Mitsubishi Electric PFD-P250, P500VM-E, PUHY-P250, P500YGM-A Service Manual

AIR CONDITIONERS CITY MULTI
Service Handbook
Issued in Mar. 2006 HWE05250 Printed in Japan
New publication effective Mar. 2006.
Service Handbook PFD-P250, P500VM-E / PUHY-P250, P500YGM-A
PFD-P250, P500VM-E PUHY-P250, P500YGM-A
Models
PFD-P250, P500VM-E PUHY-P250, P500YGM-A
Service Handbook
TENTATIVE
- 1 -
I Indoor Unit Components
[1] Indoor Unit Components and Internal Structure ................................................................ 3
[2] Control Box of the Indoor Unit ........................................................................................... 7
[3] Indoor Unit Circuit Board ................................................................................................... 8
- 2 -
- 3 -
[ I Indoor Unit Components ]
I Indoor Unit Components
[1] Indoor Unit Components and Internal Structure
1. PFD-P250VM-E models
(1) Front view of a indoor unit
(2) Rear view of a indoor unit
Lock key X 2
Display lamp
Panel for refrigerant circuit maintenance
Panel for air filter maintenance
Operation panel (remote controller)
Panel for controller/fan related parts maintenance
- 4 -
[ I Indoor Unit Components ]
(3) Front view of internal structure
(4) Rear view of internal structure
Heat exchanger X 2 (front / back)
Sub drain pan
Suction temperature thermistor (on the right side of heat exchanger)
Linear expansion valve (LEV)
Drain pan
Drain hose
Pulley X 2
Pipes (gas/liquid)
Fan motor
V belt
Controller
Air filter
Fan casing
(on the back of controller)
Discharge temperature thermistor (on the left side of fan casing)
Drain hose
Pipes (ga /liquid)
Fan casing
- 5 -
[ I Indoor Unit Components ]
2. PFD-P500VM-E models
(1) Front view of a indoor unit
(2) Rear view of a indoor unit
Lock key X 4
Panel for controller maintenance
Display lamp
Operation panel (remote controller)
Panel for fan related parts maintenance
Panel for refrigerant circuit maintenance
Panel for air filter maintenance
- 6 -
[ I Indoor Unit Components ]
(3) Front view of internal structure
(4) Rear view of a refrigerant circuit
Remote controller
Float switch X 2
Drain pan
Display lamp
Normal/inspection switching switch
Heat exchanger X 2 (front:No. 1; back:No. 2)
Sub drain pan
Suction temperature thermistor (on the right side of heat exchanger)
Linear expansion valve (LEV)
Drain pan
Operation panel
Bearing
Drain hose
Pulley X 2
Pipes (gas/liquid)
Fan motor
V belt
<Location of drain pan overflow detection float switch>
Controller
Air filter
Fan casing
Discharge temperature thermistor (on the left side of fan casing)
Bearing
Pipes (gas/liquid)
- 7 -
[ I Indoor Unit Components ]
[2] Control Box of the Indoor Unit
1. PFD-P250VM-E models
2. PFD-P500VM-E models
Circuit board for external I/O
Terminal block for transmission line (upper) Terminal block for MA remote controller (lower)
Power supply terminal bed
Surge absorber board
Motor wiring
Surge breaker (51F)
Fuse (F1)
Electro magnetic contactor (52F)
Relay(X11,Z1,Z3)
Controller board
Transformer
Circuit board for external I/O
Terminal block for transmission line on No.2 side (upper) Terminal block for MA remote controller (lower)
Power supply terminal bed
Terminal block for transmission line on No.1 side
Motor wiring
Surge breaker (51F)
Electro magnetic contactor (52F)
Relay(X11,X12,Z1,Z2,Z3)
Controller board
Transformer
Adapter board for LEV
Surge absorber board
Fuse (F1)
- 8 -
[ I Indoor Unit Components ]
[3] Indoor Unit Circuit Board
1. PFD-P250,P500VM-E models
(1) Indoor Control Board
(2) External Input/Output Circuit Board
CND Power supply input (AC 200V)
F901 Fuse
CN2M Indoor unit transmission line
CN3T Power supply input (from transformer)
CNT Power supply output (to transformer)
CN90 Fan output
CNP Drain pump output
CN60 LEV output
SW1,2,3,4 Dip switch
CN24 Control signal output
CN51 Switch input
LED1
LED2
CN31 Float switch input
CN32 Switch input
SWC Switching between discharge/suction control
Thermistor input
CN20 CN21 CN29 CN22
CN33 Lamp output
CN3A Remote controller connection
CN53 Indoor control board (No.1) To CN51
CN54 Indoor control board (No.2) To CN51
TB22 (Relay contact output) No.1 operation status No.1 error status No.2 operation status No.2 error status
TB23 (Input with voltage) ON/OFF
TB21 (Input no voltage) ON/OFF
- 9 -
II Refrigerant Circuit
[1] Principal Parts and Functions .......................................................................................... 11
- 10 -
- 11 -
[ II Refrigerant Circuit ]
II Refrigerant Circuit
[1] Principal Parts and Functions
2. Indoor unit
(1) PFD-P250,500VM-E
Part
name
Symbols
(functions)
Notes Usage Specifications Check method
Linear ex­pansion valve (LEV)
LEV 1.Adjusts superheat at the heat
exchanger outlet of the indoor unit during cooling
2. Adjusts subcool at the heat exchanger outlet of the indoor unit during cooling
DC12V Opening of a valve driven by a stepping motor 0-(2000) pulses
Continuity check with a tester Continuity be­tween white, red, and orange. Continuity be­tween yellow, brown, and blue.
Ther­mistor
TH21 (Suction air tem­perature)
Indoor unit control (Thermo)
0°C : 15kohm 10°C :9.7kohm
20°C :6.4kohm 25°C :5.3kohm 30°C :4.3kohm 40°C :3.1kohm
Resistance check
TH22 (Pipe tem­perature)
Indoor unit control (Freeze pre­vention, Pre-heating stand-by)
TH23 (Gas pipe tempera­ture)
LEV control during cooling oper­ation (Superheat detection)
TH24 (Dis­charge air tempera­ture)
Controls indoor unit discharge (thermostat)
Float Switch
33P1 33P2
Detects drain pan water level Contact Resistance:
Under 250 mohm B contact type
Continuity check with a tester
Motor MF Sends air PFD-P250VM-E
AC400V Type E 4P Output 3.7kW
Resistance check
PFD-P500VM-E AC400V Type B 4P Output 5.5kW
Resistance check
YellowMBlueBrown
White
Red
Orange
R = 15k
0
R = 3460 R = 15
0/80
t
3460
273 t
1
273
1
exp
V
U
W
0.45 10%/2 phases
V
U
W
1.72 10%/2 phases
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