Mitsubishi PK-2.5FLD, PK-2.5FLD1, PK-2.5FLD2, PK-3FLD, PK-3FLD1 Service Manual

...
TEMP
ON / OFF
NOT AVAILABLE
AM PM
AM PM
˚C
SPLIT -TYPE, AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
2000
No. OC232
REVISED EDITION-A
Series PK
Indoor unit [ Model names ] [ Service Ref. ]
Wall Mounted
2000, 2001 2000 2001
PK-2.5FLD
PK-2.5FLD PK-2.5FLD
PK-2.5FLD
PK-3FLD
PK-3FLD PK-3FLD
PK-3FLD
PK-4FLSD
PK-4FLD PK-4FLSD
PK-4FLSD
1
2
1
2
1
2
CONTENTS
PK-P2.5FLD1, PK-P3FLD1, PK-P4FLSD PK-P3FLD are added in REVISED EDITION-A. Please void OC232. This manual does not cover the following outdoor units. When servicing them, please refer to the service manual No.OC127 REVISED EDITION-A, OC187 and this manual in a set. [ Service Ref. ] (OC127 REVISED EDITION-A) PU-2.5VJA PU-3NJA PU-4YJSA (OC187) PU-3VJC, PU-3YJC
1
, PK-P2.5FLD2,
2
and PK-4FLSD
2
, PU-2.5NJA1,
1
, PU-4VLJSA2,
3
, PU-4TJSA
2
2
PK-2.5FLD, PK-2.5FLD1 PK-3FLD, PK-3FLD1 PK-4FLSD, PK-4FLSD1
Indoor unit
PK-2.5FLD2 PK-3FLD2 PK-4FLSD2
REMOTE CONTROLLER
1. TECHNICAL CHANGES·······················2
2. COMBINATION OF INDOOR AND OUTDOOR UNITS········2
3. PART NAMES AND FUNCTIONS ········2
4. SPECIFICATIONS·································5
5. DATA·····················································9
7. WIRING DIAGRAM ·····························15
8.
REFRIGERANT SYSTEM DIAGRAM
······16
9. OPERATION FLOW-CHART ··············17
10. MICROPROCESSOR CONTROL·······20
11. TROUBLESHOOTING························29
12. DISASSEMBLY PROCEDURE ···········33
13. PARTS LIST ········································36
14. OPTIONAL PARTS·····························42
1
Air intake
Room air is suctioned in here.
(Removes dust and dirt from the intake air.)
Disperses airflow up and down as well as adjusts the angle of air flow direction.
Filter Air intake grille
Air outletAir outlet
Swing louvers
Air flow can be changed to horizontally by moving the Guide vane to the left or right.
Guide vane
TEMP
ON / OFF
NOT AVAILABLE
AM PM
AM PM
˚C
Outdoor unit
(OC187)
Outdoor unit
(OC127 REVISED EDITION-A)
VJA2 NJA1 NJA1
VLJSA2YJSA3 TJSA2 VJC YJC
PU-2.5 PU-3 PU-4 PU-3
PK-2.5FLD PK-2.5FLD1 PK-2.5FLD
2
PK-3FLD PK-3FLD1 PK-3FLD2
PK-4FLSD PK-4FLSD1 PK-4FLSD
2
Indoor unit
TECHNICAL CHANGES
PK-2.5FLD PK-2.5FLD1 PK-3FLD PK-3FLD1 PK-4FLSD PK-4FLSD1
NOSE has changed by changing its shape.
BOX ASSEMBLY has changed by changing its shape.
CENTER SUPPORT has changed by changing its shape.
DRAIN PAN has changed by changing its shape.
2
COMBINATION OF INDOOR AND OUTDOOR UNITS
PK-2.5FLD1 ➔ PK-2.5FLD2 PK-3FLD1 PK-3FLD2 PK-4FLSD1 PK-4FLSD2
The parts No. of REMOTE CONTROLLER has changed. (The following parts numbers are interchangeable.)
[ T7W 570 200 ] [ T7W E06 714 ]
3
Indoor Unit
PART NAMES AND FUNCTIONS
2
PK-2.5FLD, PK-3FLD, PK-4FLSD PK-2.5FLD1, PK-3FLD1, PK-4FLSD1
Wireless remote controller
When cover is closed.
Part No. [ T7W 570 200 ]
display
OPERATION MODE display Operation mode display indicates which opera­tion mode is in effect.
• • display CHECK&TEST RUN display indicates that the unit is being checked or test-run.
TEST RUNCHECK
display
Displays when batteries are dead.
display
Displays when setting timer.
display
Lights when signal is sent from the remote controller to the indoor unit.
display
The vertical direction of airflow is indicated in
marks.
NOT AVAILABLE
ON / OFF
AM PM
AM PM
TEMP
display
SET TEMP. display indicates desired tempera­ture set.
CLOCK display
˚C
DIsplays the current time.
“ ”display
Flashes when the current time is displayed.
TIMER display
Displays when in timer operation or when set­ting timer.
“ ” “ ” display
Displays the order of timer operation.
“ ” “ ” display
Displays whether timer is on or off.
display
FAN SPEED display indicates which fan speed has been selected.
button
SET TEMPERATURE button sets any desired room temperature.
When cover is open.
MODE SELECT button
MODE SELECT button is used to change cooling, dry (dehumidify) and ventilation oper­ation modes.
FAN SPEED SELECT button
FAN SPEED SELECT button selects low or high fan speed.
ON / OFF
MODE
FAN
VANE STOP
HR MIN.
CLOCK
START
“ ” “ ” display
Displays when the current time and the timer
time can be changed.
button
Push to start operation. Push again to stop operation.
SET CLOCK button
Button used to set the current time.
TIMER CONTROL buttons
STOP (OFF timer): when this switch is set, the air conditioner will be automatically stopped at the preset time. START(ON timer): when this switch is set, the air conditioner will be automatically started at the preset time.
VANE CONTROL button
VANE CONTROLbutton regulates the vertical distribution of airflow.
HR. and MIN.buttons
Buttons used to set the “hour and minute” of the current time and timer time.
3
PK-2.5FLD2, PK-3FLD2, PK-4FLSD2
ON/OFF TEMP
FAN
VANE
TEST RUN
AUTO STOP
AUTO START
h
min
LOUVER
MODE
CHECK
RESETSET CLOCK
MODEL SELECT
NOT AVAILABLE
CHECK
TEST RUN
˚C
AMPM
AMPM
VANE CONTROL button
Used to change the air flow direction.
CLOCK button
RESET button
SET button
ON/OFF button
The unit is turned ON and OFF alternately each time the button is pressed.
LOUVER button
This switch the horizontal fan motion ON and OFF.
(Not available for this model.)
MODE SELECT button
Used to switch the operation mode between cooling, drying, fan.
CHECK-TEST RUN button
Only press this button to perform an inspec­tion check or test operation. Do not use it for normal operation.
FAN SPEED SELECT button
Used to change the fan speed.
TIMER display
Displays when in timer operation or when setting timer.
button
SET TEMPERATURE button sets any desired room temperature.
CLOCK display
Displays the current time.
“ ” “ ” display
Displays the order of timer operation.
“ ” “ ” display
Displays whether timer is on or off.
Buttons used to set the “hour and minute” of the current time and timer settings.
h and min buttons
display
SET TEMP. display indicates desired temper­ature set.
display
FAN SPEED display indicates which fan speed has been selected.
display
The vertical direction of air flow is indicated.
display
Blinks when model is selected.
display
Lights up while transmission to the indoor unit is mode using switches.
display
CHECK&TEST RUN display indicates that the unit is being checked or test-run.
display
OPERATION MODE display Operation mode display indicates which op­eration mode is in effect.
TIMER CONTROL buttons
AUTO STOP (OFF timer): when this switch is set, the air conditioner will be au­tomatically stopped at the preset time. AUTO START (ON timer): when this switch is set, the air conditioner will be automatical­ly started at the preset time.
MODEL SELECT
CHECK
TEST RUN
Wireless remote controller
When cover is open.
Part No. [ T7W E06 714 ]
4
4
w4 w5
22,700
6,650
3.54
3.44
15.8(99) 58
27/19.0°C, 35/24°C
Cooling (JIS B8616)
PK-2.5FLD PK-2.5FLD
1 PK-2.5FLD2
PK-2.5FLD PK-2.5FLD1 PK-2.5FLD2
Munsell 3.4Y 7.7/0.8(White)
Plate fin coil
Line flow (direct) o 2
0.04
15 - 20(530-706)
0 (direct blow)
Wireless remote controller & Built-in
39 - 45
20 (13/16)
1,400 (55-1/8)
235 (9-1/4)
340 (13-3/8)
24 (53)
23,900
7,000
2.56 / 2.62
PU-2.5VJA
2
Single, 50Hz, 220/240V
2.46 / 2.52
11.4 / 10.7 (98/98) 45 / 49
24,400
7,150
3.01
PU-2.5NJA
1
Single, 60Hz, 220V
2.91
13.4 (99) 58
Munsell 5Y 7/1
Capillary tube
Hermetic
Line start
Inner thermostat, HP/LP switch
Plate fin coil
Propeller (direct) o 1
0.085
50 (1765)
870 (34-1/4)
295 (+24) (11-5/8 (add 1))
850 (33-7/16)
71 (157)
9.52 (3/8)
15.88 (5/8) Flared Flared
w3 Max. 20m w3 Max. 30m
NHJ41VMD
2.0
32 / 38
NHJ38NBD
1.7
52 53
R-22 2.4 (5.3) R-22 2.4 (5.3)
Single, 60Hz, 220V
0.095
0.44 (98)
0.7
Single, 50Hz, 220/240V
0.095 / 0.095
0.44 / 0.44 (98/90)
0.7 / 0.8
Item
Service Ref.
Condition Capacity w1 Total input w1
Service Ref. Power supply(phase, cycle, voltage)
Input
Running current (Power factor)
Starting current External finish Heat exchanger
Fan(drive) o No.
Fan motor output
Airflow (Low-High)
External static pressure Booster heater Operation control & Thermostat Noise level (Low-High) w2 Unit drain pipe. O.D.
Dimensions
Weight Service Ref. Power supply (phase, cycle, voltage)
Input
Running current (Power factor)
Starting current External finish Refrigerant control Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater Heat exchanger
Fan(drive) o No.
Fan motor output
Airflow Defrost method Noise level w2
Dimensions
Weight Refrigerant Charge
Pipe size O.D.
Connection method Between the indoor &
outdoor units
Btu/h
W
kW
kW
A(%)
A
kW
m
3
/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
kW
A(%)
A
kW
W
kW
m
3
/min(CFM)
dB(A) mm(in.) mm(in.) mm(in.)
kg(lbs)
kg(lbs) mm(in.) mm(in.)
Indoor, Outdoor D.B./W.B.°C
Liquid
Gas
W
D H
W
D H
REFRIGERANT PIPING
OUTDOOR UNIT
Indoor side Outdoor side Height difference Piping length
INDOOR UNIT
Fan
Fan
SPECIFICATIONS
1. STANDARD SPECIFICATION
w1 Refrigerant piping length (one way) : 5m (16ft) w2 Noise level is measured in an unacoustic room based on JIS conditions. w3 Up to 20m it is unnecessary to charge additional refrigerant. w4 Indoor, Outdoor D.B./W.B. : 29/19°C, 46/24°C. w5 Cooling SSA385, 386
5
Item
Service Ref.
PK-3FLD PK-3FLD
1 PK-3FLD2
PK-3FLD PK-3FLD1 PK-3FLD2
27/19.0°C, 35/24°C
Cooling (JIS B8616)
Munsell 3.4Y 7.7/0.8(White)
Plate fin coil
Line flow (direct) o 2
0.04
15 - 20 (530-706)
0 (direct blow)
Wireless remote controller & Built-in
39 - 45
20 (13/16)
1,400 (55-1/8)
235 (9-1/4)
340 (13-3/8)
24 (53)
27,000
7,900
3.28 / 3.30 3.28 / 3.30
28,400
8,200
3.54
Single, 50Hz, 220/240V
0.095 / 0.095
0.44 / 0.44 (98/90)
0.7 / 0.8
Single, 60Hz, 220V
0.095
0.44 (98)
0.7
w4 w5
23,500
6,900
4.19
4.09
20.9(89) 80
PU-3VJC
Single, 50Hz, 220/240V
3.18 / 3.20
15.1/13.9(96/96) 54 / 58
PU-3YJC
3, 50Hz, 380/415V
3.18 / 3.20
5.7/5.3(85/84) 34 / 37
NH52VND
2.2
NH52YDE
2.4
3.44
17.6(89) 80
PU-3NJA
1
Single, 60Hz, 220V
NHJ47NAD
2.2
w6 w7
52 53
w6
R-22 2.8 (6.2)
R-22 3.5 (7.7)
32 / 38 32 / 38 38
Munsell 5Y 7/1
Capillary tube
Hermetic
Line start
Plate fin coil
Propeller (direct) o 1
0.085
50 (1765)
870 (34-1/4)
295 (+24) (11-5/8 (add 1))
850 (33-7/16)
73 (161)
9.52 (3/8)
15.88 (5/8) Flared Flared
w3 Max. 20m w3 Max. 30m
Condition Capacity w1 Total input w1
Service Ref. Power supply(phase, cycle, voltage)
Input
Running current (Power factor)
Starting current External finish Heat exchanger
Fan(drive) o No.
Fan motor output
Airflow (Low-High)
External static pressure Booster heater Operation control & Thermostat Noise level (Low-High) w2 Unit drain pipe. O.D.
Dimensions
Weight Service Ref. Power supply (phase, cycle, voltage)
Input
Running current (Power factor)
Starting current External finish Refrigerant control Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater Heat exchanger
Fan(drive) o No.
Fan motor output
Airflow Defrost method Noise level w2
Dimensions
Weight Refrigerant Charge
Pipe size O.D.
Connection method Between the indoor &
outdoor units
Btu/h
W
kW
kW
A(%)
A
kW
m
3
/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
kW
A(%)
A
kW
W
kW
m
3
/min(CFM)
dB mm(in.) mm(in.) mm(in.)
kg(lbs)
kg(lbs) mm(in.) mm(in.)
Indoor, Outdoor D.B./W.B.°C
Liquid
Gas
W
D H
W
D H
REFRIGERANT PIPING
OUTDOOR UNIT
Indoor side Outdoor side Height difference Piping length
INDOOR UNIT
Fan
Fan
w1 Refrigerant piping length (one way) : 5m (16ft) w2 Noise level is measured in an unacoustic room based on JIS conditions. w3 Up to 20m it is unnecessary to charge additional refrigerant. w4 Indoor, Outdoor D.B./W.B. : 29/19°C, 46/24°C w5 Cooling SSA385, 386 w6 Inner thermostat, HP switch, LP switch. w7 Thermal switch, Reversed-phase protector, HP switch, LP switch, Thermal relay.
6
Item
Indoor, Outdoor D.B./W.B.°C
Condition Capacity w1 Total input w1
Service Ref. Power supply(phase, cycle, voltage)
Input
Running current (Power factor)
Starting current External finish Heat exchanger Fan
Fan(drive) o No.
Fan motor output
Airflow (Low-High)
External static pressure Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-High) w2 Unit drain pipe. O.D.
Dimensions
Weight Service Ref. Power supply (phase, cycle, voltage)
Input
Running current (Power factor)
Starting current External finish Refrigerant control Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater Heat exchanger
OUTDOOR UNIT
Fan
Fan(drive) o No.
Fan motor output
Airflow
W
D H
Service Ref.
Btu/h
W
kW
kW
A(%)
A
kW
3
/min(CFM)
m
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
kW
A(%)
A
kW
W
kW
3
/min(CFM)
m
3.46 / 3.63 3.40 / 3.47
Single, 50Hz, 220/240V
0.53 / 0.53 (98/90)
PU-4VLJSA
Single, 50Hz, 220/240V
3.35 / 3.52
16.9 / 16.3 (90/90) 79 / 79
NH56VND
2.7
w6 w7 w7
32 / 38 32 / 38 38
PK-4FLSD PK-4FLSD
27/19.0°C, 35/24°C
Cooling (JIS B8616) 35,200 10,300
PK-4FLSD PK-4FLSD
0.114 / 0.114
0.8 / 0.9 Munsell 3.4Y 7.7/0.8(White)
Plate fin coil
Line flow (direct) o 2
22 - 28 (777 - 989)
0 (direct blow)
Wireless remote controller & Built-in
20 (13/16)
1,680 (66-1/8)
235 (9-1/4)
340 (13-3/8)
2
PU-4YJSA
3
3, 50Hz, 380/415V
3.29 / 3.36
5.7 / 5.5 (87/85) 38 / 38
Munsell 5Y 7/1
Capillary tube
Hermetic
NHJ56YDE
2.7 Line start
Plate fin coil
Propeller (direct) o 2
0.065 + 0.065 95 (3352)
Defrost method Noise level w2
Dimensions
Weight Refrigerant Charge
Pipe size O.D.
Connection method Between the indoor &
outdoor units
REFRIGERANT PIPING
W
D H
mm(in.) mm(in.) mm(in.)
kg(lbs) kg(lbs)
Liquid
Gas
mm(in.)
mm(in.) Indoor side Outdoor side Height difference Piping length
dB
54 55 55
870 (34-1/4)
295 (+24) (11-5/8 (add 1))
1258 (49-1/2)
94 (207)
R-22 3.8 (8.4) R-22 4.6 (10.1) R-22 4.6 (10.1)
9.52 (3/8)
19.05 (4/3)
w3 Max. 30m w3 Max. 40m
w1 Refrigerant piping length (one way) : 5m (16ft) w2 Noise level is measured in an unacoustic room based on JIS conditions. w3 Up to 20m it is unnecessary to charge additional refrigerant. w4 Indoor, Outdoor D.B./W.B. : 29/19°C, 46/24°C w5 Cooling SSA385, 386 w6 Inner thermostat, HP switch, LP switch, Thermal switch w7 Thermal switch, Reversed-phase protector, HP switch, LP switch, Thermal relay.
0.07
41 - 46
28 (62)
Flared Flared
1 PK-4FLSD2
39,000 11,400
4.38
1 PK-4FLSD2
Single, 60Hz, 220V
3, 60Hz, 220V
0.114
0.53 (98)
0.8
PU-4TJSA
4.27
12.2 (92) 69
NHJ56TKA
2.7
w4 w5
33,800
9,900
5.08
2
4.97
14.0(93) 69
7
2. POWER SUPPLY & MODEL NAMES
Power supply Service Ref. (Indoor unit)
1ph.
50Hz
60Hz
220,230,240V
3ph.
380/220,400/230,415/240V
1ph.
220V
3ph.
220V
PK-2.5FLD PK-2.5FLD PK-2.5FLD2
PU-2.5VJA2
PU-2.5NJA
Service Ref. (Outdoor unit)
PK-3FLD
PK-3FLD
1
1
PK-3FLD2
PU-3VJC
1
PU-3YJC
PU-3NJA1
PK-4FLSD PK-4FLSD PK-4FLSD2
PU-4VLJSA2
PU-4YJSA3
PU-4TJSA
1
2
Notes : 1. Power supply key N
……
1ph, 220V, 60Hz Y…3ph, 380/220, 400/230,
V(L) …1ph, 220, 230 240V, 50Hz 415/240V, 50Hz, 4 wires
……
T
3ph, 220V, 60Hz
2. Primary power supplies for all indoor units are single-phase.
3. ELECTRICAL SPECIFICATION
Rating conditions
JIS B8615, 8616
Series PK Indoor Unit (Single Phase)
Power supply (1 Phase) V : 220V 50Hz V : 230V 50Hz
PK-2.5FLD
Service Ref.
Current Input Starting current Outdoor unit
A
kW
A
PK-2.5FLD PK-2.5FLD2
0.44
0.095
0.7
PU-2.5
Power supply (1 Phase) V : 240V 50Hz N : 220V 60Hz
PK-2.5FLD
Service Ref.
Current Input Starting current Outdoor unit
A
kW
A
PK-2.5FLD PK-2.5FLD2
0.44
0.095
0.8
PU-2.5
1
1
PK-3FLD PK-3FLD PK-3FLD2
0.44
0.095
0.7
PU-3
PK-3FLD PK-3FLD PK-3FLD2
0.44
0.095
0.8
PU-3
1
1
Indoor : D.B. 27°C (80°F), W.B. 19°C(66°F) Outdoor : D.B. 35°C (95°F)
PK-4FLSD PK-4FLSD PK-4FLSD2
0.53
0.114
0.8
PU-4
PK-4FLSD PK-4FLSD PK-4FLSD2
0.53
0.114
0.9
PU-4
PK-2.5FLD
1
PK-2.5FLD PK-2.5FLD2
0.44
0.095
PU-2.5
PK-2.5FLD
1
PK-2.5FLD PK-2.5FLD2
0.44
0.095
PU-2.5
0.8
0.7
1
1
PK-3FLD PK-3FLD PK-3FLD2
0.44
0.095
0.8
PU-3
PK-3FLD PK-3FLD PK-3FLD2
0.44
0.095
0.7
PU-3
1
1
PK-4FLSD PK-4FLSD PK-4FLSD2
0.53
0.114
0.8
PU-4
PK-4FLSD PK-4FLSD PK-4FLSD2
0.53
0.114
0.8
PU-4
1
1
8
DATA5
Service Ref.
Temperature
PK-2.5FLD PK-2.5FLD
1
PK-2.5FLD2
T.C. C.F.
(T.I.)
PK-3FLD PK-3FLD
1
PK-3FLD2
T.C. C.F.
(T.I.)
PK-4FLSD PK-4FLSD
1
PK-4.5FLSD2
T.C. C.F.
(T.I.)
Outdoor D.B.
21: (69.8°F)
16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F)
7.0
7.5
7.7
7.8
7.9
8.4
0.81
0.82
0.83
0.83
0.84
0.86
7.9
8.4
8.7
8.8
9.0
9.5
0.81
0.82
0.83
0.83
0.84
0.86
10.4
11.0
11.3
11.5
11.7
12.4
0.81
0.82
0.83
0.83
0.84
0.86
6.9
7.3
7.6
7.7
7.8
8.3
0.84
0.85
0.86
0.86
0.87
0.89
7.7
8.3
8.5
8.7
8.8
9.4
0.84
0.85
0.86
0.86
0.87
0.89
10.1
10.8
11.1
11.3
11.5
12.2
0.84
0.85
0.86
0.86
0.87
0.89
6.6
7.1
7.3
7.4
7.5
8.0
0.90
0.92
0.93
0.93
0.94
0.96
7.5
8.0
8.2
8.4
8.5
9.0
0.90
0.92
0.93
0.93
0.94
0.96
9.7
10.4
10.7
10.9
11.1
11.8
0.90
0.92
0.93
0.93
0.94
0.96
6.5
6.9
7.1
7.2
7.4
7.8
0.93
0.95
0.96
0.97
0.97
0.99
7.3
7.8
8.1
8.2
8.3
8.8
0.93
0.95
0.96
0.97
0.97
0.99
9.6
10.1
10.5
10.7
10.9
11.5
0.93
0.95
0.96
0.97
0.97
0.99
6.3
6.8
7.0
7.1
7.2
7.7
0.96
0.99
1.00
1.00
1.01
1.04
7.2
7.6
7.9
8.0
8.2
8.7
0.96
0.99
1.00
1.00
1.01
1.04
9.3
10.0
10.3
10.5
10.6
11.3
0.96
0.99
1.00
1.00
1.01
1.04
6.1
6.5
6.7
6.8
6.9
7.4
10.3
1.06
1.07
1.08
1.08
1.11
6.8
7.3
7.6
7.7
7.8
8.3
1.03
1.06
1.07
1.08
1.08
1.11
8.9
9.5
9.9
10.0
10.2
10.9
1.03
1.06
1.07
1.08
1.08
1.11
6.0
6.4
6.7
6.8
6.9
7.4
1.04
1.06
1.08
1.08
1.09
1.12
6.8
7.3
7.5
7.6
7.8
8.3
1.04
1.06
1.08
1.08
1.09
1.12
8.9
9.5
9.8
9.9
10.1
10.8
1.04
1.06
1.08
1.08
1.09
1.12
5.8
6.2
6.4
6.5
6.6
7.1
1.10
1.12
1.14
1.15
1.16
1.20
6.5
7.0
7.2
7.3
7.5
8.0
1.10
1.12
1.14
1.15
1.16
1.20
8.5
9.1
9.4
9.5
9.7
10.4
1.10
1.12
1.14
1.15
1.16
1.20
5.7
6.1
6.4
6.4
6.5
7.0
1.11
1.14
1.15
1.16
1.17
1.21
6.4
6.9
7.2
7.2
7.4
7.9
1.11
1.14
1.15
1.16
1.17
1.21
8.4
9.0
9.4
9.4
9.6
10.3
1.11
1.14
1.15
1.16
1.17
1.21
5.4
5.9
6.1
6.2
6.2
6.8
1.16
1.19
1.21
1.22
1.23
1.28
6.1
6.6
6.8
6.9
7.0
7.6
1.16
1.19
1.21
1.22
1.23
1.28
8.0
8.6
8.9
9.1
9.2
9.9
1.16
1.19
1.21
1.22
1.23
1.28
20
0.11
0.81
20
0.12
0.73
28
0.12
0.75
5.3
5.7
5.9
6.0
6.2
6.6
1.19
1.22
1.24
1.25
1.26
1.31
6.0
6.5
6.7
6.8
7.0
7.5
1.19
1.22
1.24
1.25
1.26
1.31
7.8
8.4
8.7
8.9
9.1
9.7
1.19
1.22
1.24
1.25
1.26
1.31
16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67 °F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67 °F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67 °F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67 °F) 20: (68°F) 22: (71.6°F)
25: (77°F)
30: (86°F)
32.2: (90°F)
35: (95°F)
40: (104°F)
40.6: (105°F)
45: (113°F)
46: (115 °F)
50: (69.8°F)
52: (125.5°F)
Evaporator airflow (CMM) Bypass factors S.H.F . at rating conditions
Indoor W .B.
1. PERFORMANCE DATA
COOLING CAPACITY
50Hz
Notes: 1. T.C.: Total capacity (kW) …(kcal/h)=(kW)x860, (Btu/h)=4x(kW)x860
C.F.(T.I.) : Correction factors of Total input(Indoor unit input + Outdoor unit input)
2. (°F)=32+9/5(°C)
3. Guaranteed operating range(cooling)
Lower limit … Indoor : D.B. 21°C(70°F), W.B. 15.5°C(60°F), Outdoor : D.B. 21°C(70°F).
{
Upper limit … Indoor : D.B. 35°C(95°F), W.B. 22.5°C(72.5°F), Outdoor : D.B. 452°C(125.5°F).
9
COOLING CAPACITY
Service Ref.
Temperature
Outdoor D.B.
21: (69.8°F)
16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F)
0.81
0.82
0.83
0.83
0.84
0.86
0.84
0.85
0.86
0.86
0.87
0.89
0.90
0.92
0.93
0.93
0.94
0.96
0.93
0.95
0.96
0.97
0.97
0.99
0.96
0.99
1.00
1.00
1.01
1.04
1.03
1.06
1.07
1.08
1.08
1.11
1.04
1.06
1.08
1.08
1.09
1.12
1.10
1.12
1.14
1.15
1.16
1.20
1.11
1.14
1.15
1.16
1.17
1.21
1.16
1.19
1.21
1.22
1.23
1.28
1.19
1.22
1.24
1.25
1.26
1.31
0.81
0.82
0.83
0.83
0.84
0.86
0.84
0.85
0.86
0.86
0.87
0.89
0.90
0.92
0.93
0.93
0.94
0.96
0.93
0.95
0.96
0.97
0.97
0.99
0.96
0.99
1.00
1.00
1.01
1.04
1.03
1.06
1.07
1.08
1.08
1.11
1.04
1.06
1.08
1.08
1.09
1.12
1.10
1.12
1.14
1.15
1.16
1.20
1.11
1.14
1.15
1.16
1.17
1.21
1.16
1.19
1.21
1.22
1.23
1.28
1.19
1.22
1.24
1.25
1.26
1.31
0.81
0.82
0.83
0.83
0.84
0.86
0.84
0.85
0.86
0.86
0.87
0.89
0.90
0.92
0.93
0.93
0.94
0.96
0.93
0.95
0.96
0.97
0.97
0.99
0.96
0.99
1.00
1.00
1.01
1.04
1.03
1.06
1.07
1.08
1.08
1.11
1.04
1.06
1.08
1.08
1.09
1.12
1.10
1.12
1.14
1.15
1.16
1.20
1.11
1.14
1.15
1.16
1.17
1.21
1.16
1.19
1.21
1.22
1.23
1.28
1.19
1.22
1.24
1.25
1.26
1.31
PK-2.5FLD PK-2.5FLD
1
PK-2.5FLD2
T.C. C.F.
(T.I.)
7.2
7.6
7.9
8.0
8.1
8.6
PK-3FLD PK-3FLD
1
PK-3FLD2
T.C. C.F.
(T.I.)
8.2
8.7
9.0
9.1
9.3
9.8
PK-4FLSD PK-4FLSD
1
PK-4FLSD2
T.C. C.F.
(T.I.)
11.5
12.1
12.5
12.7
12.9
13.7
7.0
7.5
7.7
7.8
8.0
8.5
8.0
8.6
8.9
9.0
9.1
9.7
11.2
11.9
12.3
12.5
12.7
13.5
6.8
7.2
7.4
7.6
7.7
8.2
7.7
8.3
8.5
8.7
8.8
9.4
10.8
11.5
11.9
12.1
12.2
13.0
6.6
7.0
7.3
7.4
7.5
8.0
7.6
8.1
8.4
8.5
8.7
9.2
10.6
11.2
11.6
11.8
12.0
12.8
6.5
6.9
7.2
7.3
7.4
7.9
7.4
7.9
8.2
8.3
8.5
9.0
10.3
11.0
11.4
11.6
11.8
12.5
6.2
6.6
6.8
7.0
7.1
7.6
7.1
7.6
7.9
8.0
8.1
8.7
9.9
10.6
10.9
11.1
11.3
12.0
6.1
6.6
6.8
6.9
7.0
7.5
7.1
7.5
7.8
7.9
8.1
8.6
9.8
10.5
10.8
11.0
11.2
12.0
5.9
6.3
6.5
6.6
6.7
7.2
6.8
7.2
7.5
7.6
7.7
8.3
9.4
10.1
10.4
10.5
10.8
11.5
5.8
6.2
6.5
6.6
6.7
7.2
6.7
7.1
7.5
7.5
7.7
8.2
9.3
9.9
10.4
10.5
10.7
11.4
5.6
6.0
6.2
6.3
6.4
6.9
6.4
6.9
7.1
7.2
7.3
7.9
8.9
9.5
9.9
10.0
10.1
11.0
5.4
5.9
6.0
6.2
6.3
6.8
6.2
6.7
6.9
7.1
7.2
7.7
8.7
9.3
9.6
9.8
10.0
10.8
Indoor W .B.
20
0.11
0.78
20
0.12
0.72
28
0.12
0.72
16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F)
25: (77°F)
30: (86°F)
32.2: (90°F)
35: (95°F)
40: (104°F)
40.6: (105°F)
45: (113 °F)
46: (115 °F)
50: (69.8°F)
52: (125.5°F)
Evaporator airflow (CMM) Bypass factors S.H.F . at rating conditions
60Hz
Notes: 1. T.C.: Total capacity (kW) …(kcal/h)=(kW)x860, (Btu/h)=4x(kW)x860
2. (°F)=32+9/5(°C)
3. Guaranteed operating range(cooling)
C.F.(T.I.) : Correction factors of Total input(Indoor unit input + Outdoor unit input)
Lower limit … Indoor : D.B. 21°C(70°F), W.B. 15.5°C(60°F), Outdoor : D.B. 21°C(70°F).
{
Upper limit … Indoor : D.B. 35°C(95°F), W.B. 22.5°C(72.5°F), Outdoor : D.B. 52°C(125.5°F)…NJ, TJ
10
COOLING CAPACITY correction factors
Service Ref.
PK-2.5FLD/1/2 PK-3FLD/1/2 PK-4FLSD/1/2
5m (16ft)
1.0
1.0
1.0
10m (33ft)
0.983
0.978
0.984
50Hz
15m (49ft)
0.972
0.962
0.974
Refrigerant piping length (one way)
20m (66ft)
0.961
0.948
0.964
25m (82ft)
0.951
0.934
0.954
30m (98ft)
0.940
0.921
0.944
35m (115ft)
— —
0.914
40m (13ft)
— —
0.902
COOLING CAPACITY correction factors
Service Ref.
PK-2.5FLD/1/2 PK-3FLD/1/2 PK-4FLSD/1/2
5m (16ft)
1.0
1.0
1.0
10m (33ft)
0.978
0.971
0.980
60Hz
15m (49ft)
0.963
0.950
0.966
Refrigerant piping length (one way)
20m (66ft)
0.948
0.931
0.952
25m (82ft)
0.934
0.913
0.939
30m (98ft)
0.921
0.896
0.926
35m (115ft)
— —
0.941
2. STANDARD OPERATION DATA
Service Ref.
MODE COOLING
Capacity
TotalElectrical CircuitRefrigerant circuit
Input
Indoor unit Service Ref.
phase, Hz Volts Amperes
Outdoor unit Service Ref.
phase, Hz Volts Amperes
Discharge pressure
Suction pressure Discharge temperature
Condensing temperature Suction temp. Ref. pipe length
Intake air temperature Discharge air temperature
Indoor side
Intake air temperature
side
Outdoor
D.B. W.B. D.B. D.B. W.B.
W
kw
Mpa
(O/F)
Mpa
(O/F)
: : :
m
: : : : :
PK-2.5FLD PK-2.5FLD PK-2.5FLD2
7,000
2.56
PK-2.5FLD PK-2.5FLD PK-2.5FLD2
1,50
220
0.44
PU-
2.5VJA
1,50
220
11.4
2.05
(20.9)
0.47
(4.79)
74.3 52
10.3
5 27 19
14.4 35 24
COOLING
PU-
2
2.5NJA1
1
6,650
3.54
1
1,60
220
0.44
1,60
220
15.8
2.13
(21.7)
0.44
(4.49)
87 54 10
5 29 19
14.1 46 24
Total Electrical circuit Refrigerant circuit Indoor side Outdoor side
The unit of pressure has been changed to Mpa on the international system of unit(SI unit system). The converted score against the traditional unit system can be gotten according to the formula below. 1(Mpa)=10.2(OO/FF)
PK-3FLD PK-3FLD PK-3FLD2
COOLING
7,900
3.28
PK-3FLD PK-3FLD PK-3FLD2
1,50
220
0.44
PU­3VJC
1,50
220
15.1
1.99
(20.3)
0.47
(4.79)
86 51
6
5 27 19
13.0 35 24
1
COOLING
6,900
4.19
1
1,60
220
0.44
PU­3NJA
1
1,60
220
20.9
2.07
(21.1)
0.44
(4.49)
70 53
4
5 29 19
13.2 46 24
PK-4FLSD PK-4FLSD PK-4FLSD2
COOLING
10,300
3.46
PK-4FLSD PK-4FLSD PK-4FLSD2
1,50
220
0.53
PU­4YJSA
3
3,50
380
5.7
1.80
(18.4)
0.48
(4.89)
65 49
6
5 27 19
13.6 35 24
1
COOLING
9,900
5.08
1
1,60
220
0.53
PU­4TJSA2
3,60
220
14.0
1.93
(19.7)
0.45
(4.59)
74 52
5
5 29 19
13.2 46 24
40m (131ft)
— —
0.902
3. ADDITIONAL REFRIGERANT CHARGE (R-22…kg(lbs))
Service Ref.
PK-2.5FLD/1/2 PK-3FLD/1/2 PK-4FLSD/1/2
Outdoor unit precharged (kg)
(up to 20m) V---2.4, N---2.4 V---2.8, Y---2.8, N---3.5 VL---3.8, Y---4.6, T---4.6
20m (66ft)
0 0 0
Refrigerant piping length (one way)
25m (82ft)
0.06(0.13)
0.06(0.13)
0.15(0.33)
11
30m (98ft)
0.12(0.26)
0.12(0.26)
0.30(0.66)
35m (115ft)
— —
0.45(0.99)
40m (131ft)
— —
0.6(1.32)
TEMP
ON / OFF
NOT AVAILABLE
AM PM
AM PM
˚C
153
57 18 3
55
58
162
19
ON/OFF TEMP
MODEL SELECT
NOT AVAILABLE
CHECK
TEST RUN
˚C
AMPM
AMPM
4. OUTLET AIR SPEED AND COVERAGE RANGE
Configuration Wall mounted
PK-2.5FLD PK-2.5FLD PK-2.5FLD2
20
4.9
12.4(41) 20
4.9
12.4(41)
Frequency
Airflow Air speed Coverage rangew Airflow Air speed
60Hz 50Hz
Coverage range
Service Ref.
w
m3/min m/sec.
m(ft) m3/min m/sec.
m(ft)
w The air coverage range is the value up to the position where the air speed is 0.25m/sec. when air is blown out horizontally
from the unit at the Hi notch position. The coverage range should be used only as a general guideline since it varies according to the size of the room and furni­ture inside the room.
1
PK-3FLD PK-3FLD PK-3FLD2
20
4.9
12.4(41) 20
4.9
12.4(41)
1
PK-4FLSD PK-4FLSD PK-4FLSD2
28
5.4
15.3(50) 28
5.4
15.3(50)
1
6
OUTLINES AND DIMENSIONS
1. REMOTE CONTROLLER
PK-2.5FLD PK-2.5FLD PK-3FLD PK-3FLD PK-4FLSD PK-4FLSD
1
1
1
Unit : mm
PK-2.5FLD2 PK-3FLD2 PK-4FLSD2
12
235
45
235
45
235
45
235
62.5
13
58
42
340
197
Top
Front
Right side
Left side
1400
1090
Air intake
235
C
Knock out hole for right piping Refrigerant pipe. Drain pipe
Knock out hole for left piping
Drain hose for left-hand side piping
Drain hose
Lower side Auto vane
(Gas pipe)
Drain hose
Bolt
Gas pipe
15
Terminal block for power supply
Terminal block for control
(Liquid pipe)
Liquid pipe 9.52(3/8F) Gas pipe 15.88(5/8F)
Liquid pipe
A
30
32
39
98
37
74
439
100
30
37
74
4
2980
280
3030
18430
60
10
39
37
65
100
AB C
Knock out hole for piping
25
1110
183
240
B
1120
552
55 120
107 111
Air outlet
552
Air outlet
Change vane (manual)
Under panel Removable at left-hand
side piping
Knock out hole for under-piping Refrigerant pipe. Drain pipe
Rear piping opening
Range for left rear piping opening
12-ø6 hole for tapping screw
66-ø6 hole for tapping screw
Wall fixture
Unit center
32-ø12 hole for bolt
225
18
18
91
900
990
455
285
245
19
240 280 314
610
90
Drainage range on left-hand side
Drainage range on right-hand side
10 91=(910)
180
2. INDOOR UNIT PK-2.5FLD PK-3FLD PK-2.5FLD1 PK-3FLD1 PK-2.5FLD2 PK-3FLD2
Unit : mm
13
235
45
235
45
235
45
235
45
235
62.5
13
58
42
340
197
Top
Front
Right side
Left side
1680
1370
Air intake
235
C
Knock out hole for right piping
Knock out hole for left piping
Drain hose for left-hand side piping
Drain hose
Drain hose
Lower side
Auto vane
(Gas pipe)
Bolt
Gas pipe
15
Terminal block for power supply
Terminal block for control
(Liquid pipe)
Gas pipe 19.05(3/4F) Liquid pipe 9.52(3/8F)
Liquid pipe
A
30
32
39
98
37
74
439
100
30
37
74
4
2980
280
3030
18430
60
10
39
37
65
100
AB C
Knock out hole for wiring
25
1110
183
240
B
1400
55 120
102 111
694
Air outlet
694
Air outlet
Change vane (manual)
Under panel
(Removable at left-hand side piping)
Knock out hole for under-piping Refrigerant pipe. Drain pipe
Rear piping opening
Range for left rear piping openingRange for left rear piping opening
12-ø6 hole for tapping screw
84-ø6 hole for tapping screw
Wall fixture
Unit out line
Unit center
41-ø12 hole for bolt
295 225
18
18
91
900
1270
595
285
245
19
240 280 314
750
90
Drainage range on right-hand side
13 91=(1183)
180
Drainage range on left-hand side
PK-4FLSD PK-4FLSD1 PK-4FLSD2
Unit : mm
14
7
X4
SW1
OFF
ON
12345678
OFF
ON
12345678
PK-4FLSD
PK-2.5FLD PK-3FLD
MODELS
REMOTE CONTROLLER
65432
RT2
2
SW1
CN27
D.U.M
1
JR
N
GRN/YLW
L
I.B
TO OUTDOOR UNIT CONNECTING WIRES DC12V
1
T
X4
ZNR
F2 F1
C
MF
MV
CNB
LD1
Ru
SW1
54321
1
1
6
7
1
1
43
2
35
3
211 133
FAN1
POWER
OUTDOOR
TIMER
WIRELESS
TRANS
VANE
L.TEST
CN2A
TWIN-1
CN2B
TWIN-2
TRANS
CND
CN30
CN2
CN70
CN6V
CN4T
CN28
CNT
DRAIN
CN50
INTAKE
CN20
PIPE
CN21
CN51
MULTIPLE
1122
SW2
SW3
ON
ON
OFF
OFF
123
1234567812345
RT1
7
W.R
TB4
6
W.B
TB2
ORN
YLW
BRN
BRN
RED
RED
240V
14.5VAC
10.6VAC
230V
220V
BLU
YLW
WHT
RED
BLK
WHT
RED
POWER SUPPLY ~(1 PHASE) AC220-240V 50Hz AC220V 60Hz
YLW
ORN
RED
7
WIRING DIAGRAM
PK-2.5FLD PK-3FLD PK-4FLD PK-2.5FLD1 PK-3FLD1 PK-4FLD1 PK-2.5FLD2 PK-3FLD2 PK-4FLD2
SYMBOL
C
CN2<I.B> CN2A<I.B> CN2B<I.B> CN27<I.B> CN28<I.B> CN51<I.B>
F1,2<I.B>
FAN MOTOR CAPACITOR TIMER ADAPTOR CONNECTOR TRANSMISSION WIRES No.1 CONNECTOR TRANSMISSION WIRES No.2 CONNECTOR DRAIN LIFE-UP MECHANISM TIME SHORTENING CONNECTOR MULTIPLE CONNECTOR FUSE(6.3A 250V)
I.B
INDOOR CONTROLLER BOARD JUMPER RESISTORS (FUNCTION SELECTOR)
JR
NOTES:
1. Since the indoor fan motor (MF) is connected with 220V power, using 230, 240V power will require a setting change of the dip switch (SW1<I.B>) on the indoor controller board as shown in fig:
2. Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing.
3. Since the indoor transformer (T) is connected with 220V power, if 230,240V power is used. Change the wiring connection showing fig * : 2.
4. Symbols used in wiring diagram above are, : Connector, : Terminal block.
5. Emergency operation
[Check items]
[Emergency operation procedure]
fig w1
Indoor fan motor (MF) for 230,240V.
fig w2
When power supply is
If remote controller or microcomputer fails but there is no other trouble, emergency operation is possible by setting dip switch (SW3<I.B>) on the indoor con­troller board.
(1) Compressor and fan. (2) Check the trouble position using self diagnostic function. If the result of self diagnosis indicates protective device such as freeze protection is functioning
(1) Set the dip switch (SW3 <I.B>) on the indoor controller board to 1 • 2 on and 3 off for cooling.
(2) Turn on outdoor unit side circuit breaker, then indoor unit side circuit breaker in this order. (3) During emergency operation indoor fan runs at high speed but automatic vane remains stop. If vane is closed, open the vane by hands. (4) Thermostat will not function. (5) Emergency cooling should be limited to 10 hours maximum.
emergency operation is not possible unless the cause is removed. Emergency operation will be continuous operation mode due to power ON/OFF (ON/OFF with remote controller is not possible).
(The indoor unit heat exchanger may freeze).
NAME
230V
220V
w
1.
SYMBOL
MF MV
RT1 RT2
Ru<W.B> SW1<I.B> SW2<I.B> SW3<I.B>
T
ON OFF
220V
230V
240V
FAN MOTOR VANE MOTOR ROOM TEMPERATURE THERMISTOR (0%/15k",25°C/5.4k" DETECT) PIPE TEMPERATURE THERMISTOR (0%/15k". 25%/5.4k" DETECT) RECEIVING SELECTOR UNIT FUNCTION SELECTOR SWITCH UNIT SELECTOR SWITCH EMERGENCY OPERATION SWITCH TRANSFORMER
NAME
SW1 SW1
3 4 5 6 7 8
2
1
RED
ORANGE
YELLOW
ON OFF
3 4 5 6 7 8
2
1
SYMBOL
X4<I.B>
SW1<W.B>
LD1<W.B>
TB2
TERMINAL BLOCK (POWER SUPPLY) TERMINAL BLOCK
TB4
(INDOOR/OUTDOOR CONNECTING WIRE) FAN MOTOR RELAY VARISTOR
ZNR
ON/OFF SWITCH LED (RUN INDICATOR) WIRELESS REMOTE CONTROLLER BOARD
W.B
WIRELESS REMOTE CONTROLLER
W.R
NAME
15
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