Mitsubishi PUHY-(E)P200, PUHY-P250, PUHY-(E)P300, PUHY-P350, PUHY-(E)P400 SERVICE MANUAL

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AIR CONDITIONERS
Models
PUHY-(E)P200, P250, (E)P300, P350, (E)P400, (E)P450YHM-A PUHY-(E)P500, (E)P550, (E)P600, (E)P650YSHM-A PUHY-(E)P700, (E)P750, (E)P800, (E)P850, (E)P900YSHM-A
PUHY-P950, P1000, P1050, P1100, P1150, P1200, P1250YSHM-A
Service Handbook
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Safety Precautions
Before installing the unit, thoroughly read the following safety precautions.Observe these safety precautions for your safety.
WARNING
This symbol is intended to alert the user to the presence of important instructions that must be followed to avoid
the risk of serious injury or death.
CAUTION
This symbol is intended to alert the user to the presence of important instructions that must be followed to avoid
the risk of serious injury or damage to the unit.
After reading this manual, give it to the user to retain for future reference.Keep this manual for easy reference. When the unit is moved or repaired, give this manual to those who provide these
services. When the user changes, make sure that the new user receives this manual.
WARNING
Ask your dealer or a qualified technician to install the unit.
Improper installation by the user may result in water leak­age, electric shock, smoke, and/or fire.
Properly install the unit on a surface that can with­stand the weight of the unit.
Unit installed on an unstable surface may fall and cause in­jury.
Only use specified cables. Securely connect each ca­ble so that the terminals do not carry the weight of the cable.
Improperly connected or fixed cables may produce heat and start a fire.
Take appropriate safety measures against strong winds and earthquakes to prevent the unit from falling.
If the unit is not installed properly, the unit may fall and cause serious injury to the person or damage to the unit.
Do not make any modifications or alterations to the unit. Consult your dealer for repair.
Improper repair may result in water leakage, electric shock, smoke, and/or fire.
In the event of a refrigerant leak, thoroughly ventilate the room.
If refrigerant gas leaks and comes in contact with an open flame, poisonous gases will be produced.
When installing the All-Fresh type units, take it into consideration that the outside air may be discharged directly into the room when the thermo is turned off.
Direct exposure to outdoor air may have an adverse effect on health. It may also result in food spoilage.
Properly install the unit according to the instructions in the installation manual.
Improper installation may result in water leakage, electric shock, smoke, and/or fire.
Have all electrical work performed by an authorized electrician according to the local regulations and in­structions in this manual, and a dedicated circuit must be used.
Insufficient capacity of the power supply circuit or improper installation may result in malfunctions of the unit, electric shock, smoke, and/or fire.
Do not touch the heat exchanger fins.
The fins are sharp and dangerous.
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WARNING
Securely attach the terminal block cover (panel) to the unit.
If the terminal block cover (panel) is not installed properly, dust and/or water may infiltrate and pose a risk of electric shock, smoke, and/or fire.
Only use the type of refrigerant that is indicated on the unit when installing or reinstalling the unit.
Infiltration of any other type of refrigerant or air into the unit may adversely affect the refrigerant cycle and may cause the pipes to burst or explode.
When installing the unit in a small room, exercise cau­tion and take measures against leaked refrigerant reaching the limiting concentration.
Consult your dealer with any questions regarding limiting concentrations and for precautionary measures before in­stalling the unit. Leaked refrigerant gas exceeding the lim­iting concentration causes oxygen deficiency.
Consult your dealer or a specialist when moving or re­installing the unit.
Improper installation may result in water leakage, electric shock, and/or fire.
After completing the service work, check for a gas leak.
If leaked refrigerant is exposed to a heat source, such as a fan heater, stove, or electric grill, poisonous gases may be produced.
Do not try to defeat the safety features of the unit.
Forced operation of the pressure switch or the temperature switch by defeating the safety features of these devices, or the use of accessories other than the ones that are recom­mended by MITSUBISHI may result in smoke, fire, and/or explosion.
Only use accessories recommended by MITSUBISHI.
Ask a qualified technician to install the unit. Improper instal­lation by the user may result in water leakage, electric shock, smoke, and/or fire.
Control box houses high-voltage parts.
When opening or closing the front panel of the control box, do not let it come into contact with any of the internal com­ponents. Before inspecting the inside of the control box, turn off the power, keep the unit off for at least 10 minutes, and confirm that the voltage between FT-P and FT-N on INV Board has dropped to DC20V or less. (It takes about 10 minutes to discharge electricity after the power supply is turned off.)
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Precautions for handling units for use with R410A
CAUTION
Do not use the existing refrigerant piping.
A large amount of chlorine that may be contained in the re-
sidual refrigerant and refrigerating machine oil in the exist­ing piping may cause the refrigerating machine oil in the new unit to deteriorate.
R410A is a high-pressure refrigerant and can cause the
existing pipes to burst.
Use refrigerant pipes made of phosphorus deoxidized copper. Keep the inner and outer surfaces of the pipes clean and free of such contaminants as sulfur, oxides, dust, dirt, shaving particles, oil, and water.
These types of contaminants inside the refrigerant pipes may cause the refrigerant oil to deteriorate.
Store the pipes to be installed indoors, and keep both ends of the pipes sealed until immediately before braz­ing. (Keep elbows and other joints wrapped in plastic.)
Infiltration of dust, dirt, or water into the refrigerant system may cause the refrigerating machine oil to deteriorate or cause the unit to malfunction.
Use a small amount of ester oil, ether oil, or alkylben­zene to coat flares and flanges.
Infiltration of a large amount of mineral oil may cause the re­frigerating machine oil to deteriorate.
Charge liquid refrigerant (as opposed to gaseous re­frigerant) into the system.
If gaseous refrigerant is charged into the system, the com­position of the refrigerant in the cylinder will change and may result in performance loss.
Use a vacuum pump with a reverse-flow check valve.
If a vacuum pump that is not equipped with a reverse-flow check valve is used, the vacuum pump oil may flow into the refrigerant cycle and cause the refrigerating machine oil to deteriorate.
Prepare tools for exclusive use with R410A. Do not use the following tools if they have been used with the con­ventional refrigerant (gauge manifold, charging hose, gas leak detector, reverse-flow check valve, refrigerant charge base, vacuum gauge, and refrigerant recovery equipment.).
If the refrigerant or the refrigerating machine oil left on
these tools are mixed in with R410A, it may cause the re­frigerating machine oil to deteriorate.
Infiltration of water may cause the refrigerating machine
oil to deteriorate.
Gas leak detectors for conventional refrigerants will not
detect an R410A leak because R410A is free of chlorine.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of the refrig­erant will change, and the unit may experience power loss.
Exercise special care when handling the tools for use with R410A.
Infiltration of dust, dirt, or water into the refrigerant system may cause the refrigerating machine oil to deteriorate.
Only use refrigerant R410A.
The use of other types of refrigerant that contain chlorine (i.e. R22) may cause the refrigerating machine oil to deteri­orate.
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Before installing the unit
WARNING
Do not install the unit where a gas leak may occur.
If gaseous refrigerant leaks and piles up around the unit, it may be ignited.
Do not use the unit to keep food items, animals, plants, artifacts, or for other special purposes.
The unit is not designed to preserve food products.
Do not use the unit in an unusual environment.
Do not install the unit where a large amount of oil or steam
is present or where acidic or alkaline solutions or chemical sprays are used frequently. Doing so may lead to a re­markable drop in performance, electric shock, malfunc­tions, smoke, and/or fire.
The presence of organic solvents or corrosive gas (i.e.
ammonia, sulfur compounds, and acid) may cause gas leakage or water leakage.
When installing the unit in a hospital, take appropriate measures to reduce noise interference.
High-frequency medical equipment may interfere with the normal operation of the air conditioner or vice versa.
Do not install the unit on or over things that cannot get wet.
When the humidity level exceeds 80% or if the drainage system is clogged, the indoor unit may drip water. Drain wa­ter is also discharged from the outdoor unit. Install a central­ized drainage system if necessary.
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Before installing the unit (moving and reinstalling the unit) and performing electrical work
CAUTION
Properly ground the unit.
Do not connect the grounding wire to a gas pipe, water pipe, lightning rod, or grounding wire from a telephone pole. Im­proper grounding may result in electric shock, smoke, fire, and/or malfunction due to noise interference.
Do not put tension on the power supply wires.
If tension is put on the wires, they may break and result in excessive heat, smoke, and/or fire.
Install an earth leakage breaker to avoid the risk of electric shock.
Failure to install an earth leakage breaker may result in electric shock, smoke, and/or fire.
Use the kind of power supply wires that are specified in the installation manual.
The use of wrong kind of power supply wires may result in current leak, electric shock, and/or fire.
Use breakers and fuses (current breaker, remote switch <switch + Type-B fuse>, moulded case circuit breaker) with the proper current capacity.
The use of wrong capacity fuses, steel wires, or copper wires may result in malfunctions, smoke, and/or fire.
Periodically check the installation base for damage.
If the unit is left on a damaged platform, it may fall and cause injury.
Properly install the drain pipes according to the in­structions in the installation manual. Keep them insu­lated to avoid dew condensation.
Improper plumbing work may result in water leakage and damage to the furnishings.
Exercise caution when transporting products.
Products weighing more than 20 kg should not be carried
alone.
Do not carry the product by the PP bands that are used on
some products.
Do not touch the heat exchanger fins. They are sharp and
dangerous.
When lifting the unit with a crane, secure all four corners
to prevent the unit from falling.
Properly dispose of the packing materials.
Nails and wood pieces in the package may pose a risk of
injury.
Plastic bags may pose a risk of choking hazard to chil-
dren. Tear plastic bags into pieces before disposing of them.
Do not spray water on the air conditioner or immerse the air conditioner in water.
Otherwise, electric shock and/or fire may result.
When handling units, always wear protective gloves to protect your hands from metal parts and high-tempera­ture parts.
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Before the test run
CAUTION
Turn on the unit at least 12 hours before the test run.
Keep the unit turned on throughout the season. If the unit is turned off in the middle of a season, it may result in malfunc­tions.
To avoid the risk of electric shock or malfunction of the unit, do not operate switches with wet hands.
Do not touch the refrigerant pipes with bare hands dur­ing and immediately after operation.
During or immediately after operation, certain parts of the unit such as pipes and compressor may be either very cold or hot, depending on the state of the refrigerant in the unit at the time. To reduce the risk of frost bites and burns, do not touch these parts with bare hands.
Do not operate the unit without panels and safety guards.
Rotating, high-temperature, or high-voltage parts on the unit pose a risk of burns and/or electric shock.
Do not turn off the power immediately after stopping the operation.
Keep the unit on for at least five minutes before turning off the power to prevent water leakage or malfunction.
Do not operate the unit without the air filter.
Dust particles may build up in the system and cause mal­functions.
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CONTENTS
I Read Before Servicing
[1] Read Before Servicing.............................................................................................................. 3
[2] Necessary Tools and Materials ................................................................................................ 4
[3] Piping Materials ........................................................................................................................ 5
[4] Storage of Piping ...................................................................................................................... 7
[5] Pipe Processing........................................................................................................................ 7
[6] Brazing...................................................................................................................................... 8
[7] Air Tightness Test..................................................................................................................... 9
[8] Vacuum Drying (Evacuation) ..................................................................................................10
[9] Refrigerant Charging .............................................................................................................. 11
[10] Remedies to be taken in case of a Refrigerant Leak............................................................ 11
[11] Characteristics of the Conventional and the New Refrigerants ............................................ 12
[12] Notes on Refrigerating Machine Oil...................................................................................... 13
II Restrictions
[1] System configuration .............................................................................................................. 17
[2] Types and Maximum allowable Length of Cables .................................................................. 19
[3] Switch Settings and Address Settings .................................................................................... 20
[4] Sample System Connection ................................................................................................... 27
[5] An Example of a System to which an MA Remote Controller is connected ........................... 28
[6] An Example of a System to which an M-NET Remote Controller is connected ..................... 38
[7] An Example of a System to which both MA Remote Controller and
M-NET Remote Controller are connected .............................................................................. 40
[8] Restrictions on Pipe Length.................................................................................................... 42
III Outdoor Unit Components
[1] Outdoor Unit Components and Refrigerant Circuit ................................................................. 49
[2] Control Box of the Outdoor Unit.............................................................................................. 51
[3] Outdoor Unit Circuit Board...................................................................................................... 52
IV Remote Controller
[1] Functions and Specifications of MA and ME Remote Controllers .......................................... 59
[2] Group Settings and Interlock Settings via the ME Remote Controller .................................... 60
[3] Interlock Settings via the MA Remote Controller .................................................................... 64
[4] Using the built-in Temperature Sensor on the Remote Controller.......................................... 65
V Electrical Wiring Diagram
[1] Electrical Wiring Diagram of the Outdoor Unit ........................................................................ 69
[2] Electrical Wiring Diagram of Transmission Booster................................................................ 70
VI Refrigerant Circuit
[1] Refrigerant Circuit Diagram .................................................................................................... 73
[2] Principal Parts and Functions ................................................................................................. 74
VII Control
[1] Functions and Factory Settings of the Dipswitches ................................................................ 81
[2] Controlling the Outdoor Unit ................................................................................................... 87
[3] Operation Flow Chart.............................................................................................................. 99
VIII Test Run Mode
[1] Items to be checked before a Test Run................................................................................ 107
[2] Test Run Method .................................................................................................................. 108
[3] Operating Characteristic and Refrigerant Amount................................................................ 109
[4] Adjusting the Refrigerant Amount......................................................................................... 109
[5] Refrigerant Amount Adjust Mode.......................................................................................... 112
[6] The following symptoms are normal. .................................................................................... 114
[7] Standard Operation Data (Reference Data) ......................................................................... 115
IX Troubleshooting
[1] Error Code Lists.................................................................................................................... 155
[2] Responding to Error Display on the Remote Controller........................................................ 158
[3] Investigation of Transmission Wave Shape/Noise ............................................................... 219
[4] Troubleshooting Principal Parts............................................................................................ 222
[5] Refrigerant Leak ................................................................................................................... 241
[6] Compressor Replacement Instructions................................................................................. 243
[7] Troubleshooting Using the Outdoor Unit LED Error Display................................................. 245
X LED Monitor Display on the Outdoor Unit Board
[1] How to Read the LED on the Service Monitor ...................................................................... 249
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I Read Before Servicing
[1] Read Before Servicing ....................................................................................................... 3
[2] Necessary Tools and Materials.......................................................................................... 4
[3] Piping Materials .................................................................................................................5
[4] Storage of Piping ............................................................................................................... 7
[5] Pipe Processing................................................................................................................. 7
[6] Brazing............................................................................................................................... 8
[7] Air Tightness Test.............................................................................................................. 9
[8] Vacuum Drying (Evacuation) ........................................................................................... 10
[9] Refrigerant Charging........................................................................................................ 11
[10] Remedies to be taken in case of a Refrigerant Leak ....................................................... 11
[11] Characteristics of the Conventional and the New Refrigerants ....................................... 12
[12] Notes on Refrigerating Machine Oil ................................................................................. 13
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[ I Read Before Servicing ]
I Read Before Servicing
[1] Read Before Servicing
1. Check the type of refrigerant used in the system to be serviced. Refrigerant Type
Multi air conditioner for building application CITY MULTI YHM-A series R410A
2. Check the symptoms exhibited by the unit to be serviced.
Refer to this service handbook for symptoms relating to the refrigerant cycle.
3. Thoroughly read the safety precautions at the beginning of this manual.
4. Preparing necessary tools: Prepare a set of tools to be used exclusively with each type of refrigerant.
Refer to "Necessary Tools and Materials" for information on the use of tools.(page 4)
5. Verification of the connecting pipes: Verify the type of refrigerant used for the unit to be moved or replaced.
Use refrigerant pipes made of phosphorus deoxidized copper. Keep the inner and outer surfaces of the pipes clean and free
of such contaminants as sulfur, oxides, dust, dirt, shaving particles, oil, and water.
These types of contaminants inside the refrigerant pipes may cause the refrigerant oil to deteriorate.
6. If there is a leak of gaseous refrigerant and the remaining refrigerant is exposed to an open flame, a poisonous gas hydrofluoric acid may form. Keep workplace well ventilated.
CAUTION
Install new pipes immediately after removing old ones to keep moisture out of the refrigerant circuit.The use of refrigerant that contains chloride, such as R22, will cause the refrigerating machine oil to deteriorate.
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[ I Read Before Servicing ]
[2] Necessary Tools and Materials
Prepare the following tools and materials necessary for installing and servicing the unit.
Tools for use with R410A (Adaptability of tools that are for use with R22 or R407C)
1. To be used exclusively with R410A (not to be used if used with R22 or R407C)
Tools/Materials Use Notes
Gauge Manifold Evacuation and refrigerant charging Higher than 5.09MPa[738psi] on the
high-pressure side
Charging Hose Evacuation and refrigerant charging The hose diameter is larger than the
conventional model.
Refrigerant Recovery Cylinder Refrigerant recovery
Refrigerant Cylinder Refrigerant charging The refrigerant type is indicated. The
cylinder is pink.
Charging Port on the Refrigerant Cylinder Refrigerant charging The charge port diameter is larger
than that of the current port.
Flare Nut Connection of the unit with the pipes Use Type-2 Flare nuts.
2. Tools and materials that may be used with R410A with some restrictions
Tools/Materials Use Notes
Gas Leak Detector Gas leak detection The ones for use with HFC refrigerant
may be used.
Vacuum Pump Vacuum drying May be used if a check valve adapter
is attached.
Flare Tool Flare processing Flare processing dimensions for the
piping in the system using the new re­frigerant differ from those of R22. Re­fer to next page.
Refrigerant Recovery Equipment Refrigerant recovery May be used if compatible with
R410A.
3. Tools and materials that are used with R22 or R407C that may also be used with R410A
Tools/Materials Use Notes
Vacuum Pump with a Check Valve Vacuum drying
Bender Bending pipes
Torque Wrench Tightening flare nuts Only the flare processing dimensions
for pipes that have a diameter of ø12.70 (1/2") and ø15.88 (5/8") have been changed.
Pipe Cutter Cutting pipes
Welder and Nitrogen Cylinder Welding pipes
Refrigerant Charging Meter Refrigerant charging
Vacuum Gauge Vacuum level check
4. Tools and materials that must not be used with R410A
Tools/Materials Use Notes
Charging Cylinder Refrigerant charging Prohibited to use
Tools for R410A must be handled with special care to keep moisture and dust from infiltrating the cycle.
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[ I Read Before Servicing ]
[3] Piping Materials
Do not use the existing piping!
1. Copper pipe materials
O-material (Annealed) Soft copper pipes (annealed copper pipes). They can easily be bent with hands.
1/2H-material (Drawn) Hard copper pipes (straight pipes). They are stronger than the O-material (Annealed)
at the same radial thickness.
The distinction between O-materials (Annealed) and 1/2H-materials (Drawn) is made based on the strength of the pipes them-
selves.
O-materials (Annealed) can easily be bent with hands. 1/2H-materials (Drawn) are considerably stronger than O-material (Annealed) at the same thickness.
2. Types of copper pipes
Maximum working pressure Refrigerant type
3.45 MPa [500psi] R22, R407C etc.
4.30 MPa [624psi] R410A etc.
3. Piping materials/Radial thickness
Use refrigerant pipes made of phosphorus deoxidized copper. The operation pressure of the units that use R410A is higher than that of the units that use R22. Use pipes that have at least the radial thickness specified in the chart below. (Pipes with a radial thickness of 0.7 mm or less may not be used.)
Pipe size (mm[in]) Radial thickness (mm) Type
ø6.35 [1/4"] 0.8t
ø9.52 [3/8"] 0.8t
ø12.7 [1/2"] 0.8t
ø15.88 [5/8"] 1.0t
ø19.05 [3/4"] 1.0t
ø22.2 [7/8"] 1.0t
ø25.4 [1"] 1.0t
ø28.58 [1-1/8"] 1.0t
ø31.75 [1-1/4"] 1.1t
ø34.93 [1-3/8"] 1.1t
ø41.28 [1-5/8"] 1.2t
The pipes in the system that uses the refrigerant currently on the market are made with O-material (Annealed), even if the
pipe diameter is less than ø19.05 (3/4"). For a system that uses R410A, use pipes that are made with 1/2H-material (Drawn) unless the pipe diameter is at least ø19.05 (3/4") and the radial thickness is at least 1.2t.
The figures in the radial thickness column are based on the Japanese standards and provided only as a reference. Use pipes
that meet the local standards.
O-material (Annealed)
1/2H-material,
H-material (Drawn)
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[ I Read Before Servicing ]
4. Thickness and refrigerant type indicated on the piping materials
Ask the pipe manufacturer for the symbols indicated on the piping material for new refrigerant.
5. Flare processing (O-material (Annealed) and OL-material only)
The flare processing dimensions for the pipes that are used in the R410A system are larger than those in the R22 system.
Flare processing dimensions (mm[in])
A dimension (mm)
Pipe size (mm[in])
R410A R22, R407C
ø6.35 [1/4"] 9.1 9.0
ø9.52 [3/8"] 13.2 13.0
ø12.7 [1/2"] 16.6 16.2
Dimension A
ø15.88 [5/8"] 19.7 19.4
ø19.05 [3/4"] 24.0 23.3
If a clutch-type flare tool is used to flare the pipes in the system using R410A, the length of the pipes must be between 1.0 and 1.5 mm. For margin adjustment, a copper pipe gauge is necessary.
6. Flare nut
The flare nut type has been changed to increase the strength. The size of some of the flare nuts have also been changed.
Flare nut dimensions (mm[in])
B dimension (mm)
Pipe size (mm[in])
R410A R22, R407C
ø6.35 [1/4"] 17.0 17.0
ø9.52 [3/8"] 22.0 22.0
ø12.7 [1/2"] 26.0 24.0
Dimension B
ø15.88 [5/8"] 29.0 27.0
ø19.05 [3/4"] 36.0 36.0
The figures in the radial thickness column are based on the Japanese standards and provided only as a reference. Use pipes that meet the local standards.
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[ I Read Before Servicing ]
[4] Storage of Piping
1. Storage location
Store the pipes to be used indoors. (Warehouse at site or owner's warehouse) If they are left outdoors, dust, dirt, or moisture may infiltrate and contaminate the pipe.
2. Sealing the pipe ends
Both ends of the pipes should be sealed until just before brazing. Keep elbow pipes and T-joints in plastic bags.
The new refrigerator oil is 10 times as hygroscopic as the conventional refrigerating machine oil (such as Suniso) and, if not handled with care, could easily introduce moisture into the system. Keep moisture out of the pipes, for it will cause the oil to deteriorate and cause a compressor failure.
[5] Pipe Processing
Use a small amount of ester oil, ether oil, or alkylbenzene to coat flares and flanges.
Use a minimum amount of oil. Use only ester oil, ether oil, and alkylbenzene.
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[ I Read Before Servicing ]
[6] Brazing
No changes have been made in the brazing procedures. Perform brazing with special care to keep foreign objects (such as oxide scale, water, and dust) out of the refrigerant system.
Example: Inside the brazed connection
Use of oxidized solder for brazing Use of non-oxidized solder for brazing
1. Items to be strictly observed
Do not conduct refrigerant piping work outdoors if raining.Use non-oxidized solder.Use a brazing material (BCuP-3) that requires no flux when brazing between copper pipes or between a copper pipe and
copper coupling.
If installed refrigerant pipes are not immediately connected to the equipment, then braze and seal both ends.
2. Reasons
The new refrigerating machine oil is 10 times as hygroscopic as the conventional oil and is more likely to cause unit failure if
water infiltrates into the system.
Flux generally contains chloride. Residual flux in the refrigerant circuit will cause sludge to form.
3. Notes
Do not use commercially available antioxidants because they may cause the pipes to corrode or refrigerating machine oil to deteriorate.
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[ I Read Before Servicing ]
[7] Air Tightness Test
No changes have been made in the detection method. Note that a refrigerant leak detector for R22 will not detect an R410A leak.
Halide torch R22 leakage detector
1. Items to be strictly observed
Pressurize the equipment with nitrogen up to the design pressure (4.15MPa[601psi]), and then judge the equipment's air tight-
ness, taking temperature variations into account.
When using refrigerant instead of a leak detector to find the location of a leak, use R410A.Refrigerant R410A must be charged in its liquid state (vs. gaseous state).
2. Reasons
Oxygen, if used for an air tightness test, poses a risk of explosion. (Only use nitrogen to check air tightness.)Refrigerant R410A must be charged in its liquid state. If gaseous refrigerant in the cylinder is drawn out first, the composition
of the remaining refrigerant in the cylinder will change and become unsuitable for use.
3. Notes
Procure a leak detector that is specifically designed to detect an HFC leak. A leak detector for R22 will not detect an HFC(R410A, R407C) leak.
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[ I Read Before Servicing ]
[8] Vacuum Drying (Evacuation)
(Photo1) 15010H (Photo2) 14010
Recommended vacuum gauge: ROBINAIR 14010 Thermistor Vacuum Gauge
1. Vacuum pump with a reverse-flow check valve (Photo1)
To prevent the vacuum pump oil from flowing into the refrigerant circuit during power OFF or power failure, use a vacuum pump with a reverse-flow check valve. A reverse-flow check valve may also be added to the vacuum pump currently in use.
2. Standard of vacuum degree (Photo 2)
Use a vacuum pump that attains 0.5Torr(65Pa) or lower degree of vacuum after 5 minutes of operation, and connect it directly to the vacuum gauge. Use a pump well-maintained with an appropriate lubricant. A poorly maintained vacuum pump may not be able to attain the desired degree of vacuum.
3. Required precision of vacuum gauge
Use a vacuum gauge that registers a vacuum degree of 5Torr(650Pa) and measures at intervals of 1Torr(130Pa). (A recom­mended vacuum gauge is shown in Photo2.) Do not use a commonly used gauge manifold because it cannot register a vacuum degree of 5Torr(650Pa).
4. Evacuation time
After the degree of vacuum has reached 5Torr(650Pa), evacuate for an additional 1 hour. (A thorough vacuum drying re-
moves moisture in the pipes.)
Verify that the vacuum degree has not risen by more than 1Torr(130Pa) 1hour after evacuation. A rise by less than
1Torr(130Pa) is acceptable.
If the vacuum is lost by more than 1Torr(130Pa), conduct evacuation, following the instructions in section 6. Special vacuum
drying.
5. Procedures for stopping vacuum pump
To prevent the reverse flow of vacuum pump oil, open the relief valve on the vacuum pump side, or draw in air by loosening the charge hose, and then stop the operation. The same procedures should be followed when stopping a vacuum pump with a reverse-flow check valve.
6. Special vacuum drying
When 5Torr(650Pa) or lower degree of vacuum cannot be attained after 3 hours of evacuation, it is likely that water has pen-
etrated the system or that there is a leak.
If water infiltrates the system, break the vacuum with nitrogen. Pressurize the system with nitrogen gas to
0.5kgf/cm
2
G(0.05MPa) and evacuate again. Repeat this cycle of pressurizing and evacuation either until the degree of vac-
uum below 5Torr(650Pa) is attained or until the pressure stops rising.
Only use nitrogen gas for vacuum breaking. (The use of oxygen may result in an explosion.)
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[ I Read Before Servicing ]
[9] Refrigerant Charging
Cylinder with a siphon
Cylinder without a siphon
Cylin-
Cylin-
der
der
Cylinder color R410A is pink. Refrigerant charging in the liquid state
Valve Valve
liquid
liquid
1. Reasons
R410A is a pseudo-azeotropic HFC blend (boiling point R32=-52°C[-62°F], R125=-49°C[-52°F]) and can almost be handled the same way as a single refrigerant, such as R22. To be safe, however, draw out the refrigerant from the cylinder in the liquid phase. If the refrigerant in the gaseous phase is drawn out, the composition of the remaining refrigerant will change and be­come unsuitable for use.
2. Notes
When using a cylinder with a siphon, refrigerant is charged in the liquid state without the need for turning it upside down. Check the type of the cylinder on the label before use.
[10] Remedies to be taken in case of a Refrigerant Leak
If the refrigerant leaks out, it may be replenished. The entire refrigerant does not need to be replaced. (Charge refrigerant in the liquid state.) Refer to "IX [5] Refrigerant Leak".(page 241)
HWE07010 GB
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[ I Read Before Servicing ]
[11] Characteristics of the Conventional and the New Refrigerants
1. Chemical property
As with R22, the new refrigerant (R410A) is low in toxicity and chemically stable nonflammable refrigerant. However, because the specific gravity of vapor refrigerant is greater than that of air, leaked refrigerant in a closed room will accumulate at the bottom of the room and may cause hypoxia. If exposed to an open flame, refrigerant will generate poisonous gases. Do not perform installation or service work in a con­fined area.
New Refrigerant (HFC type) Conventional Refriger-
ant (HCFC type)
R410A R407C R22
R32/R125 R32/R125/R134a R22
Composition (wt%) (50/50) (23/25/52) (100)
Type of Refrigerant Pseudo-azeotropic
Refrigerant
Non-azeotropic
Refrigerant
Single Refrigerant
Chloride Not included Not included Included
Safety Class A1/A1 A1/A1 A1
Molecular Weight 72.6 86.2 86.5
Boiling Point (°C/°F) -51.4/-60.5 -43.6/-46.4 -40.8/-41.4
Steam Pressure
1.557/226 0.9177/133 0.94/136
(25°C,MPa/77°F,psi) (gauge)
Saturated Steam Density (25°C,kg/m
3
/77°F,psi)
64.0 42.5 44.4
Flammability Nonflammable Nonflammable Nonflammable
Ozone Depletion Coefficient (ODP)
Global Warming Coefficient (GWP)
Refrigerant Charging Method Refrigerant charging in
Replenishment of Refrigerant after a Refrigerant
*1
*2
0 0 0.055
1730 1530 1700
the liquid state
Refrigerant charging in
the liquid state
Refrigerant charging in
the gaseous state
Available Available Available
Leak
*1 When CFC11 is used as a reference *2 When CO
is used as a reference
2
2. Refrigerant composition
R410A is a pseudo-azeotropic HFC blend and can almost be handled the same way as a single refrigerant, such as R22. To be safe, however, draw out the refrigerant from the cylinder in the liquid phase. If the refrigerant in the gaseous phase is drawn out, the composition of the remaining refrigerant will change and become unsuitable for use. If the refrigerant leaks out, it may be replenished. The entire refrigerant does not need to be replaced.
3. Pressure characteristics
The pressure in the system using R410A is 1.6 times as great as that in the system using R22.
Pressure (gauge)
Temperature (°C/°F)
R410A R407C R22
MPa/psi MPa/psi MPa/psi
-20/-4 0.30/44 0.18/26 0.14/20
0/32 0.70/102 0.47/68 0.40/58
20/68 1.34/194 0.94/136 0.81/117
40/104 2.31/335 1.44/209 1.44/209
60/140 3.73/541 2.44/354 2.33/338
65/149 4.17/605 2.75/399 2.60/377
HWE07010 GB
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[ I Read Before Servicing ]
[12] Notes on Refrigerating Machine Oil
1. Refrigerating machine oil in the HFC refrigerant system
HFC type refrigerants use a refrigerating machine oil different from that used in the R22 system. Note that the ester oil used in the system has properties that are different from commercially available ester oil.
Refrigerant Refrigerating machine oil
R22 Mineral oil
R407C Ester oil
R410A Ester oil
2. Effects of contaminants
*1
Refrigerating machine oil used in the HFC system must be handled with special care to keep contaminants out. The table below shows the effect of contaminants in the refrigerating machine oil on the refrigeration cycle.
3. The effects of contaminants in the refrigerating machine oil on the refrigeration cycle.
Cause Symptoms Effects on the refrigerant cycle
Water infiltration Frozen expansion valve
and capillary tubes
Clogged expansion valve and capillary tubes Poor cooling performance Compressor overheat Motor insulation failure Burnt motor Coppering of the orbiting scroll Lock Burn-in on the orbiting scroll
Hydrolysis
Sludge formation and ad­hesion Acid generation Oxidization Oil degradation
Air infiltration Oxidization
Adhesion to expansion valve and capillary tubes
Clogged expansion valve, capillary tubes, and drier Poor cooling performance
Infiltration of contaminants
Dust, dirt
Infiltration of contaminants into the com­pressor
Compressor overheat
Burn-in on the orbiting scroll
Sludge formation and adhesion Clogged expansion valve and capillary tubes
Mineral oil etc.
Poor cooling performance Compressor overheat
Oil degradation Burn-in on the orbiting scroll
*1. Contaminants is defined as moisture, air, processing oil, dust/dirt, wrong types of refrigerant, and refrigerating machine oil.
HWE07010 GB
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Page 23
- 14 -
Page 24
II Restrictions
[1] System configuration ....................................................................................................... 17
[2] Types and Maximum allowable Length of Cables ........................................................... 19
[3] Switch Settings and Address Settings ............................................................................. 20
[4] Sample System Connection............................................................................................. 27
[5] An Example of a System to which an MA Remote Controller is connected..................... 28
[6] An Example of a System to which an M-NET Remote Controller is connected............... 38
[7] An Example of a System to which both MA Remote Controller and
M-NET Remote Controller are connected........................................................................ 40
[8] Restrictions on Pipe Length ............................................................................................. 42
HWE07010 GB
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Page 25
- 16 -
Page 26
[ II Restrictions ]
II Restrictions
[1] System configuration
1. Table of compatible indoor units
The table below summarizes the types of indoor units that are compatible with different types of outdoor units.
(1) Standard comb inations
Outdoor
units
Composing units Maximum total capacity
of connectable indoor
units
Maximum number of connectable in-
door units
Types of connectable in-
door units
200 - - - 100 - 260 17 P15 - P200 models 250 - - - 125 - 325 21
R410A series indoor units
300 - - - 150 - 390 26 350 - - - 175 - 455 30 P15 - P400 models
R410A series indoor units 400 - - - 200 - 520 34 P15 - P500 models 450 - - - 225 - 585 39
R410A series indoor units
500 250 250 - 250 - 650 43 550 300 250 - 275 - 715 47 600 350 250 - 300 - 780 50 650 350 300 - 325 - 845 700 350 350 - 350 - 910 750 400 350 - 375 - 975 800 450 350 - 400 - 1040 850 450 400 - 425 - 1105 900 450 450 - 450 - 1170 950 400 300 250 475 - 1235 1000 400 300 300 500 - 1300 1050 400 350 300 525 - 1365 1100 400 350 350 550 - 1430 1150 450 350 350 575 - 1495 1200 450 400 350 600 - 1560 1250 450 450 350 625 - 1625
1) "Maximum total capacity of connectable indoor units" refers to the sum of the numeric values in the indoor unit model names.
2) If the total capacity of the indoor units that are connected to a given outdoor unit exceeds the capacity of the outdoor unit, the indoor units will not be able to perform at the rated capacity when they are operated simultaneously. Select a combination of units so that the total capacity of the connected indoor units is at or below the capacity of the outdoor unit whenever possible.
HWE07010 GB
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[ II Restrictions ]
(2) High COP combinations
Outdoor
units
Composing units Maximum total capacity
of connectable indoor
units
Maximum number of connectable in-
door units
Types of connectable in-
door units
200 - - - 100 - 260 17 P15 - P200 models 300 - - - 150 - 390 26
R410A series indoor units
400 200 200 - 200 - 520 34 P15 - P500 models 450 250 200 - 225 - 585 39
R410A series indoor units
500 300 200 - 250 - 650 43 550 300 250 - 275 - 715 47 600 300 300 - 300 - 780 50 650 350 300 - 325 - 845 700 300 200 200 350 - 910 750 300 250 200 375 - 975 800 300 300 200 400 - 1040 850 300 300 250 425 - 1105 900 300 300 300 450 - 1170
1) "Maximum total capacity of connectable indoor units" refers to the sum of the numeric values in the indoor unit model names.
2) If the total capacity of the indoor units that are connected to a given outdoor unit exceeds the capacity of the outdoor unit, the indoor units will not be able to perform at the rated capacity when they are operated simultaneously. Select a combination of units so that the total capacity of the connected indoor units is at or below the capacity of the outdoor unit whenever possible.
HWE07010 GB
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[ II Restrictions ]
[2] Types and Maximum allowable Length of Cables
1. Wiring work
(1) Notes
1) Have all electrical work performed by an authorized electrician according to the local regulations and instructions in this man­ual.
2) Instal l external transmission cables at least 5cm [1-31/32"] away from the power supply cable to avoid noise interference. (Donot put the control cable and power supply cable in the same conduit tube.)
3) Provide grounding for the outdoor unit as required.
4) Run the cable from the electric box of the indoor or outdoor unit in such way that the box is accessible for servicing.
5) Do not connect power supply wiring to the terminal block for transmission line. Doing so will damage the electronic compo­nents on the terminal block.
6) Use 2-core shielded cables as transmission cables. Use a separate 2-core control cable for each refrigerant system. Do not use a single multiple-core cable to connect indoor
units that belong to different refrigerant systems. The use of a multiple-core cable may result in signal transmission errors and malfunctions.
TB
TB
3
TB
TB
3
Outdoor unit
7
7
TB3TB7TB3TB
2-core shielded cable
TB3TB
TB3TB
7
2-core shielded cable
Indoor unit
7
Remote Controller
7
TB3: Terminal block for indoor-outdoor transmission line TB7: Terminal block for centralized control
TB
TB
3
TB
TB
3
Outdoor unit
7
7
TB3TB7TB3TB
TB3TB
TB3TB
7
Indoor unit
7
multiple-core cable
Remote Controller
7
(2) Control wiring
Different types of control wiring are used for different systems. Refer to section "[5] An Example of a System to which an MA Remote Controller is connected - [7] An Example of a System to which both MA Remote Controller and M-NET Remote Controller are connected" before performing wiring work.
Types and maximum allowable length of cables
Control lines are categorized into 2 types: transmission line and remote controller line. Use the appropriate type of cables and observe the maximum allowable length specified for a given system. If a given system
has a long transmission line or if a noise source is located near the unit, place the unit away from the noise source to reduce noise interference.
1) M-NET transmission line
Facility type
All facility types
Type Shielded cable CVVS, CPEVS, MVVS
Cable type
Number of cores
Cable size Larger than 1.25mm
2-core cable
2
[AWG16]
Maximum transmission line distance between the outdoor unit and the far-
200 m [656ft] max.
thest indoor unit Maximum transmission
line distance for central­ized control and Indoor/ outdoor transmission line (Maximum line distance
500 m [1640ft] max. *The maximum overall line length from the power supply unit on the transmission lines for centralized control to each outdoor unit or to the system controller is 200m [656ft] max.
via outdoor unit)
HWE07010 GB
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[ II Restrictions ]
2) Remote controller wiring
MA remote controller Type CVV CVV Number of
cores
Cable type
Cable size
2-core cable 2-core cable
0.3 to 1.25mm [AWG22 to 16] (0.75 to 1.25mm2 ) [AWG18 to 16]
Maximum overall line length
200 m [656ft] max.
*1 MA remote controller refers to MA remote controller (PAR-20MAA, PAR-21MAA), MA simple remote controller, and
wireless remote controller. *2 M-NET remote controller refers to ME remote controller and ME simple remote controller. *3 The use of cables that are smaller than 0.75mm *4 When connected to the terminal block on the Simple remote controller, use cables that meet the cable size specifi-
cations shown in the parenthesis.
[3] Switch Settings and Address Settings
2 *3
*4
*1
0.3 to 1.25mm [AWG22 to 16] (0.75 to 1.25mm2 )
M-NET remote controller
[AWG18 to 16] The section of the cable that exceeds 10m
[32ft] must be included in the maximum in­door-outdoor transmission line distance.
2
(AWG18) is recommended for easy handling.
2 *3
*4
*2
1. Switch setting
Refer to section "[5] An Example of a System to which an MA Remote Controller is connected - [7] An Example of a System to which both MA Remote Controller and M-NET Remote Controller are connected" before performing wiring work. Set the switches while the power is turned off. If the switch settings are changed while the unit is being powered, those changes will not take effect, and the unit will not function properly.
Units on which to set the switches Symbol Units to which the power must be shut off
*3
CITY MULTI indoor unit Main/sub unit IC Outdoor units LOSSNAY, OA processing unit
*1
LC Outdoo r units
Air handling kit IC Outdoor units
and Indoor units
*3
and LOSSNAY
*3
or field supplied air handling
unit
M-NET remote controller Main/sub remote
RC Outdoor units
*3
controller
MA remote controller Main/sub remote
MA Indoor units
controller
CITY MULTI outdoor unit
*2
OC,OS1,OS2 Outdoor units
*3
*1. Applicable when LOSSNAY units are connected to the indoor-outdoor transmission line. *2. The outdoor units in the same refrigerant circuit are automatically designated as OC, OS1, and OS2 in the order of
capacity from large to small (if two or more units have the same capacity, in the order of address from small to large).
*3. Turn off the power to all the outdoor units in the same refrigerant circuit.
HWE07010 GB
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Page 30
[ II Restrictions ]
2. M-NET Address settings (1) Address settings table
The need for address settings and the range of address setting depend on the configuration of the system.
Unit or controller Address setting
Setting method Facto-
range
CITY MULTI in­door unit
Main/sub unit 00,
01 to 50
*1
Assign the smallest address to the main indoor u nit in the group, and assign sequential address numbers to the rest of the indoor units in the same group.
*4
M-NET adapter M-NET control in-
terface Free Plan adapt-
er LOSSNAY, OA processing unit
Air handling kit
00, 01 to 50
*1
Assign an arbitrary but unique address to each of these units after assigning an address to all indoor units.
M-NET remote controller
Main remote controller
Sub remote controller
101 to 150 Add 100 to the smallest address of all the indoor units
in the same group.
151 to 200
*2
Add 150 to the smallest address of all the indoor units in the same group.
MA remote controller No address settings required. (The main/sub setting must be made if 2
remote controllers are connected to the system.)
CITY MULTI outdoor unit 00,
51 to 100
*1,*3
Assign sequential addresses to the outdoor units in the same refrigerant circuit. The outdoor units in the same refrigerant circuit are automatically designated as OC and OS.
*5
ry set-
ting
00
00
101
Main
00
System controller Group remote
controller System remote
controller ON/OFF re-
mote controller Schedule timer
(compatible
201 to 250 Assign an address that equals the sum of the smallest
group number of the group to be controlled and 200. Assign an arbitrary but unique address within the
range listed on the left to each unit. Assign an address that equals the sum of the smallest
group number of the group to be controlled and 200. Assign an arbitrary but unique address within the
range listed on the left to each unit.
201
202
with M-NET) Central con-
troller G(B)-50A
000, 201 to 250
Assign an arbitrary but unique address within the range listed on the left to each unit. The address must be set to "000" to control the K-control unit.
LM adapter 201 to 250 Assign an arbitrary but unique address within the
000
247
range listed on the left to each unit.
*1. Address setting is not required for a City Multi system that consists of a single refrigerant circuit (with some exceptions). *2. To set the M-NET remote controller address to "200", set it to "00". *3. To set the outdoor unit address to "100," set the switches to "50." *4. Some indoor units have 2 or 3 controller boards that require address settings.
No. 2 controller board address must be equal to the sum of the No. 1 controller board address and 1, and the No.3
controller board address must equal to the No. 1 controller address and 2.
*5. The outdoor units in the same refrigerant circuit are automatically designated as OC, OS1, and OS2 in the order of
capacity from large to small (if two or more units have the same capacity, in the order of address from small to large).
HWE07010 GB
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Page 31
[ II Restrictions ]
(2) Power supply switch connector connection on the outdoor unit
(Factory setting: The male power supply switch connector is conn ected to CN41.)
System configu­ration
Connection to the system con­troller
Power supply unit for transmission lines
Group operation of units in a sys­tem with multiple
Power supply switch connector connection
outdoor units
System with one outdoor unit
System with multiple outdoor units
_ _ _ Leave CN41 as it is
(Factory setting)
Not connected _ Not grouped
Grouped Disconnect the male connecto r from the fe-
With connection to the indoor unit system
With connection to the central­ized control system
Not required Grouped/not
grouped
Not required (Powered from the
*1
Grouped/not grouped
outdoor unit)
Required *1 Grouped/not
grouped
male power supply switch connector (CN41) and connect it to the female power supply switch connector (CN40) on only one of the outdoor units.
*Connect the S (shielded) terminal on the ter-
minal block (TB7) on the outdoor unit whose CN41 was replaced with CN40 to the ground terminal ( ) on the electric box.
Leave CN41 as it is (Factory setting)
*2
*1 The need for a power supply unit for transmission lines depends on the system configuration. *2 The replacement of the power jumper connector from CN41 to CN40 must be performed on only one outdoor unit in the system.
(3) Settings for the centralized control switch for the outdoor unit (Factory setting: SW2-1 are set to OFF.)
System configuration Centralized control switch settings
*1
Connection to the system controller Not connected Leave it to OFF. (Factory setting) Connection to the system controller Connected
*2
ON
*1. Set SW2-1 on all outdoor units in the same refrigerant circuit to the same setting. *2. When only the LM adapter is connected, leave SW2-1 to OFF (as it is).
(4) Selecting the position of temperature detection for the indoor unit (Factory setting: SW1-1 set to "OFF".)
To stop the fan during heating Thermo-OFF (SW1-7 and 1-8 on the indoor units to be set to ON), use the built-in thermistor on the remote controller or an optional thermistor.
1) To use the built-in sensor on the remote controller, set th e SW1-1 to ON. Some models of remote controllers are not equipped with a built-in temperature sensor.
Use the built-in temperature sensor on the indoor unit instead.
When using the built-in sensor on the remote controller, install the remote controller where room temperature can be detected.
(Note) Factory setting for SW1-1 on the indoor unit of the All-Fresh Models is ON.
2) When an optional temperature sensor is used, set SW1-1 to OFF, and set SW3-8 to ON. When using an optional temperature sensor, install it where room temperature can be detected.
(5) Various start-stop controls (Indoor unit settings)
Each indoor unit (or group of indoor units) can be controlled individually by setting SW 1-9 and 1-10.
Function
Power ON/OFF by the plug
*1,*2,*3
Automatic restoration after power failure
Operation of the indoor unit when the operation is resumed after the unit was
stopped
Indoor unit will go into operation regardless of its operation status before power off (power failure). (In approx. 5 minutes)
Indoor unit will go into operation if it was in operation when the power was turned off (or cut off due to power failure). (In approx. 5 minutes)
Indoor unit will remain stopped regardless of its operation status before power
Setting (SW1)
910
OFF ON
ON OFF
OFF ON
off (power failure).
*4 *5
*1. Do not cut off power to the outdoor unit. Cutting off the power supply to the outdoor unit will cut off the power supply to the
crankcase heater and may cause the compressor to malfunction when the unit is put back into operation. *2. Not applicable to units with a built-in drain pump or humidifier. *3. Models with a built-in drain pump cannot be turned on/off by the plug individually. All the units in the same refrigerant c ircuits
will be turned on or off by the plug. *4. Requires that the dipswitch settings for all the units in the group be made. *5. To control the external input to and output from the air conditioners with the PLC software for general equipment via the G(B)-
50A, set SW1-9 and SW1-10 to ON. With these set ti n gs ma de, the power start-stop fu nction becomes disabled. To use the
auto recovery function after power failure while these settings are made, set SW1-5 to ON.
HWE07010 GB
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[ II Restrictions ]
(6) Miscellaneous settings
Cooling-only setting for the indoor unit: Cooling only model (Factory setting: SW3-1 "OFF.") When using indoor unit as a cooling-only unit, set SW3-1 to ON.
(7) Various types of control using input-output signal connector on the outdoor unit (various connection options)
Type Usage Function
Input Prohibiting cooling/heating operation (thermo OFF) by an external
DEMAND (level) CN3D
input to the outdoor unit.
*It can be used as the DEMAND control device for each system.
Performs a low level noise operation of the outdoor unit by an ex­ternal input to the outdoor unit.
SIlent mode (level) (Night mode)
*3*4
to be
used
*1
*2
Option
Adapter for external input (PAC­SC36NA-E)
Terminal
* It can be used as the silent operation device for each refrigerant system.
Forces the outdoor unit to perform a fan operation by receiving sig­nals from the snow sensor.
*5
Cooling/heating operation can be changed by an external input to
Snow sensor signal
CN3S
input (level)
Auto-changeover CN3N
the outdoor unit.
Out-
How to extract signals from the outdoor unit
put
*It can be used as an operation status display device. *It can be used for an interlock operation with external devices.
Operation status of the compressor
Error status
CN51 Adapter for
external out­put (PAC­SC37SA-E)
*1. For detailed drawing, refer to "Example of wiring connection".
*2. For details, refer to 1) through 4) shown below.
*3. Silent mode is valid when Dip SW4-4 on the outdoor unit is set to OFF. When DIP SW4-4 is set to ON, 4 levels of on-
DEMAND are possible, using different configurations of silent mode input and DEMAND input settings.When 2 or more outdoor units exist in one refrigerant circuit system, 8 levels of on-DEMAND are possible. When 3 outdoor units exist in one refrigerant circuitsystem, 12 levels of on-DEMAND are possible.
*4. Silent mode can be switched from ability main to silent main with Dip SW5-5 on the outdoor unit. Dip SW5-5 OFF: ability
main (ability main mode : The noise level is reduced by limiting the maximum fan frequency under the following condition. Cooling mode : outdoor temp. (TH7) < 30°C[86°F] Heating mode : outdoor temp. (TH7) > 3°C[37°F]), ON: Emphasizes quiet
*5. When multiple outdoor units exist in one refrigerant circuit system, settings on every outdoor unit (signal input) are re-
quired.
CAUTION
1) Wiring should be covered by insulation tube with supplementary insulation.
2) Use relays or switches with IEC or equivalent standard.
3) The electric strength between accessible parts and control circuit should have 2750V or more.
HWE07010 GB
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Page 33
[ II Restrictions ]
Example of wiring connection
CN51
Distant control board
ecruos rewop pmaL
1
L
L
2
L1 : Outdoor unit error display lamp L2 : Compressor operation lamp (compressor running state) X, Y : Relay (coil =<0.9W : DC12V)
1. Optional part : PAC-SC37SA-E or field supply.
Relay circuit Adapter
X
Y
Y
X
Preparations
in the field
Maximum cable length is 10m
1
5 4 3
Outdoor unit control board
CN51
CN3N
Relay circuit
X
Y
Preparations
in the field
Adapter
2
1 2
3
Maximum cable length is 10m
Outdoor unit control board
CN3N
Y
X : Cooling / Heating Y : Validity / Invalidity of X X,Y : Relay
2. Optional part : PAC-SC36NA-E or field supply.
CN3S
Relay circuit
X
Preparations
in the field
X : Relay
Contact rating voltage >= DC15V Contact rating current >= 0.1A Minimum applicable load =< 1mA at DC
Snow sensor : The outdoor fan runs when X is closed
in stop mode or thermostat mode.
2. Optional part : PAC-SC36NA-E or field supply.
X
OFF
OFF
ON
Normal
CoolingONHeating
Contact rating voltage >= DC15V Contact rating current >= 0.1A Minimum applicable load =< 1mA at DC
Adapter
2
1 2
3
Maximum cable length is 10m
Outdoor unit control board
CN3S
CN3D
Relay circuit
Adapter
X
Y
1 2
3
Outdoor unit
2
control board
CN3D
Preparations
in the field
Maximum cable
length is 10m X : Silent mode Y : Compressor ON/OFF X,Y : Relay
Contact rating voltage >= DC15V Contact rating current >= 0.1A Minimum appicable load =< 1mA at DC
2. Optional part : PAC-SC36NA-E or field supply.
1 2
Outdoor unit
2
control board
CN3D
Relay circuit
X
Adapter
3
Preparations
in the field
X : Silent mode
X : Relay
Maximum cable length is 10m
Contact rating voltage >= DC15V Contact rating current >= 0.1A Minimum applicable load =< 1mA at DC
2. Optional part : PAC-SC36NA-E or field supply.
Silent mode (Night mode)
: The noise level is reduced by controlling the maximum fan frequency and maximum compressor frequency.
HWE07010 GB
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Page 34
[ II Restrictions ]
1) SW4-4: OFF (Compressor ON/OFF, Silent mode (Night mode)) CN3D 1-3P Compressor ON/OFF
*1
Open Compressor ON Short-circuit Compressor OFF
CN3D 1-2P Silent mode
*2
Open OFF Short-circuit ON
*1. When SW4-4 on the outdoor unit in one refrigerant circuit system is set to ON , this function cannot be used. *2. This function and the 4 levels or 8 levels on-DEMAND function can be used together. Input the order to CN3D 1-2P on the
outdoor unit whose SW4-4 is set to OFF.
2) When SW4-4 on one outdoor unit in one refrigerant circuit system is set to ON (4 levels of on-DEMAND)
(*3)
CN3D 1-2P CN3D 1-3P Open Short-circuit Open 100% (No DEMAND) 75% Short-circuit 0% (Compressor OFF) 50%
*3. Input the order to CN3D on the outdoor unit whose SW4-4 is set to ON.
Note the following steps to be taken when using the STEP DEMAND
(Example) When switching from 100% to 50%
Demand control
steps
If the step listed as the wrong example above is taken, thermo may go off. The percentage of the demand listed in the table above is an approximate value based on the compressor volume and does not necessarily correspond with the capacity.
(Wrong)
(Correct)
100%
100%
0%
75%
50%
50%
3) When SW4-4 on the two outdoor units in one refrige rant circuit system is set to ON (8 levels of on-DEMAND) 8 levels of on-DEMAND No.2 CN3D
1-2P Open Short-circuit
No.1 CN3D 1-2P 1-3P Open Short-circuit Open Short-circuit
Open Open 100% 50% 88% 75%
Short-circuit 50% 0% 38% 25%
Short-circuit Open 88% 38% 75% 63%
Short-circuit 75% 25% 63% 50%
*3. Input the order to CN3D on the outdoor unit whose SW4-4 is set to ON. *4. CN3D of No. 1, 2, 3 can be selected arbitrary with the outdoor unit whose SW4-4 is set to ON.
(*3, *4)
HWE07010 GB
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Page 35
[ II Restrictions ]
4) When SW4-4 on the all outdoor units in one refrigerant circuit system is set to ON (12 levels of on-DEMAND) 12 levels
of on-DE­MAND
No.2 CN3D 1-2P Open
1-3P Open Short-circuit
No.3 CN3D 1-2P Open Short-circuit Open Short-circuit
No.1 CN3D
1-2P 1-3P Open Short-
circuit
Open Short-
circuit
Open Short-
circuit
Open Short-
Open Open 100% 67% 92% 84% 67% 34% 59% 50%
Short-
67% 34% 59% 50% 34% 0% 25% 17%
circuit
Short-circuit Open 92% 59% 84% 75% 59% 25% 50% 42%
Short-
84% 50% 75% 67% 50% 17% 42% 34%
circuit
12 levels of on-DE­MAND
No.2 CN3D 1-2P Short-circuit
1-3P Open Short-circuit
No.3 CN3D 1-2P Open Short-circuit Open Short-circuit
No.1 CN3D
1-2P 1-3P Open Short-
circuit
Open Short-
circuit
Open Short-
circuit
Open Short-
Open Open 92% 59% 84% 75% 84% 50% 75% 67%
Short-
59% 25% 50% 42% 50% 17% 42% 34%
circuit
(*4)
circuit
circuit
Short-circuit Open 84% 50% 75% 67% 75% 42% 67% 59%
Short-
75% 42% 67% 59% 67% 34% 59% 50%
circuit
*3. Input the order to CN3D on the outdoor unit whose SW4-4 is set to ON. *4. CN3D of No. 1, 2, 3 can be selected arbitrary with the outdoor unit whose SW4-4 is set to ON.
HWE07010 GB
- 26 -
Page 36
[ II Restrictions ]
[4] Sample System Connection
Examples of typical system connection are shown on pages [5] to [7]. Refer to the Installation Manual that came with each device or controller for details.
(1) An example of a system to which an MA remote controller is connected
System
configuration
System with one out-
1.
2.
door unit
System with one out-
door unit
Grouping of units in a
3.
system with multiple
outdoor units
System with one out-
4.
5.
door unit
System with one out-
door unit
Connection to the system controller
NO
NO
NO
With connection to transmission line
for centralized control
With connection to indoor-outdoor
transmission line
Address start up for in-
door and outdoor units
Automatic
address setup
Manual
address setup
Manual
address setup
Manual
address setup
Manual
address setup
Notes
Connection of multiple LOSS­NAY units
(2) An example of a system to which an M-NET remote controller is connected
System
configuration
System with one out-
1.
door unit
Connection to the system controller With connection to transmission line
for centralized control
Address start up for indoor
and outdoor units
Manual
address setup
Notes
(3) An example of a system to which both MA remote controller and M-NET remote controller are co nn ected
System
configuration
System with one out-
1.
door unit
Connection to the system controller
With connection to transmission
line for centralized control
Address start up for in­door and outdoor units
Manual
address setup
Notes
HWE07010 GB
- 27 -
Page 37
[ II Restrictions ]
[5] An Example of a System to which an MA Remote Controller is connected
1. System with one outdoor unit (automatic address setup for both indoor and outdoor units)
(1) Sample control wiring
Leave the male connector on CN41 as it is.
SW2-1 OFF
00
TB3
TB7
M1 M2 M1 M2 M1 M2 M1M2 M1 M2 M1 M2
S
TB3
OS1OS2
TB7
Leave the male connector on CN41 as it is.
SW2-1 OFF
S
TB3
Leave the male connector on CN41 as it is.
SW2-1 OFF
OC
0000
TB7
L2L1
Group Group
IC
00
TB5STB
S
L3 L4
15
12
m1
IC
00
TB5STB
15
12
Interlock operation with the ventilation unit
LC
00
TB5
M1M2M1M2M1M2
S
L11
m4
AB
MA
(2) Cautions
1) M-NET remote controller and MA remote controller can-
not both be connected to the same group of indoor units.
2) No more than 2 MA remote controllers can be connected
to a group of indoor units.
3) A transmission booster is required in a system to which
more than 32 indoor units (26 units if one or more indoor units of the 200 model or above is connected) are con­nected.
4) Auto matic address setup is not available if start-stop in-
put (CN32, CN51, CN41) is used for a group operation of indoor units. Refer to "[5] 2. Manual address setup for both indoor and outdoor units".(page 30)
5) To connect more than 2 LOSSNAY units to indoor units
in the same system, refer to the next section "[5] 2. An example of a system with one outdoor unit to which 2 or more LOSSNAY units are connected".(page 30)
AB
MA
L12 L13
GroupGroup
IC
AB
RC
IC
AB
MA
0000
15
TB5
TB
M1M2 M1M2 M1M2
S 12
m5
MA
AB
MA
AB
TB5STB
15
12
AB
MA
m2
m3
(3) Maximum allowable length
1) Indoor/outdoor transmission line
2
Maximum distance (1.25mm
[AWG16] or larger) L1 +L2+L3+L4 200m[656ft] L1 +L2+L11+L12+L13 200m[656ft]
2) Transmission line for centralized control No connection is required.
3) MA remote controller wiring Maximum overall line length
(0.3 to 1.25mm
2
[AWG22 to 16]) m1 200m [656ft] m2+m3 200m [656ft] m4+m5 200m [656ft]
IC
00
TB5STB
15
12
HWE07010
- 28 -
GB
Page 38
[ II Restrictions ]
(4) Wiring method
1) Indoor/outdoor transmission line Daisy-chain terminals M1 and M2 on the terminal block
for indoor-outdoor transmission line (TB3) on the outdoor units (OC, OS1, OS2) (Note 1), and terminals M1 and M2 on the terminal block for indoor-outdoor transmission line (TB5) on each indoor unit (IC). (Non-polarized two-wire)
Only use shielded cables.
The outdoor units in the same refrigerant circuit are au­tomatically designated as OC, OS1, and OS2 in the or­der of capacity from large to small (if two or more units have the same capacity, in the order of address from small to large).
Shielded cable connection
Daisy-chain the ground terminal ( ) on the outdoor units (OC, OS1, OS2), and the S terminal on the terminal block (TB5) on the indoor unit (IC) with the shield wire of the shielded cable.
2) Transmission line for centralized control No connection is required.
3) MA remote controller wiring Connect terminals 1 and 2 on the terminal block for MA
remote controller line (TB15) on the indoor unit (IC) to the terminal block on the MA remote controller (MA). (Non­polarized 2-core cable)
When 2 remote controllers are connected to the sys­tem
When 2 remote controllers are connected to the system, connect terminals 1 and 2 of the terminal block (TB15) on the indoor unit (IC) to the terminal block on the two MA remote controllers.
Set one of the MA remote controllers to sub. (Refer to
(5) Address setting method
MA remote controller function selection or the installation manual for the MA remote controller for the setting meth­od.)
Group operation of indoor units
To perform a group operation of indoor units (IC), daisy­chain terminals 1 and 2 on the terminal block (TB15) on all indoor units (IC) in the same group, and then connect terminals 1 and 2 on the terminal block (TB15) on the in­door unit on one end to the terminal block on the MA re­mote controller. (Non-polarized 2-core cable)
When performing a group operation of indoor units that
have different functions, "Automatic indoor/outdoor ad­dress setup" is not available.
4) LOSSNAY connection Connect terminals M1 and M2 on the terminal block
(TB5) on the indoor unit (IC) to the appropriate terminals on the terminal block (TB5) on LOSSNAY (LC). (Non-po­larized 2-core cable)
Interlock operation setting with all the indoor units in the
same system will automatically be made. (It is required that the Lossnay unit be turned on before the outdoor unit.)
Refer to "[5] 2. Manual address setup for both indoor and
outdoor units" in the following cases: performing an inter­lock operation of part of the indoor units in the system with a LOSSNAY unit, using LOSSNAY alone without in­terlocking it with any units, performing an interlock oper­ation of more than 16 indoor units with a LOSSNAY unit, or connecting two or more LOSSNAY units to indoor units in the same system.
5) Switch setting No address settings required.
Proce-
dures
Unit or controller
1 Indoor unit Main unit IC No settings re-
Sub unit IC
Address setting
range
quired.
Setting
method
Notes
- To perform a group opera­tion of indoor units that have different functions, refer to [5] 2.(page 30)
2 LOSSNAY LC No settings re-
-00
quired.
3MA
remote con­troller
Main remote con­troller
Sub remote con­troller
MA No settings re-
quired.
MA Sub
remote controller
-Main
Settings to be made ac­cording to the remote controller function se­lection
4 Outdoor unit (Note) OC
OS1
No settings re­quired.
-00
OS2
The outdoor units in the same refrigerant circuit are automatically designated as OC, OS1, and OS2.
Factory
setting
00
HWE07010 GB
29- 29 -
Page 39
[ II Restrictions ]
2. An example of a system with one outdoor unit to which 2 or more LOSSNAY units are connected (manual address setup for both indoor and outdoor units)
(1) Sample control wiring
Leave the male connector on CN41 as it is.
SW2-1 OFF
53
TB3
TB7
M1 M2 M1 M2 M1 M2 M1 M2 M1 M2 M1 M2
L1
Leave the male connector on CN41 as it is.
SW2-1 OFF
Leave the male connector on CN41 as it is.
SW2-1 OFF
OCOS1OS2
5152
TB3
TB7
TB3
S
S
TB7
L2
IC
01
TB5STB
S
M1M2 M1M2 M1M2
L3 L4
GroupGroup
15
12
IC
02
TB5STB
15
12
TB5
Interlock operation with the ventilation unit
LC
05
S
L11
(2) Cautions
1) M-NET remote controller and MA remote controller can­not both be connected to the same group of indoor units.
2) No more than 2 MA remote controllers can be connected to a group of indoor units.
3) A transmission booster is required in a system to which more than 32 indoor units (26 units if one or more indoor units of the 200 model or above is connected) are con­nected.
AB
MA
L12 L13
Group
IC
AB
MA
IC
0403
TB5
S
15
TB
12
AB
MA
TB5STB
15
12
(3) Maximum allowable length
1) Indoor/outdoor transmission line Same as [5] 1.
2) Transmission line for centralized control No connection is required.
3) MA remote controller wiring Same as [5] 1.
LC
06
TB5
S
M1M2M1M2M1M2
HWE07010
- 30 -
GB
Page 40
[ II Restrictions ]
(4) Wiring method
1) Indoor/outdoor transmission line Same as [5] 1.
Shielded cable connection
Same as [5] 1.
2) Transmission line for centralized control No connection is required.
3) MA remote controller wiring Same as [5] 1.
When 2 remote controllers are connected to the sys­tem
Same as [5] 1.
Group operation of indoor units
Same as [5] 1.
(5) Address setting method
Proce-
dures
Unit or controller
1 Indoor unit Main
IC 01 to 50 Assign the smallest ad-
Address
setting
unit
Sub unit Assign sequential numbers
range
4) LOSSNAY connection Connect terminals M1 and M2 on the terminal block
(TB5) on the indoor unit (IC) to the appropriate terminals on the terminal block (TB5) on LOSSNAY (LC). (Non-po­larized 2-core cable)
Interlock setting between the indoor units and LOSS-
NAY units must be entered on the remote controller. (Re­fer to "4 [3] Entering the Interlock Settings into the MA Remote Controller" or the installation manual for the MA remote controller for the setting method.)
5) Switch setting Address setting is required as follows.
Setting method Notes
To perform a group opera­dress to the main unit in the group.
tion of indoor units that
have different functions,
set the indoor unit in the starting with the address of
the main unit in the same group +1. (Main unit ad-
group with the greatest
number of functions as the
main unit. dress +1, main unit ad-
dress +2, main unit address +3, etc.)
Factory
setting
00
2 LOSSNAY LC 01 to 50 Assign an arbitrary but
unique address to each of these units after assigning
None of these addresses
may overlap any of the in-
door unit addresses. an address to all indoor units.
3MA
remote con­troller
Main remote control-
MA No
settings re­quired.
-Main
ler Sub
remote control-
MA Sub
remote controller
Settings to be made ac­cording to the remote con­troller function selection
ler
4 Outdoor unit OC
OS1 OS2
51 to 100 Assign sequential address
to the outdoor units in the same refrigerant circuit.
To set the address to 100,
set it to 50. The outdoor units are auto-
matically designated as OC, OS1, and OS2.(Note)
The outdoor units in the same refrigerant circuit are automatically designated as OC, OS1, and OS2.
00
00
HWE07010 GB
31- 31 -
Page 41
[ II Restrictions ]
3. Group operation of units in a system with multiple outdoor units (1) Sample control wiring
L11
CN41 CN40 Replace
SW2-1 OFF
Not connect
OC
51
TB3
TB7
Group
IC
01
15
TB5 S TB
1 2
M1 M2 M1 M2 M1 M2 M1 M2
S
Connect
A B
Not connect
Leave the male connector on CN41 as it is.
SW2-1 OFF
OS1
52
TB3
TB7
S
Leave the male connector on CN41 as it is.
SW2-1 OFF
OS2
53
TB3
M1 M2 M1 M2 M1 M2
TB7
M1 M2 M1 M2 M1 M2
S
m2
L12
Group
IC
03
TB5 S TB
15
1 2
A B
Interlock operation with the ventilation unit
Group
IC
06
15
TB5 S TB
1 2
A B
TB5
LC
07
S
L31
Leave the male connector on CN41 as it is.
SW2-1 OFF
OS2
56
TB3
M1 M2 M1 M2 M1 M2
TB7
M1 M2 M1 M2 M1 M2
S
Not connect
L21
Leave the male connector on CN41 as it is.
SW2-1 OFF
55
TB3
TB7
OS1
Leave the male connector on CN41 as it is.
SW2-1 OFF
OC
54
Not connect
TB5
M1 M2
TB3
TB7
S
Not connect
S
(2) Cautions
1) M-NET remote controller and MA remote controller can­not both be connected to the same group of indoor units.
2) No more than 2 MA remote controllers can be connected to a group of indoor units.
3) Do not connect the terminal blocks (TB5) on the indoor units that are connected to different outdoor units with each other.
4) Replacement of male power jumper connector (CN41) must be performed only on one of the outdoor units.
5) Provide grounding to S terminal on the terminal block for transmission line for centralized control (TB7) on only one of the outdoor units.
6) A transmission booster is required in a system to which more than 32 indoor units (26 units if one or more indoor units of the 200 model or above is connected) are con­nected.
MA
m3
L22
IC
15
TB
S
1 2
Group
MA
IC
04 02
TB5 S TB
15
1 2 1 2
A B
MA
MA
IC
05
TB5 TB15
S
M1 M2 M1 M2
(3) Maximum allowable length
1) Indoor/outdoor transmission line
2
Maximum distance (1.25mm
[AWG16] or larger) L11+L12 200m [656ft] L21+L22 200m [656ft]
2) Transmission line for centralized control Maximum line distance via outdoor unit
(1.25mm
2
[AWG16] or larger)
L12+L31+L22 500m [1640ft] L11+L31+L21 500m [1640ft]
3) MA remote controller wiring Same as [5] 1.
HWE07010
- 32 -
GB
Page 42
[ II Restrictions ]
(4) Wiring method
1) Indoor/outdoor transmission line Same as [5] 1.
Only use shielded cables.
Shielded cable connection
Same as [5] 1.
2) Transmission line for centralized control Daisy-chain terminals M1 and M2 on the terminal block
for transmission line for centralized control (TB7) on the outdoor units (OC) in different refrigerant circuits and on the OC, OS1, and OS2 in the same refrigerant circuit If a power supply unit is not connected to the transmis­sion line for centralized control, replace the power jump­er connector on the control board from CN41 to CN40 on only one of the outdoor units.
The outdoor units in the same refrigerant circuit are au­tomatically designated as OC, OS1, and OS2 in the or­der of capacity from large to small (if two or more units have the same capacity, in the order of address from small to large).
(5) Address setting method
Proce-
dures
Unit or controller
Address setting
range
Only use shielded cables.
Shielded cable connection
Daisy-chain the S terminal on the terminal block (TB7) on the outdoor units (OC, OS1, OS2) with the shield wire of the shielded cable. Short-circuit the earth terminal ( ) and the S terminal on the terminal block (TB7) on the out­door unit whose power jumper connector is mated with CN40.
3) MA remote controller wiring Same as [5] 1.
When 2 remote controllers are connected to the sys­tem
Same as [5] 1.
Group operation of indoor units
Same as [5] 2.
4) LOSSNAY connection Same as [5] 2.
5) Switch setting Address setting is required as follows.
Setting method Notes
Factory
setting
1 Indoor
unit
Main unit IC 01 to 50 Assign the smallest ad-
dress to the main unit in the group.
Sub unit Assign sequential num-
bers starting with the ad­dress of the main unit in the same group +1. (Main unit address +1, main unit address +2, main unit ad­dress +3, etc.)
2 LOSSNAY LC 01 to 50 Assign an arbitrary but
unique address to each of these units after assigning an address to all indoor units.
3MA
re­mote con­troller
Main remote controller
Sub remote controller
4 Outdoor unit OC
MA No
settings required.
MA Sub
remote controller
51 to 100 Assign sequential address OS1 OS2
-Main
Settings to be made ac­cording to the remote con­troller function selection
to the outdoor units in the same refrigerant circuit. The outdoor units are au­tomatically designated as OC, OS1, and OS2. (Note)
To perform a group operation of indoor units that have differ­ent functions, desig­nate the indoor unit in the group with the greatest number of functions as the main unit.
None of these ad­dresses may overlap any of the indoor unit addresses.
To set the address to 100, set it to 50.
00
00
00
The outdoor units in the same refrigerant circuit are automatically designated as OC, OS1, and OS2.
HWE07010 GB
33- 33 -
Page 43
[ II Restrictions ]
4. A system in which a system controller is connected to the transmission line for centralized control and which is pow­ered from an outdoor unit
(1) Sample control wiring
Interlock operation with
15
1 2
the ventilation unit
IC
03
TB5 S TB
1 2
LC
07
TB5
15
S
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS2
53
TB3
M1 M2 M1 M2 M1 M2
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS1
52
TB3
CN41 CN40 Replace
SW2-1 OFF ON
OC
51
TB3
L12 L11
Group Group Group
IC
01
15
TB5 S TB
1 2
M1 M2 M1 M2 M1 M2 M1 M2
IC
02
TB5 S TB
L31
TB7
S
M1 M2 M1 M2 M1 M2
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS2
Not connect
56
TB3
M1 M2 M1 M2 M1 M2
TB7
M1 M2 M1 M2 M1 M2
S
Not connect
TB7
S
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS1
55
TB3
TB7
S
Not connect
Not connect
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
TB7
S
Connect
OC
54
TB3
TB7
S
Not connect
System controller
A B S
L32
TB5
Note1
A B
MA
L22 L21
IC
15
TB
S
1 2
A B
MA
TB5 S TB
m2 m1
m3
Note1 When only the LM adapter is connected, leave SW2-1 to OFF (as it is). Note2 LM adapters require the power supply capacity of single-phase AC 208/230V.
A B
MA
IC
Group Group
05 04
15
1 2
IC
06
TB5 S TB
15
1 2
A B
MA
A B
MA
M1 M2 M1 M2 M1 M2 M1 M2
TB5
LC
08
S
(2) Cautions
1) M-NET remote controller and MA remote controller can­not both be connected to the same group of indoor units.
2) No more than 2 MA remote controllers can be connected to a group of indoor units.
3) Do not connect the terminal blocks (TB5) on the indoor units that are connected to different outdoor units with each other.
4) Replacement of male power jumper connector (CN41) must be performed only on one of the outdoor units.
5) Short-circuit the shield terminal (S terminal) and the earth terminal ( ) on the terminal block for transmission line for centralized control (TB7) on the outdoor unit whose power jumper connector is mated with CN40.
6) A transmission booster is required in a system to which more than 32 indoor units (26 units if one or more indoor units of the 200 model or above is connected) are con­nected.
7) When a power supply unit is connected to the transmis­sion line for centralized control, leave the power jumper connector on CN41 as it is (factory setting).
HWE07010
(3) Maximum allowable length
1) Indoor/outdoor transmission line Same as [5] 3.
2) Transmission line for centralized control Maximum line distance via outdoor unit
(1.25mm
2
[AWG16] or larger) L32+L31+L12(L11) 500m [1640ft] L32+L22(L21) 500m [1640ft] L12(L11)+L31+L22(L21) 500m[1640ft]
3) MA remote controller wiring Same as [5] 1.
- 34 -
GB
Page 44
[ II Restrictions ]
(4) Wiring method
1) Indoor/outdoor transmission line Same as [5] 1. Only use shielded cables.
Shielded cable connection
Same as [5] 1.
2) Transmission line for centralized control Daisy-chain terminals A and B on the system controller,
terminals M1 and M2 on the terminal block for transmis­sion line for centralized control (TB7) on the outdoor units (OC) in different refrigerant circuits and on the out­door units (OC, OS1, and OS2) in the same refrigerant circuit. If a power supply unit is not connected to the transmis­sion line for centralized control, replace the power jump­er connector on the control board from CN41 to CN40 on only one of the outdoor units. If a system controller is connected, set the central control switch (SW2-1) on the control board of all outdoor units to "ON."
The outdoor units in the same refrigerant circuit are au­tomatically designated as OC, OS1, and OS2 in the or­der of capacity from large to small (if two or more units have the same capacity, in the order of address from small to large).
Only use shielded cables.
(5) Address setting method
Shielded cable connection
Daisy-chain the S terminal on the terminal block (TB7) on the outdoor units (OC, OS1, OS2) with the shield wire of the shielded cable. Short-circuit the earth terminal ( ) and the S terminal on the terminal block (TB7) on the out­door unit whose power jumper connector is mated with CN40.
3) MA remote controller wiring Same as [5] 1.
When 2 remote controllers are connected to the sys­tem
Same as [5] 1.
Group operation of indoor units
Same as [5] 1.
4) LOSSNAY connection Connect terminals M1 and M2 on the terminal block
(TB5) on the indoor unit (IC) to the appropriate terminals on the terminal block for indoor-outdoor transmission line (TB5) on LOSSNAY (LC). (Non-polarized 2-core cable)
Indoor units must be interlocked with the LOSSNAY unit
using the system controller. (Refer to the operation man­ual for the system controller for the setting method.) In­terlock setting from the remote controller is required if the ON/OFF remote controller alone or the LM adapter alone is connected.
5) Switch setting Address setting is required as follows.
Proce-
dures
Unit or controller
Address
setting
range
Setting method Notes
1 Indoor unit Main unit IC 01 to 50 Assign the smallest ad-
dress to the main unit in the group.
Sub unit Assign sequential num-
bers starting with the ad­dress of the main unit in the same group +1. (Main unit address +1, main unit address +2, main unit ad­dress +3, etc.)
2 LOSSNAY LC 01 to 50 Assign an arbitrary but
unique address to each of these units after assign­ing an address to all in­door units.
3MA
remote con­troller
Main remote control-
MA No
settings re­quired.
- Enter the same indoor
ler Sub
remote control­ler
4 Outdoor unit OC
MA Sub
remote con­troller
51 to 100 Assign sequential ad­OS1 OS2
Settings to be made ac­cording to the remote controller function selec­tion
dress to the outdoor units in the same refrigerant circuit. The outdoor units are au­tomatically designated as OC, OS1, and OS2.(Note)
To perform a group oper­ation of indoor units that have different functions, designate the indoor unit in the group with the greatest number of func­tions as the main unit.
None of these addresses may overlap any of the in­door unit addresses.
unit group settings on the system controller as the ones that were entered on the MA remote con­troller.
To set the address to 100, set it to 50.
Factory
setting
00
00
Main
00
The outdoor units in the same refrigerant circuit are automatically designated as OC, OS1, and OS2.
HWE07010 GB
35- 35 -
Page 45
[ II Restrictions ]
5. An example of a system in which a system controller is connected to the indoor-outdoor transmission line (except LM adapter)
(1) Sample control wiring
Interlock operation with
15
1 2
the ventilation unit
IC
03
TB5 S TB
15
1 2
TB5
LC
07
S
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS2
53
TB3
M1 M2 M1 M2 M1 M2
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS1
52
TB3
CN41 CN40 Replace
SW2-1 OFF ON
OC
51
TB3
L12 L11
Group Group Group
IC
01
15
TB5 S TB
M1 M2 M1 M2 M1 M2 M1 M2
1 2
IC
02
TB5 S TB
L31
TB7
S
M1 M2 M1 M2 M1 M2
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS2
Not connect
56
TB3
M1 M2 M1 M2 M1 M2
TB7
M1 M2 M1 M2 M1 M2
S
Not connect
TB7
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS1
55
TB3
TB7
S
Not connect
S
Not connect
TB7
S
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OC
54
TB3
TB7
S
Not connect
Connect
L25
System controller
TB5
A B S
A B
MA
L22 L21
IC
05 04
m2 m1
m3
TB5 S TB
M1 M2 M1 M2
15
TB
S
1 2
A B
MA
Note1
A B
MA
IC
15
1 2
Group Group
M1 M2
IC
06
TB5 S TB
15
1 2
A B
MA
A B
MA
TB5
M1 M2
LC
08
S
Note1 LM adapters cannot be connected to the indoor-outdoor transmission line.
(2) Cautions
1) M-NET remote controller and MA remote controller can­not both be connected to the same group of indoor units.
2) No more than 2 MA remote controllers can be connected to a group of indoor units.
3) Do not connect the terminal blocks (TB5) on the indoor units that are connected to different outdoor units with each other.
4) Replacement of male power jumper connector (CN41) must be performed only on one of the outdoor units.
5) Provide grounding to S terminal on the terminal block for transmission line for centralized control (TB7) on only one of the outdoor units.
6) A maximum of 3 system controllers can be connected to the indoor-outdoor transmission line, with the exception that only one G(B)-50A may be connected.
7) When the total number of indoor units exceeds 26, it may not be possible to connect a system controller on the in­door-outdoor transmission line.
8) In a system to which more than 18 indoor units including one or more indoor units of 200 model or above are con­nected, there may be cases in which the system control­ler cannot be connected to the indoor-outdoor transmission line.
HWE07010
(3) Maximum allowable length
1) Indoor/outdoor transmission line Maximum distance (1.25mm
L11+L12 200m [656ft] L21+L22 200m [656ft] L25 200m [656ft]
2) Transmission line for centralized control Maximum line distance via outdoor unit
(1.25mm2 [AWG16] or larger) L25+L31+L12(L11) 500m [1640ft] L12(L11)+L31+L22(L21) 500m [1640ft]
3) MA remote controller wiring Same as [5] 1.
- 36 -
2
[AWG16] or larger)
GB
Page 46
[ II Restrictions ]
(4) Wiring method
1) Indoor/outdoor transmission line Daisy-chain terminals M1 and M2 on the terminal block
for indoor-outdoor transmission line (TB3) on the outdoor units (OC, OS1, OS2) (Note 1), terminals M1 and M2 on the terminal block for indoor-outdoor transmission line (TB5) on each indoor unit (IC), and the S terminal on the system controller. (Non-polarized two-wire)
Only use shielded cables.
The outdoor units in the same refrigerant circuit are au­tomatically designated as OC, OS1, and OS2 in the or­der of capacity from large to small (if two or more units have the same capacity, in the order of address from small to large).
Shielded cable connection
Daisy-chain the ground terminal ( ) on the outdoor units (OC, OS1, OS2), the S terminal on the terminal block (TB5) on the indoor unit (IC), and the S terminal on the system controller with the shield wire of the shielded cable.
2) Transmission line for centralized control Daisy-chain terminals M1 and M2 on the terminal block
for transmission line for centralized control (TB7) on the outdoor units (OC) in different refrigerant circuits and on the OC, OS1, and OS2 in the same refrigerant circuit. If a power supply unit is not connected to the transmis­sion line for centralized control, replace the power jump­er connector on the control board from CN41 to CN40 on only one of the outdoor units.
(5) Address setting method
Set the central control switch (SW2-1) on the control board of all outdoor units to "ON."
Only use shielded cables.
Shielded cable connection
Daisy-chain the S terminal on the terminal block (TB7) on the outdoor units (OC, OS1, OS2) with the shield wire of the shielded cable. Short-circuit the earth terminal ( ) and the S terminal on the terminal block (TB7) on the out­door unit whose power jumper connector is mated with CN40.
3) MA remote controller wiring Same as [5] 1.
When 2 remote controllers are connected to the sys­tem
Same as [5] 1.
Group operation of indoor units
Same as [5] 1.
4) LOSSNAY connection Connect terminals M1 and M2 on the terminal block
(TB5) on the indoor units (IC) to the appropriate termi­nals on the terminal block for indoor-outdoor transmis­sion line (TB5) on LOSSNAY (LC). (Non-polarized 2­core cable)
Indoor units must be interlocked with the LOSSNAY unit
using the system controller. (Refer to the operation man­ual for the system controller for the setting method.) In­terlock setting from the remote controller is required if the ON/OFF remote controller alone is connected.
5) Switch setting Address setting is required as follows.
Proce-
dures
1 Indoor
Unit or controller
Main unit IC 01 to 50 Assign the smallest address
unit
Address set-
ting range
Setting method Notes
to the main unit in the group.
Sub unit Assign sequential numbers
starting with the address of the main unit in the same group +1. (Main unit address +1, main unit address +2, main unit address +3, etc.)
2 LOSSNAY LC 01 to 50 Assign an arbitrary but
unique address to each of these units after assigni ng an address to all indoor units.
3MA
remote control­ler
4 Outdoor unit OC
Main remote controller
Sub remote controller
MA No
settings re­quired.
MA Sub
remote con­troller
Settings to be made accord­ing to the remote controller function selection
51 to 100 Assign sequential address to OS1 OS2
the outdoor units in the same refrigerant circuit.
- Enter the same indoor unit
The outdoor units are auto­matically designated as OC, OS1, and OS2. (Note)
To perform a group opera­tion of indoor units that have different functions, desig­nate the indoor unit in the group with the greatest number of functions as the main unit.
None of these addresses may overlap any of the in­door unit addresses.
group settings on the sys­tem controller as the ones that were entered on the MA remote controller.
To set the address to 100, set it to 50.
Factory
setting
00
00
Main
00
The outdoor units in the same refrigerant circuit are automatically designated as OC, OS1, and OS2.
HWE07010 GB
37- 37 -
Page 47
[ II Restrictions ]
[6] An Example of a System to which an M-NET Remote Controller is connected
(1) Sample control wiring
Interlock operation with
15
1 2
the ventilation unit
Group Group Group
IC
03
TB5 S TB
15
1 2
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS2
53
TB3
M1 M2 M1 M2 M1 M2
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS1
52
TB3
CN41 CN40 Replace
SW2-1 OFF ON
OC
51
TB3
L12 L11
IC
01
TB5 S TB
15
M1 M2 M1 M2 M1 M2 M1 M2
1 2
IC
02
TB5 S TB
TB5
LC
07
S
L31
TB7
S
M1 M2 M1 M2 M1 M2
Not connect
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS2
56
TB3
M1 M2 M1 M2 M1 M2
TB7
M1 M2 M1 M2 M1 M2
S
Not connect
TB7
S
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS1
55
TB3
TB7
S
Not connect
Not connect
TB7
S
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OC
54
TB3
TB7
S
Not connect
System controller
A B S
Connect
L32
A B
101
RC
Group
m3
A B
154
Note1
RC
m1
A B
102
RC
L22 L21
IC
IC
Group
05 04
TB5
15
TB
1 2
S
m2
A B
104
RC
Note1 When only the LM adapter is connected, leave SW2-1 to OFF (as it is). Note2 LM adapters require the power supply capacity of single-phase AC 208/230V.
TB5 S TB
15
1 2
A B
103
RC
TB5 S TB
A B
106
RC
IC
06
15
1 2
LC
08
TB5
M1 M2 M1 M2 M1 M2 M1 M2
S
(2) Cautions
1) M-NET remote controller and MA remote controller can­not both be connected to the same group of indoor units.
2) No more than 3 M-NET remote controllers can be con­nected to a group of indoor units.
3) Do not connect the terminal blocks (TB5) on the indoor units that are connected to different outdoor units with each other.
4) Replace the power jumper connector of the control board from CN41 to CN40 on only one of the outdoor units.
5) Provide an electrical path to ground for the S terminal on the terminal block for centralized control on only one of the outdoor units.
6) A transmission booster must be connected to a system in which the total number of connected indoor units ex­ceeds 20.
7) A transmission booster is required in a system to which more than 16 indoor including one or more indoor units of the 200 model or above are connected.
8) When a power supply unit is connected to the transmis­sion line for centralized control, leave the power jumper connector on CN41 as it is (factory setting).
(3) Maximum allowable length
1) Indoor/outdoor transmission line Same as [5] 3.
2) Transmission line for centralized control Same as [5] 4.
3) M-NET remote controller wiring Maximum overall line length
(0.3 to 1.25mm
2
[AWG22 to 16]) m1 10m [32ft] m2+m3 10m [32ft] If the standard-supplied cable must be extended, use a cable with a diameter of 1.25mm
2
[AWG16]. The section of the cable that exceeds 10m [32ft] must be included in the maximum indoor-outdoor transmission line distance described in (1). When connected to the terminal block on the Simple re­mote controller, use cables that meet the following cable size specifications: 0.75 - 1.25 mm
2
[AWG18-14].
HWE07010
- 38 -
GB
Page 48
[ II Restrictions ]
(4) Wiring method
1) Indoor/outdoor transmission line Same as [5] 3.
Shielded cable connection
Same as [5] 1.
2) Transmission line for centralized control Same as [5] 4.
Shielded cable connection
Same as [5] 4.
3) M-NET remote controller wiring M-NET remote controller is connectable anywhere on
the indoor-outdoor transmission line.
(5) Address setting method
Proce-
dures
1 Indoor
Unit or controller
Main unit IC 01 to 50 Assig n the smallest ad-
unit
Sub unit Assign sequential num-
2 LOSSNAY LC 01 to 50 Assig n an arbitrary but
3M-NET
remote controller
Main remote controller
Sub
RC 101 to 150 Add 100 to the main unit
RC 151 to 200 Add 150 to the main unit remote controller
Address setting
range
When 2 remote controllers are connected to the sys­tem
Refer to the section on Switch Setting.
Performing a group operation (including the group operation of units in different refrigerant circuits).
Refer to the section on Switch Setting.
4) LOSSNAY connection Same as [5] 4.
5) Switch setting Address setting is required as follows.
Setting method Notes
To perform a group dress to the main unit in the group.
operation of indoor
units that have differ-
ent functions, desig­bers starting with the ad-
dress of the main unit in the same group +1. (Main unit address +1, main unit address +2,
nate the indoor unit in
the group with the
greatest number of
functions as the main
unit. main unit address +3,
etc.)
None of these ad­unique address to each of these units after as­signing an address to all
dresses may overlap
any of the indoor unit
addresses. indoor units.
It is not necessary to
address in the group
set the 100s digit.
To set the address
to 200, set it to 00.
address in the group
Factory
setting
00
00
101
4 Outdoor unit OC
51 to 100 Assign sequential ad­OS1 OS2
dress to the outdoor units in the same refrig-
To set the address to 100, set it to 50.
erant circuit. The out­door units are automatically designat­ed as OC, OS1, and OS2. (Note)
The outdoor units in the same refrigerant circuit are automatically designated as OC, OS1, and OS2.
00
HWE07010 GB
39- 39 -
Page 49
[ II Restrictions ]
[7] An Example of a System to which both MA Remote Controller and M-NET Remote Controller are connected
(1) Sample control wiring
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
TB3
M1 M2 M1 M2 M1 M2
L11 L12
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
TB3
CN41 CN40 Replace
SW2-1 OFF ON
OC OS1 OS2
51 52 53
TB3
Group Group
IC
01
TB5 TB
M1 M2
S
1 2
15
TB5 TB
M1 M2
S
02
IC
IC
06
15
1 2
TB5 TB
M1 M2
15
1 2
S
L31
TB7
M1 M2 M1 M2 M1 M2
S
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
OS2
56
TB3
M1 M2 M1 M2 M1 M2
TB7
S
M1 M2 M1 M2 M1 M2
TB7
S
Not connect
Not connect
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
Not connect
L21 L22
OS1
55
TB3
TB7
S
Not connect
Leave the male connector on CN41 as it is.
SW2-1 OFF ON
TB7
S
OC
54
TB3
TB7
S
Not connect
System controller
A B S
Connect
L32
Note1
TB5
M1 M2
S
IC
A B
MA
15
TB
1 2
A B
MA
A B
106
RC
Group Group
IC
04 03
15
TB5 TB
M1 M2
S
1 2
A B
104
RC
Note1 When only the LM adapter is connected, leave SW2-1 to OFF (as it is).
Note2 LM adapters require the power supply capacity of single-phase AC 208/230V.
05
TB5 TB
M1 M2
S
IC
15
1 2
(2) Cautions
1) Be sure to connect a system controller.
2) M-NET remote controller and MA remote controller can­not both be connected to the same group of indoor units.
3) Assign to the indoor units connected to the MA remote controller addresses that are smaller than those of the in­door units that are connected to the M-NET remote con­troller.
4) No more than 2 M-NET remote controllers can be con­nected to a group of indoor units.
5) No more than 2 MA remote controllers can be connected to a group of indoor units.
6) Do not connect the terminal blocks (TB5) on the indoor units that are connected to different outdoor units with each other.
7) Replace the power jumper connector of the control board from CN41 to CN40 on only one of the outdoor units.
8) Provide an electrical path to ground for the S terminal on the terminal block for centralized control on only one of the outdoor units.
9) A transmission booster must be connected to a system in which the total number of connected indoor units ex­ceeds 20.
10) A transmission booster is required in a system to which more than 16 indoor including one or more indoor units of the 200 model or above are connected.
11) When a power supply unit is connected to the transmis­sion line for centralized control, leave the power jumper connector on CN41 as it is (factory setting).
(3) Maximum allowable length
1) Indoor/outdoor transmission line Same as [5] 3.
2) Transmission line for centralized control Same as [5] 4.
3) MA remote controller wiring Same as [5] 1.
4) M-NET remote controller wiring Same as [5] 1.
HWE07010
- 40 -
GB
Page 50
[ II Restrictions ]
(4) Wiring method
1) Indoor/outdoor transmission line Same as [5] 3.
Shielded cable connection
Same as [5] 1.
2) Transmission line for centralized control Same as [5] 4.
Shielded cable connection
Same as [5] 4.
3) MA remote controller wiring Same as [5] 1.
When 2 remote controllers are connected to the sys­tem
(5) Address setting method
Proce-
dures
1Opera-
tion with the MA re-
Unit or controller
In-
Main unit IC 01 to 50 door unit
Sub unit
mote control­ler
MA re­mote con­troller
Main re-
mote con-
troller
Sub
remote
MA No
MA Sub
controller
2Opera-
tion with the
In­door unit
M-NET remote
Main unit IC 01 to 50 Assign the smallest ad-
Sub unit
control­ler
M­NET re­mote con­troller
Main re-
mote con-
troller
Sub
remote
controller
RC 101 to
RC 151 to
3 LOSSNAY LC 01 to 50
4 Outdoor unit OC
OS1 OS2
Address
setting
range
settings required.
remote controller
150
200
51 to 100
Same as [5] 1.
Group operation of indoor units
Same as [5] 1.
4) M-NET remote controller wiring Same as [5] 1.
When 2 remote controllers are connected to the sys­tem
Same as [5] 1.
Group operation of indoor units
Same as [5] 1.
5) LOSSNAY connection Same as [5] 4.
6) Switch setting Address setting is required as follows.
Setting method Notes
Assign the smallest address to the main unit in the group.
Assign sequential num­bers starting with the ad­dress of the main unit in the same group +1. (Main unit address +1, main unit address +2, main unit ad­dress +3, etc.)
-
Settings to be made ac­cording to the remote controller function selec­tion
dress to the main unit in the group.
Assign sequential num­bers starting with the ad­dress of the main unit in the same group +1. (Main unit address +1, main unit address +2, main unit ad­dress +3, etc.)
Add 100 to the main unit address in the group.
Assign an address smaller
than that of the indoor unit that is connected to the M-NET re­mote controller.
Enter the same indoor unit
group settings on the system controller as the ones that were entered on the MA re­mote controller.
To perform a group operation
of indoor units that have differ­ent functions, designate the indoor unit in the group with the greatest number of
Enter the indoor unit group set-
tings on the system controller (MELANS).
Assign an address larger than
those of the indoor units that are connected to the MA re­mote controller.
To perform a group operation
of indoor units that have differ­ent functions, designate the indoor unit in the group with the greatest number of func­tions as the main unit.
It is not necessary to set
the 100s digit.
To set the address to 200,
set it to 00.
Add 150 to the main unit address in the group.
Assign an arbitrary but unique address to each of these units after assign­ing an address to all in­door units.
Assign sequential ad­dress to the outdoor units in the same refrigerantcir­cuit. The outdoor units are automatically desig­nated as OC, OS1, and OS2.(Note)
None of these addresses may overlap any of the in­door unit addresses.
To set the address to 100, set it to 50.
Factory
setting
00
Main
00
101
00
00
The outdoor units in the same refrigerant circuit are automatically designated as OC, OS1, and OS2.
HWE07010 GB
41- 41 -
Page 51
[ II Restrictions ]
[8] Restrictions on Pipe Length
(1) End branching
P200 - P450 models
Outdoor unit
A
D
First branch (Branch joint)
B
Branch joint
(Outdoor unit above indoor unit)
(Outdoor unit below indoor unit)
' H
H
1
C
a
Indoor Indoor Indoor
2
L
d
Indoor Indoor Indoor
b
c
3
4
Operation Pipe sections
Length Total pipe length A+B+C+D
+a+b+c+d+e+f
Height difference
Total pipe length (L) from the outdoor unit to the farthest indoor unit
Total pipe length from the first branch to the far­thest indoor unit ( )
Between indoor and outdoor units
Outdoor unit above in­door unit
Outdoor unit below in-
A+B+C+c or
A+D+f
B+C+c or
D+f
H 50 [164] or less
H' 40 [131] or less
door unit
Between indoor units h 15 [49] or less
Branch header
cap
e
5
f
6
h
Allowable length of
pipes
1000 [3280] or less
165 [541] or less
(Equivalent length 190
[623] or less)
40 [131] or less
Unit: m [ft]
HWE07010 GB
- 42 -
Page 52
[ II Restrictions ]
P500 - P1250 models
Provide a trap on the pipe (gas pipe only) within 2 m from the joint pipe if the total length of the pipe that connects the joint pipe and the outdoor unit exceeds 2 m.
To indoor unit
2m
E
Note : "Total sum of downstream unit model numbers" in the table is the sum of the model numbers of the units after point E in the figure.
Joint pipe
Trap (gas pipe only)
2m Max.
To downstream units
To indoor unit Joint pipe
Allowable length of
pipes
h2
B D A
C
Second gas refrigerant distributor Second liquid refrigerant distributor
First liquid refrigerant distributor First gas refrigerant distributor
H
First branch
h1
Note1 Install the pipe that connects the branch pipe and the outdoor units in
the way that it has a downward inclination toward the branch pipe.
Downward inclination
Upward inclination
L
To indoor unit
To indoor unit
(Note)
E F G I
a
Indoor Indoor Indoor Indoor
1
J K M
e
Indoor Indoor Indoor Indoor
5
b
2
f
6
c
3
g
7
d
4
i
8
Operation Pipe sections
Length Between outdoor units A+B+C+D 10 [32] or less
Unit: m [ft]
Height difference
Total pipe length A+B+C+D+E+F+G+I+J
1000 [3280] or less
+K+M+a+b+c+d+e+f+g
+i
Total pipe length (L) from the outdoor unit to the farthest indoor unit
Total pipe length from the first branch to the far-
A(B)+C+E+J+K+M+i
G+I+J+i 40 [131] or less
165 [541] or less
(Equivalent length 190
[623] or less)
thest indoor unit ( )
Between indoor and outdoor units H 50 [164] or less
(40 [131] or below if
outdoor unit is below in-
door unit)
Between indoor units h1 15 [49] or less
Between outdoor units h2 0.1[0.3] or less
HWE07010 GB
- 43 -
Page 53
[ II Restrictions ]
1. Refrigerant pipe size (1) Diameter of the refrigerant pipe between the outdoor unit and the first branch (outdoor unit pipe size)
Outdoor unit set name
Liquid pipe size (mm) [inch] Gas pipe size (mm) [inch]
(total capacity) 200 model ø9.52 [3/8"] ø19.05 [3/4"] 250 model ø9.52 [3/8"] 300 model ø9.52 [3/8"]
*1 *2
ø22.2 [7/8"]
ø22.2 [7/8"] 350 model ø12.7 [1/2"] ø28.58 [1-1/8"] 400 model ø12.7 [1/2"] ø28.58 [1-1/8"] 450 model ø15.88 [5/8"] ø28.58 [1-1/8"] 500 model ø15.88 [5/8"] ø28.58 [1-1/8"] 550 model ø15.88 [5/8"] ø28.58 [1-1/8"] 600 model ø15.88 [5/8"] ø28.58 [1-1/8"] 650 model ø15.88 [5/8"] ø28.58 [1-1/8"] 700 - 800 model ø19.05 [3/4"] ø34.93 [1-3/8"] 850 - 1250 model ø19.05 [3/4"] ø41.28 [1-5/8"]
*1. Use ø12.7 [1/2"] pipes if the piping length exceeds 90 m [295 ft]. *2. Use ø12.7 [1/2"] pipes if the piping length exceeds 40 m [131 ft].
(2) Size of the refrigerant pipe between the first branch and the indoor unit (indoor unit pipe size)
model Pipe diameter (mm) [inch] 20 - 50 models Liquid pipe ø6.35 [1/4"]
Gas pipe ø12.7 [1/2"]
63 - 140 models Liquid pipe ø9.52 [3/8"]
Gas pipe ø15.88 [5/8"]
200 model Liquid pipe ø9.52 [3/8"]
Gas pipe ø19.05 [3/4"]
250 model Liquid pipe ø9.52 [3/8"]
Gas pipe ø22.2 [7/8"]
400 model Liquid pipe ø12.7 [1/2"]
Gas pipe ø28.58 [1-1/8"]
500 model Liquid pipe ø15.88 [5/8"]
Gas pipe ø28.58 [1-1/8"]
(3) Size of the refrigerant pipe between the branches for connection to in door units
Total capacity of the
Liquid pipe size (mm) [inch] Gas pipe size (mm) [inch]
downstream units
- 140 ø9.52 [3/8"] ø15.88 [5/8"] P141 - P200 ø9.52 [3/8"] ø19.05 [3/4"] P201 - P300 ø9.52 [3/8"] ø22.2 [7/8"] P301 - P400 ø12.7 [1/2"] ø28.58 [1-1/8"] P401 - P650 ø15.88 [5/8"] ø28.58 [1-1/8"] P651 - P800 ø19.05 [3/4"] ø34.93 [1-3/8"] P801 - ø19.05 [3/4"] ø41.28 [1-5/8"]
HWE07010 GB
- 44 -
Page 54
[ II Restrictions ]
(4) Size of the refrigerant pipe between the first distributor and the second distributor
Liquid pipe size (mm) [inch] Gas pipe size (mm) [inch] ø19.05 [3/4"] ø34.93 [1-3/8"]
(5) Size of the refrigerant pipe between the first distributor or the second distributor and outdoor units
Liquid pipe size (mm) [inch] Gas pipe size (mm) [inch] 250 model ø9.52 [3/8"] ø22.2 [7/8"] 300 model ø12.7 [1/2"] 350 model ø28.58 [1-1/8"] 400 model ø15.88 [5/8"] 450 model
* Only applicable to the 500 model and below
HWE07010 GB
- 45 -
Page 55
- 46 -
Page 56
III Outdoor Unit Components
[1] Outdoor Unit Components and Refrigerant Circuit .......................................................... 49
[2] Control Box of the Outdoor Unit....................................................................................... 51
[3] Outdoor Unit Circuit Board............................................................................................... 52
HWE07010 GB
- 47 -
Page 57
- 48 -
Page 58
[ III Outdoor Unit Components ]
III Outdoor Unit Components
[1] Outdoor Unit Components and Refrigerant Circuit
1. PUHY-P200, P250, P300, P350, P400, P450YHM-A, PUHY-EP200, EP300YHM-A (1) Front view of a outdoor unit
Fan guard
Fan
Heat exchanger
Control Box
Front panel
Fin guard
HWE07010 GB
- 49 -
Page 59
[ III Outdoor Unit Components ]
2. PUHY-P200, P250, P300YHM-A, PUHY-EP200YHM-A (1) Refrigerant circuit
Check valve
4-way valve(21S4b)
4-way valve(21S4a)
High pressure check joint
Low pressure check joint
Subcool coil
Linear Expansion
Valve(LEV1)
Solenoid valve(SV5b)
Linear Expansion Valve(LEV2a,2b)
Low pressure sensor(63LS)
Liquid side valve
Solenoid valve (SV1a)
Solenoid valve (SV9)
Gas side valve
High pressure sensor(63HS1)
High-pressure switch(63H1)
Accumulator
Compressor cover
Compressor
Oil separator
3. PUHY-P350, P400, P450YHM-A, PUHY-EP300YHM-A (1) Refrigerant circuit
4-way valve(21S4b)
4-way valve(21S4a)
4-way valve(21S4c)
Solenoid valve(SV5c)
Linear Expansion
Valve(LEV1)
Solenoid valve(SV5b)
Linear Expansion Valve(LEV2a,2b)
Liquid side valve
Gas side valve
Subcool coil
Solenoid valve (SV9)
Low pressure sensor(63LS)
Check valve
Solenoid valve (SV1a)
High pressure check joint
Low pressure check joint
High pressure sensor(63HS1)
High-pressure switch(63H1)
Accumulator
Compressor cover
Compressor
Oil separator
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[ III Outdoor Unit Components ]
[2] Control Box of the Outdoor Unit
<HIGH VOLTAGE WARNING>
Control box houses high-voltage parts. When opening or closing the front panel of the control box, do not let it come into contact with any of the internal components. Before inspecting the inside of the control box, turn off the power, keep the unit off for at least 10 minutes, and confirm that the voltage between FT-P and FT-N on INV Board has dropped to DC20V or less. (It takes about 10 minutes to discharge electricity after the power supply is turned off.)
Electromagnetic relay(72C)
DC reactor (DCL)
Noise filter
Capacitor(C100)
Terminal block for power supply L1,L2,L3,N,
TB1
Rush current protection resistor (R1,R5) Note.2
Note.1
Fan board
INV board
Control board
M-NET board
Terminal block for transmission line (TB3, TB7)
1) Exercise caution not to damage the bottom and the front panel of the control box. Damage to these parts affect the water­proof and dust proof properties of the control box and may result in damage to its internal components.
2) Faston terminals have a locking function. Make sure the cable heads are securely locked in place. Press the tab on the ter­minals to remove them.
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[ III Outdoor Unit Components ]
[3] Outdoor Unit Circuit Board
1. Outdoor unit control board
(1) PUHY-(E)P200, P250, (E)P300, P350, P400, P450YHM-A
CNAC2
L1N
CN505 72C driving output
CN51
Output 12VDC Compressor ON/OFF output
Error output
Actuator driving output
CNDC Bus voltage input P N
CN2
Serial communication signal input GND
INV board
Output 17VDC
CN801 Pressure switch connection
CN332
Output 18VDCGND
Fan board
 (
CN4
ޓGND ޓSerial communication signal output
LEV driving output
LED1 Service LED
SWU1,2 Address switch
SW1-5
switch
Dip
CN72 72C driving output
LED3 Lit when powered
LED2 Lit during normal CPU operation
CNAC
L1N
LED3 Lit when powered
F01 Fuse 250V AC/3.15A
External signal input (contact input)
CN102
Power supply input for centralized control system (30VDC)
ޓޓޓ ޓޓޓ
Indoor/outdoor transmission line input/output (30VDC)
CN41 Power supply for
CN40
centralized control OFF Power supply for centralized control ON
Sensor input
CNVCC2 Output 12VDC Output 5VDC
CNIT Output 12VDC GND Output 5VDC Power supply detection input
Power supply ON/OFF signal output CNS2 Transmission line input/output for centralized control system (30VDC)
GND
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[ III Outdoor Unit Components ]
2. M-NET board
Grounding
CN04 Bus voltage input P N
CNS2 Transmission line input/output for
CN102
Power supply output for centralized control system Indoor/outdoor transmission line input/output
Grounding
Grounding
TB3 Indoor/outdoor transmission block
centralized control system
Ground terminal for transmission line
CNIT Input 12VDC GND Input 5VDC Power supply detection output Power supply ON/OFF signal input
TB7 Terminal block for transmission line for centralized control
LED1 Power supply for indoor transmission line
TP1,2 Check pins for indoor/outdoor transmission line
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[ III Outdoor Unit Components ]
3. INV board
Bus voltage check terminal (P) Note
IGBT (Rear)
CN1 Bus voltage output N
P Bus voltage check terminal (N) Note 1
SC-L1 Input(L1)
SC-L2 Input(L2)
SC-P1
SC-P2 Bus voltage Input(P)
Rectifier diode output (P)
CN6 Open: No-load operation setting
LED1 Lit: Inverter in normal operation Blink: Inverter error
Short-circuited: Normal setting
CN5V GND Output 5VDC
RSH1 Overcurrent detection resistor
CN4 GND
Serial communication signal output
CN2
ޓsignal output GND Input 17VDC
CNTYP Inverter board type
SC-V Inverter output(V)
SC-W Inverter output(W)
SC-U Inverter output(U)
(INV Board)
S
erial communication
SC-L3 Input(L3)
CT22 Current sensor(W)
CT3 Current sensor(L3)
CT12 Current sensor(U)
C30 C37 Smoothing capacitor
1) Before inspecting the inside of the control box, turn off the power, keep the unit off for at least 10 minutes, and confirm that the voltage between FT-P and FT-N on INV Board has dropped to DC20V or less. (It takes about 10 minutes to discharge electricity after the power supply is turned off.)
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[ III Outdoor Unit Components ]
4. Fan board
CNVDC Bus voltage input
NP
CNINV Inverter output
WVU
R630,R631 Overcurrent detection resistor
DIP IPM Rear
CN18V
Input 18VDCGND
LED3 Lit during normal CPU operation
CN4
GNDSerial communication signal output
CN5
GND(Control board)

Serial communication signal output
CN21
Serial communication signal output
GND(INV boardInput 17VDC
CN22
 GND(INV board  Input 5VDC  Serial communication signal input  GND(INV board))  Output 17VDC
THBOX Thermistor (Control box internal temperature detection)
LED1 Inverter in normal operation LED2 Inverter error
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[ III Outdoor Unit Components ]
5. Noise Filter
CN4 Output (Rectified L2-N current)
ԘP ԚN
CN2
Surge absorber circuit
Ԙ Ԛ
Surge absorber circuit
ԜShort circuit ԝShort circuit
F1,F2,F3,F4 Fuse 250VAC 6.3A
Grounding
CN1A Input N L1
CN5 Output (Rectified L2-N current)
ԘP ԚN
Grounding
CN3 Output L1 N
CN1B Input
L3L2
TB21 Input/output(L1)
TB22 Input/output(L2)
TB23 Input/output(L3)
TB24 Input(N)
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IV Remote Controller
[1] Functions and Specifications of MA and ME Remote Controllers ................................... 59
[2] Group Settings and Interlock Settings via the ME Remote Controller ............................. 60
[3] Interlock Settings via the MA Remote Controller ............................................................. 64
[4] Using the built-in Temperature Sensor on the Remote Controller ................................... 65
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[ IV Remote Controller ]
IV Remote Controller
[1] Functions and Specifications of MA and ME Remote Controllers
There are two types of remote controllers: M-NET (ME) remote controller, which is connected on the indoor-outdoor transmission line, and MA remote controller, which is connected to each indoor unit.
1. Comparison of functions and specifications between MA and ME remote controllers
Functions/specifications MA remote controller
*1*2
M-NET (ME) remote controller
*2*3
Remote controller address settings Not required Required
Indoor/outdoor unit address set­tings
Wiring method Non-polarized 2-core cable
Not required (required only by a system with one outdoor unit)
*4
Required
Non-polarized 2-core cable
To perform a group operation, daisy-
chain the indoor units using non-polar­ized 2-core cables.
Remote controller connection Connectable to any indoor unit in the
group
Interlock with the ventilation unit Each indoor unit can individually be in-
terlocked with a ventilation unit. (Set up via remote controller in the group.)
Changes to be made upon group­ing change
MA remote controller wiring between in­door units requires rewiring.
Connectable anywhere on the indoor-out­door transmission line
Each indoor unit can individually be inter­locked with a ventilation unit. (Set up via remote controller.)
Either the indoor unit address and remote controller address must both be changed, or the registration information must be changed via MELANS.
*1. MA remote controller refers to MA remote controller (PAR-20MAA, PAR-21MAA), MA simple remote controller, and wire-
less remote controller.
*2. Either the MA remote controller or the M-NET remote controller can be connected when a group operation of units in a
system with multiple outdoor units is conducted or when a system controller is connected.
*3. M-NET remote controller refers to ME remote controller and ME simple remote controller.
*4. Depending on the system configuration, some systems with one outdoor unit may require address settings.
2. Remote controller selection criteria
MA remote controller and M-NET remote controller have different functions and characteristics. Choose the one that better suits the requirements of a given system. Use the following criteria as a reference.
MA remote controller
*1*2
There is little likelihood of system expansion and group-
ing changes.
Grouping (floor plan) has been set at the time of instal-
lation.
M-NET (ME) remote controller
There is a likelihood of centralized installation of remote
controllers, system expansion, and grouping changes.
Grouping (floor plan) has not been set at the time of in-
stallation.
*1*2
To connect the remote controller directly to the OA pro-
cessing unit.
*1. M-NET remote controller and MA remote controller cannot both be connected to the same group of indoor units.
*2. A system controller must be connected to a system to which both MA remote controller and M-NET remote controller are
connected.
<System with MA remote controller> <System with M-NET remote controllers>
Outdoor unit
MA remote controller
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M-NET transmission line (indoor/outdoor transmission line)
groupgroup
Indoor unit
Outdoor unit
M-NET remote controller
- 59 -
M-NET transmission line (indoor/outdoor transmission line)
groupgroup
Indoor unit
Page 69
[ IV Remote Controller ]
[2] Group Settings and Interlock Settings via the ME Remote Controller
1. Group settings/interlock settings
Make the following settings to perform a group operation of units that are connected to different outdoor units or to manually set up the indoor/outdoor unit address.
(A) Group settings...........Registration of the indoor units to be controlled with the remote controller,
and search and deletion of registered information.
(B) Interlock settings........Registration of LOSSNAY units to be interlocked with the indoor units,
and search and deletion of registered information
[Operation Procedures]
(1) Address settings
Register the indoor unit to be controlled with the remote controller.
1
Bring up either the blinking display of HO by turning on the unit or the normal display by pressing the ON/OFF button.
The display window must look like one of the two figures below to proceed to the next step.
C
G
E
STAND BY DEFROST
PAR-F27MEA
CENTRALLY CONTROLLED
DAILY
AUTO OFF
CLOCK
REMAINDER
˚C
TEMP.
CLOCKON→OFF
TIMER SET
ON OFF
1Hr.
NOT AVAILABLE
˚C
FILTER
CHECK MODE
TEST RUN LIMIT TEMP.
ON/OFF
CHECK TEST
FILTER
F
?
A
D
[Blinking display of HO ]
Bring up the Group Setting window.
2
-Press and hold buttons [FILTER] and [ ]
A
B
[Normal display]
simultaneously for 2 seconds to bring up the display as shown below.
Indoor unit address display window
3
Select the unit address.
-
Select the address of the indoor unit to be registered by pressing
button
C
[TEMP. ( ) or ( )] to advance or go back
through the addresses.
4
Register the indoor unit whose address appears on the display.
- Press button [TEST] to register the indoor unit address
D
whose address appears on the display.
- If registration is successfully completed, unit type will appear on the display as shown in the figure below.
- If the selected address does not have a corresponding indoor unit, an error message will appear on the display. Check the address, and try again.
<Successful completion of registration>
Unit type (Indoor unit in this case)
<Deletion error>
H
B
(B) Interlock Settings (A) Group Settings
6
Bring up the Interlock Setting window.
-Press button [ ] to bring up the following display.
G
Press again to go back to the Group Setting window as shown under step .
Indoor unit address display window
7
Bring up the address of the indoor unit and the address of the
2
Interlocked unit address display window
Both the indoor unit address and interlocked unit address will be displayed together.
To search for an address, go to section (2) Address Search.
LOSSNAY to be interlocked on the display.
- Select the address of the indoor unit to be registered by pressing button [TEMP. ( ) or ( )] to advance or go back through
C
the addresses.
- Select the address of the LOSSNAY unit to be interlocked by pressing button [TIMER SET ( ) or ( )] to advance or go back
H
through the interlocked unit addresses.
8
Make the settings to interlock LOSSNAY units with indoor units.
- Press button [TEST] while both the indoor unit address and
D
the address of the LOSSNAY units to be interlocked are displayed to enter the interlock setting.
- Interlock setting can also be made by bringing up the LOSSNAY address in the indoor unit address display window and the indoor unit address in the interlocked unit address display window.
If registration is successfully
blinks to indicate a registration error. (Indicates that selected address does not have a corresponding unit.)
5
To register the addresses for multiple indoor units, repeat steps and above.
3
4
(Displayed alternately)
completed, the two displays as shown on the left will appear alternately. If the registration fails, will blink on the display. (Indicates that the selected address does not have a corresponding unit.)
To search for an address, go to section (2) Address Search.
NOTE : Interlock all the indoor units in the group with the LOSSNAY units; otherwise, the LOSSNAY units will not operate.
To next page.
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[ IV Remote Controller ]
(C) To return to the normal display When all the group settings and interlock settings are made, take the following step to go back to the normal display.
10
Press and hold buttons [FILTER] and [ ]
A
B
simultaneously for 2 seconds to go back to the window as shown in step .
1
(2) Address search
To search for the address of indoor units that have been entered into the remote controller, follow steps and .
1
2
(A) To search group settings
11
Bring up the Group Setting window.
- Each pressing of button [ ] will bring up the address of a
E
registered indoor unit and its unit type on the display.
<Entry found>
Unit type (Indoor unit in this case)
<No entries found>
- When only one unit address is registered, the same address will remain on the display regardless of how many times the button is pressed.
- When the address of multiple units are registered (i.e. 011, 012, 013 ), they will be displayed one at a time in an ascending order with each pressing of button [ ] .
E
Repeat steps and in the previous page to interlock
9
all the indoor units in a group with the LOSSNAY unit.
7
8
To go back to the normal display, follow step .
10
To search for an address, go to section (2) Address Search.
(B) Interlock setting search
After performing step , proceed as follows:
12
Bring up the address of the indoor unit to be searched on
6
the display.
- Select the address of the indoor unit to be searched by pressing
H
button [TIMER SET ( ) or ( )] to advance or go back through the interlocked addresses.
LOSSNAY can be searched in the same manner by bringing up the LOSSNAY address in the Interlocked unit address display window.
13
Bring up on the display the address of the LOSSNAY unit that was interlocked with the indoor unit in step .
- With each pressing of button [ ], the address of the
E
LOSSNAY and indoor unit that is interlocked with it will be displayed alternately.
Address of an interlocked LOSSNAY unit
(Displayed alternately)
12
14
To delete an address, go to section (3) Address Deletion.
Bring up the address of another registered unit on the display.
- After completing step , a subsequent pressing of button
E
[ ] will bring up the address of another registered
13
unit. (The display method is the same as the one in step .)
To go back to the normal display, follow step .
10
Address of another interlocked unit
(Displayed alternately)
To delete an address,
(3) Address deletion
go to section (3) Address Deletion .
The addresses of the indoor units that have been entered into the remote controller can be deleted by deleting the group settings. The interlock settings between units can be deleted by deleting the interlock settings. Follow the steps in section (2) Address Search to find the address to be deleted and perform deletion with the address being displayed in the display window. To delete an address, the address must first be bought up on the display.
15
Delete the registered indoor unit address or the interlock setting between units.
- Press button ? [CLOCK ON OFF] twice while either the indoor unit address or the address of the interlocked unit is displayed on the
F
display to delete the interlock setting.
13
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[ IV Remote Controller ]
(A) To delete group settings
(B) To delete interlock settings
<Successful completion of deletion>
will be displayed in the room temperature display window.
(Displayed alternately)
- If a transmission error occurs, the selected setting will not be deleted, and the display will appear as shown below. In this case, repeat the steps above.
<Deletion error>
will be displayed in the room temperature display window.
To go back to the normal display, follow step .
10
(4) Making (A) Group settings and (B) Interlock settings of a group from any arbitrary remote controller
(A) Group settings and (B) Interlock settings of a group can be made from any arbitrary remote controller. Refer to (B) Interlock Settings under section 1 Group Settings/Interlock Settings for operation procedures. Set the address as shown below.
(A) To make group settings Interlocked unit address display window...Remote controller address
Indoor unit address display window...........The address of the indoor unit to be controlled with the remote controller
(B) To make interlock settings Interlocked unit address display window...LOSSNAY address
Indoor unit address display window..........The address of the indoor unit to be interlocked with the LOSSNAY
If deletion is successfully completed, will appear in
- ­the unit type display window. If the deletion fails, will appear in the unit type display window. In this case, repeat the steps above.
2. Remote controller function selection via the ME remote controller
In the remote controller function selection mode, the settings for four types of functions can be made or changed as necessary.
1) Skip-Auto-Mode setting The automatic operation mode that is supported by some simultaneous cooling/heating type units can be made unselectable via the ME remote controller.
2) Operation mode display selection mode (Display or non-display of COOL/HEAT during automatic operation mode) When the automatic operation mode is selected, the indoor unit will automatically perform a cooling or heating operation based on the room temperature. In this case, or will appear on the remote controller display. This setting can be changed so that only will appear on the display.
3) Room temperature display selection mode (Display or non-display of room temperature) Although the suction temperature is normally displayed on the remote controller, the setting can be changed so that it will not appear on the remote controller.
4) Narrowed preset temperature range mode The default temperature ranges are 19 C to 30 C in the cooling/dry mode and 17 C to 28 C in the heating mode and 19 C to 28 C in the auto mode.
By changing these ranges (raising the lower limit for the cooling/dry mode and lowering the upper limit for the heating mode), energy can be saved.
NOTE
When making the temperature range setting on the simultaneous cooling/heating type units that supports the automatic operation mode to save on energy consumption, enable the Skip-Auto-Mode setting to make the automatic operation mode unselectable. If the automatic operation mode is selected, the energy-saving function may not work properly.
When connected to the air conditioning units that do not support the automatic operation mode, the setting for the Skip-Auto-Mode, restricted preset temperature range mode (AUTO), and operation mode display selection mode are invalid. If an attempt is made to change the preset temperature range, “LIMIT TEMP.” appears on the display.
PAR-F27MEA
TEMP.
TIMER SET
CLOCKONOFF
ON/OFF
FILTER
CHECK TEST
Normal display
1 1
Remote controller function selection mode
Skip-Auto-Mode setting
*2
Temperature range setting mode (AUTO)
Operation mode display selection mode (Display or non-display of the automatic mode)
5
Restricted preset temperature range mode (Cooling)
4
Restricted preset temperature range mode (Heating)
Room temperature display selection mode
[Function selection mode sequence on the remote controller]
3
2
3
2
3
2
*2
3
2
3
2
3
2
*1 *1
2
[Normal display]
1
: Press and hold the [CHECK] and [ ] buttons simultaneously for two seconds.
2
3
: [SET TEMP.
3
: [SET TEMP.
( ) ] ( ) ]
button button
*1 : Skip-Auto-Mode is enabled *2 : Skip-Auto-Mode is disabled
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[ IV Remote Controller ]
[Operation Procedures]
1. Press the [ON/OFF] button on the remote controller to bring the unit to a stop. The display will appear as shown in the previous page (Normal display).
2. Press buttons [CHECK] and [ ] simultaneously for 2 seconds to go into the “Skip-Auto-Mode setting.” under the remote controller function selection mode. Press button [SET TEMP. ( )] or [SET TEMP. ( )] to go into the other four modes
1
2
3
under the remote controller function selection mode.
Skip-Auto-Mode setting (Making the automatic operation mode unselectable)
This setting is valid only when the controller is connected to the simultaneous cooling/heating type air conditioning units that support the automatic operation mode.
“ ” blinks and either “ON” or “OFF” lights up on the controller. Pressing the [TIMER SET ( ) or ( )] button switches
4
between “ON” and “OFF.”
[TIMER SET ( ) (( ))] button
When set to “ON,” the automatic operation mode is available for selection in the function selection mode. When set to “OFF,” the automatic operation mode is not available for selection in the function selection mode, and an automatic operation cannot be performed. (The automatic operation mode is skipped in the function selection mode sequence.)
Operation mode display selection mode (Display or non-display of room temperature on the remote controller.)
When connected to the air conditioning units that do not support the automatic operation mode, the setting for this mode is invalid.
will blink, and either
switch between “ON” and “OFF.”
“ON”
or “OFF” will light up.
Press button [TIMER SET ( ) or ( )] in this state to
4
[TIMER SET ( ) (( ))] button
When it is set to ON, will appear on the display during automatic operation mode. When it is set to OFF, only will appear on the display during automatic operation mode.
Restricted preset temperature range mode (The range of preset temperature can be changed.)
1) Temperature range setting for the cooling/dry mode
will light up in the display window, and the temperature range for the cooling/dry mode will appear on the display. [Lower limit temperature]: Appears in the preset temperature display window [Upper limit temperature: Appears in the time display window Switch between the Lower and Upper limit temperature setting by pressing the [CLOCK-ON-OFF] button. The selected temperature setting blinks.
5
[TIMER SET ( ) (( ))] button
[The left figure shows the display that appears when the current temperature range setting is between 19 C and 30 C in the Cool/Dry mode, and the lower limit temperature is selected to be set.]
Press button [TIMER SET ( ) or ( )] to set the lower limit temperature to the desired temperature.
[Settable range for the lower limit temperature] : 19 C [Settable range for the upper limit temperature] : 30 C 19 C
4
*1
30 C (Settable up to the upper limit temperature that is shown on the display)
*1
(Settable up to the lower limit temperature that is shown on the display)
*1 : The lower limit temperature for the medium temperature unit is 14 C.
2) Temperature range setting for heating
“ ” and the settable temperature range for heating appear on the display. As with the Cool/Dry mode, use the [CLOCK-ON-OFF] button and the [TIMER SET ( ) or ( )] to set the temperature range.
[Settable range for the lower limit temperature] : 17 C
5
28 C (Settable up to the upper limit temperature that is shown on the display)
[Settable range for the upper limit temperature] : 28 C 17 C
4
(Settable up to the lower limit temperature that is shown on the display)
3) Temperature range setting for the automatic mode
When connected to the air conditioning units that do not support the automatic operation mode, the setting for this mode is invalid.
“ ” and the temperature range for the automatic operation mode appear on the display. As with the Cool/Dry mode, use the [CLOCK-ON-OFF] button and the [TIMER SET ( ) or ( )] to set the temperature range. [Settable range for the lower limit temperature] : 19 C
5
*2
28 C (Settable up to the upper limit temperature that is shown on the display)
[Settable range for the upper limit temperature] : 28 C 19 C
4
*2
(Settable up to the lower limit temperature that is shown on the display)
*2 : The lower limit temperature for the medium temperature unit is 17 C.
Room temperature display selection mode (Switching between the display or non-display of room temperature on the controller)
“ 88 C ” blinks and either “ON” or “OFF” lights up on the controller. Pressing the [TIMER SET ( ) or ( )] button
4
switches between “ON” and “OFF.”
˚C ˚C
[TIMER SET ( ) (( ))] button
When set to “ON,” room temperature always appears on the display during operation. When set to “OFF,” room temperature does not appear on the display during operation.
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[ IV Remote Controller ]
[3] Interlock Settings via the MA Remote Controller
1. LOSSNAY interlock setting (Make this setting only when necessary.)
Make this setting only when necessary.
Perform this operation to enter the interlock setting between the LOSSNAY and the indoor units to which the remote controller is connected, or to search and delete registered information.
In the following example, the address of the indoor unit is 05 and the address of the LOSSNAY unit is 30.
[Operation Procedures]
Press the [ON/OFF] button on the remote controller to bring the unit to a stop.
1
The display window on the remote controller must look like the figure below to proceed to step .
Press and hold the [FILTER] and [ ] buttons simultaneously for two seconds to perform a search for the LOSSNAY that is interlocked with the
2
indoor unit to which the remote controller is connected.
Search result
3
- The indoor unit address and the interlocked LOSSNAY address will appear alternately.
2
<Indoor unit address and indoor unit> <LOSSNAY address and LOSSNAY>
- Without interlocked LOSSNAY settings
4
If no settings are necessary, exit the window by pressing and holding the [FILTER] and [ ] buttons simultaneously for 2 seconds. Go to step 1. Registration Procedures to make the interlock settings with LOSSNAY units, or go to step 2. Search Procedures to search for a particular LOSSNAY unit. Go to step 3. Deletion Procedures to delete any LOSSNAY settings.
< 1. Registration Procedures >
5
To interlock an indoor unit with a LOSSNAY unit, press the [ TEMP. ( ) or ( )] button on the remote controller that is connected to the indoor unit, and select its address (01 to 50).
6
Press the [ CLOCK ( ) or ( )] button to select the address of the LOSSNAY to be interlocked (01 to 50).
Indoor unit address LOSSNAY address
7
Press the [TEST] button to register the address of the selected indoor unit and the interlocked LOSSNAY unit.
- Registration completed The registered indoor unit address and IC, and the interlocked LOSSNAY address and LC will appear alternately.
- Registration error If the registration fails, the indoor unit address and the LOSSNAY address will be displayed alternately.
Registration cannot be completed: The selected unit address does not have a corresponding indoor unit or a LOSSNAY unit. Registration cannot be completed: Another LOSSNAY has already been interlocked with the selected indoor unit.
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[ IV Remote Controller ]
< 2. Search Procedures >
8
To search for the LOSSNAY unit that is interlocked with a particular indoor unit, enter the address of the indoor unit into the remote controller that is connected to it.
<Indoor unit address>
9
Press the [ MENU] button to search for the address of the LOSSNAY unit that is interlocked with the selected indoor unit.
- Search completed (With a LOSSNAY connection) The indoor unit address and IC, and the interlocked LOSSNAY address and LC will appear alternately.
- Search completed (No interlocked settings with a LOSSNAY exist.)
- The selected address does not have a corresponding indoor unit.
< 3. Deletion Procedures >
Take the following steps to delete the interlock setting between a LOSSNAY unit and the interlocked indoor unit from the remote controller that is connected to the indoor unit. Find the address of the LOSSNAY to be deleted (See section 2. Search Procedures. ), and bring up the result of the search for both the
10
indoor unit and LOSSNAY on the display.
11
Press the [ ON/OFF] button twice to delete the address of the LOSSNAY unit that is interlocked with the selected indoor unit.
- Registration completed The indoor unit address and , and the interlocked LOSSNAY address and will appear alternately.
-Deletion error If the deletion fails
[4] Using the built-in Temperature Sensor on the Remote Controller
1. Selecting the position of temperature detection (Factory setting: SW1-1 on the controller board on the indoor unit is set to OFF.)
To use the built-in sensor on the remote controller, set the SW1-1 on the controller board on the indoor unit to ON.
Some models of remote controllers are not equipped with a built-in temperature sensor. Use the built-in temperature sensor
on the indoor unit instead.
When using the built-in sensor on the remote controller, install the remote controller where room temperature can be detected.
HWE07010 GB
- 65 -
Page 75
- 66 -
Page 76
V Electrical Wiring Diagram
[1] Electrical Wiring Diagram of the Outdoor Unit ................................................................. 69
[2] Electrical Wiring Diagram of Transmission Booster......................................................... 70
HWE07010 GB
- 67 -
Page 77
- 68 -
Page 78
[ V Electrical Wiring Diagram ]
V Electrical Wiring Diagram
[1] Electrical Wiring Diagram of the Outdoor Unit
1. Electrical wiring diagram of the outdoor unit
(1) PUHY-(E)P200, P250, (E)P300, P350, P400, P450 models
LEV2b
LEV2a
63H1
P
6
CNDC
13 12 21 21
12
pink
31
LEV1
M
CNLVA
CN4
CN332
blue
CNT02
CN801
yellow
CNT01
CPU power
M
12345
6
CNLVB
CN2
752
1
ZNR01
CN72
red
supply circuit
1
2
12345
6
red
Power failure
detection circuit
U
CNAC2
1
2
M
54321
red
CNLVC
LED1
Control Board
X01
black
CN501
3
2
1
X02
CN502
1
3
1
black
CNTYP2
ONOFF
SW1
1
LED1
Display
10
ONOFF
SW2
1
10
ONOFF
SW3
1
10
ONOFF
1
ONOFF
1
1's
10's
SWU2 SWU1
X03
CN503
blue
3
1
digit
digit
X04
CN504
green
3
1
Function
SW4
10
SW5
10
Unit address
setting
X05
CN506
653
setting
1
TH6
ttt
Z24
Z25
1
321
432
CN213
green
green
CNTYP5
CNTYP4
setting
*3
Compressor ON/OFF output
Error detection output
543
1
CN51
12V
X06
X08
X07
CN507
red
653
135
6
TH7
TH3
1
2
1
red
CN212
LED3:Lit when powered
X09
X10
CN508
black
1
2
TH5
t
1
CN990
TH2
63LS
63HS1
213
213
t
321
231
2
1
red
black
CN202
CN201
CN215
ON
TB7 Power
selecting
connector
CN40
1234
LED2:CPU in operation
F01
AC250V
TH4
t
1
CN211
red
yellow
red
blue
yellow
3.15A T
2
CNIT
CNS2
CN41
CN102
CN3D
CN3S
CN3N
CN3K
51234
21
OFF
1234
4321
123
123
123
12
21 3
CNAC
TP2TP1
CNIT
red
SM2M1
TB7
M1 M2
CNS2
yellow
TB3
CN102
LED1:Power supply to
Indoor/Outdoor transmission line
M-NET power
supply circuit
M-NET Board
Central control
transmission
cable
Indoor/Outdoor
transmission
cable
Indoor/Outdoor
transmission
cable
*4
Appliance
*7 do not exist
*7 exist
CN04
1
21 5432
4321
red
13
*3
Model name
P350/P400/P450
EP300
P200/P250/P300
EP200
red
*7.Difference of appliance
5
234
1
654
blue
CN21
CN5
red
CN4
operation
21 1 3 12
LED3:CPU in
blue
CN18V
F01
DC700V
4A T
4
FAN Board
6
72C
1
2
3
red
CN22
IPM
R631
R630
C631
C630
1
CNVDC
U
Fan motor
(Heat exchanger)
21S4b
t
THBOX
operation
LED1:Normal
471
V
W
3
M
SV1a
LED2:Error
C100
CNINV
CH11
21S4a
SV5b
*7
1
2
CN2
CN4
1
CN5V
yellow
C1
21 3
CN6
/Error(blink)
2
43
black
72C
1
red
red
LED1 Normal operation(lit)
SC-P1
FT-P
FT-N
*6
P
N
SC-P2
4
1
CN1
3
1
Z5
R5
red
CN5
D1
R4
R6
CN4
blue
C17
31
DSA
653
1
CN2
*5
black
R1 R5
DCL
SV5c
15271
RSH1
C31
C33
C30
C32
Diode
U
Noise
U
Z4
F1,F2,F3
AC250V
6.3A T
21S4c
3
t
IGBT
C35
C34
Bridge
Filter
F3F2F1
CNTYP
THHS
C37
C36
F4
C10
Z3
Z1 Z2
SV9
black
SC-V
R31
R33
R30
R32
AC250V
6.3A T
C6
C5
C4
C3
UUU
R35
R34
C2
SC-W
SC-U
SC-L1
*1.Single-dotted lines indicate wiring
not supplied with the unit.
*2.Dot-dash lines indicate the control
box boundaries.
*3.Refer to the Data book for connecting
input/output signal connectors.
*4.Daisy-chain terminals (TB3) on the
outdoor units in the same refrigerant
system together.
*5.Faston terminals have a locking
function.Make sure the terminals
are securely locked in place after
insertion.Press the tab on the
terminals to removed them.
*6.Control box houses high-voltage parts.
Before inspecting the inside of the
control box,turn off the power,keep
the unit off for at least 10 minutes,
and confirm that the voltage between
FT-P and FT-N on INV Board has dropped
to DC20V or less.
blackwhitered
W
3
V
MS
Motor
(Compressor)
red white black
CT12 CT22
SC-L2
SC-L3
CT3
black
white
red
U
Explanation
Subcool bypass outlet
temperature
Subcooled liquid refrigerant
Indoor/Outdoor transmission
cable
Central control transmission
cable
Power supply
For opening/closing the bypass
circuit
Solenoid
valve
Terminal
block
Thermistor
temperature
Pipe temperature
Control box internal temperatureTHBOX
Discharge pipe temperature
ACC inlet pipe temperature
OA temperature
IGBT temperature
Function setting connector
INV Board
Symbol
red
C7C8C9
C1
L
TB24
N
TB23
L3
TB22
L2
TB21
L1
CN1B
R1R2R3
4131
NL3L2L1
TB1
3N
50/60Hz
NL3L2L1
Explanation
380/400/415V
3
1
CN3
green
black
white
Power Source
CN1A
Symbol
<Symbol explanation>
TB7
TB3
TB1
SV9
High pressure protection for the
outdoor unit
Low pressure
Discharge pressure
Magnetic relay(inverter main circuit)72C
Pressure
switch
Pressure
sensor
4-way valve21S4a,b,c
63LS
63H1
63HS1
TH5
TH4
TH3
TH2
Pressure control,Refrigerant flow
HIC bypass,Controls refrigerant
flow in HIC circuit
DC reactorDCL
Linear
expansion
valve
Current sensor(AC)
LEV2a,b
LEV1
CT12,22,3
CH11 Crankcase heater(for heating the compressor)
Z24,25
THHS
TH7
TH6
rate control
Outdoor unit heat exchanger
capacity control
For opening/closing the bypass
circuit under the O/S
Solenoid
valve
SV1a
SV5b,c
HWE07010 GB
- 69 -
Page 79
[ V Electrical Wiring Diagram ]
[2] Electrical Wiring Diagram of Transmission Booster
Terminal block for power supply (TB1)
L
100V/200VAC
Grounding
Red
White
Green
250V 5A
Red Red
Red
DSAR
White BlueRedRed
12
CN3
1212
Electronic control board
Red
White
Red
Varistor
White White
White
Choke coil
CN2
CN4
CN1
2
1
Red
Red
Blue
White
White
Red
Black
Red
White
1
2
4
3
Stabilized power supply
2
1
CN2
Noise filter
1
2
3
3
E
4
Black
Green/Yellow
Black
Black
Black
CN1
White
Red
Black
Red
S
Terminal block 2 for
B
transmission line (TB3) Expanded (indoor unit) side
A
S
Terminal block 1 for
B
transmission line (TB2) Expanded (outdoor unit) side
A
HWE07010 GB
- 70 -
Page 80
VI Refrigerant Circuit
[1] Refrigerant Circuit Diagram ............................................................................................. 73
[2] Principal Parts and Functions .......................................................................................... 74
HWE07010 GB
- 71 -
Page 81
- 72 -
Page 82
[ VI Refrigerant Circuit ]
VI Refrigerant Circuit
[1] Refrigerant Circuit Diagram
1. Outdoor unit
(1) PUHY-P200, P250, P300 models, EP200 models
SV9
21S4a
CV1
CP2
TH2
SCC(HIC Circuit)
21S4b
TH7
SV5b
TH3
(2) PUHY-P350, P400, P450 models, EP300 models
LEV1
TH4
O/S
COMP
CJ1
63H1
63HS1
ST3
TH6
SV1a
CP1
LEV2a
LEV2b
ST7
ACC
ST6
63LS
TH5
CJ2
ST1
ST2
BV1
BV2
SV5c
TH7
SV5b
21S4c
SV9
TH3
21S4b
TH2
SCC(HIC Circuit)
CP2
CV1
21S4a
LEV1
TH4
O/S
COMP
CJ1
63H1
63HS1
ST3
TH6
SV1a
CP1
LEV2a
LEV2b
ST7
ST6
ACC
63LS
TH5
CJ2
ST2
ST1
BV1
BV2
HWE07010 GB
- 73 -
Page 83
[ VI Refrigerant Circuit ]
[2] Principal Parts and Functions
1. Outdoor unit
Part
name
Com­pressor
High pres­sure sensor
Low pres­sure sensor
Symbols
(functions)
MC1 (Comp1)
Notes Usage Specifications Check method
Adjusts the amount of circulating refrigerant by adjusting the operat­ing frequency based on the oper­ating pressure data
63HS1 1) Detects high pressure
2) Regulates frequency and pro­vides high-pressure protec­tion
63LS 1) Detects low pressure
2) Provides low-pressure pro­tection
200 - 250 models Low-pressure shell scroll compressor Wirewound resistance 20°C[68°F] : 0.981ohm
300 - 450 models Low-pressure shell scroll compressor Wirewound resistance 20°C[68°F] : 0.583ohm
Pressure 0~4.15 MPa [601psi]
63HS1
Vout 0.5~3.5V
123
0.071V/0.098 MPa [14psi]
Con­nector
Con­nector
Pressure [MPa] =1.38 x Vout [V]-0.69 Pressure [psi] =(1.38 x Vout [V] - 0.69) x 145
1
GND (Black)
2
Vout (White)
3
Vcc (DC5V) (Red)
Pressure
63LS
0~1.7 MPa [247psi] Vout 0.5~3.5V
123
0.173V/0.098 MPa [14psi] Pressure [MPa] =0.566 x Vout [V] - 0.283 Pressure [psi] =(0.566 x Vout [V] - 0.283) x 145
1
GND (Black)
2
Vout (White)
3
Vcc (DC5V) (Red)
Pres­sure switch
63H1 1) Detects high pressure
2) Provides high-pressure pro­tection
4.15MPa[601psi] OFF setting
HWE07010 GB
- 74 -
Page 84
[ VI Refrigerant Circuit ]
Part
name
Ther­mistor
Symbols
(functions)
TH4 (Discharge)
Notes Usage Specifications Check method
1) Detects discharge air temper­ature
2) Provides high-pressure pro­tection
0°C[32°F] :698kohm 10°C[50°F] :413kohm 20°C[68°F] :250kohm 30°C[86°F] :160kohm 40°C[104°F] :104kohm 50°C[122°F] : 70kohm 60°C[140°F] : 48kohm 70°C[158°F] : 34kohm 80°C[176°F] : 24kohm 90°C[194°F] :17.5kohm 100°C[212°F] :13.0kohm 110°C[230°F] : 9.8kohm
TH2 LEV 1 is controlled based on the
TH2, TH3, and TH6 values.
TH3 (Pipe temperature)
1) Controls frequency
2) Controls defrosting during heating operation
3) Detects subcool at the heat exchanger outlet and controls LEV1 based on HPS data and TH3 data
TH7 (Outdoor tem­perature)
1) Detects outdoor air tempera­ture
2) Controls fan operation
TH5 LEV2a and LEV2b are controlled
based on the 63LS and TH5 val­ues.
Degrees Celsius Resistance
R = 7.465k
120
R = 4057
25/120
R =
t
7.465
exp
4057
Degrees Celsius
R = 15k
0
R = 3460
0/80
exp
R = 15
t
3460
1
273 t
1
273 t
393
check
1
Resistance check
1
273
0°C[32°F] :15kohm 10°C[50°F] :9.7kohm 20°C[68°F] :6.4kohm 25°C[77°F] :5.3kohm 30°C[86°F] :4.3kohm 40°C[104°F] :3.1kohm
TH6 Controls LEV1 based on TH2,
TH3, and TH6 data.
THHS Inverter
Controls inverter cooling fan
based on THHS temperature heat sink tem­perature
THBOX Control box in­ternal tempera­ture detection
Degrees Celsius
R = 17k
50
R = 4016
25/120
exp
R = 17
t
4016
273 t
0°C[32°F] :161kohm 10°C[50°F] :97kohm 20°C[68°F] :60kohm 25°C[77°F] :48kohm 30°C[86°F] :39kohm 40°C[104°F] :25kohm
1
1
323
HWE07010 GB
- 75 -
Page 85
[ VI Refrigerant Circuit ]
Part
name
Sole­noid valve
Linear expan­sion valve
Symbols
(functions)
SV1a Discharge-suc­tion bypass
Notes Usage Specifications Check method
1) High/low pressure bypass at start-up and stopping, and capacity control during low­load operation
AC208-230V Open while being powered/ closed while not being pow­ered
2) High-pressure-rise preven­tion
SV5b Heat
Controls outdoor unit heat ex-
changer capacity exchanger capacity control
SV5c P350 -
P450 EP300 mod­els only
SV9 High-pressure-rise prevention Open while being powered/
closed while not being pow­ered
LEV1 (SC control)
Adjusts the amount of bypass flow
from the liquid pipe on the outdoor
unit during cooling
DC12V Opening of a valve driven by a stepping motor 0-480 pulses (direct driven type)
Continuity check with a tester
Same as in­door LEV The resistance value differs from that of the indoor LEV. (Refer to the section "LEV Troubleshooti ng."(page 226 ))
LEV2a LEV2b
Adjusts refrigerant flow during
heating (Refrigerant flow adjust­ment)
Heater CH11 Heats the refrigerant in the com-
pressor
4-way valve
21S4a Changeover between heating and
cooling
21S4b 1) Changeover between heating
21S4c P350 -
P450 EP300
and cooling
2) Controls outdoor unit heat ex­changer capacity
mod­els only
DC12V Opening of a valve driven by a stepping motor 1400 pulses
Cord heater AC230V P200 - P250 models 1511 ohm 35W P300 - P450 models 1176 ohm 45W
AC208-230V Dead: cooling cycle Live: heating cycle
AC208-230V Dead: cooling cycle Outdoor unit heat exchanger capacity at 100% Live: heating cycle Outdoor unit heat exchanger capacity at 50% or heating cycle
Same as in­door LEV
Resistance check
Continuity check with a tester
HWE07010 GB
- 76 -
Page 86
[ VI Refrigerant Circuit ]
2. Indoor Unit
Part
Name
Linear expan­sion valve
Ther­mistor
Symbol
(functions)
Notes Usage Specification Check method
LEV 1) Adjusts superheat at the
indoor heat exchanger outlet during cooling
2) Adjusts subcool at the heat exchanger outlet of the indoor unit during cooling
TH1
Indoor unit control (Thermo) (Suction air temperature)
TH2 (Pipe temper­ature)
1) Indoor unit control (Frost prevention, Hot adjust)
2) LEV control during heat­ing operation (subcool detection).
TH3 (Gas pipe
LEV control during cooling op­eration (superheat detection)
temperature)
DC12V Opening of stepping motor driving valve 0-(1400) puls­es
R0=15k R
0/80
=3460 Rt = 15exp{3460( - )}
1
273+t
1
273
0°C [32°F]:15kohm 10°C [50°F] :9.7kohm 20°C [68°F]:6.4kohm 25°C [77°F] :5.3kohm 30°C [86°F] :4.3kohm 40°C [104°F] :3.1kohm
Refer to the section "Continuity Test with a Tester". Continuity between white, red, and or­ange. Continuity between yellow, brown, and blue.
White
Red
Orange
Yellow
Brown Blue
Resistance check
TH4 Outdoor air temperature)
Temperature sensor (In­door air tem­perature)
Indoor unit control (Thermo)
Indoor unit control (Thermo)
HWE07010 GB
- 77 -
Page 87
- 78 -
Page 88
VII Control
[1] Functions and Factory Settings of the Dipswitches ......................................................... 81
[2] Controlling the Outdoor Unit ............................................................................................ 87
[3] Operation Flow Chart....................................................................................................... 99
HWE07010 GB
- 79 -
Page 89
- 80 -
Page 90
[ VII Control ]
VII Control
[1] Functions and Factory Settings of the Dipswitches
1. Outdoor unit (1) Control board
Function according to switch setting Switch setting timing
Switch Function
OFF ON OFF ON OC OS
SWU 1-2 Unit address setting Set to 00 or 51-100 with the dial switch Before power on C C
SW1 1-10
1
2
3
For self-diagnosis/ operation monitoring
Centralized control switch
Deletion of connec­tion information
Deletion of error his­tory SW
Refer to the LED monitor display on the outdoor unit board.
Without connection to the centralized controller
With connection to the centralized con­troller
Anytime after power on
Before power on
Normal control Deletion Before power on
(OC) Storage of IC/ OC error history
(OC) Deletion of IC/ OC error history
Anytime after power on (When switched from OFF
(OS) Storage of OS error history
(OS) Deletion of OS error history
to ON)
After being energized and
4 Pump down mode Normal control Pump down mode
while the compressor is stopped
SW2
5- - - - -­6- - - - --
Anytime af-
Forced defrost
7
(Note 3)
Normal control
Forced defrost starts
10 minutes after com­pressor startup
ter power on (When switched from OFF to ON)
Defrost timer setting
8
(Note 3)
50 minutes 90 minutes
Anytime after power on (When switched from OFF to ON)
9- - - - --
10 - - - - - -
Units that re-
quire switch
setting Note.2
CC
BB
A-
CC
A-
AA
BB
1) Unless otherwise specified, leave the switch to OFF where indicated by "-," which may be set to OFF for a reason.
2) A: Switch setting is required on any one of OC, OS1 and OS2. B: The switch on the all of OC, OS1 and OS2 must be set to the same settings. C: The switch on OC, OS1 and OS2 must be set individually.
3) Refer to "VII [2] Controlling the Outdoor Unit" for details.(page 87)
HWE07010 GB
- 81 -
Page 91
[ VII Control ]
Switch Function
Test run mode: en-
1
abled/disabled
Test run mode: ON/
2
OFF
Defrost start temper-
3
ature (Note 3)
Function according to switch setting Switch setting timing
OFF ON OFF ON OC OS
SW3-2 disabled SW3-2 enabled Anytime after power on
Stops all ICs
Sends a test-run signal to all IC
After power on and when SW3-1 is on.
P200 - P300 EP200
-10°C [14°F]
-5°C [23°F] Anytime after power on
P350 - P450 EP300
-8°C [18°F]
Units that re-
quire switch
setting Note.2
A-
A-
BB
SW3
SW4
Defrost end temper-
4
ature (Note 3)
P200 - P300 EP200 10°C [50°F]
P350 - P450 EP300 7°C [45°F]
P200 - P300 EP200 15°C [59°F]
P350 - P450 EP300 12°C [54°F]
BB
Anytime after power on (except during defrost op­eration)
5- - - - -­6- - - - -­7- - - - -­8- - - - --
9 Model setting
10 Model setting
Outdoor standard static pressure
High static pressure 60Pa
Outdoor high static pressure
High static pressure 30Pa
Before being energized
Before being energized
CC
CC
1- - - - -­2- - - - --
Anytime after being ener-
A-
gized (except during ini-
Refrigerant amount
3
adjustment
Normal operation mode
Refrigerant amount adjust mode
tial startup mode. Automatically cancelled 90 minutes after com­pressor startup)
Low-noise mode/
4
step demand switch-
Low-noise mode Step demand mode Before being energized
CC
ing (Note 3)
5- - - - --
Cumulative com-
6
pressor operation time data deletion
Cumulative com­pressor operation time data is re­tained.
Cumulative com­pressor operation time data is delet­ed.
Anytime after power on (when the unit is turned on)
CC
7- - - - -­8- - - - -­9- - - - --
10 - - - - - -
1) Unless otherwise specified, leave the switch to OFF where indicated by "-," which may be set to OFF for a reason.
2) A: Switch setting is required on any one of OC, OS1 and OS2. B: The switch on the all of OC, OS1 and OS2 must be set to the same settings. C: The switch on OC, OS1 and OS2 must be set individually.
3) Refer to "VII [2] Controlling the Outdoor Unit" for details.(page 87)
HWE07010 GB
- 82 -
Page 92
[ VII Control ]
Units that re-
Switch Function
Function according to switch setting Switch setting timing
quire switch
setting Note.2
OFF ON OFF ON OC OS
1 2
Model selection See the table below (Note 3) Before being energized
CC
3 4
SW5
Low-noise mode
5
selection (Note 3)
Capacity priority mode
Quiet priority mode Before being energized
A-
6- - - - -­7 Model selection See the table below (Note 4). Before being energized B B
8- - - - -­9- - - - --
10 - - - - - -
1) Unless otherwise specified, leave the switch to OFF where indicated by "-," which may be set to OFF for a reason.
2) A: Switch setting is required on any one of OC, OS1 and OS2. B: The switch on the all of OC, OS1 and OS2 must be set to the same settings. C: The switch on OC, OS1 and OS2 must be set individually.
3) Refer to "VII [2] Controlling the Outdoor Unit" for details.(page 87)
4) The table below summarizes the factory settings for dipswitches SW5-1 through SW5-4, and SW5-7. The factory setting for all other dipswitches is OFF.
SW 5
12347
OFF ON OFF OFF ON (E)P200YHM model
ON ON OFF OFF ON P250YHM model
OFF OFF ON OFF ON (E)P300YHM model
OFF ON ON OFF ON P350YHM model
ON ON ON OFF ON P400YHM model
OFF OFF OFF ON ON P450YHM model
(2) INV board
Functions are switched with the following connector.
Connector Function
CN6 short­circuit con-
nector
Enabling/disabling the following error detection functions; ACCT sensor failure (5301 Detail No. 115) ACCT sensor circuit failure (5301 Detail No.117) IPM open/ACCT erroneous wiring (5301 Detail No. 119) Detection of ACCT erroneous wiring (5301 Detail No.120)
model
Function according to connec-
tor
Setting timing
Not available Available Not available Available
Error detec­tion enabled
Error detec­tion disable
Anytime after power on
(No load op­eration is pos­sible.)
CN6 short-circuit connector is mated with the mating connector. Leave the short-circuit connector on the mating connector during normal operation to enable error detection and protect the
equipment from damage.
HWE07010 GB
- 83 -
Page 93
[ VII Control ]
2. Function of the switch (Indoor unit)
(1) Dipswitches
1) SW1,3
Switch Function
Function according to switch setting
OFF ON
SW1
Room temperature
1
detection position
2
Clogged filter detection
3
Filter check reminder time setting
4
Outside air intake
5
Remote display option
6
Humidifier control
Fan speed setting for Heating Thermo-OFF
7
Forced heating operation at OA temp of 5 C or below
Fan speed setting for Heating Thermo-OFF
8
Indoor unit inlet
Not available
100h
Disabled
Fan output
During heating operation
Very Low Low
Not available
According to the SW1-7 setting
Built-in sensor on the remote controller
Available
2500h
Enabled
Thermo-ON signal
Always on while in the heating mode
Available
Preset speed
- - -
9
Self-recovery after power failure
10
Power source start-stop
1
Unit model selection
2
Louver
3
Van e
4
Vane swing function
SW3
5
Vane angle limit setting for cooling operation
6
-
Initial vane position
Automatic LEV value
7
conversion function
8
Heating 4K up
9
SHm setting 2
10
SCm setting 10 15
Note 1. Settings in the shaded areas are factory settings. (Refer to the table below for the factory setting of the switches whose factory settings are not indicated by the shaded cells.)
Note 2. If both SW1-7 and SW1-8 are set to ON, the fan remains stopped during heating Thermo-ON.
Disabled
Enabled
Disabled Enabled
Heat pump
Not available
Cooling only
Available
Not available Available
Not available Available
- -
Downblow B,C Horizontal
Enabled
Disabled
Not available Available
Enabled
Disabled
5
Switch setting timing
OFF ON
Set to ON (built-in sensor on the remote controller) on All Fresh (PEFY-VMH-F) model units
Always set to OFF on PKFY-AM model units
Applicable to All Fresh model units (PEFY-VMH-F) only
Applicable to All Fresh model units
While the unit is stopped
(PEFY-VMH-F) only
(Remote controller OFF)
Always set to OFF on PKFY-VAM model units
Always set to Downblow B or C on PKFY-VAM model units
PLFY-VLMD model only
Set to OFF on floor-standing (PFFY) type units
The setting depends on the model and type.
The setting depends on the model and type.
Notes
To prevent incorrect temperature detection due to a build-up of warm air around the indoor unit, use the built-in temperature sensor on the remote controller (SW1-1) instead of the one on the indoor unit inlet thermistor. Note 3. By setting SW3-1, SW1-7, and SW1-8 to a certain configuration, the fan can be set to remain stopped during cooling Thermo-OFF. See the table below for details.
Switch setting
SW3-1
SW1-7 SW1-8 Heating Cooling
OFF
ON
OFF
OFF
ON
OFF
ON
ON
OFF
ON
Fan speed during Thermo-OFF
Very Low
OFF
Low
Preset speed
ON
Stop
OFF
ON
Stop
Preset speed
Preset speed
Stop
Stop
Cooling-only/heat pump
Heat pump
Cooling-only
Heat pump
2) SW2
Model
Capacity (model) code
SW2
setting
Note. The setting timing for SW2 is before power is turned on.
HWE07010 GB
123456
ON OFF
P20
4
ON OFF
P25
5
123456
ON OFF
P32
6
123456
ON OFF
P40
8
123456
ON OFF
P50
10
123456
ON OFF
P63
13
123456
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P7114P8016P10020P125
ON OFF
123456
ON OFF
123456
ON OFF
123456
ON OFF
25
123456
ON OFF
P140
28
123456
P20040P250
123456
ON OFF
ON OFF
50
123456
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[ VII Control ]
(2) Address switch
Actual indoor unit address setting varies in different systems. Refer to the installation manual for the outdoor unit for details on how to make the address setting. Each address is set with a combination of the settings for the 10's digit and 1's digit. (Example)
When setting the address to "3", set the 1's digit to 3, and the 10's digit to 0. When setting the address to "25", set the 1's digit to 5, and the 10's digit to 2.
3. Function of the switch <Remote controller>
(1) MA remote controller (PAR-20MAA)
The SW is located at the bottom of the remote controller under the cover. Operate the switches to perform the remote con­troller main/sub setting or other function settings. Normally, do not change the settings of switches other than the SW1 (main/ sub switching switch). (All the switches are set to "ON" at factory setting.)
1ON234
Remote controllerSwitching switch
Switch
Remote controller
1
main/sub setting
At power on of the
2
remote controller
Cooling/heating display
3
set by automatic setting
Suction temperature display
4
(discharge temperature display)
Function
ON OFF
Main Sub
Normal
startup
Displayed Not displayed
Displayed Not displayed
Timer mode
startup
When two remote controllers are connected to one group, set either of the remote controllers to "Sub".
When the program timer (only few stock products are available) is connected, set to "Timer mode startup" to resume the operation with timer mode after power is restored.
When the automatic mode is set and the "Cooling"/"Heating" display is not necessary, set to "Not displayed".
When the suction temperature (discharge temperature) display is not necessary, set to "Not displayed".
Operation by switch settings
Switch setting timing
Before power on
Before power on
Before power on
Before power on
The MA remote controller (PAR-21MAA) does not have the switches listed above. Refer to the installation manual for the func­tion setting.
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[ VII Control ]
(2) ME remote controller (PAR-F27MEA)
Set the address of the remote controller with the rotary switch.
0
0
1
1
9
9
2
2
3
8
3
8
7
4
7
4
6
6
5
5
Remote controller unit
Address setting range Setting method
Main remote controller 101-150 Add 100 to the smallest address of all the indoor units in the
Sub remote controller 151-200 Add 150 to the smallest address of all the indoor units in the
Setting of rotary switch Address No.
*1
01-99
101-199 with the 100's digit automatically being set to 1
00 200
Rotary switch
0
9
8
7
6
0
1
5
1
9
2
4
2
3
3
8
7
4
6
5
10's digits 1's digits
(left) (right)
Example: In case of address 108
same group.
same group.
*2
*1. At factory shipment, the rotary switch is set to 01.
*2. The address range that can be set with the ME remote controller is between 101 and 200. When the dials are set to
a number between 01 and 99, the 100's digit is automatically set to [1]. When the dials are set to 00, the 100's digit is automatically set to [2].
To set addresses, use a precision slotted screw driver [20 mm [0.8 in] (w)], and do not apply than 19.6N. The use of any other tool or applying too much load may damage the switch.
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[ VII Control ]
[2] Controlling the Outdoor Unit
-1- Outline of Control Method
The outdoor units are designated as OC, OS1 and OS2 in the order of capacity from large to small (if two or more units have
the same capacity, in the order of address from small to large).
The setting of outdoor unit can be verified by using the self-diagnosis switch (SW1).
SW1
123 54 678910
ON
The OC determines the operation mode and the control mode, and it also communicates with the indoor units.The OS exercises autonomous distributed control (over defrost, error detection, and actuator control etc.) according to the
operation/control mode signals that are sent from the OC.
The unit is designated as the OC: “oc” appears on the display. The unit is designated as OS1: “oS-1” appears on the display The unit is designated as OS2: “oS-2” appears on the display.
Display
-2- Startup sequence rotation
At the initial startup, outdoor units start up in the order of "OC, OS1 and OS2." After two or more hours of operation, the startup
sequence changes to "OS1, OS2 and OC" or "OS2, OC and OS1".
Startup sequence rotation is performed while all the indoor units are stopped. (Even after two hours of operation, startup se-
quence rotation is not performed while the compressor is in operation.)
Refer to [-12-Control at Initial Start-up] for the initial startup.Performing startup sequence rotation does not change the basic operation of OC and OS. Only startup sequence is changed.Startup sequence of the outdoor units can be checked with the self-diagnosis switch (SW1) on the OC.
Display SW1
1 2 3 5 4 6 7 8 9 10
ON
OC→OS1→OS2: “oc” and the OC address appear alternately on the display. OS1→OS2→OC: “oS-1” and the OS-1 address appear alternately on the display. OS2→OC→OS1: “oS-2” and the OS-2 address appear alternately on the display.
-3- Initial Control
When the power is turned on, the initial processing of the microcomputer is given top priority.During the initial processing, control processing of the operation signal is suspended. (The control processing is resumed after
the initial processing is completed. Initial processing involves data processing in the microcomputer and initial setting of each of the LEV opening. This process will take up to 5 minutes.)
During the initial processing, the LED monitor on the outdoor unit's control board displays S/W version -> refrigerant type
-> heat pump -> cooling only and capacity -> and communication address in turn every second.
-4- Control at Start-up
The upper limit of frequency during the first 3 minutes of the operation is 50 Hz.When the power is turned on, normal operation will start after the initial start-up mode (to be described later) has been com-
pleted (with a restriction on the frequency).
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[ VII Control ]
-5- Bypass Control
Bypass solenoid valves (SV1a), which bypass the high- and low- pressure sides, perform the following functions.
(1) Bypass solenoid valve (SV1a) (ON = Open), (SV9) (ON = Open)
Operation
SV1a
ON OFF
When each indoor unit compressor startup ON for 4 minutes.
After the restoration of thermo or 3 minutes
ON for 4 minutes.
after restart
During cooling or heating operation with the compressor stopped
Exception: OFF when 63HS1-63LS is 0.2 MPa [29 psi] or less
Always ON.
After the operation has stopped ON for 3 minutes.
Exception: OFF when 63HS1-63LS is 0.2 MPa [29 psi] or less
During defrost operation ON
While the compressor is operating at the minimum frequency and when the low pres-
When low pressure (63LS) drops below 0.23 MPa [33 psi].
When low pressure (63LS) ex-
ceeds 0.38 MPa [55 psi]. sure (63LS) drops (3 or more minutes after compressor startup)
When high pressure (63HS1) rises When 63HS1 exceeds
3.62 MPa [525 psi]
When 63HS1 is or below
3.43 MPa [497 psi] and 30 seconds
have passed
Operation
SV9
ON OFF
When high pressure (63HS1) rises during the heating operation
When startup or resuming operation after a
When 63HS1 exceeds 3.50MPa
[507psi]
ON for 5 minutes and goes OFF
When 63HS1 is or below 2.70Mpa
defrost cycle
Others Always OFF
[391psi]
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Page 98
[ VII Control ]
-6- Compressor Frequency Control
Depending on the capacity required, the frequency of the compressor is controlled to keep constant evaporation temperature
(0°C [32°F] = 0.71 MPa [103 psi]) during cooling operation, and condensing temperature (49°C [120°F] = 2.88 MPa [418 psi]) during heating operation.
The table below summarizes the operating frequency ranges of the inverter compressor during normal operation.The OS in the multiple-outdoor-unit system operates at the actual compressor frequency value that is calculated by the OS
based on the preliminary compressor frequency value that the OC determines.
Model
Frequency/cooling (Hz) Frequency/heating (Hz)
Max Min Max Min
200 model 52 15 53 15
250 model 65 15 71 15
300 model 74 15 81 15
350 model 95 15 101 15
400 model 97 15 102 15
450 model 111 15 117 15
The maximum frequency during heating operation is affected by the outdoor air temperature to a certain extent.
(1) Pressure limit
The upper limit of high pressure (63HS1) is preset, and when it exceeds the upper limit, the frequency is decreased every 15 seconds.
The actuation pressure is when the high-pressure reading on 63HS1 is 3.58MPa[519psi].
(2) Discharge temperature limit
Discharge temperature (TH4) of the compressor in operation is monitored, and when it exceeds the upper limit, the frequency is decreased every minute.
Operating temperature is 115°C [239°F].
(3) Periodic frequency control
Frequency control other than the ones performed at start-up, upon status change, and for protection is called periodic frequen­cy control (convergent control) and is performed in the following manner.
Periodic control cycle
Periodic control is performed after the following time has passed
30 seconds after either compressor start-up or the completion of defrost operation30 seconds after frequency control based on discharge temperature or pressure limit
The amount of frequency change
The amount of frequency change is controlled to approximate the target value based on the evaporation temperature (Te) and condensing temperature (Tc).
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[ VII Control ]
-7- Defrost Operation Control
(1) Starting the defrost operation
The defrost cycle starts when the pipe temperature (TH3), in the following table, or below has continuously been detected for
3 minutes after the integrated compressor operation time of 50 minutes have passed.
If 10 minutes have passed since compressor start-up or since the completion of defrost operation, forced defrost operation
will start by turning on the forced defrost switch (DIP SW2-7).
Even if the defrost prohibit timer is set to 90 minutes, the actual defrost prohibit time for the next operation will be 50 minutes
if defrosting took 12 minutes.
In the multiple-outdoor-unit system, all of the outdoor units that are in operation go into the defrost mode simultaneously. The
unit(s) that is stopped at the time defrost operation starts remains stopped.
Model
200 model - 10°C [14°F] - 5°C [23°F]
250 model - 10°C [14°F] - 5°C [23°F]
300 model - 10°C [14°F] - 5°C [23°F]
350 model - 8°C [18°F] - 5°C [23°F]
400 model - 8°C [18°F] - 5°C [23°F]
450 model - 8°C [18°F] - 5°C [23°F]
(2) Defrost operation
Compressor frequency Model Compressor frequency (Real frequency)
Outdoor unit fan Stopped
TH3
SW3 - 3 OFF SW3 - 3 ON
200 model 90 Hz
250 model 90 Hz
300 model 71 Hz
350 model 71 Hz
400 model 103 Hz
450 model 103 Hz
SV1a ON
SV5b, SV5c ON
21S4a OFF
21S4b, 21S4c OFF
SV9 OFF
LEV1 480 pulses
LEV2a 1400 pulses
LEV2b 1400 pulses
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[ VII Control ]
(3) Stopping the defrost operation
The defrost cycle ends when 12 minutes have passed since the beginning of the cycle, or when the pipe temperature (TH3),
in the following table, or above has been continuously detected for 4 minutes.
Defrost operation will not stop its operation for 2 minutes once started unless the piping temperature exceeds 25°C [77°F]
within 2 minutes, in which case the operation will stop.
In the multiple-outdoor-unit system, defrosting is stopped on all units at the same time.
Model
TH3
SW3 - 3 OFF SW3 - 3 ON
200 model 10°C [50°F] 15°C [59°F]
250 model 10°C [50°F] 15°C [59°F]
300 model 10°C [50°F] 15°C [59°F]
350 model 7°C [45°F] 12°C [54°F]
400 model 7°C [45°F] 12°C [54°F]
450 mode; 7°C [45°F] 12°C [54°F]
(4) Problems during defrost operation
If a problem is detected during defrost operation, the operation will be stopped, and the defrost prohibition time based on the
integrated compressor operation time will be set to 20 minutes.
(5) Change in the number of operating indoor units during defrost operation
Even when there is a change in the number of operating indoor units during defrost operation, the operation will continue, and
an adjustment will be made after the completion of the defrost operation.
Defrost operation will be continued, even if the indoor units stop or under the Thermo-OFF conditions until it has run its course.
-8- Refrigerant Recovery Control
Recovery of refrigerant is performed during heating operation to prevent the refrigerant from accumulating inside the unit while it is stopped (unit in fan mode), or inside the indoor unit that is in cooling mode or in heating mode with thermo off. It is also performed during cooling operation to prevent an excessive amount of refrigerant from accumulating in the outdoor heat ex­changer. It is also performed during cooling operation to prevent an excessive amount of refrigerant from accumulating in the outdoor heat exchanger.
(1) During heating operation
Starting refrigerant recovery mode
The refrigerant recovery mode in heating starts when all of the following three conditions are met:
15 minutes have passed since the completion of previous refrigerant recovery.TH4 > 115°C [239°F]Frequencies below 50 Hz
Refrigerant recovery
1) Refrigerant is recovered with the LEV on the applicable indoor unit (unit under stopping mode, fan mode, cooling, heating with thermo off) being opened for 30 seconds.
Opening of LEV during refrigerant recovery Opening of indoor unit LEV: 400 pulses
Initial opening of LEV
Start
30 seconds
Finish
2) Periodic capacity control of the outdoor units and periodic LEV control of the indoor units will be suspended during refrigerant recovery operation; they will be performed after the recovery has been completed.
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