be changed
B is in use, the module installed on the main base unit cannot
7 - 1 7 - 1
7 ONLINE MODULE CHANGE

7.2 Online Module Change Operations

The following gives the operations performed for an online module change.
CPU operation : Executed : Not executed
GX Configurat or
Initial
setting
parameter
Monitor/
test
X/Y
refresh
FROM/TO instruction
1
Dedicated instruction
Device
test
(User operat ion)
(1) Conversion disable
Turn OFF all Y signals that were turned ON by a sequence program.
(2) Dismounting of module
Operate GX Developer to start an online module change.
Click the [Execution] button of GX Developer to make the module dismountable.
Dismount the corresponding module.
MELSEC-Q
(Intelligent function module
operation)
Module is operating as usual.
Module stops operating. RUN LED turns off. Conversion disabled.
7
(3) Mounting of new module
Mount a new module.
After mounting the module, click the [Execution] button of GX Developer.
Operation check before control start
(4) Operation check
Click the [Cancel] button of GX Developer to leave the online mode.
Conduct an operation test on the new module using "Device test" of GX Developer or "Monitor/test" of GX Configurator.
Perform user range restoration processing by write to buffer memory at this point.
Operation check completed
(5) Resumption of control
Operate GX Developer to resume the online module change mode, and click the [Execution] button to resume control.
X/Y refresh resumes and the module starts. RUN LED turns on. Default operation (X0 remains OFF)
When there are initial setting parameters, operation is performed according to the initial setting parameters at this point.
Module operates according to test operation
X0 (Module Ready) turns ON. Start is made when X0 turns
from OFF to ON. Operation is performed according to the initial setting sequence.
2
2
1: Access to the intelligent function module device (U \G ) is included. 2: In the absence of the operation marked 2, the operation of the intelligent function module is the operation performed prior to that.
7 - 2 7 - 2
7 ONLINE MODULE CHANGE
MELSEC-Q

7.3 Online Module Change Procedure

There are the following online module change procedures depending on whether the user range setting has been made or not, whether the initial setting of GX Configurator­AD has been made or not, and whether the other system exists or not.
Range setting Initial setting Other system Reference section Industrial shipment setting GX Configurator-AD Section 7.3.1 Industrial shipment setting Sequence program Section 7.3.2
User range setting GX Configurator-AD Present Section 7.3.3 User range setting GX Configurator-AD Absent Section 7.3.4 User range setting Sequence program Present Section 7.3.5 User range setting Sequence program Absent Section 7.3.6

7.3.1 When industrial shipment setting is used and i niti al setting w as made w ith GX Configurator-AD

(1) Conversion disable
(a) Set the A/D conversion enable/disable setting (buffer memory address 0:
Un\G0) for all channel conversion disable and turn Operation Condition Setting Request (Y9) from OFF to ON to stop conversion.
7 - 3 7 - 3
7 ONLINE MODULE CHANGE
(2) Dismounting of module
(a) After choosing [Diagnosis] - [Online module change] on GX Developer to
enter the "Online module change" mode, double-click the module to be changed online to display the "Online module change" screen.
MELSEC-Q
(b) Click the "Execution" button to enable a module change.
If the following error screen appears, click the [OK] button, dismount the module as-is, and mount a new module.
(c) After confirming that the "RUN" LED of the module has turned off, remove
the terminal block and dismount the module.
POINT
Always dismount the module. If mounting confirmation is made without the module being dismounted, the module will not start properly and the "RUN" LED will not be lit.
7 - 4 7 - 4
7 ONLINE MODULE CHANGE
(3) Mounting of new module
(a) Mount a new module to the same slot and install the terminal block.
(b) After mounting the module, click the [Execution] button and make sure that
the "RUN" LED is lit. Module Ready (X0) remains OFF.
MELSEC-Q
(4) Operation check
(a) To make an operation check, click the [Cancel] button to cancel control
resumption.
(b) Click the [OK] button to leave the "Online module change" mode.
7 - 5 7 - 5
7 ONLINE MODULE CHANGE
(c) Click the [Close] button to close the System monitor screen.
MELSEC-Q
(d) Monitor the digital output values (buffer memory addresses 11 to 18:
Un\G11 to 18) to check that proper conversion has been made.
7 - 6 7 - 6
7 ONLINE MODULE CHANGE
(5) Resumption of control
(a) After choosing [Diagnosis] - [Online module change] on GX Developer to
redisplay the "O nli ne mod ul e ch ang e" scree n, cli ck th e [ Execu ti on ] but t on to resume control. The FROM/TO instruction for the module resumes.
MELSEC-Q
(b) The "Online module change completed" screen appears.
7 - 7 7 - 7
7 ONLINE MODULE CHANGE
MELSEC-Q

7.3.2 When industrial shipment setting is used and i niti al setti ng w as made wi th seq uence program

(1) Conversion disable
(a) Set the A/D conversion enable/disable setting (buffer memory address 0:
Un\G0) for all channel conversion disable and turn Operation Condition Setting Request (Y9) from OFF to ON to stop conversion.
(2) Dismounting of module
(a) After choosing [Diagnosis] - [Online module change] on GX Developer to
enter the "Online module change" mode, double-click the module to be changed online to display the "Online module change" screen.
7 - 8 7 - 8
7 ONLINE MODULE CHANGE
(b) Click the "Execution" button to enable a module change.
If the following error screen appears, click the [OK] button, dismount the module as-is, and mount a new module.
MELSEC-Q
(c) After confirming that the "RUN" LED of the module has turned off, remove
the terminal block and dismount the module.
POINT
Always dismount the module. If mounting confirmation is made without the module being dismounted, the module will not start properly and the "RUN" LED will not be lit.
(3) Mounting of new module
(a) Mount a new module to the same slot and install the terminal block. (b) After mounting the module, click the [Execution] button and make sure that
the "RUN" LED is lit. Module Ready (X0) remains OFF.
7 - 9 7 - 9
7 ONLINE MODULE CHANGE
(4) Operation check
(a) To make an operation check, click the [Cancel] button to cancel control
resumption.
MELSEC-Q
(b) Click the [OK] button to leave the "Online module change" mode.
(c) Click the [Close] button to close the System monitor screen.
7 - 10 7 - 10
7 ONLINE MODULE CHANGE
(d) Referring to (1), enable the conversion of the channels to be used, and
monitor the digital output values (buffer memory addresses 11 to 18: Un\G11 to 18) to check that proper conversion has been made.
(e) Executing module control resumption resumes co ntrol acco rdi ng to the
contents of the initial setting program. Make sure that the contents of the initial setting program are correct.
(5) Resumption of control
(a) After choosing [Diagnosis] - [Online module change] on GX Developer to
redisplay the "O nli ne mod ul e ch ang e" scree n, cli ck th e [ Execu ti on ] but t on to resume control. The FROM/TO instruction for the module resumes.
MELSEC-Q
(b) The "Online module change completed" screen appears.
7 - 11 7 - 11
7 ONLINE MODULE CHANGE
MELSEC-Q

7.3.3 When user range setting is used and ini ti al setti ng w as made w i th GX C onfig urator- AD (other system is available)

(1) Conversion disable
(a) Set the A/D conversion enable/disable setting (buffer memory address 0:
Un\G0) for all channel conversion disable and turn Operation Condition Setting Request (Y9) from OFF to ON to stop conversion.
(2) Dismounting of module
(a) After choosing [Diagnosis] - [Online module change] on GX Developer to
enter the "Online module change" mode, double-click the module to be changed online to display the "Online module change" screen.
7 - 12 7 - 12
7 ONLINE MODULE CHANGE
(b) Click the "Execution" button to enable a module change.
If the followin g e rro r scre en app ea rs, the u ser r ange can not be save d. Click the [OK] button, and perform the operation in Section 7.3.4 (2)(c) and later.
MELSEC-Q
(c) After confirming that the "RUN" LED of the module has turned off, remove
the terminal block and dismount the module.
POINT
Always dismount the module. If mounting confirmation is made without the module being dismounted, the module will not start properly and the "RUN" LED will not be lit.
(3) Mounting of new module
(a) Mount the dismounted module and new module to the other system.
(b) Using the G.OGLOAD instruction, save the user set values to the CPU
device. Refer to Appendix 2. 2 for the G.OGL OAD inst ructio n.
(c) Using the G.OGSTOR instruction, restore the user set values to the
module. Refer to Appendix 2.3 for the G.OGSTOR instruction.
(d) Dismount the new module from the other system, mount it to the slot from
where the old module was dismounted in the original system, and install the terminal block.
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7 ONLINE MODULE CHANGE
(e) After mounting the module, click the [Execution] button and make sure that
the "RUN" LED is lit. Module Ready (X0) remains OFF.
(4) Operation check
(a) To make an operation check, click the [Cancel] button to cancel control
resumption.
MELSEC-Q
(b) Click the [OK] button to leave the "Online module change" mode.
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7 ONLINE MODULE CHANGE
(c) Click the [Close] button to close the System monitor screen.
MELSEC-Q
(d) Monitor the digital output values (buffer memory addresses 11 to 18:
Un\G11 to 18) to check that proper conversion has been made.
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(5) Resumption of control
(a) After choosing [Diagnosis] - [Online module change] on GX Developer to
redisplay the "O nli ne mod ul e ch ang e" scree n, cli ck th e [ Execu ti on ] but t on to resume control. The FROM/TO instruction for the module resumes.
(b) The "Online module change completed" screen appears.
MELSEC-Q

7.3.4 When user range setting is used and ini ti al setti ng w as made w i th GX C onfig urator- AD (other system is unavailabl e)

(1) Conversion disable
(a) On the Operating condition setting screen of GX Configurator-AD, set
"Disable" in the Setting value field of CH setting, and click the [Execute test] button.
A/D conversion ena ble/ di sabl e
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7 ONLINE MODULE CHANGE
(b) After making sure that the indication in the Current value field of CH A/D
conversion ena bl e/di s ab le set ti ng is " Di sab le" , chan ge the Se tt in g val ue field of Operating condition setting request to "Setting request", and click the [Execute test] button to stop conversion.
MELSEC-Q
(c) If the saved buffer memory contents are not yet prerecorded, record them
in the following procedure.
1) Display the pass data screen of GX Configurator-AD.
2) Set the pass data classifi cat ion setti ng request. (Refer to Section 5.6.4, 5.6.5.)
3) Compare the current values of the industrial shipment settings and user range settings offset/gain values with those of the range reference table. Refer to Section 7.4 for the range reference table.
4) If the values are proper, record the offset/gain values of the pass data classification setting, industrial shipment settings and user range settings.
: The Q68ADV/Q68ADI does not require the setting and recording of the
pass data classification setting.
and make a pass data read
POINT
If the buffer memory values compared with the reference table are not proper, save and restoration of the user range cannot be executed. Before executing module control resumption, make offset/gain setting in the GX Configurator-AD. (see Section 5.6.2) Note that if module control is resumed without offset/gain setting being made, operation will be performed with the default values.
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