Mitsubishi PS-3GJA2 Service Manual

TECHNICAL & SERVICE MANUAL
SPLIT-TYPE AIR CONDITIONERS
Indoor unit [Model name] [Service Ref.]
PS-3GJA
PS-3GJA
2
Floor StandingSeries PS
This service manual describes only
the change points. Please refer to OC141 REVISED EDITION-A as to excluding this manual. This manual does not cover the following outdoor units. When serving them, please refer to the service manual No.OC 149 REVISED EDITION-B No.OC202 and this manual in a set. [Service Ref.] PU-3VJC.UK (OC202) PU-3YJC.UK (OC202) PU-3NJA1.UK
(OC149REVISED-EDITION-B)
1. TECHNICAL CHANGE··························3
2. SPECIFICATIONS ································4
3. DATA······················································6
4.
REFRIGERANT SYSTEM DIAGRAM
······8
5. PARTS LIST ··········································9
CONTENTS
ADVANCED AND EVER ADVANCING
1999
TECHNICAL CHANGE
1
3
CHANGE POINTS PS-3GJA1 PS-3GJA2
COOLING CAPACITY
OUT DOOR UNIT
COMPRESSOR
OUT PUT
2.2kW (PU-3YJA
2.UK) 2.4kW (PU-3YJC.UK)
24,600 Btu/h
7,200 W
PU-3VJA
2.UK
PU-3YJA
2.UK
26,300 Btu/h
7,700 W
PU-3VJC.UK PU-3YJC.UK
Differences between the connection with PS-3GJA1
2
SPECIFICATIONS
4
Notes : W1 Rating conditions (JIS B8616) W4 Capacity of crankcase heater (W) based on 220 volts.
Indoor : D.B. 27°C (80°F), W.B. 19°C (66°F) W5 Noise level is measured in an unacoustic room based on JIS conditions. Outdoor : D.B. 35°C (95°F), W.B. 24°C (75°F) W6V, N
...
Inner thermostat, HP switch, LP switch.
Refrigerant piping length (one way) : 5m (16ft) Y
........
Thermal switch, Reversed-phase protector, HP switch, LP switch,
W2 Rating conditions (SSA 385, 386) Thermal relay
Indoor : D.B. 29°C (84°F), W.B. 19°C (66°F) Outdoor : D.B. 46°C (115°F), W.B. 24°C (75°F)
W3 Total input based on indicated voltage
(Indoor / Outdoor)
Cooling capacity W1
Total input (50/60Hz)
W3
Indoor
unit
Cooling capacity (SSA) W2
Outdoor
unit
Service Ref.
External finish Fan motor output
Airflow Hi-Lo
External static pressure Operation control & Thermostat
Noise level High-Low
W5
Unit drain pipe O.D.
Dimensions
Weight
Service Ref.
External finish Refrigerant (R-22) control
Crankcase heater Compressor output Protection devices Fan motor output
Air flow
Noise level W5
Dimensions
Weight
50Hz
60Hz
50Hz
60Hz
50Hz 60Hz
H
W
D
60Hz
50/60Hz
50Hz 60Hz
50/60Hz
W
D H
W
Btu/h
W
Btu/h
kW
kW
m
3
/min
CFM
m
3
/min
CFM
Pa(mmAq)
dB
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
W
Btu/h
W
kW
kW
m
3
/min(CFM)
m
3
/min(CFM)
dB mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Item
7,700
26,300
7,900
27,000
6,800
23,200
3.32/3.60
PS-3GJA
2
Munsell 0.70 Y 8.59/0.97
0.03
17 -14
600 - 494
17 -14
600 - 494
0(Direct blow)
Built-in 42 - 37 42 - 37
20(13/16)
1900(74 - 13/16)
600(23 - 5/8) 270(10 - 5/8)
43(95)
PU-3VJC.UK, 3YJC.UK, 3NJA1.UK
Munsell 5Y 7/1
Capillary tube
32/38
(V)2.2, (Y)2.4 / (N)2.2
W6
0.085 50(1765) 50(1765)
52/53
870(34-1/4) 295(11 - 5/8) 850(33-7/16)
73(161)
PS-3GJA
2
1. STANDARD SPECIFICATIONS
Service Ref.
50Hz 60Hz
PS-3GJA2
1ph 220V/1ph 220V,3ph 380V
1ph 220V/1ph 220V
5
2. POWER SUPPLY & MODEL NAMES
Notes : 1. Power supply key N
.......
1ph, 220V,60Hz Y
...
3ph. 380/220, 400/230, 415/240V,
V
.......
1ph, 220, 230, 240V 50Hz 50Hz, 4 wires
2. Primary power supplies for all indoor units are single-phase.
3. ELECTRICAL SPECIFICATIONS
Rating conditions -JIS B 8616
{
Indoor : D.B. 27°C (80°F), W.B. 19°C (66°F) Outdoor : D.B. 35°C (95°F), W.B. 24°C (75°F)
-
SSA385,386
{
Indoor : D.B. 29°C (84°F), W.B. 19°C (66°F)
Outdoor : D.B. 46°C (115°F), W.B. 24°C (75°F)
50Hz
60Hz
1 ph. 3 ph. 1 ph.
220, 230, 240V 380/220, 400/230, 415/240V 220V
PU-3VJC
.UK
PU-3YJC.UK
PU-3NJA1.UK
PS-3GJA2
Indoor unit Service Ref.
Outdoor unit Service Ref.
Power supply
Service Ref. : PS-3GJA2
Current Input Starting current Outdoor unit
A
kW
A
V : 220V 50Hz
0.64
0.14
0.8
PU-3
V : 230V 50Hz
0.66
0.15
0.8
PU-3
V : 240V 50Hz
0.68
0.16
0.8
PU-3
N : 220V 60Hz
0.72
0.16
0.8
PU-3
Power supply (1 Phase)
3
DATA
6
1. PERFORMANCE DATA
Cooling capacity 50Hz
Service Ref. PS-3GJA2
Temperature T.C. Outdoor D.B.
21˚C (69.8˚F)
Indoor W.B.
16˚C 18˚C 19˚C
19.4˚C 20˚C 22˚C
(60.8˚F) (64.4˚F) (66.2˚F)
(67˚F) (68˚F)
(71.6˚F)
7.7
8.2
8.5
8.6
8.7
9.3
C.F.
(T.I.)
0.81
0.82
0.83
0.83
0.84
0.86
25˚C (77˚F)
16˚C 18˚C 19˚C
19.4˚C 20˚C 22˚C
(60.8˚F) (64.4˚F) (66.2˚F)
(67˚F) (68˚F)
(71.6˚F)
7.6
8.1
8.3
8.4
8.6
9.1
0.84
0.85
0.86
0.86
0.87
0.89
30˚C (86˚F)
16˚C 18˚C 19˚C
19.4˚C 20˚C 22˚C
(60.8˚F) (64.4˚F) (66.2˚F)
(67˚F) (68˚F)
(71.6˚F)
7.3
7.8
8.0
8.1
8.3
8.8
0.90
0.92
0.93
0.93
0.94
0.96
32.2˚C (90˚F)
16˚C 18˚C 19˚C
19.4˚C 20˚C 22˚C
(60.8˚F) (64.4˚F) (66.2˚F)
(67˚F) (68˚F)
(71.6˚F)
7.2
7.6
7.9
8.0
8.1
8.7
0.93
0.95
0.96
0.97
0.97
0.99
35˚C (95˚F)
16˚C 18˚C
19˚C
19.4˚C 20˚C 22˚C
(60.8˚F) (64.4˚F)
(66.2˚F)
(67˚F) (68˚F)
(71.6˚F)
7.0
7.5
7.7
7.8
7.9
8.5
0.96
0.99
1.00
1.00
1.01
1.04
40˚C (104˚F)
16˚C 18˚C 19˚C
19.4˚C 20˚C 22˚C
(60.8˚F) (64.4˚F) (66.2˚F)
(67˚F) (68˚F)
(71.6˚F)
6.7
7.1
7.4
7.5
7.6
8.1
1.03
1.06
1.07
1.08
1.08
1.11
Service Ref.
PS-3GJA2
Temperature
T.C.
Outdoor D.B.
Indoor W.B.
C.F.
(T.I.)
40.6˚C (105˚F)
16˚C 18˚C 19˚C
19.4˚C 20˚C 22˚C
(60.8˚F) (64.4˚F) (66.2˚F)
(67˚F) (68˚F)
(71.6˚F)
6.6
7.1
7.3
7.4
7.6
8.1
1.04
1.06
1.08
1.08
1.09
1.12
45˚C (113˚F)
16˚C 18˚C 19˚C
19.4˚C 20˚C 22˚C
(60.8˚F) (64.4˚F) (66.2˚F)
(67˚F) (68˚F)
(71.6˚F)
6.3
6.8
7.0
7.1
7.3
7.8
1.10
1.12
1.14
1.15
1.16
1.20
46˚C (115˚F)
16˚C 18˚C 19˚C
19.4˚C 20˚C 22˚C
(60.8˚F) (64.4˚F) (66.2˚F)
(67˚F) (68˚F)
(71.6˚F)
6.3
6.7
7.0
7.1
7.2
7.7
1.11
1.14
1.15
1.16
1.17
1.21
50˚F (122˚F)
16˚C 18˚C 19˚C
19.4˚C 20˚C 22˚C
(60.8˚F) (64.4˚F) (66.2˚F)
(67˚F) (68˚F)
(71.6˚F)
6.0
6.4
6.7
6.8
6.9
7.4
1.16
1.19
1.21
1.22
1.23
1.28
52˚C (125.5˚F)
16˚C 18˚C 19˚C
19.4˚C 20˚C 22˚C
(60.8˚F) (64.4˚F) (66.2˚F)
(67˚F) (68˚F)
(71.6˚F)
5.9
6.3
6.5
6.6
6.8
7.3
1.19
1.22
1.24
1.25
1.26
1.31
Evaporator airflow (m
3
/min) 17
Bypass factors
S.H.F. at rating conditions
0.10
0.70
PS-3GJA2
Refrigerant piping Iength (one way)
5m (16ft)
1.0
10m (33ft)
0.978
15m (49ft)
0.962
20m (66ft)
0.948
25m (82ft)
0.934
30m (98ft)
0.921
35m (115ft)—40m (131ft)—45m (148ft)—50m (164ft)
Service Ref.
Notes : 1. T.C. : Total capacity ( 103W)
...
(Btu / h)
. =
. (W) 3.4, (kcal / h) = (W) 0.86
C.F. (T.I.) : Correction factors of Total input (Indoor unit input + Outdoor unit input)
2. (°F) = 32 + 9 / 5 (°C) Lower limit ... Indoor : D.B. 21°C (70°F), W.B. 15.5°C (60°F), Outdoor : D.B. 21°C (70°F)
3. Guaranteed operating range (cooling)
{
Upper limit
...
Indoor : D.B. 35°C (95°F), W.B. 22.5°C (72.5°F),Outdoor : D.B. 52°C (125.5°F)
Cooling capacity correction factors 50Hz
2. STANDARD OPERATION DATA
Standard
Service Ref.
Mode
Capacity
Total
Input
Indoor unit Service Ref.
Phase, Hz
Volts
Amperes
Outdoor unit Service Ref.
Electrical circuit
Phase, Hz
Volts
Amperes Discharge pressure
Suction pressure
Discahrge temperature
Condensing temperature
Suction temperature
Refrigerant circuit
Ref. pipe length
Intake air temperature
Indoor unit
Discharge air temperature
Intake air temperature
unit
Outdoor
W
kW
V
A
V
A
MPa
(kgf/mm
MPa
(kgf/mm
°C °C °C
m
D.B. °C
W.B. °C
D.B. °C D.B. °C
W.B. °C
PS-3GJA
Cooling Cooling
7,700
3.32
PS-3GJA
1, 50
220
0.64
PU-3VJC
.UK
1, 50
220
15.1
2
)
2
)
2.0
(20.4)
0.47 (4.8)
85.5
2.6
5.8
5
27
19
11.7
35
24
2
7,900
3.60
2
1, 60
220
0.73
PU-3NJA
1, 60
220
17.6
2.14
(21.8)
0.45
(4.6)
70.1
5.5
4.0
5
27
19
11.5
35
24
1.UK
The unit of pressure has been changed to MPa based on SI (International System of Unit) in accordance with I.S.O. (International Organization for Standardization).
The conversion factor is :
1(MPa)=10.2(Of/F)
3. ADDITIONAL REFRIGERANT CHARGE (R-22 : kg (Ibs))
Service Ref.
PS-3GJA2
Outdoor unit precharged (kg)
(up to 20)
V…2.8, Y…2.8, N…3.5 0.06(0.13) 0.12(0.26)
20m(66ft)
0
25m(82ft) 30m(98ft) 35m(115ft) 40m(131ft) 45m(148ft)—50m(164ft)
Piping length(one way)
4. OUTLET AIR SPEED AND COVERAGE RANGE
PS-3GJA
Air flow m3/min
Air speed m/sec
Coverage range m
2
17
2.6
8.4
7
4
REFRIGERANT SYSTEM DIAGRAM
PS-3GJA2 / PU-3VJC.UK, PU-3YJC.UK
Refrigerant pipe ø15.88(5/8")
Indoor heat exchanger
strainer
Indoor coil thermistor RT2
Distributor with strainer
Refrigerant pipe ø9.52(3/8") (with heat insulator) option
(with insulator) option
Flexible tube
Flared connection
Flared connection
strainer
Low pressure switch
Ball valve
Ball valve (with service port)
Charge pIug
Accumulator
(O.D.3.2 oI.D.1.8 o800mm) o2pcs
Check pIug
Compressor
UNIT : mm(inch)
High pressure switch
strainer
Capillary tube
D.P.R. (Discharge pressure regulator)
Outdoor heat exchanger
flow of refrigerant
8
PARTS LIST
5
9
Part numbers that are circled are not shown in the figure.
STRUCTURAL PARTS PS-3GJA PS-3GJA
1
PS-3GJA2
Unit
Amount
Recom­mended
Q’ty
Part No.
Part Name Specification
Q’ty/set
PS-3
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
No.
1 2 3 4
5
6
7
8
9 10 11 12 13 14 15
16
17 18 19 20 21 22
R01 71G 661 R01 71G 662 R01 71G 641 R01 71G 676 T7W 87J 003 T7W E00 003 R01 71G 038 T7W E00 038 R01 71G 035 T7W E00 035 R01 71G 021 R01 71G 019 T7W 87J 222 R01 71G 060 T7W 12K 200
— T7W E00 305 R01 71G 651 R01 71G 691 T7W E00 691 R01 71G 054 R01 A28 500 R01 71G 686 R01 12G 523
RIGHT SIDE PANEL LEFT SIDE PANEL TOP PANEL REAR PANEL SWING LOUVER SWING LOUVER GUIDE VANE (V) GUIDE VANE (V) GUIDE VANE (H) GUIDE VANE (H) VANE ARM (V) VANE ARM (H) LOUVER MOTOR CRANK CONTROLLER BOARD ATTACHMENT CONTROLLER CABLE FRONT PANEL INTAKE GRILLE INTAKE GRILLE MAGNET CATCH AIR FILTER BASE DRAIN SOCKET I
NSULATION PLATE
HANGER
1 1 1 1 1
6
8
1 1 1 1 1 1 1 1 1
2 1 1 1 1 2
1 1 1 1
1
6
8 1 1 1 1 1 1 1 1
1
1 1 1 1 2
(BG02L461H02)
(BG00J547G10) (BG88H096H04)
ML
R.B
Price
GJA, GJA
1
GJA2
FUNCTIONAL PARTS PS-3GJA PS-3GJA
1
PS-3GJA2
17
Part No. Part Name
No.
T7W 079 480
1
R01 06A 202
2
T7W 87J 202
3
T7W 551 762
4
R01 71G 114
5
R01 71G 117
6
T7W E00 119
7
R01 A28 529
8
R01 71G 527
9
T7W 90J 310
10
T7W 520 239
11
T7W 523 716
12
T7W 515 716
13
T7W 87J 799
14
R01 580 255
15 16 17 18 19 20
R01 08K 097
21
T7W 87J 675
22
— — — — —
HEAT EXCHANGER ROOM TEMPERATURE INDOOR COIL THERMISTOR INDOOR FAN MOTOR SIROCCO FAN SCROLL BELL MOUTH DRAIN PAN DRAIN HOSE INDOOR CONTROLLER BOARD FUSE TERMINAL BLOCK TERMINAL BLOCK TRANSFORMER INDOOR FAN MOTOR CAPACITOR CONTROL BOX COVER COIL COVER CONTROLLER CASE PIPE SUPPORT WIRING COVER SPL WASHER FAN GUARD
15
13
8
11
12
20
THERMISTOR
18
16
10
19
14
5
4 6
9
7
22
21
Specification
PA8V30-SA
250V 6.3A 3P (L,N,;) 2P (1, 2)
3.5µF 440V
Q’ty/set
PS-3
GJA, GJA1 GJA2
1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
Remarks
(Drawing No.)
(BG02J715G02) (BG25L487H05) (BG25V886H03) (BG02F916H08) (BG02L366H04)
Wiring
Diagram
Symbol
RT1 RT2
MF
I.B
F1,2(I.B)
TB1 TB2
T C
Recom­mended
Q’ty
Unit
Price
Amount
10
© Copyright 1999 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Issued in Nov. 1999. No.OC209 242 Printed in Japan
New publication, effective Nov. 1999 Specifications subject to change without notice
HEAD OFFICE MITSUBISHI DENKI BLDG. MARUNOUCHI TOKYO 100-8310 TELEX J24532 CABLE MELCO TOKYO
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