11. PARTS LIST ···················································34
12. RoHS PARTS LIST ········································37
············································12
··················13
1
Do not use the existing refrigerant piping.
The old refrigerant and lubricant in the existing piping
contains a large amount of chlorine which may cause the
lubricant deterioration of the new unit.
Use “low residual oil piping”
If there is a large amount of residual oil (hydraulic oil, etc.)
inside the piping and joints, deterioration of the lubricant
will result.
Use ESTER , ETHER or HAB as the lubricant to
coat flares and flange connection parts.
If large amount of mineral oil enter, that can cause
deterioration of refrigerant oil etc.
Use liquid refrigerant to charge the system.
If gas refrigerant is used to seal the system, the composition
of the refrigerant in the cylinder will change and performance
may drop.
Do not use a refrigerant other than R407C.
If another refrigerant (R22, etc.) is used, the chlorine in the
refrigerant may cause the lubricant deterioration.
Use a vacuum pump with a reverse flow check valve.
The vacuum pump oil may flow back into the refrigerant
cycle and cause the lubricant deterioration.
Store the piping to be used during installation
indoors with keep both ends sealed until just
before brazing.
(Store elbows and other joints in a plastic bag.)
If dust, dirt, or water enters the refrigerant cycle,
deterioration of the oil and compressor trouble may result.
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
Service Ref.
PUHZ-RP100/125/140VHA(1)
PUHZ-RP100/125/140YHA(1)
PUHZ-RP200/250YHA(1)
PU(H)-P·VGAA.UK
PU(H)-P·YGAA.UK
SUZ-KA·VA.TH
Service Manual No.
OC334
OC338
OC336
PUHZ-RP100/125/140VHA2
PUHZ-RP100/125/140YHA2
OC374
PU(H)-P100VHA.UK
PU(H)-P100/125/140YHA.UK
OC379
PUHZ-P100/125/140VHA.UK
OC359
OC322
Series (Outdoor unit)
PUHZ-RP·VHA(-A)
PUHZ-RP·YHA(-A)
PU(H)-P·VGAA.UK
PU(H)-P·YGAA.UK
Manual No.
OCS01
OCS02
PUHZ-RP·VHA2
PUHZ-RP·YHA2
OCS05
PUHZ-P·VHA
OCS06
PU(H)-P·VHA
PU(H)-P·YHA
OCS07
REFERENCE MANUAL
1-1. OUTDOOR UNIT’S SERVICE MANUAL
1-2. TECHNICAL DATA BOOK
2
SAFETY PRECAUTION
CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilising refrigerant R407C
2
[1] Cautions for service
Gravimeter
Unit
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of
liquid refrigerant.
[2] Refrigerant recharging
(1) Refrigerant recharging process
1Direct charging from the cylinder.
·R407C cylinder are available on the market has a syphon pipe.
·Leave the syphon pipe cylinder standing and recharge it.
(By liquid refrigerant)
(2) Recharge in refrigerant leakage case
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of
liquid refrigerant.
[3] Service tools
Use the below service tools as exclusive tools for R407C refrigerant.
No.Tool nameSpecifications
1Gauge manifold·Only for R407C.
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 3.43MPa·G or over.
2Charge hose·Only for R407C.
·Use pressure performance of 5.10MPa·G or over.
3Electronic scale
4Gas leak detector·Use the detector for R134a or R407C.
5Adapter for reverse flow check.·Attach on vacuum pump.
6Refrigerant charge base.
7Refrigerant cylinder.·For R407C·Top of cylinder (Brown)
·Cylinder with syphon
8Refrigerant recovery equipment.
3
CAUTIONS RELATED TO NEW REFRIGERANT
Use new refrigerant pipes.
Make sure that the inside and outside of refrigerant piping is clean and it has no contamination
such as sulfur hazardous for use, oxides, dirt,
shaving particles, etc.
In addition, use pipes with specified thickness.
Store the piping to be used during installation
indoors and keep both ends of the piping sealed
until just before brazing. (Leave elbow joints, etc.
in their packaging.)
Use ester oil, ether oil or alkylbenzene oil (small
amount) as the refrigerant oil applied to flares
and flange connections.
In case of using the existing pipes for R22, be careful with
the followings.
· For RP100, 125 and 140, be sure to perform replace ment operation before test run.
· Change flare nut to the one provided with this product.
Use a newly flared pipe.
· Avoid using thin pipes.
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be
lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrigerant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Keep the tools with care.
If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigerant will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant
charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Contamination inside refrigerant piping can cause deterioration of refrigerant oil etc.
If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
If large amount of mineral oil enter, that can cause deterioration of refrigerant oil etc.
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
Cautions for units utilising refrigerant R410A
[1] Cautions for service
(1) Perform service after collecting the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
4
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No.Specifications
1Gauge manifold·Only for R410A
·Use the existing fitting
·Use high-tension side pressure of 5.3MPa·G or over.
2Charge hose·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3Electronic scale
4Gas leak detector·Use the detector for R134a, R407C or R410A.
5Adaptor for reverse flow check·Attach on vacuum pump.
6Refrigerant charge base
7Refrigerant cylinder·Only for R410ATop of cylinder (Pink)
8Refrigerant recovery equipment
specifications
Cylinder with syphon
. (UNF1/2)
5
3
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACKDAY
MONITOR/SET
CLOCK
ON/OFF
Set Temperature buttons
Down
Up
Timer Menu button
(Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button
(Set Day button)
Opening the
door.
ON/OFF button
Fan Speed button
Filter button
(<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button
( Operation button)
To preceding operation
number.
Ventilation button
(
Operation button)
To next operation number.
Auto Air Swing Vane
Disperses airflow up and
down and adjusts the angle
of airflow direction.
Grille
Filter
Removes dust and pollutants
from intake air
Horizontal Air Outlet
Sets airflow of horizontal automatically
during cooling or dehumidifying.
Air Intake
Intakes air from room.
PART NAMES AND FUNCTIONS
● Indoor Unit
● Wired remote controller
On the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
● Operation buttons
6
● Display
For purposes of this explanation,
all parts of the display are shown
as lit. During actual operation, only
the relevant items will be lit.
˚F˚C
˚F˚C
ERROR CODE
AFTER
TIMER
TIME SUN MON TUE WED THU FRI SAT
ON
OFF
Hr
AFTER
FILTER
FUNCTION
ONLY1Hr.
WEEKLY
SIMPLE
AUTO OFF
Identifies the current operation
Shows the operating mode, etc.
* Multilanguage display is sup-
ported.
“Centrally Controlled” indicator
Indicates that operation of the remote controller has been prohibited by a master controller.
“Timer Is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off
timer is set.
If the simple or Auto Off timer is set, shows the time
remaining.
“Sensor” indication
Displayed when the remote controller
sensor is used.
“Locked” indicator
Indicates that remote controller buttons have been locked.
“Clean The Filter” indicator
Comes on when it is time to clean the
filter.
Timer indicators
The indicator comes on if the corresponding timer is set.
Up/Down Air Direction indicator
The indicator shows the direction of the outcoming airflow.
“One Hour Only” indicator
Displayed if the airflow is set to
weak and downward during COOL
or DRY mode. (Operation varies
according to model.)
The indicator goes off after one
hour, at which time the airflow direction also changes.
Room Temperature display
Shows the room temperature.
Louver display
Indicates the action of the swing
louver. Does not appear if the
louver is stationary.
(Power On indicator)
Indicates that the power is on.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in
Ventilation mode.
Caution
● Only the Power on indicator lights when the unit is stopped and power supplied to the unit.
● If you press a button for a feature that is not installed at the indoor unit, the remote controller will display the “Not Available”
message.
If you are using the remote controller to drive multiple indoor units, this message will appear only if he feature is not
present at the parent unit.
● When power is turned ON for the first time, it is normal that “PLEASE WAIT” is displayed on the room temperature indication (For max. 2minutes). Please wait until this “PLEASE WAIT” indication disappear then start the operation.
7
ON/OFF TEMP
FAN
VANE
TEST RUN
AUTO STOP
AUTO START
h
min
LOUVER
MODE
CHECK
RESETSETCLOCK
MODEL SELECT
NOT AVAILABLE
CHECK
TEST RUN
˚C
AMPM
AMPM
VANE CONTROL button
Used to change the air flow direction.
CLOCK button
RESET button
SET button
ON/OFF button
The unit is turned ON and OFF alternately
each time the button is pressed.
LOUVER button
This switch the horizontal fan motion ON
and OFF.
(Not available for this model.)
MODE SELECT button
Used to switch the operation mode between
cooling, drying, blowing, heating and auto
mode.
CHECK-TEST RUN button
Only press this button to perform an inspection check or test operation.
Do not use it for normal operation.
FAN SPEED SELECT button
Used to change the fan speed.
TIMER display
Displays when in timer operation or when
setting timer.
button
SET TEMPERATURE button sets any desired
room temperature.
CLOCK display
Displays the current time.
“ ” “ ” display
Displays the order of timer operation.
“ ” “ ” display
Displays whether timer is on or off.
w In case the outdoor unit is cool only type,
the heating mode is not available.
Buttons used to set the “hour and minute” of
the current time and timer settings.
h and min buttons
display
SET TEMP. display indicates desired temperature set.
display
FAN SPEED display indicates which fan
speed has been selected.
display
The vertical direction of air flow is indicated.
display
Blinks when model is selected.
display
Lights up while transmission to the indoor
unit is mode using switches.
display
CHECK&TEST RUN display indicates that
the unit is being checked or test-run.
display
OPERATION MODE display
Operation mode display indicates which operation mode is in effect.
TIMER CONTROL buttons
AUTO STOP (OFF timer): when this switch
is set, the air conditioner will be automatically stopped at the preset time.
AUTO START (ON timer): when this switch
is set, the air conditioner will be automatically started at the preset time.
MODEL SELECT
CHECK
TEST RUN
● Wireless remote controller
8
4
Cooling
0.18
0.92
Heating
0.18
0.92
Single phase, 50Hz, 230V
Munsell 0.70Y 8.59/0.97
Plate fin coil
Turbo fan (direct) o 1
0.120
19-21-23-27(670-740-810-950)
0(direct blow)
–
Remote controller & built-in
33-36-39-41
32(1-1/4)
kW
A
kW
K/min(CFM)
Pa(mmAq)
kW
dB
mm(in.)
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
W
D
H
INDOOR UNIT
PLA-RP100AA2.UK
Service Ref.
Mode
Power supply(phase, cycle, voltage)
Input
Running current
External finish (Panel)
Heat exchanger
FanFan(drive) o No.
Fan motor output
Airflow(Low-Medium2-Medium1-High)
External static pressure
Booster heater
Operation control & Thermostat
Noise level(Low-Medium2-Medium1-High)
Unit drain pipe I.D.
Dimensions
Weight
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 298 (11-3/4) PANEL : 30 (1-3/16)
UNIT : 32 (71)PANEL : 5 (11)
Cooling
0.18
0.92
Heating
0.18
0.92
Single phase, 50Hz, 230V
Munsell 0.70Y 8.59/0.97
Plate fin coil
Turbo fan (direct) o 1
0.120
24-25-27-30(850-880-950-1,060)
0(direct blow)
–
Remote controller & built-in
37-40-43-45
32(1-1/4)
kW
A
kW
K/min(CFM)
Pa(mmAq)
kW
dB
mm(in.)
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
W
D
H
INDOOR UNIT
PLA-RP125AA2.UK
Service Ref.
Mode
Power supply(phase, cycle, voltage)
Input
Running current
External finish (Panel)
Heat exchanger
FanFan(drive) o No.
Fan motor output
Airflow(Low-Medium2-Medium1-High)
External static pressure
Booster heater
Operation control & Thermostat
Noise level(Low-Medium2-Medium1-High)
Unit drain pipe I.D.
Dimensions
Weight
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 298 (11-3/4) PANEL : 30 (1-3/16)
UNIT : 32 (71)PANEL : 5 (11)
kW
A
kW
K/min(CFM)
Pa(mmAq)
kW
dB
mm(in.)
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
Service Ref.
Mode
Power supply(phase, cycle, voltage)
Input
Running current
External finish (Panel)
Heat exchanger
FanFan(drive) x No.
Fan motor output
Airflow(Low-Medium2-Medium1-High)
External static pressure
Booster heater
Operation control & Thermostat
Noise level(Low-Medium2-Medium1-High)
Unit drain pipe I.D.
Dimensions
Weight
W
D
H
INDOOR UNIT
PLA-RP140AA2.UK
Cooling
0.18
0.92
Heating
0.18
0.92
Single phase, 50Hz, 230V
Munsell 0.70Y 8.59/0.97
Plate fin coil
Turbo fan (direct) o 1
0.120
24-25-27-30(850-880-950-1,060)
0(direct blow)
–
Remote controller & built-in
37-40-43-45
32(1-1/4)
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 298 (11-3/4) PANEL : 30 (1-3/16)
UNIT : 32 (71)PANEL : 5 (11)
SPECIFICATIONS
9
5
PLA-RP100AA2.UK
NOTCH SPL(dB)LINE
41
39
36
33
90
80
70
60
50
40
30
20
10
631252505001000200040008000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
High
Medium1
Medium2
Low
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
PLA-RP125AA2.UK
NOTCH SPL(dB)LINE
45
43
40
37
90
80
70
60
50
40
30
20
10
631252505001000200040008000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
High
Medium1
Medium2
Low
UNIT
1.5m
MICROPHONE
CEILING
PLA-RP140AA2.UK
NOTCH SPL(dB)LINE
45
43
40
37
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
90
80
70
60
50
40
30
20
10
631252505001000200040008000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
High
Medium1
Medium2
Low
NOISE CRITERION CURVES
10
6
Models
PLA-RP100,125,140AA2
281A298B84
C
Receiver
Operation lamp
DEFROST/STAND BY lamp
Emergency operation switch (cooling)
A
(WIRELESS PANEL)
Emergency operation switch (heating)
Branch duct hole
(Cut out hole)
{175
{150
14 - {2.8
Burring hole
350
90
70
_
100 100 90
100
130
155
167
Suspension bolt pitch
Ceiling hole
Branch
duct hole
Suspension bolt pitch
Ceiling hole
840
197159
159
605
159192
98
89
C
840
860 - 91020 - 4520 - 45
20 - 4520 - 45
Fresh air intake
Branch duct hole
860 - 910
810
159
16
Terminal block
Drain pipe
VP-25connection
(O.D.{32)
Ceiling surface
Power line entry
Suspension bolt lower edge
Suspension bolt M10
or W3/8
Control wire entry
Feeding hole
(Drain pump)
37428660
17
+5
0
30
190
170
140
50 - 70
105
A
B
1
2
High efficiency filter
& Fresh air intake casement (option)
17
+5
0
135
Air outlet hole
Vane motor
Auto vane
Drain hole
Grille
Air outlet hole
Air intake hole
411
Air intake hole
Air intake grille
577
7751
M
M
M
A
M
950
5177
950
577
411
Use the current nuts meeting the pipe size of the outdoor unit.
Available pipe size
Factory flare nut attachment to the heat-exchanger.
1
LIQUID SIDE
2 GAS SIDE
—
[9.52
—
[15.88
[19.05
RP100, 125, 140
Detail drawing of fresh air intake
3 - {2.8
Burring hole
{125
Burring hole pitch
{100
(Cut out hole)
Ceiling surface
120
_
120_
158
OUTLINES AND DIMENSIONS
INDOOR UNIT
PLA-RP100AA2.UK PLA-RP125AA2.UK PLA-RP140AA2.UK
Please set the voltage using the
remote controller.
For the setting method. please refer to
the indoor unit Installation Manual.
S1
S2
S3
TB4
TO
OUTDOOR
UNIT
YLW
ORN
YLWYLW
ORN
BRN
ORN
1
11
3
1
2
2
5
1
2
3
1
3
5
53
RECTIFIER
TRANS
IPM
P.B
MF
1
2
3
9 5
10
7632184
5MV5MV5
5
MV5MV
GRILLE
H2
GRILLE
BLK
X1
J41
J42
X1
31213
DP
D.U.M
CNP
(BLU)
YLW
YLW
ORN
ORN
YLW
BLK
WHT
PNK
3133131
YLW
YLW
D.HEATER
CNC
(RED)
CN33
(GRN)
CN02
(GRN)
CN01
(BLK)
POSITION DETECTION
SENSOR INPUT
CN3
(WHT)
CN03
(BLU)
CN2S
(WHT)
FAN
CN2
(GRN)
CN4
(WHT)
FUSE
ZNR
DCL
FAN
WHT
BRN
POWER
CND
(ORN)
21
POWER
CN2D
(WHT)
INDOOR/OUTDOOR
COMMUNICATION
CN3C
(BLU)
CN41CN51CN2L
CN32
9
WIRELESS
CN90
(WHT)
BZ
5
5
VANE
CN6V
(GRN)
W.B
I.B
LED2
CNB
LED1
SW1SW2
RU
21
2
21
1
REMOCON
CN22
(BLU)
TB5
TRANSMISSION WIRES
DC12V
TB6
R.B
BLU
BLU
212121
D.SENSOR
CN31
(WHT)
INTAKE
CN20
(RED)
LIQUID
CN21
(WHT)
DS
TH2
21
PIPE
CN29
(BLK)
TH5
TH1
LED3
Pair No.
LED2 LED1
ON
OFF
SWE
Refer to tables 1
and 2.
wBe sure to turn off the source power
and then disconnect fan motor connector.
(Failure to do so will cause trouble in Fan motor)
SW2SW1
BLK
WHT
RED
31
INDOOR/OUTDOOR
COMMUNICATION
CN3C
(BLU)
TB4
YLW
ORN
ORN
BRN
TO OUTDOOR UNIT
S1
S2
S3
I.B
P.B
TB2
POWER SUPPLY
~(1PHASE)
230V 50Hz
RED
BLU
GRN/YLW
L
N
3
1
5
CN01
(BLK)
YLW
ORN
w1 (Fig.1)
1 2 3 4 5
ON
OFF
(Table 1) SW1 (MODEL SELECTION)
SW1
Manufacture/Service
(Table 2) SW2 (CAPACITY CORD)
1 2 3 4 5
ON
OFF
MODELS
SW2
Manufacture/Service
PLA-RP100AA2PLA-RP140AA2
PLA-RP125AA2
1 2 3 4 5
ON
OFF
1 2 3 4 5
ON
OFF
MODELS
Manufacture/Service
1.Symbols used in wiring diagram above are, : Connector, :
Terminal (block).
2.Indoor and outdoor connecting wires are made with polarities, make wiring
matching terminal numbers (S1,S2,S3).
3.Since the outdoor side electric wiring may change be sure to check the
outdoor unit electric wiring for servicing.
4.This dlagram shows the wiring of indoor and outdoor connecting wires.
(specification of 230V), adopting superimposed system of power and signal.
w1 ; When work to supply power separately to indoor and outdoor unit was
applied, refer to Fig1.
w2 ; For power supply system of this unit, refer to the caution label located
near this diagram.
NOTES:
WIRING DIAGRAM
PLA-RP100AA2.UK PLA-RP125AA2.UK PLA-RP140AA2.UK
12
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