Mitsubishi PH50, XL50 Installation Manual

DLP

Data Display Cube

PH50 series (SXGA+ models) XL50, XL21 series

(XGA models)

Set-up and Installation Manual

March 04, 2008 (REV 2.5)

Table of Contents

1. SET-UP AND INSTALLATION......................................................................................................5

1.1. Overview ...............................................................................................................................5

1.1.1. Product lineup ................................................................................................................5

1.1.2. Flowchart........................................................................................................................5

Start ...................................................................................................................................................5

1.2. Cube installation ....................................................................................................................6

1.2.1. Safety precaution ...........................................................................................................6

1.2.2. Preparation.....................................................................................................................6

1.2.3. Input board installation (optional)....................................................................................7

1.2.4. Unlocking (for XXLL2211 ) .....................................................................................................8

1.2.5. Cube stacking (for RReeaarr ) .............................................................................................10

1.2.6. Cube stacking (for FFrroonntt ) ............................................................................................15

1.2.7. Screen open/close (for FFrroonntt ) .....................................................................................23

1.3. Connecting ..........................................................................................................................25

1.3.1. Control signal connection .............................................................................................25

1.3.2. Image signal connection...............................................................................................25

1.3.3. Internal cabling (for

1.4. Initial set up .........................................................................................................................27

1.4.1. Menu operation ............................................................................................................27

1.4.2. Dipswitch setting...........................................................................................................30

1.4.3. Picture outline adjustment ............................................................................................30

1.5. System memory setting .......................................................................................................39

1.5.1. System set up...............................................................................................................39

1.5.2. Color balance adjustment.............................................................................................46

1.5.3. Image set up.................................................................................................................50

1.6. Input memory setting (for the main input).............................................................................53

1.6.1. Input port selecting .......................................................................................................53

1.6.2. Automatic input signal scanning ...................................................................................53

1.6.3. Signal adjustment .........................................................................................................54

1.6.4. Image quality adjustment..............................................................................................57

1.6.5. Input memory saving ....................................................................................................58

1.6.6. Input memory calling/deleting .......................................................................................58

1.7. Input memory setting (for the input board) ...........................................................................59

1.7.1. Input port selecting .......................................................................................................59

1.7.2. Expansion setting .........................................................................................................59

1.7.3. Automatic input signal scanning ...................................................................................59

1.7.4. Signal adjustment .........................................................................................................60

1.7.5. Image quality adjustment..............................................................................................65

1.7.6. Input memory saving ....................................................................................................67

1.7.7. Input memory calling/deleting .......................................................................................67

1.8. Display memory setting (for the input board) .......................................................................68

1.8.1. INPUT MEMORY..........................................................................................................68

1.8.2. H.DISPLAY POS, V.DISPLAY POS ..............................................................................68

1.8.3. CROP...........................................................................................................................68

1.8.4. DISPLAY ......................................................................................................................69

)...........................................................................................26

FFrroonntt

PH50, XL50, XL21 series Set-up and Installation Manual

1.8.5. DIGITAL OUT...............................................................................................................69

1.8.6. SCREEN MODE...........................................................................................................69

1.8.7. Display memory saving ................................................................................................70

1.8.8. Display memory calling/deleting ...................................................................................70

1.9. Setting as daisy chain connection (for the input board)........................................................71

2. REGULAR MAINTENANCE.......................................................................................................73

2.1. Lamp replacement...............................................................................................................73

2.1.1. Safety precautions........................................................................................................73

2.1.2. Procedure.....................................................................................................................74

2.1.3. Auto-lamp changing function (for CChhaannggeerr ).................................................................80

2.2. Condenser lens adjustment (for SSiinnggllee) ..............................................................................83

2.3. Focus adjustment ................................................................................................................84

2.4. Cleaning ..............................................................................................................................85

2.4.1. Screen front surface .....................................................................................................85

2.4.2. Cabinet.........................................................................................................................85

2.4.3. Dust filter (for FFrroonntt )....................................................................................................85

2.5. For delivery..........................................................................................................................87

2.5.1. 6-axis adjuster fixing.....................................................................................................87

2.5.2. Color wheel locking (for XXLL2211 ) ....................................................................................87

2.5.3. Lamp cushion inserting (for XXLL2211 CChhaannggeerr ) ...............................................................87

2.5.4. Screen-fixing bolt tightening (for 5500””FFrroonntt ) .................................................................88

2.5.5. Screen-holding arm locking (for 6677””FFrroonntt) ...................................................................88

3. FUNCTION.................................................................................................................................89

3.1. Memories.............................................................................................................................89

3.2. Menu trees ..........................................................................................................................89

3.2.1. Input memory ...............................................................................................................89

3.2.2. Display memory............................................................................................................90

3.2.3. System memory ...........................................................................................................91

3.2.4. Memory list display.......................................................................................................92

3.3. Test pattern list ....................................................................................................................93

3.4. Control panel .......................................................................................................................93

3.5. LED display .........................................................................................................................93

3.6. Terminal functions................................................................................................................95

3.6.1. RS-232C terminal.........................................................................................................95

3.6.2. CONTROL terminal ......................................................................................................95

3.7. Available input signal list......................................................................................................96

3.8. Motorized adjustment tool, S-AXL50E specification.............................................................98

3.8.1. Applicable product........................................................................................................98

3.8.2. Outline drawing ............................................................................................................98

3.8.3. Accessory.....................................................................................................................98

3.8.4. Terminals......................................................................................................................99

3.8.5. Recovery procedure from error...................................................................................100

3.8.6. Trouble shooting.........................................................................................................100

4. ADJUSTMENT SOFTWARE, “WALLABY”.............................................................................101

4.1. General..............................................................................................................................101

4.2. Installation .........................................................................................................................101

REV 2.5

4.2.1. Software Installation ...................................................................................................101

4.2.2. Connecting .................................................................................................................101

4.2.3. Dipswitch setting.........................................................................................................101

4.2.4. Starting the application ...............................................................................................101

4.3. Initial set-up .......................................................................................................................101

4.3.1. Model selecting ..........................................................................................................101

4.3.2. System configuration setting.......................................................................................102

4.3.3. Panel ID defining ........................................................................................................102

4.3.4. Serial port setting........................................................................................................102

4.3.5. Serial port opening .....................................................................................................103

4.3.6. Turning on ..................................................................................................................103

4.3.7. Picture mute off ..........................................................................................................103

4.3.8. Data reading...............................................................................................................103

4.4. Adjustment ........................................................................................................................103

4.4.1. Service tab (for system memory) ................................................................................104

4.4.2. Input tab (for input memory) .......................................................................................108

4.4.3. Display tab (for display memory) ................................................................................ 111

4.4.4. Memory tab ................................................................................................................112

4.4.5. Information tab ...........................................................................................................112

4.4.6. Memory copy.............................................................................................................. 113

4.5. Memory backup .................................................................................................................114

4.5.1. Cube data saving........................................................................................................ 114

4.5.2. Data sending to cubes................................................................................................ 114

4.6. Main window......................................................................................................................115

4.6.1. Panel selection area................................................................................................... 115

4.6.2. Serial Port .................................................................................................................. 115

4.6.3. Power and Mute ......................................................................................................... 115

4.6.4. Information .................................................................................................................115

4.7. Menu bar ........................................................................................................................... 116

4.7.1. File menu ................................................................................................................... 116

4.7.2. Edit menu................................................................................................................... 117

4.7.3. System Config menu ..................................................................................................118

4.7.4. Test Patterns menu ....................................................................................................118

4.7.5. Serial Port menu......................................................................................................... 119

4.7.6. Special menu.............................................................................................................. 119

4.7.7. Help menu.................................................................................................................. 119

5. ABOUT TRADEMARKS ..........................................................................................................120

6. REVISION HISTORY................................................................................................................121

PH50, XL50, XL21 series Set-up and Installation Manual

1. Set-up and installation

1.1. Overview

1.1.1. Product lineup

Lineup Resolution Lamp Access

FFrroonntt

RReeaar

FFrroonnt

RReeaar

FFrroonnt

RReeaar

PPHH550

series

XXLL550

(XXLL2211)

series

0 /

SSXXGGAA++ CChhaannggeerr

(*1)

XXGGA

CChhaannggeer

SSiinngglle

50” 67” 80”

– VS-67PHF50U –

VS-50PH50U VS-67PH50U VS-80PH40U

VS-50XLWF50U VS-67XLWF50U –

VS-50XLW50U

(VS-50XLW20U)

VS-50XLF50U

(VS-50XLF20U)

VS-50XL50U

(VS-50XL21U,

VS-50XL20U)

(*1) Parenthesized products are XXLL2211 series.

1.1.2. Flowchart

1.2 Cube installation

1.2.5 Cube stacking (for RReeaarr )

1.3 Connecting

1.4 Initial set up

1.5 System memory setting

1.6 Input memory setting (for the main input)

Finish

1.4.2 Dipswitch setting

1.4.3 Picture outline adjustment

1.5.1 System set up

1.5.2 Color balance adjustment

Start

1.2.6 Cube stacking (for FFrroonntt )

1.5.3 Image set up

1.7 Input memory setting (for the input board)

1.8 Display memory setting (for the input board)

1.9 Setting as daisy chain connection (for the input board)

• Input board installation (optional)

• Unlocking (for XXLL2211 )

• Control signal connection

• Image signal connection

• Internal cabling (for FFrroonntt )

• Operation mode (to advanced mode)

• Displaying internal test pattern

• 6-axis adjustment

• Mirror adjustment

• LAMP POWER

• SYSTEM SYNC

• HOT EXCHANGE (for CChhaannggeerr)

• CSC

• GRADATION

• TARGET COLOR

• SENSOR

(When necessary)

Screen size

VS-67XLW50U

(VS-67XLW20U)

VS-67XLF50U –

VS-67XL50U

(VS-67XL21U,

VS-67XL20U)

Major setting items

• Input port selecting

• Automatic input signal scanning

• H.POSITION, V.POSITION

• FINE

• AMP GAIN

–

REV 2.5

1.2. Cube installation

1.2.1. Safety precaution

• This product requires a special installation to prevent falling or toppling. This should be done by installation specialists.

• Be sure to read this manual and the user’s manual for your safety before starting assembly or installation.

• Be sure to use supplied accessories for assembly or installation.

• Attach all the screws and fixtures specified in this manual securely.

• Reinforce the wall surface and floor so that it can support the total weights of the products

for a long time and resist earthquakes, possible vibrations, and external forces.

• Ensure that the safety factor is more than 10 (or ensure that the total bolts can bear ten times the weight of products and the brackets).

• Do not use the product near a heater or in a humid, dusty or smoky location.

• Unless otherwise specified, do not install the product with its intakes, exhaust slots and

ventilation holes blocked. The unit may overheat and cause a fire or breakdown.

• Be sure that a lighting or sunlight does not leak into the screens.

• Inspect the mounting fixings more than once in a year as needed.

1.2.2. Preparation

• Before installation, remove the desiccant(s) taped on the top of the product.

• Make sure that all of the following are supplied.

Supplied accessories (per unit) Q’ty Necessary tools

1. Hexagon socket head bolt (M6) 8

2. Flat washer (for M6) 8

3. Spring washer (for M6) 8

4. Joint hole seal 1

5. Power cord (1.8m) for North America and Europe (in VS-50XL20U and VS-67XL20U)

6. Control cable 1

7. User’s manual 1

8. Plastic cable tie (for FFrroonntt)

Optional products Others

1. Wireless/wired remote control: R-XL50TX

2. RGB input board: VC-B50KA (for PPHH5500, XXLL5500), VC-B20KA (for PPHH5500, XXLL2211)

3. Video input board: VC-B50KV (for PPHH5500, XXLL5500), VC-B20KV (for PPHH5500, XXLL2211)

4. Power cord (3m): JC-PC3MA (for North America) JC-PC3ME (for Europe) JC-PC3MC (for China)

5. External AC fan (for 5500””SSiinngglleeFFrroonntt): JC-AF115R (for AC115V)

JC-AF230R (for AC230V)

6. Motorized adjustment tool: S-AXL50E

7. Spare lamp: S-PH50LA (for CChhaannggeerr)

S-XL50LA (for SSiinnggllee)

8. Spare color wheel: S-PH50CW (for PPHH5500) S-XL50CW (for XXLL5500), S-XL20CW (for XXLL2211)

6 (5500””),

10 (6677””)

1. Allen wrench

2. Phillips screwdriver #0, #2

3. Level

4. Stepladder

5. Spacer (for suitable screen

6. Wrench (for base stand level

1. Base stand

2. Base stand level adjuster

3. Base stand level adjuster

4. Wall fixing metal part

5. Anchor bolt

6. Hexagon socket head cap

2mm, 2.5mm, 4mm, 5mm

gaps)

adjuster)

fixing metal part

screw (M6)

PH50, XL50, XL21 series Set-up and Installation Manual

1.2.3. Input board installation (optional)

When using the optional input board, install it into the product according to the following steps. In FFrroonntt, a slot for the board is located inside the cube. Open the screen unit before installation according to the chapter 1.2.7 on page 23. When you attach it, be sure to turn off the main power switch.

1. Remove a panel cover on the control panel by removing 6

Panel cover

screws at the positions shown in the figure.

2. When you use the video input board, attach it as right figure. Stick a supplied terminal name label on the RGB input board, and combine the boards with supplied 2 screws.

2. Stick the supplied terminal name label, and then combine the boards with 2 supplied screws.

RGB input board

3. Firmly insert the input board into the board slot along guide rails till the end.

1. Remove 2 hole-stoppers. Video input board

Input board

4. Firmly fix the input board with the 6 screws that have been removed in the step 1.

Insert

REV 2.5

1.2.4. Unlocking (for XXLL2211 )

Surely release following locks before turning on the main power switch. Turning on without releasing may cause damage.

1.2.4.1. Color wheel unlocking

The color wheel is located on the optical unit inside the cube. In FFrroonntt, open the screen unit according to the chapter 1.2.7 on page 23 before unlocking. Turning on without unlocking may cause damage.

1. Make sure a key slot on the color wheel cushion faces the top as you begin the procedure.

Key slot

2. Pull the color wheel cushion till the flange hits

Stopper

Color wheel cushion

the metal part.

• For CChhaannggeerr, pliers are recommended to

use since it is hard to access with fingers.

Flange

Metal

3. Turn it 90 degrees clockwise.

Caution

Before shipment, be sure to lock the color wheel in the reverse order of unlocking (chapter 2.5.2, on page 87). Shipping the product without locking may cause breakage.

Metal

PH50, XL50, XL21 series Set-up and Installation Manual

1.2.4.2. Lamp cushion removing (for CChhaannggeerr)

Remove a lamp cushion before turning on the main power switch. Turning on without removing may cause smoking and catching fire.

• It should be remembered to lock the lamp cover after removing. If you neglect to lock it, the lamp changer may not work correctly.

Lamp cushion

Lock

Lamp cove

Caution

Before shipment, be sure to insert the cushion in the reverse order of removing (chapter 2.5.3, on page 87). Shipping the product without inserting may cause breakage.

REV 2.5

1.2.5. Cube stacking (for RReeaarr )

1.2.5.1. Preassembly (for 8800””)

1.2.5.1.1. Shorten the depth of cube cabinet This work is normally unnecessary. You can shorten the depth of the 8800”” cube cabinet when you pass the cubes through a narrow gate or door. The depth of the cube cabinet can be reduced from 865mm to 684mm.

1. Loosen 4 screws to unlock the lock brackets

for screen fixing bolts.

Pull out the 4 screen fixing bolts from rear. Be sure not to drop the 4 washers which are attached to the tip of the bolts.

Screen fixing bolt

Screw

Lock bracket

Washer

Unscrew 4 hexagon socket head bolts (5mm) to detach the

front attachment.

Front attachment

Hexagon socket head bolt

PH50, XL50, XL21 series Set-up and Installation Manual

1.2.5.1.2. Cautions for screen Because 8800”” screens are large and heavy, the screens should be held carefully.

• To prevent the screen from damage or breakage, carry the

screen by two or more people.

• Hold the short sides of the screen frame or the corners

when picking up the screen. Holding the center of the long sides of the frame (between labels) may damage the screen edge due to its heavy weight.

• Do not lay the screen with face up on the floor or table. The screen frames may not support

the heavy and large screen surface.

REV 2.5

1.2.5.2. Assembling the base stands and cubes

Note:

• Combining many cubes may accumulate the tolerance of screen sizes, which causes

difficulty to keep appropriate screen gaps (in chapter 1.2.5.3, on page 13). In such cases, especially horizontally long display walls, it is recommended to insert spacers between cube cabinets at any given distance preliminarily.

1. Assemble base stands.

2. Adjust level adjusters to make the base stand both

level and plumb by means of a spirit level.

Base stands

Level adjusters

3. Loosen 4 screen-fixing screws per unit shown

Screen unit

with arrow lines in the right figure with an Allen wrench (5 mm) to remove the screen units from all cubes to be installed. (This applies to

”, which is supplied with the screen fitted).

5500”

4. 8800””,6677””PPHH5500: Turn a center screw in the

lower door 90 degrees anti-clockwise to unlock with an Allen wrench (4mm).

Cube unit

Center screw (8800””,6677””PPHH5500 )

5. Open the lower door 90 degrees by pushing

down the handles. And then slide it to right to detach. The door cannot be detached other than 90 degrees opening position.

Lower door

6. Place a cube on the base stand.

7. Fix the cube at 4 points with supplied hexagon

socket head bolts, spring washers and flat washers.

Hexagon socket head bolt

Caution

When holding up a cube, be careful not to put your hand between the cube and

Spring wa sh er

Flat washer

the base stand.

PH50, XL50, XL21 series Set-up and Installation Manual

Screen-fixing

screws

8. Place the next bottom row cube on the base stand

and fix it in the same way.

9. Join right and left cubes at 4 points with supplied

hexagon socket head bolts, spring washers and flat washers.

10. Place cubes for the upper row on the

assembled units.

11. Fix them vertically and horizontally at 4 points

each with supplied hexagon socket head bolts, spring washers and flat washers.

12. Stop up the holes on both sides with supplied

joint hole seals, which holes are not used for a display wall.

Caution

To avoid units from falling, measure horizontal and vertical degrees with a level etc. to make sure the units are stably assembled.

Joint hole seals

1.2.5.3. Screen gap adjustment

1. Temporarily attach the screen units, which

were detached in the previous step. (For 67-inch models, the screens were supplied separately).

2. Put spacers between screens and adjust the

screen gaps to be: 1 mm for 5500””, 2 mm for 6677”” or 3 mm for 8800””.

3. Tighten the 4 screen-fixing screws. Be

careful not to tighten with an excessive torque (suggested torque: 3.9Nm).

Note:

• Screen size may expand or shrink according

to the environment during the shipment. It is usually restored in around one month under the constant normal condition.

1mm (2mm)

REV 2.5

1.2.5.4. Fixing to the wall and floor

You don’t have to attach the lower door in this chapter since picture outlines have yet to be adjusted as explained in the next chapter. After the picture outline adjustment, attach the door in the reverse order of detaching.

1. Attach floor-fixing brackets on 4 level adjusters below the base stand and fix them to the

floor with anchor bolts.

2. Fix the upper back part of the display wall to the back wall with wall-fixing brackets as shown

in the following figure.

Hexagon socket head cap screws (M6)

Wall-fixing brackets

nchor bolts

Adjusters

nchor bolts

Floor-fixing brackets

Caution

Make sure the whole set is assembled firmly and installed stably. To prevent the set from falling due to unpredictable events such as earthquakes and shocks, fix the set firmly to the wall and floor. Furthermore, carefully confirm the strength of the fixing area of the installation place (wall and floor). The wall and floor fixing method differs according to the number of assembled units.

PH50, XL50, XL21 series Set-up and Installation Manual

1.2.6. Cube stacking (for FFrroonntt )

Caution

Take heed of appropriate surrounding space for ventilation (except rear surface) such as not to pool the hot air on the top of the display walls so that the ambient temperature doesn’t exceed the product environmental requirements.

1.2.6.1. Tape peeling off (for 6677””)

The screen-holding arms in both sides are taped at each end for transportation. Peel them off before installation.

Ta pe

Screen-

holding arm

Tape

REV 2.5

1.2.6.2. Screen detaching

For 5500”” which is supplied with the screen fitted, the screen unit should be detached before installation. (For 6677””, the screens are provided separately.)

”: Screen attaching/detaching work should be done by two or more people.

6677”

Be careful not to trap your fingers when you slide its arms during detaching/attaching work.

1. 5500””: Remove two screen-fixing bolts (M6 – 45mm,

gold hexagon socket).

Caution

Before shipment, be sure to tighten the bolts (see chapter 2.5.4, on page 88). Shipping the product without tightening may cause breakage.

Screen-fixing

bolts

2. Pull screen-drawing handles in both sides to draw the screen

till locked.

Screen-drawing handle

3. Lift up and detach the screen unit with pushing

screen-detaching levers located inside the screen unit in both sides. Be careful not to push the adjacent flip-up lock lever.

(Flip-up lock lever)

Push

Screen-detaching lever (inside the screen unit)

4. Press down the slide lock levers in both sides to unlock, and

put back the screen-holding arms.

”: The levers can be

6677”

unlocked respectively.

Slide lock lever (Inside the arm)

PH50, XL50, XL21 series Set-up and Installation Manual

Screen-holding arm

1.2.6.3. Ventilation

To ensure a proper airflow for cooling, you need to block some vents as the following figures.

Panel 1

(From rear)

Panel 3

(From rear)

Exhaust

(From rear)

Panel 2

Panel 4

Exhaust

Panel 1

Panel 3

Intake

Should be blocked

Exhaust

Panel 2

Panel 4

Intake

Top row

Bottom row

Base stand

For 6677””, 5500””CChhaannggeerr

Vents to be blocked

irflow concept

Vents to be blocked

For 5500””SSiinnggllee

External AC fans (occasional)

1.2.6.3.1. For 6677””, 5500””CChhaannggeerr

1. Block the vents in the bottom row. Prepare a cover material by yourself in reference to the

figures below. The covers can be fixed with two self-tapping screws (nominal diameter: 4mm, length: 8 – 12mm) on the holes of the corner joint. Be sure this work is only for the cubes in the bottom row. Vent covers (example): Material: aluminum or steel plate (thickness: 1mm)

Exhaust

For 6677””

For 5500””CChhaannggeerr

Unit [mm]

Vent cove

Intake (from right side

in5500””CChhaannggeerr)

Holes of corner joint

Two self-tapping screws (nominal diameter: 4mm, length: 8 – 12mm)

2. To keep dust out, seal the cable holes on the top of the display wall. Prepare a cover

material by yourself. The size of the holes is 116.5mm x 63mm. Be sure this work is only for the cubes in the top row.

Cable hole

REV 2.5

1.2.6.3.2. For 5500””SSiinnggllee According to circumstances, attach the optional external AC fans (JC-AF115R or JC-AF230R) on the intake vents in the bottom row (see “External AC fan attaching” on page 19).

• Prepare openings on base stands to ventilate.

• Keep enough base stand height not to inhale a coat of dust on a floor from the intake vents.

1. To block the bottom row, detach the bottom duct cover from inside the cube and attach it on

the bottom of the duct. Be sure this work is only for the cubes in the bottom row.

2. To block the top row, remove the cushion unit on the top at first. Then detach the top duct

cover from the top surface of the cube and attach it on the top of the duct. Be sure this work is only for the cubes in the top row.

Tighten removed 3 screws to attach.

Detaching

Top duct cover

Cushion unit

Detaching

Tighten the duct screw to attach with duct panel.

Detaching

Bottom duct cover

XXLL550

XXLL221

Tighten removed screw to attach.

3. To keep dust out, seal the cable holes on the top of the display

wall. Prepare a cover material by yourself. The size of the holes is 116.5mm x 63mm. Be sure this work is only for the cubes in the top row.

Cable hole

PH50, XL50, XL21 series Set-up and Installation Manual

External AC fan attaching (

occasional)

When 4-high configuration with 5500””SSiinnggllee, attach the optional external AC fans (JC-AF115R or JC-AF230R) on intake vents. Even in 3-high configuration, attach the AC fans as well, when spaces are narrower than 50cm to the ceiling and 10cm to the wall behind. Narrow spaces tend to rise the cube internal heat. Be sure this work is only for the cubes in the bottom row.

1. Attach a suitable plug to the bare end of the power

cord of the fan to correspond with an interface such as a terminal block or a power strip. 2-meter AC power cord is included in the fan.

2. Insert the fan into the intake vent till click.

3. Fix it to the lower part of cube with the screw supplied

with the fan.

Note:

• To avoid injuries and shock hazards, do not carry

Intake vent

External

C fan

electricity to the fan during this work. It must be done by qualified personnel.

• Be sure to use the fan within the range of its power

rating.

• The outline of the fan is shown below. Prepare a base stand which does not interfere with the

fan.

Front view

Lower part of cube

External

C fan

[Unit: mm]

Side view

REV 2.5

1.2.6.4. Assembling base stands and cubes

Note:

• Combining many cubes may accumulate the tolerance of screen sizes, which causes

difficulty to keep appropriate screen gaps (in chapter 1.2.6.5, on page 21). In such cases, especially horizontally long display walls, it is recommended to insert spacers between cube cabinets at any given distance preliminarily.

1. Assemble base stands.

2. Adjust level adjusters to make the base stand both level and

plumb by means of a spirit level.

Base stands

Level adjusters

3. Place a cube on the base stand.

Caution

Do not grip the screen-holding arms to lift up a cube cabinet. It may cause

Hexagon socket

head bolt

breakage.

4. Fix the cube at 4 points with supplied hexagon

Spring wa sh e

socket head bolts, spring washers and flat washers.

Flat washe

Caution

When holding up a cube, be careful not to put your hand between the cube and the base stand.

5. Place the next bottom row cube on the base stand and fix it in

the same way.

6. Join right and left cubes at 4 points with supplied hexagon

socket head bolts, spring washers and flat washers.

7. Place cubes for the upper row on the assembled units.

8. Fix them vertically and horizontally at 4 points each with

supplied hexagon socket head bolts, spring washers and flat washers.

9. Stop up the holes on both sides with supplied joint hole

seals, which holes are not used for a display wall.

Caution

To avoid units from falling, measure horizontal and vertical degrees with a level etc. to make sure the units are stably assembled.

Joint hole seals

10. Run cables through the internal cabinets according to the

chapter 1.3.3 on page 26 before attaching the screen unit.

PH50, XL50, XL21 series Set-up and Installation Manual

11. Press down the slide lock levers in both sides to unlock, and

draw the screen-holding arms till locked.

”: The levers can be unlocked respectively.

6677”

Slide lock lever (Inside the arm)

12. Reinstall the screen unit in its original

cabinet. Put the pins inside the screen unit on the retainers at the top of the screen-holding arms, following which make the screen upright. Make sure it will be locked securely.

”: Screen attaching/detaching work

6677”

should be done by two or more people.

screen-holding arm

13. Press down the slide lock

levers in both sides to unlock, and push the screen unit along the rail till the end.

”: The levers can be

6677”

unlocked respectively.

”: You don’t have to tighten

5500”

the removed two screen-fixing bolts.

Slide lock lever (Inside the arm)

Screen-holding arm

Retainer

1.2.6.5. Screen gap adjustment

This adjustment is normally unnecessary.

As needed, you can adjust the screen gaps.

1. Estimate a distance to move the screens so that

the screen gaps will approximately be: 2 mm for 5500”” or 3 mm for 6677””.

2. Open the screen units (chapter 1.2.7.1, on page

23).

Note:

• Screen size may expand or shrink according to

the environment during the shipment. It is usually restored in around one month under the constant normal condition.

2mm (3mm)

REV 2.5

3. For horizontal adjustment: 5500””: Loosen two screws in the right screen guide to adjust its

horizontal position and fix them. 6677””: Loosen the screw in the bottom screen guide to adjust its horizontal position and fix it. The screen guide has punch marks at the adjustable range (+/- 2mm) and its center.

4. For vertical adjustment: Loosen two screws each in the left and right screen guides to adjust

their vertical positions and fix them. 6677””: The screen guides have the punch marks at the same position as described above.

5. Close the screen units (chapter 1.2.7.2, on page 24).

6. Check the screen gaps and repeat the steps until you get reasonable gaps.

For vertical adjustment

For horizontal adjustment

” Left screen guide

5500”

” Right screen guide

5500”

” Bottom screen guide

6677”

For horizontal adjustment

” Screen guide (both side)

6677”

For vertical adjustment

1.2.6.6. Fixing to the wall and floor

1. Attach floor-fixing brackets on 4 level adjusters below the base stand and fix them to the

floor with anchor bolts.

2. Fix the upper back part of the display wall to the back wall with wall-fixing brackets as shown

in the following figure.

Hexagon socket head cap screws (M6)

Wall-fixing brackets

nchor bolts

djusters

nchor bolts

Floor-fixing brackets

Caution

PH50, XL50, XL21 series Set-up and Installation Manual

1.2.7. Screen open/close (for FFrroonntt )

Cabling or lamp replacement, etc. requires opening the screen unit. Be careful not to trap your fingers during the work. The open/close should be performed on a one-by-one basis in

Cube unit

a display wall so as not to shift the center of gravity much. In particular, 6677”” may cause topple down due to wide shifting of the center of gravity. When you open/close the screen units on stand-alone cubes without fixing to a base stand or other cubes, be sure to use the support base which

Screen unit

Support base

is contained in the cube carton box.

1.2.7.1. Screen opening

Caution

About one-meter space in front of the screens is needed for the opening. Prior to work, make sure that there is no object such as steps in the working space.

1. 5500””: Make sure that the two screen-fixing bolts (M6 –

45mm, gold hexagon socket) have been removed.

Screen-fixing bolts

2. Pull the screen-drawing handles in both sides to draw the

screen till locked.

Screen-drawing handle

REV 2.5

3. Pull up the bottom of the screen unit to rotate 90

degrees with pushing flip-up lock levers located inside the screen unit in both sides.

”: The levers can be unlocked

6677”

respectively. Be careful not to push the adjacent screen-detaching lever.

(Screen-detaching lever)

Flip-up lock lever (inside the screen unit)

1.2.7.2. Screen closing

Be careful not to trap your fingers during the work.

1. Push down the bottom of the screen slowly till locked.

2. Press down the slide lock levers in both sides to unlock,

and push the screen unit along the rail till the end.

”: The levers can be

6677”

unlocked respectively.

Slide lock lever (inside the arm)

Note: Depending on the screen gap adjustment (chapter 1.2.6.5, on page

21), the screen unit may touch the top edge of the lower screen. In this case, slightly lift the upper screen to close without touching.

Push

PH50, XL50, XL21 series Set-up and Installation Manual

1.3. Connecting

1.3.1. Control signal connection

An external controller such as a personal computer etc. can control cubes through RS-232 format communication. In the case of a display wall, connect the external controller to a MASTER cube set by dipswitch (chapter 1.4.2, on page 30) with RS-232 cross cable, and connect CONTROL IN and CONTROL OUT terminals between cubes with supplied control cables. Do not connect to a loop. Allocating ID numbers by dipswitch, each cube can be controlled separately by one controller. Up to 64 cubes can be chained in one control line.

1.3.2. Image signal connection

Connect (an) image input source(s) with cubes adequately.

1.3.2.1. In the case of daisy chain

In the case of an enlarged image displaying with digital daisy chain connection, install the optional input boards (chapter 1.2.3, on page 7) and connect DIGITAL IN and DIGITAL OUT terminals between cubes with digital cables (DVI-D) that are supplied with the boards. The digital image signal can be chained up to 16 cubes.

In the case of 3 by 2

Video device

External controller

ID 1

MASTER

ID 4

SLAVE

ID 2

SLAVE

ID 5

SLAVE

ID 3

SLAVE

ID 6

SLAVE

Supplied digital cables

(6 pcs)

Supplied control cables

(5 pcs)

In the case of 6 by 1 (In this case, an image signal cannot be connected to a loop.)

Supplied digital cables (5 pcs)

Video device

External controller

ID 1

MASTER

ID 2

SLAVE

ID 3

SLAVE

ID 4

SLAVE

ID 5

SLAVE

ID 6

Supplied control cables (5 pcs)

REV 2.5

1.3.2.2. For other than daisy chain

Connecting with a multiple-output device, an enlarged image can be displayed as well as daisy

chain connection.

Input image

External controller

Multiple-output

device

ID 1

MASTER

ID 3

SLAVE

ID 2

SLAVE

ID 4

SLAVE

Supplied control cables

Connecting with a multiple-output device (example)

1.3.3. Internal cabling (for

Run cables through the holes located on both sides and top/bottom.

FFrroonntt

)

Mount bases

Horizontal cabling

For the vertical cabling: Thread the supplied plastic cable ties through the holes in 3 mount bases to fix on the rear surface of the back panel, and fasten the cables with the ties.

For the horizontal cabling:

5500””SSiinngglle

e: Route the cables through

the guide below the mirror and fasten them with supplied cable ties as appropriate not to shade picture images

For 5500””

from the optical unit.

5500””CChhaannggeer

r: Run the cables through

the cable guide behind the mirror.

”: Thread the supplied cable ties

6677”

through the holes in 5 mount bases to fix

Horizontal

on the rear surface of the skirt part, and

cabling

fasten the cables with the ties.

Caution

For the safety reason, do not allocate a power strip inside the cube cabinet. It is recommended to use the optional 3-meter power cord.

Plastic cable ties

Mount bases

(for horizontal)

For 6677””

PH50, XL50, XL21 series Set-up and Installation Manual

Verti cal cabling

Plastic cable ties

Cable guide

Vertical cabling

Mount bases (for vertical)

Skirt part

1.4. Initial set up

1.4.1. Menu operation

1.4.1.1. Control button list

In normal mode In advanced mode

Remote

control

POWER ON Turn on －

POWER OFF － Turn off

DISPLAY － Status information Status information (Press-and-hold for detail information)

PIC MUTE －－－ Picture mute － Picture mute

INPUT A －－ Selective input signal list

MENU1 －－ Input memory menu －

MENU2 －－

MEM LIST

R G －－ G raster on/off G input on/off G raster on/off G input on/off

B －－ B raster on/off B input on/off B raster on/off B input on/off TEST －－ Test pattern on – pattern rounding – test pattern off FUNC －－ Remote ID setting mode on/off

NORMAL － Normal mode/advanced mode switching Initialize

ESC － Cancel, back or test pattern off, etc.

ENTER

UP －－－－ Menu option and cursor up

DOWN －－－－ Menu option and cursor down

LEFT

RIGHT

Number

In stand-

by state

－－－－

－－

－－－－－－－－－

Menu OFF Menu OFF Menu ON

Test pattern

OFF

Display memory calling

Test pattern

Display memory menu

(Press-and-hold for system

R raster on/off R input on/off R raster on/off R input on/off

memory menu)

Input memory and display memory list

Test pattern

OFF

Test pattern

Define

Test pattern

－

Value down

Value up

－

OFF

REV 2.5

1.4.1.2. Operation mode

This product has two operation modes: “normal mode” and “advanced mode”. Use the normal mode in usual operation. Switch to the advanced mode when you set up or adjust the product. Two modes can be switched by [NORMAL] button when there is no adjustment menu on screen.

1.4.1.2.1. Normal mode The normal mode allows you to turn off the power by [POWER] button, to display status information by [DISPLAY] button, to change the operation mode by [NORMAL] button and to call a display memory by number buttons. Adjustment menus cannot be called in the normal mode.

1.4.1.2.2. Advanced mode In advanced mode, status information appears on screen as described in right figure.

1. Status display:

! ANALOG NO SIGNAL ID01

Status Input port Comment Set ID

• “!” mark appears when values in a menu are changed. It is also displayed when a value is automatically changed by internal process.

• In CChhaannggeerr, “☀” mark appears when the status of a spare lamp is other than “NEW”.

• During lamp position auto calibration (for CChhaannggeerr) and initial sensor value obtaining, the operating status is noticed with figures such as “3”, “4” or “7”. When the function has worked correctly, it disappears after 5-minute displaying.

2. Input port: Displaying current input port.

3. Comment:

• “NO SIGNAL” is displayed when any image signal is not input.

• “TEST *” is displayed during internal test patterns displaying.

• “MUTE” is displayed during picture mute.

4. Set ID: Displaying a set ID.

PH50, XL50, XL21 series Set-up and Installation Manual

1.4.1.3. Basic menu operation

Adjustments should be conducted with the remote control in advanced mode. (You can also use the adjustment software, “Wallaby” (chapter 4, on page 101)).

• [POWER ON] button: To turn on after main power switch on.

• [MENU1] button: To display the input memory menus.

• [MENU2] button: To display the display memory menus while the input board is attached.

• [MENU2] button (press and hold): To display the system memory menus.

• Up/down button: To select menu items.

• [ENTER] button: To enter each adjusting menu. Some items indicate the lower menu layer.

• Left/right button: To change an adjusting value.

• [ESC] button: To exit menus.

• [NORMAL] button: To reset an adjusting value. In reply to appeared “RESET OK?” message,

press [ENTER] button. You can exit the menu without resetting by [ESC] button. [NORMAL] button also executes automatic input signal scanning during input memory menus displaying.

• [FUNC] button: Remote ID setting (chapter 1.4.1.4).

• [TEST] button: To display test patterns (chapter 3.3, on page 93). Even while any menus

are displayed on screen, the test patterns on/off and selecting are available.

• [R][G][B] buttons: To switch muting/displaying of primary colors. It works regardless of remote ID setting. Press-and-hold the button can always display the selected color. This function is helpful when you display the same color across a display wall, which mixes color displaying/muted cubes. Just pressing may unintentionally mute the color in other cubes.

• Number buttons: To call a display memory directly with 3-digit number while there is no menu on screen. For instance, press 001 to call the display memory 1.

• [DISPLAY] button: To show status information.

LAMP TIMER 99999H INPUT ANALOG SYSTEM ID 01

LAMP A NEW BUSY LAMP B USED STANDBY NO SIGNAL

Status information ([DISPLAY] button)

Lamp operating time Input port Set ID

Lamp status Comment

(In CChhaannggeerr)

! ANALOG ID01 F/W VER P01.50A H/W VER 12.19 SET TIMER 99999H MASTER

L.SENSOR 125

Detail status information ([DISPLAY] button press-and-hold)

Firmware version FPGA version Set operating time Master/slave setting

Luminous sensor value

1.4.1.4. Remote ID

Remote ID is used to operate remote control toward a specified screen in a display wall. Even while any menus are displayed on screen, remote ID can be switched.

Specify a set ID by [FUNC] button and 2-digit number in advanced mode, which ID has been set in the dipswitch. When you control only ID=1 cube, press [FUNC]+[0]+[1]. It can be also selected by left/right button after the [FUNC] button. And then press [ENTER] button to confirm. Pressing [FUNC]+[0]+[0] buttons enable remote control toward all cubes.

REV 2.5

1.4.2. Dipswitch setting

Before turning on the main power switch, set the dipswitch correctly according to a system configuration (see “1.3 Connecting” on page 25). The set ID can be set up to 64 (see “1.5.1.14 EXTENDED ID” on page 43). Be sure to turn off the main power switch if you change the setting in the middle of the operation. Turning on the main power switch will renew the setting.

OFF ON

2 3

5 6 7 8

RESERVED

MASTER

ID5

ID4

ID3

ID2

ID1

No. Name Function

1 RC Enabling remote control (ON: enabled, OFF: disabled) ON 2 RESERVED Normally ON. ON 3 MASTER MASTER/SLAVE setting (ON: MASTER, OFF: SLAVE) ON 4 ID5 OFF 5 ID4 OFF 6 ID3 OFF 7 ID2 OFF 8 ID1

Designating set ID number (1 to 32) (ON: 1, OFF: 0) ID No.=1×(ID1)+2×(ID2)+4×(ID3)+8×(ID4)+16×(ID5) Example: ID No.=1: ID1=ON, ID2, ID3, ID4 and ID5=OFF ID No.=32 :ID1, 2, 3, 4 and 5=OFF

1.4.3. Picture outline adjustment

Caution

Before turning on, make sure again that the color wheel has been unlocked for XXLL2211 (chapter

1.2.4.1, on page 8) and, for XXLL2211CChhaannggeerr, the lamp cushion has been removed (chapter

1.2.4.2, on page 9).

Initial setup

1.4.3.1. Displaying internal test pattern

Display the internal crosshatch pattern for picture outline adjustment by pressing [TEST] button twice in advanced mode. Adjust to align the outermost lines with screen edges.

There are another adjustment lines for over-scan inside the outermost lines. When OVERLAP setting (chapter 1.5.1.6, on page 40) is ON, adjust the picture outline so that these lines fit the screen edges.

djustment lines for over-scan

PH50, XL50, XL21 series Set-up and Installation Manual

+ 92 hidden pages