Mitsubishi PFFY-P20VLEM-A, PFFY-P25VLEM-A, PFFY-P32VLEM-A, PFFY-P40VLEM-A, PFFY-P50VLEM-A Service Manual

...

TECHNICAL & SERVICE MANUAL

Air-Conditioners For Building Application

PFFY-P25VLEM-A,PFFY-P25VLRM-A

PFFY-P20VLEM-A,PFFY-P20VLRM-A PFFY-P32VLEM-A,PFFY-P32VLRM-A

PFFY-P40VLEM-A,PFFY-P40VLRM-A PFFY-P50VLEM-A,PFFY-P50VLRM-A PFFY-P63VLEM-A,PFFY-P63VLRM-A

2001

Models

Floor Standing Type

Series PFFY

CONTENTS

SAFETY PRECAUTIONS·························1

1. FEATURES············································3

2. PART NAMES AND FUNCTIONS········4

3. SPECIFICATION ···································6

4. OUTLINES AND DIMENSIONS············8

5.WIRING DIAGRAM ·····························10

REFRIGERANT SYSTEM DIAGRAM

····11

7.TROUBLE SHOOTING························12

8. DISASSEMBLY PROCEDURE···········17

For use with the R407C & R22

Exposed type

Concealed type

- Inadequate connection and fastening may generate heat and cause a fire.

• Prepare for typhoons and other strong winds and earthquakes and install the unit at the specified place.

- Improper installation may cause the unit to topple and result in

injury.

• Always use an air cleaner , humidifier, electric heater, and other accessories specified by Mitsubishi Electric.

- Ask an authorized technician to install the accessories. Improper

installation by the user may result in water leakage, electric shock, or fire.

• Never repair the unit. If the air conditioner must be repaired, consult the dealer.

- If the unit is repaired improperly, water leakage , electric shoc k, or

fire may result.

• Do not touch the heat exchanger fins.

- Improper handling may result in injury.

• If refrigerant gas leaks during installation work, ventilate the room.

- If the refrigerant gas comes into contact with a flame, poisonous

gases will be released.

• Install the air conditioner according to this Installation Manual.

- If the unit is installed improperly, water leakage , electric shock, or

fire may result.

• Have all electric work done by a licensed electrician according to “Electric Facility Engineering Standard” and “Interior Wire Regulations”and the instructions given in this manual and always use a special circuit.

- If the power source capacity is inadequate or electric work is per-

formed improperly, electric shoc k and fire may result.

• Securely install the cover of control box and the panel.

- If the cover and panel are not installed properly, dust or water

may enter the outdoor unit and fire or electric shock may result.

• When installing and moving the air conditioner to another site, do not charge the it with a refrigerant different from the refrigerant (R407C or R22) specified on the unit.

- If a different refrigerant or air is mixed with the original refrigerant,

the refrigerant cycle may malfunction and the unit may be damaged.

• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit even if the refrigerant should leak.

- Consult the dealer regarding the appropr iate measures to pre-

vent the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, hazards due to lack of oxygen in the room could result.

• When moving and reinstalling the air conditioner, consult the dealer or an authorized technician.

- If the air conditioner is installed improperly, water leakage, elec-

tric shock, or fire may result.

• After completing installation work, make sure that refrigerant gas is not leaking.

- If the refrigerant gas leaks and is exposed to a fan heater, stove,

oven, or other heat source, it may generate noxious gases.

• Do not reconstruct or change the settings of the protection devices.

- If the pressure switch, thermal switch, or other protection device

is shorted and operated forcibly , or parts other than those specified by Mitsubishi Electric are used, fire or explosion may result.

1. Before installation and electric work

s Before installing the unit, make sure you read all the

“Safety precautions”.

s The “Safety precautions” provide very important

points regarding safety. Make sure you follow them.

s This equipment may not be applicable to EN61000-3-

2: 1995 and EN61000-3-3: 1995.

s Please report to or take consent by the supply au-

thority before connection to the system.

Symbols used in the text

Warning:

Describes precautions that should be observed to prevent danger of injury or death to the user.

Caution:

Describes precautions that should be observed to prevent damage to the unit.

Symbols used in the illustrations

: Indicates an action that must be avoided. : Indicates that important instructions must be followed. : Indicates a part which must be grounded. : Indicates that caution should be taken with rotating parts. (This

symbol is displayed on the main unit label.) <Color: Yellow>

: Beware of electric shock (This symbol is displayed on the main

unit label.) <Color: Yellow>

Warning:

Carefully read the labels affixed to the main unit.

Warning:

• Ask the dealer or an authorized technician to install the air conditioner.

- Improper installation by the user may result in water leakage, elec-

tric shock, or fire.

• Install the air unit at a place that can withstand its weight.

- Inadequate strength may cause the unit to fall down, resulting in

injuries.

• Use the specified cables for wiring. Make the connections securely so that the outside force of the cable is not applied to the terminals.

This equipment may have an adverse effect equipment on the same electrical supply system.

SAFETY PRECAUTIONS

2. Precautions for devices that use R407C refrigerant

Caution:

• Do not use the existing refrigerant piping.

- The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrigerator oil of the new unit to deteriorate.

• Use refrigerant piping made of C1220 (CU-DHP) phosphorus deoxidized copper as specified in the *JIS H3300 “Copper and copper alloy seamless pipes and tubes”. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant.

- Contaminants on the inside of the refrigerant piping may cause

the refrigerant residual oil to deteriorate.

*JIS: Japanese Industrial Standard

• Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)

- If dust, dirt, or water enters the refrigerant cycle, deterioration of

the oil and compressor trouble may result.

• Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.

- The refrigerator oil will degrade if it is mixed with a large amount of

mineral oil.

• Use liquid refrigerant to fill the system.

- If gas refr igerant is used to seal the system, the composition of

the refrigerant in the cylinder will change and performance may drop.

• Do not use a refrigerant other than R407C.

- If another refrigerant (R22, etc.) is used, the chlorine in the refrig-

erant may cause the refrigerator oil to deteriorate.

• Use a vacuum pump with a reverse flow check valve..

- The vacuum pump oil may flow bac k into the refrigerant cycle and

cause the refrigerator oil to deteriorate.

• Do not use the following tools that are used with con ventional refrigerants. (Gauge manifold, charge hose, gas leak detector, reverse flow check valve, refrigerant charge base, vacuum gauge, refrigerant recovery equipment)

- If the conventional refrigerant and refrigerator oil are mixed in the

R407C, the refrigerant may deteriorated.

- If water is mixed in the R407C, the refrigerator oil ma y deteriorate.

- Since R407C does not contain any chlorine, gas leak detectors

for conventional refrigerants will not react to it.

• Do not use a charging cylinder.

- Using a charging cylinder may cause the refrigerant to deteriorate.

• Be especially careful when managing the tools.

- If dust, dirt, or water gets in the refrigerant cycle, the refrigerant

may deteriorate.

PFFY-P20VLEM-A,PFFY-P20VLRM-A PFFY-P25VLEM-A,PFFY-P25VLRM-A PFFY-P32VLEM-A,PFFY-P32VLRM-A PFFY-P40VLEM-A,PFFY-P40VLRM-A PFFY-P50VLEM-A,PFFY-P50VLRM-A PFFY-P63VLEM-A,PFFY-P63VLRM-A

2.2/ 2.5

2.8/ 3.2

3.6/ 4.0

4.5/ 5.0

5.6/ 6.3

7.1/ 8.0

Floor Standing Type

Series PFFY

Models

Cooling capacity/Heating capacity

FEATURES1

Concealed type

Exposed type

●

● ● Remote

Indoor (Main) Unit

controller

[PAR-20MAA]

Once the controls are set, the same operation mode can

be repeated by simply pressing the ON/OFF button.

● Operation buttons

PAR-20MAA

ON/OFF

CENTRALLY CONTROLLED

ERROR CODE

CLOCK

ON OFF

ßC

CHECK

CHECK MODE

FILTER

TEST RUN FUNCTION

ßC

1Hr.

NOT AVAILABLE

STAND BY DEFROST

FILTER

CHECK TEST

TEMP.

TIMER SET

4 56879

1 [Room temperature adjustment] Button 2 [Timer/continuous] Button 3 [Selecting operation] Button 4 [Time selection] Button

[Time-setting] Button

5 [Louver] Button 6 [Fan speed adjustment] Button

7 [Up/down airflow direction] Button 8 [Ventilation] Button 9 [Checking/built-in] Button 0 [Test run] Button A [Filter] Button B [ON/OFF] Button C Position of built-in room temperature

¥Never expose the remote controller to direct sunlight.Doing so can result in the erroneous measure-

ment of room temperature.

¥Never place any obstacle around the lower right-hand section of the remote controller. Doing so can

result in the erroneous measurement of room temperature.

PART NAMES AND FUNCTIONS2

Concealed type

Exposed type

Air outlet

Air inlet

● Display

(A) Current time/Timer (B) Centralized control (C) Timer ON (D) Abnormality occurs (E) Operation mode: COOL, DRY, AUTO, FAN, HEAT (F) Preparing for Heating mode (G) Defrost mode (H) Set temperature (I) Power ON (J) Louver (K) Not available function (L) Ventilation (M) Function setting mode (N) Test run mode (O) Error check mode (P) Filter sign (Q) Set effective for 1 hr. (R) Sensor position (S) Room temperature (T) Airflow (U) Fan speed

ABCD

SQTU

STAND BY DEFROST

CENTRALLY CONTROLLED

CHECK

˚C

ON OFF

CLOCK

ERROR CODE

TEMP.

HIKLJ

1Hr.

NOT AVAILABLE

˚C

ON/OFF

FILTER

CHECK MODE

TEST RUN FUNCTION

R P

O N M

Power source

Model

PFFY-P20

VLEM-A

PFFY-P25

VLEM-A

PFFY-P32

VLEM-A

PFFY-P40

VLEM-A

PFFY-P63

VLEM-A

Item

Dimension

Fan

Motor

Refrigerant

pipe dimension

Power consumption

Current

Cooling capacity Heating capacity

External finish (Munsel No.)

Net weight

Heat exchanger

Air filter

Drain pipe dimension

Noise level

(Low-High)

Voltage

Frequency

Cooling Heating Cooling Heating

Height

Width Depth

Type

External static pressure

Type

Output

Gas(Flare)

Liquid(Flare)

Hz kW kW

kW kW

A A

mm mm mm

m3/min

mm mm

220-240 208-230

50 60

3.6

4.0

0.06

0.29

Galvanized steel plate (5Y 8/1)

630

220

Cross fin( Alminium plate fin and copper tube)

Single phase induction motor

PP Honeycomb fabric

Accessory hose (top end:20)

4.5

5.0

7.1

8.0

2.2

2.5

2.8

3.2

0.04

0.19

0.06

0.25

220-240 208-230

50 60

0.04

0.19

0.06

0.25

220-240 208-230

50 60

0.07

0.30

220-240 208-230

50 60

0.075

0.33

220-240 208-230

50 60

0.09

0.41

220-240 208-230

50 60

0.11

0.47

11701050

Note:1 Note:1

Note:2

Sirocco fanX1

5.5-6.5 7.0-9.0 9.0-11.0 12.0-14.0 12.0-15.5

0.015

5.5-6.5

0.015 0.018 0.030 0.035 0.050

Sirocco fanX2

26 32

1410

Airflow rate

(Low-High)

40-4638-4335-4034-40

0.065

0.32

0.10

0.46

ø 12.7 ø 6.35

ø 15.88

ø 9.52

PFFY-P50

VLEM-A

5.6

6.3

0.085

0.40

Power source

Model

PFFY-P20

VLRM-A

PFFY-P25

VLRM-A

PFFY-P32

VLRM-A

PFFY-P40

VLRM-A

PFFY-P63

VLRM-A

Item

Dimension

Fan

Motor

Refrigerant

pipe dimension

Power consumption

Current

Cooling capacity Heating capacity

External finish (Munsel No.)

Net weight

Heat exchanger

Air filter

Drain pipe dimension

Noise level

(Low-High)

Voltage

Frequency

Cooling Heating Cooling Heating

Height

Width Depth

Type

External static pressure

Type

Output

Gas(Flare)

Liquid(Flare)

Hz kW kW kW kW

A A

mm mm mm

m3/min

mm mm

3.6

4.0

Galvanized steel plate

639

220

Cross fin( Alminium plate fin and copper tube)

Single phase induction motor

PP Honeycomb fabric

Accessory hose (top end:20)

4.5

5.0

7.1

8.0

2.2

2.5

2.8

3.2

1006886

Note:1 Note:1

Note:2

18.5

Sirocco fan

5.5-6.5 7.0-9.0 9.0-11.0 12.0-14.0 12.0-15.5

0.015

18.5

5.5-6.5

0.015 0.018 0.030 0.035 0.050

Sirocco fanX2

21 27

1246

Airflow rate

(Low-High)

40-4638-4335-4034-40

ø 12.7 ø 6.35

ø 15.88

ø 9.52

PFFY-P50

VLRM-A

5.6

6.3

Note: 1.Cooling / Heating capacity indicates the maximum value at operation under the following condition.

Cooling :Indoor 27°CDB/19°CWB Heating :Indoor 20°C

:Outdoor 35°CDB :Outdoor 7°CDB/6°CWB

220-240 208-230

50 60

0.06

0.29

0.04

0.19

0.06

0.25

220-240 208-230

50 60

0.04

0.19

0.06

0.25

220-240 208-230

50 60

0.07

0.30

220-240 208-230

50 60

0.075

0.33

220-240 208-230

50 60

0.09

0.41

220-240 208-230

50 60

0.11

0.47

0.065

0.32

0.10

0.46

0.085

0.40

2.The figures represent a 240V/50Hz or 230V/60Hz unit measured at a point which is 1m away from the front of the unit and at a height of 1m from the floor.

The noise is approximately 1dB(A) less for a 230V/50Hz or 220V/60Hz unit and approximately 2dB(A) less for a 220V/50Hz or 208V/60Hz

unit. The noise is approximately 3dB(A) less when the measurement point is 1.5m away from the front of the unit and at a height of 1.5m from the floor.

SPECIFICATION3

3-1. Specification

LEV

C1 1.5µF X 440V

2.5µF X

440V

2.0µF X

440V

MF1,2

PFFY-P20

VLEM-A VLRM-A

PFFY-P63

VLEM-A VLRM-A

PFFY-P50

VLEM-A

VLRM-A

PFFY-P40

VLEM-A VLRM-A

PFFY-P32

VLEM-A VLRM-A

PFFY-P25

VLEM-A VLRM-A

Model

Parts

name

Tranrsformer T

(Primary) 50/60Hz 220-240V (Secondary) (18.4V 1.7A)

TH21 Resistance 0˚C/15kΩ,10˚C/9.6kΩ,20˚C/6.3kΩ,25˚C/5.4kΩ,30˚C/4.3kΩ,40˚C/3.0kΩ

Resistance 0˚C/15kΩ,10˚C/9.6kΩ,20˚C/6.3kΩ,25˚C/5.4kΩ,30˚C/4.3kΩ,40˚C/3.0kΩ

TH22

Gas pipe thermistor

FUSE

250V 6.3A

TB2

(L,N, ) 330V 30A

TB5 TB15

(1,2),(M1,M2,S) 300V 10A

Fuse

(Indoor con-

troller board)

Power supply terminal bed

Transmission terminal bed

OFF 130˚C±5˚C

ON 90˚C±20˚C

Room temperature thermistor

Fan motor

(with Inner-

thermostat)

4-pole

OUTPUT 15W

CU-0206B-A

4-pole

OUTPUT 15W

CU-0206B-A

4-pole

OUTPUT 18W

CU-0207B-A

4-pole

OUTPUT 30W

CU-0303B-A

4-pole

OUTPUT 35W

CRC4415AB

4-pole

OUTPUT 50W

CU-0507B-A

Symbol

DC12V Stepping motor drive port

dimension 3.2

Ω

(0~2000pulse)

EDM-402MD

TH23

Innerthermostat/

thermofuse

(Fan motor)

Liquid pipe thermistor

Fan motor capacitor

Linear expansion valve

152˚C ˚C

FUSE

CUT OFF

3-2. Electrical par ts specification

+ 16 hidden pages