Mitsubishi Electric Mr. Slim PUHZ-ZRP-HA, Mr. Slim PUHZ-ZRP-KA, PUHZ-P200, PUHZ-P250 Installation Manual

TIL INSTALLATØREN
FÖR INSTALLATÖREN
PARA O INSTALADOR
PER L’INSTALLATORE
PARA EL INSTALADOR
VOOR DE INSTALLATEUR
POUR L’INSTALLATEUR
FOR INSTALLER
Emniyetli ve doğru kullanım için, klima cihazını monte etmeden önce bu kılavuzu ve iç ünite montaj kılavuzunu tamamıyla okuyun.
INSTALLATION MANUAL
For safe and correct use, read this manual and the indoor unit installation manual thoroughly before installing the air-conditioner unit.
INSTALLATIONSHANDBUCH
Aus Sicherheitsgründen und zur richtigen Verwendung vor der Installation die vorliegende Bedienungsanleitung und die Installationsanleitung der Innenanlage gründlich durchlesen die Klimaanlage.
MANUEL D’INSTALLATION
Avant d’installer le climatiseur, lire attentivement ce manuel, ainsi que le manuel d’installation de l’appareil intérieur pour une utilisation sûre et correcte.
INSTALLATIEHANDLEIDING
Lees deze handleiding en de installatiehandleiding van het binnenapparaat zorgvuldig door voordat u met het installeren van de airconditioner begint.
MANUAL DE INSTALACIÓN
Para un uso correcto y seguro, lea detalladamente este manual y el manual de instalación de la unidad interior antes de instalar la unidad de aire acondicionado.
MANUALE DI INSTALLAZIONE
Per un uso sicuro e corretto, leggere attentamente il presente manuale ed il manuale d’installazione dell’unità interna prima di installare il condizionatore d’aria.
MANUAL DE INSTALAÇÃO
Para uma utilização segura e correcta, leia atentamente este manual e o manual de instalação da unidade interior antes de instalar o aparelho de ar condicionado.
INSTALLATIONSMANUAL
Læs af sikkerhedshensyn denne manual samt manualen til installation af indendørsenheden grundigt, før du installerer klimaanlægget.
INSTALLATIONSMANUAL
Läs bruksanvisningen och inomhusenhetens installationshandbok noga innan luftkonditioneringen installeras så att den används på ett säkert och korrekt sätt.
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Air-Conditioners PUHZ-ZRP•HA PUHZ-ZRP
KA
2
Contents
1. Safety precautions
After installation work has been completed, explain the “Safety Precautions,” use, and maintenance of the unit to the customer according to the information in the Operation Manual and perform the test run to ensure normal operation. Both the Installation Manual and Operation Manual must be given to the user for keeping. These manuals must be passed on to subsequent users.
: Indicates a part which must be grounded.
Warning:
Carefully read the labels affixed to the main unit.
Warning:
• The unit must not be installed by the user. Ask a dealer or an authorized technician to install the unit. If the unit is installed incorrectly, water leak­age, electric shock, or fire may result.
• For installation work, follow the instructions in the Installation Manual and use tools and pipe components specifically made for use with R410A re­frigerant. The R410A refrigerant in the HFC system is pressurized 1.6 times the pressure of usual refrigerants. If pipe components not designed for R410A refrigerant are used and the unit is not installed correctly, the pipes may burst and cause damage or injuries. In addition, water leakage, elec­tric shock, or fire may result.
• The unit must be installed according to the instructions in order to mini­mize the risk of damage from earthquakes, typhoons, or strong winds. An incorrectly installed unit may fall down and cause damage or injuries.
• The unit must be securely installed on a structure that can sustain its weight. If the unit is mounted on an unstable structure, it may fall down and cause damage or injuries.
• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration in the room from exceeding the safety limit in the event of refrigerant leakage. Consult a dealer regarding the appropriate measures to prevent the allowable concentration from be­ing exceeded. Should the refrigerant leak and cause the concentration limit to be exceeded, hazards due to lack of oxygen in the room may result.
• Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
• All electric work must be performed by a qualified technician according to local regulations and the instructions given in this manual. The units must be powered by dedicated power lines and the correct voltage and circuit breakers must be used. Power lines with insufficient capacity or incorrect electrical work may result in electric shock or fire.
• Use C1220 copper phosphorus, for copper and copper alloy seamless pipes, to connect the refrigerant pipes. If the pipes are not connected cor­rectly, the unit will not be properly grounded and electric shock may result.
• Use only specified cables for wiring. The wiring connections must be made securely with no tension applied on the terminal connections. Also, never splice the cables for wiring (unless otherwise indicated in this document).
Failure to observe these instructions may result in overheating or a fire.
• The terminal block cover panel of the outdoor unit must be firmly attached. If the cover panel is mounted incorrectly and dust and moisture enter the unit, electric shock or fire may result.
• When installing or relocating, or servicing the air conditioner, use only the specified refrigerant (R410A) to charge the refrigerant lines. Do not mix it with any other refrigerant and do not allow air to remain in the lines. If air is mixed with the refrigerant, then it can be the cause of abnormal high pres­sure in the refrigerant line, and may result in an explosion and other hazards.
The use of any refrigerant other than that specified for the system will cause
mechanical failure or system malfunction or unit breakdown. In the worst case, this could lead to a serious impediment to securing product safety.
• Use only accessories authorized by Mitsubishi Electric and ask a dealer or an authorized technician to install them. If accessories are incorrectly installed, water leakage, electric shock, or fire may result.
• Do not alter the unit. Consult a dealer for repairs. If alterations or repairs are not performed correctly, water leakage, electric shock, or fire may result.
• The user should never attempt to repair the unit or transfer it to another location. If the unit is installed incorrectly, water leakage, electric shock, or fire may result. If the air conditioner must be repaired or moved, ask a dealer or an authorized technician.
• After installation has been completed, check for refrigerant leaks. If refrig­erant leaks into the room and comes into contact with the flame of a heater or portable cooking range, poisonous gases will be released.
1.1. Before installation
Caution:
• Do not use the unit in an unusual environment. If the air conditioner is installed in areas exposed to steam, volatile oil (including machine oil), or sulfuric gas, areas exposed to high salt content such as the seaside, or areas where the unit will be covered by snow, the performance can be sig­nificantly reduced and the internal parts can be damaged.
• Do not install the unit where combustible gases may leak, be produced, flow, or accumulate. If combustible gas accumulates around the unit, fire or explosion may result.
Warning: Describes precautions that must be observed to prevent danger of injury or death to the user.
Caution: Describes precautions that must be observed to prevent damage to the unit.
• The outdoor unit produces condensation during the heating operation. Make sure to provide drainage around the outdoor unit if such condensa­tion is likely to cause damage.
• When installing the unit in a hospital or communications office, be pre­pared for noise and electronic interference. Inverters, home appliances, high-frequency medical equipment, and radio communications equipment can cause the air conditioner to malfunction or breakdown. The air con­ditioner may also affect medical equipment, disturbing medical care, and communications equipment, harming the screen display quality.
Note: This symbol mark is for EU countries only. This symbol mark is according to the directive 2002/96/EC Article 10 Information for users and Annex IV.
Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and reused. This symbol means that electrical and electronic equipment, at their end-of-life, should be disposed of separately from your household waste. Please, dispose of this equipment at your local community waste collection/recycling centre. In the European Union there are separate collection systems for used electrical and electronic product. Please, help us to conserve the environment we live in!
Caution:
• Do not vent R410A into the Atmosphere:
• R410A is a Fluorinated Greenhouse gas, covered by the Kyoto Protocol, with a Global Warming Potential (GWP)=1975.
Before installing the unit, make sure you read all the “Safety precautions”.
This equipment does not comply with the relevant technical standard
for the limitation of flicker and this may cause adverse effects on other electrical appliances. Please provide an exclusive circuit for the air con­dotioner and ensure, the max. impedance in this manual. Do not connect other appliances to this circuit.
Please report to or take consent by the supply authority before connec-
tion to the system.
1. Safety precautions ................................................ 2
2. Installation location . .............................................. 3
3. Installing the outdoor unit . .........................................5
4. Installing the refrigerant piping . .....................................5
5. Drainage piping work .............................................. 8
6. Electrical work ...................................................9
7. Test run .......................................................11
8. Initial settings for refrigerant leakage detection function ..................11
9. Special functions ................................................12
10. System control (Fig. 10-1) ........................................ 12
3
1. Safety precautions
1.2. Before installation (relocation)
Caution:
• Be extremely careful when transporting or installing the units. Two or more persons are needed to handle the unit, as it weighs 20 kg or more. Do not grasp the packaging bands. Wear protective gloves to remove the unit from the packaging and to move it, as you can injure your hands on the fins or the edge of other parts.
• Be sure to safely dispose of the packaging materials. Packaging materials, such as nails and other metal or wooden parts may cause stabs or other injuries.
• The base and attachments of the outdoor unit must be periodically checked for looseness, cracks or other damage. If such defects are left un­corrected, the unit may fall down and cause damage or injuries.
• Do not clean the air conditioner unit with water. Electric shock may result.
• Tighten all flare nuts to specification using a torque wrench. If tightened too much, the flare nut can break after an extended period and refrigerant can leak out.
1.3. Before electric work
Caution:
• Be sure to install circuit breakers. If not installed, electric shock may re­sult.
• For the power lines, use standard cables of sufficient capacity. Otherwise, a short circuit, overheating, or fire may result.
• When installing the power lines, do not apply tension to the cables. If the connections are loosened, the cables can snap or break and overheating or fire may result.
• Be sure to ground the unit. Do not connect the ground wire to gas or water pipes, lightning rods, or telephone grounding lines. If the unit is not prop­erly grounded, electric shock may result.
• Use circuit breakers (ground fault interrupter, isolating switch (+B fuse), and molded case circuit breaker) with the specified capacity. If the circuit breaker capacity is larger than the specified capacity, breakdown or fire may result.
1.4. Before starting the test run
Caution:
• Turn on the main power switch more than 12 hours before starting opera­tion. Starting operation just after turning on the power switch can severely damage the internal parts. Keep the main power switch turned on during the operation season.
• Before starting operation, check that all panels, guards and other protec­tive parts are correctly installed. Rotating, hot, or high voltage parts can cause injuries.
• Do not touch any switch with wet hands. Electric shock may result.
• Do not touch the refrigerant pipes with bare hands during operation. The refrigerant pipes are hot or cold depending on the condition of the flowing refrigerant. If you touch the pipes, burns or frostbite may result.
• After stopping operation, be sure to wait at least five minutes before turn­ing off the main power switch. Otherwise, water leakage or breakdown may result.
1.5. Using R410A refrigerant air conditioners
Caution:
• Use C1220 copper phosphorus, for copper and copper alloy seamless pipes, to connect the refrigerant pipes. Make sure the insides of the pipes are clean and do not contain any harmful contaminants such as sulfuric compounds, oxidants, debris, or dust. Use pipes with the specified thick­ness. (Refer to 4.1.) Note the following if reusing existing pipes that carried R22 refrigerant.
- Replace the existing flare nuts and flare the flared sections again.
- Do not use thin pipes. (Refer to 4.1.)
• Store the pipes to be used during installation indoors and keep both ends of the pipes sealed until just before brazing. (Leave elbow joints, etc. in their packaging.) If dust, debris, or moisture enters the refrigerant lines, oil deterioration or compressor breakdown may result.
• Use ester oil, ether oil, alkylbenzene oil (small amount) as the refrigeration oil applied to the flared sections. If mineral oil is mixed in the refrigeration oil, oil deterioration may result.
• Do not use refrigerant other than R410A refrigerant. If another refrigerant is used, the chlorine will cause the oil to deteriorate.
• Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant. Contact your
nearest dealer for any questions.
Tools (for R410A)
Gauge manifold Flare tool
Charge hose Size adjustment gauge
Gas leak detector Vacuum pump adapter
Torque wrench Electronic refrigerant charging scale
• Be sure to use the correct tools. If dust, debris, or moisture enters the re
-
frigerant lines, refrigeration oil deterioration may result.
• Do not use a charging cylinder. If a charging cylinder is used, the composi­tion of the refrigerant will change and the efficiency will be lowered.
2. Installation location
Fig. 2-1
2.1. Refrigerant pipe (Fig. 2-1)
► Check that the difference between the heights of the indoor and outdoor
units, the length of refrigerant pipe, and the number of bends in the pipe are within the limits shown below.
Models
Pipe length (one way)
Height difference
Number of bends
(one way) ZRP35, 50, 60, 71 Max. 50 m Max. 30 m Max. 15 ZRP100, 125, 140 Max. 75 m Max. 30 m Max. 15
• Height difference limitations are binding regardless of which unit, indoor or out­door, is positioned higher.
 Indoor unit  Outdoor unit
4
2. Installation location
2.4. Ventilation and service space
2.4.1. Windy location installation
When installing the outdoor unit on a rooftop or other location unprotected from the wind, situate the air outlet of the unit so that it is not directly exposed to strong winds. Strong wind entering the air outlet may impede the normal airflow and a malfunction may result. The following shows three examples of precautions against strong winds. Face the air outlet towards the nearest available wall about 50 cm away from the
wall. (Fig. 2-3)
Install an optional air guide if the unit is installed in a location where strong winds
from a typhoon, etc. may directly enter the air outlet. (Fig. 2-4)
Air protection guide
Position the unit so that the air outlet blows perpendicularly to the seasonal wind
direction, if possible. (Fig. 2-5)
Wind direction
Fig. 2-4
Fig. 2-3
Fig. 2-5
2.4.2. When installing a single outdoor unit (Refer to the last page)
Minimum dimensions are as follows, except for Max., meaning Maximum dimen­sions, indicated. The figures in parentheses are for ZRP100-140 models. Refer to the figures for each case.
Obstacles at rear only (Fig. 2-6)
Obstacles at rear and above only (Fig. 2-7)
• Do not install the optional air outlet guides for upward airflow.
Obstacles at rear and sides only (Fig. 2-8)
* 350 for ZRP35, 50.
Obstacles at front only (Fig. 2-9)
* When using an optional air outlet guide, the clearance for ZRP100-140 models is 500 mm
or more.
Obstacles at front and rear only (Fig. 2-10)
* When using an optional air outlet guide, the clearance for ZRP100-140 models is 500 mm
or more.
Obstacles at rear, sides, and above only (Fig. 2-11)
* 350 for ZRP35, 50.
• Do not install the optional air outlet guides for upward airflow.
2.4.3. When installing multiple outdoor units (Refer to the last page)
Leave 350 mm for ZRP35, 50 and 10 mm for ZRP60-140 space or more between the units. The figures in parentheses are for ZRP100-140 models.
Obstacles at rear only (Fig. 2-12)
Obstacles at rear and above only (Fig. 2-13)
• No more than 3 units must be installed side by side. In addition, leave space as shown.
• Do not install the optional air outlet guides for upward airflow.
Obstacles at front only (Fig. 2-14)
* When using an optional air outlet guide, the clearance for ZRP100-140 models is 1000 mm
or more.
Obstacles at front and rear only (Fig. 2-15)
* When using an optional air outlet guide, the clearance for ZRP100-140 models is 1000 mm
or more.
Single parallel unit arrangement (Fig. 2-16)
* When using an optional air outlet guide installed for upward airflow, the clearance is 500 (1000) mm or more.
Multiple parallel unit arrangement (Fig. 2-17)
* When using an optional air outlet guide installed for upward airflow, the clearance is 1000 (1500) mm or more.
Stacked unit arrangement (Fig. 2-18)
• The units can be stacked up to two units high.
• No more than 2 stacked units must be installed side by side. In addition, leave space as shown.
2.2. Choosing the outdoor unit installation location
• Avoid locations exposed to direct sunlight or other sources of heat.
• Select a location from which noise emitted by the unit will not inconvenience
neighbors.
• Select a location permitting easy wiring and pipe access to the power source
and indoor unit.
• Avoid locations where combustible gases may leak, be produced, flow, or accu-
mulate.
• Note that water may drain from the unit during operation.
• Select a level location that can bear the weight and vibration of the unit.
• Avoid locations where the unit can be covered by snow. In areas where heavy
snow fall is anticipated, special precautions such as raising the installation loca­tion or installing a hood on the air intake must be taken to prevent the snow from blocking the air intake or blowing directly against it. This can reduce the airflow and a malfunction may result.
• Avoid locations exposed to oil, steam, or sulfuric gas.
• Use the transportation handles of the outdoor unit to transport the unit. If the unit
is carried from the bottom, hands or fingers may be pinched.
2.3. Outline dimensions (Outdoor unit) (Fig. 2-2)
Fig. 2-2
ZRP100, 125, 140
1050
330+30
1338
225
600
370
ZRP35, 50
ZRP60, 71
809
300+23
630
154.5
500
360
62
950
330+30
943
175
600
370
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