Mitsubishi PKFY-P40VHM-ER1, PKFY-P32VHM-ER1, PKFY-P40VHM-ER2, PKFY-P50VHM-E, PKFY-P50VHM-ER1 Technical & Service Manual

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TECHNICAL & SERVICE MANUAL
CONTENTS
1. TECHNICAL CHANGES .........................2
2. SAFETY PRECAUTION
..........................
3
3. PART NAMES AND FUNCTIONS
5
4. SPECIFICATION
...................................
12
5. OUTLINES AND DIMENSIONS
............
15
6. WIRING DIAGRAM
...............................
16
7. REFRIGERANT SYSTEM DIAGRAM
........
18
8. TROUBLESHOOTING
..........................
18
9. DISASSEMBLY PROCEDURE
.............
26
Indoor unit [Model names] [Service Ref.]
No. OCH442
REVISED EDITION-B
INDOOR UNIT
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
R410A
Note:
This manual describes only service data of the indoor units.
RoHS compliant products have <G> mark on the spec name plate.
December 2012
PARTS CATALOG (OCB442)
Revision:
PKFY-P32/40/50VHM-ER2 have been added in REVISED EDITION-B.
Some descriptions have been modified.
Plase void OCH442 REVISED EDITION-A.
PKFY-P32VHM-E PKFY-P32VHM-ER1 PKFY-P32VHM-ER2 PKFY-P40VHM-E PKFY-P40VHM-ER1 PKFY-P40VHM-ER2 PKFY-P50VHM-E PKFY-P50VHM-ER1 PKFY-P50VHM-ER2
PKFY-P32VHM-E
PKFY-P40VHM-E
PKFY-P50VHM-E
2
1
TECHNICAL CHANGES
PKFY-P32VHM-ER1 PKFY-P32VHM-ER2 PKFY-P40VHM-ER1 PKFY-P40VHM-ER2 PKFY-P50VHM-ER1 PKFY-P50VHM-ER2
1. INDOOR CONTROLLER BOARD (I.B.) has been changed. (S/W version up)
PKFY-P32VHM-E PKFY-P32VHM-ER1 PKFY-P40VHM-E PKFY-P40VHM-ER1 PKFY-P50VHM-E PKFY-P50VHM-ER1
1. INDOOR CONTROLLER BOARD (I.B.) has been changed. (S/W version up)
2. Fan speed has been changed. (4 speed 3 speed)
3. Heat exchanger has been changed.
PKFY-P32VHM-E PKFY-P40VHM-E PKFY-P50VHM-E
Service parts of room temp. thermistor (TH21) has been changed. (T7W E05 202 R01 N20 202) (The position to be attached has been changed. Band/PVC tube have been added.)
OCH442B
3
2
SAFETY PRECAUTION
CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
If large amount of mineral oil enters, that can cause deterio­ration of refrigerant oil etc.
Do not use the existing refrigerant piping.
The old refrigerant and lubricant in the existing piping contains a large amount of chlorine which may cause the lubricant deterioration of the new unit.
Use “low residual oil piping”
If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
Use the specified refrigerant only.
Store the piping indoors, and both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
The refrigerant oil applied to flare and flange connections must be ester oil, ether oil or alkylbenzene oil in a small amount.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
OCH442B
4
Gravimeter
Unit
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
No.
Tool name
Specifications
1
Gauge manifold
· Only for R410A
· Use the existing fitting
specifications
. (UNF1/2)
· Use high-tension side pressure of 5.3 MPa·G or over.
2
Charge hose
· Only for R410A
· Use pressure performance of 5.09 MPa·G or over.
3
Electronic scale
4
Gas leak detector · Use the detector for R134a, R407C or R410A.
5
Adaptor for reverse flow check · Attach on vacuum pump.
6
Refrigerant charge base
7
Refrigerant cylinder
· Only for R410A · Top of cylinder (Pink)
· Cylinder with syphon
8
Refrigerant recovery equipment
OCH442B
55
3
PART NAMES AND FUNCTIONS
3-1. Indoor unit
Filter
Air intake
Louver
Air outlet
Vane
3-2. Wireless remote controller
ON/OFF TEMP
FAN
VANE
TEST RUN
AUTO STOP
AUTO START
h
min
LOUVER
MODE
CHECK
RESETSET CLOCK
MODEL SELECT
NOT AV AILABLE
CHECK
TEST RUN
°C
AMPM
AMPM
VANE CONTROL button
Used to change the air flow direction.
CLOCK button
RESET button
SET button
ON/OFF button
The unit is turned ON and OFF alternately each time the button is pressed.
LOUVER button
Changes left/right airflow direction. (Not available for this model.)
MODE SELECT button
Used to switch the operation mode between cooling, drying, fan, heating and auto mode.
CHECK-TEST RUN buttons
Only press this button to perform an inspection check or test operation. Do not use it for normal operation.
FAN SPEED SELECT button
Used to change the fan speed.
TIMER display
Displays when in timer operation or when setting timer.
buttons
SET TEMPERATURE button sets any desired room temperature.
CLOCK display
Displays the current time.
“ ” “ ” display
Displays the order of timer operation.
“ ” “ ” display
Displays whether timer is on or off.
+ In case the outdoor unit is cool only type,
the heating and auto mode are not available.
Buttons used to set the “hour and minute” of the current time and timer settings.
h and min buttons
display
display
FAN SPEED display indicates which fan speed has been selected.
display
The vertical direction of air flow is indicated.
display
Blinks when model is selected.
display
display
CHECK and TEST RUN display indicate that the unit is being checked or test-run.
display
OPERATION MODE display Operation mode display indicates which operation mode is in effect.
TIMER CONTROL buttons
AUTO STOP (OFF timer): when this switch is set, the air conditioner will be automatically stopped at the preset time. AUTO START (ON timer): when this switch is set, the air conditioner will be automatically started at the preset time.
MODEL SELECT
CHECK
TEST RUN
SET TEMP. display indicates the set desired temperature.
Lights up while the signal is transmitted to the indoor unit when the button is pressed.
OCH442B
6
Function buttons
F1 F2 F3 F4
Press to turn ON/OFF the indoor unit.
ON / OFF button
When the backlight is off, pressing any button turns the backlight on and does not perform its function. (except for the
(ON / OFF) button)
The functions of the function buttons change depending on the screen. Refer to the button function guide that appears at the bottom of the LCD for the functions they serve on a given screen. When the system is centrally controlled, the button function guide that corresponds to the locked button will not appear.
Press to save the setting.
SELECT button
Press to return to the previous screen.
RETURN button
Press to bring up the Main menu.
MENU button
Operation settings will appear. When the backlight is off, pressing any button turns the backlight on and it will stay lit for a certain period of time depending on the screen.
Backlit LCD
This lamp lights up in green while the unit is in operation. It blinks while the remote controller is starting up or when there is an error.
ON / OFF lamp
Main display : Press to change the operation mode. Main menu : Press to move the cursor down.
Function button
F1
Main display : Press to decrease temperature. Main menu : Press to move the cursor up.
Function button
F2
Main display : Press to increase temperature. Main menu : Press to go to the previous page.
Function button
F3
Main display : Press to change the fan speed. Main menu : Press to go to the next page.
Function button
F4
Fri
Room
Set temp.
Mode Tem p. Fa n
Cool Auto
Main
Main display:
Cursor Page
Main menu
Vane·Louver·Vent. (Lossnay) High power Timer Weekly timer OU silent mode
<Main display> <Main menu>
Function guide
3-3. WIRED REMOTE CONTROLLER <PAR-30MAA/PAR-31MAA>
* The functions which can be used are restricted according to the model.
: Supported : Unsupported
Function
PAR-30MAA/PAR-31MAA
PAR-21MAA
Slim City multi
Body Product size H × W × D (mm) 120 × 120 × 19 120 × 130 × 19
LCD Full Dot LCD Partial Dot LCD Backlight
Energy-saving Energy-saving operation schedule
Automatic return to the preset temperature Restriction Setting the temperature range restriction Function Operation lock function
Weekly timer
On / Off timer
High Power
Manual vane angle
Wired remote controller function
OCH442B
7
Fri
Mode Temp. Fan
Room
Cool Auto
Set temp.
Fri
Cool
Mode Temp. Fan
AutoSet temp.
The main display can be displayed in two different modes: "Full" and "Basic". T
he factory setting is "Full". To switch to the "Basic" mode, change the setting on the Main display setting.
<Full mode> <Basic mode>
* All icons are displayed for explanation.
Most settings (except ON / OFF, mode, fan speed, temperature) can be made from the Menu screen.
Indoor unit operation mode appears here.
Operation mode
Preset temperature appears here.
Preset temperature
Current time appears here.
Clock (See the Installation Manual.)
Fan speed
Fan speed setting appears here.
Functions of the corresponding buttons appear here.
Button function guide
Appears when the ON/OFF operation is centrally controlled.
Appears when the operation mode is centrally controlled.
Appears when the preset temperature is centrally controlled.
Appears when the fi lter reset function is centrally controlled.
Indicates when fi lter needs maintenance.
Current room temperature appears here.
Room temperature
(See the Installation Manual.)
Appears when the buttons are locked.
Appears when the On/Off timer or Night setback function is enabled.
Appears when the Weekly timer is enabled.
Appears while the units are operated in the energy-save mode.
Appears when the built-in thermistor on the remote control­ler is activated to monitor the room temperature.
appears when the thermistor on the indoor unit is acti-
vated to monitor the room temperature.
Indicates the vane setting.
Indicates the louver setting.
Indicates the ventilation setting.
Appears when the preset temperature range is restricted.
OCH442B
8
Not all functions are available on all models of indoor units.
Filter information Error information
Energy saving
Auto return Schedule
Night setback
Main menu
Press the
MENU
button.
Move the cursor to the desired item with the
F1
and
F2
buttons, and press the
SELECT
button.
Vane · Louver · Vent. (Lossnay)
High power
Weekly timer
Restriction
Maintenance
Initial setting
On / Off timer Auto-Off timer
Temp. range Operation lock
Manual vane angle
Main / Sub
Timer
Main display Contrast Display details Auto mode Administrator password Language selection
Service
Service menu
Input maintenance info. Function setting Lossnay (City Multi only) Check Self check Maintenance password Remote controller check
Test run
Clock
Drain pump test run
Auto descending panel
Menu structure
OCH442B
9
Setting and display items Setting details
Vane · Louver · Vent. (Lossnay)
Use to set the vane angle.
• Select a desired vane setting from fi ve different settings.
Use to turn ON / OFF the louver.
• Select a desired setting from "ON" and "OFF."
Use to set the amount of ventilation.
• Select a desired setting from "Off," "Low," and "High."
High power Use to reach the comfortable room temperature quickly.
• Units can be operated in the High-power mode for up to 30 minutes.
Timer On/Off timer Use to set the operation On/Off times.
• Time can be set in 5-minute increments. * Clock setting is required.
Auto-Off timer
Use to set the Auto-Off time.
• Time can be set to a value from 30 to 240 in 10-minute increments.
Filter information Use to check the fi lter status.
• The fi lter sign can be reset.
Error information Use to check error information when an error occurs.
• Error code, error source, refrigerant address, unit model, manufacturing number, contact
information (dealer's phone number) can be displayed.
* The unit model, manufacturing number, and contact information need to be registered in
advance to be displayed.
Weekly timer Use to set the weekly operation On / Off times.
• Up to eight operation patterns can be set for each day. * Clock setting is required. * Not valid when the On/Off timer is enabled.
Energy saving
Auto return Use to get the units to operate at the preset temperature after performing energy-save
operation for a specifi ed time period.
• Time can be set to a value from 30 and 120 in 10-minute increments. * This function will not be valid when the preset temperature ranges are restricted.
Schedule Set the start/stop times to operate the units in the energy-save mode for each day of the
week, and set the energy-saving rate.
• Up to four energy-save operation patterns can be set for each day.
• Time can be set in 5-minute increments.
• Energy-saving rate can be set to a value from 0% or 50 to 90% in 10% increments. * Clock setting is required.
Night setback Use to make Night setback settings.
• Select "Yes" to enable the setting, and "No" to disable the setting. The temperature range and
the start/stop times can be set.
* Clock setting is required.
Restriction Temp. range Use to restrict the preset temperature range.
• Different temperature ranges can be set for different operation modes.
Operation lock
Use to lock selected functions.
• The locked functions cannot be operated.
Maintenance
Auto descending panel
Auto descending panel (Optional parts) Up / Down you can do.
Manual vane angle
Use to set the vane angle for each vane to a fi xed position.
Initial setting
Main/Sub
When connecting two remote controllers, one of them needs to be designated as a sub controller.
Clock
Use to set the current time.
Main display
Use to switch between "Full" and "Basic" modes for the Main display.
• The default setting is "Full."
Contrast
Use to adjust screen contrast.
Main menu list
OCH442B
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