Mitsubishi PEH-RP8, PEH-10MYA SERVICE MANUAL

TECHNICAL & SERVICE MANUAL
AIR-COOLED SPLIT-TYPE PACKAGED AIR CONDITIONERS
For use with the R410A
HEAT PUMP PEH-RP8MYA
PEH-RP10MYA
<Indoor unit>
2004
Page
Contents
1 SAFETY PRECAUTION ..........................................................................................................
2 PART NAMES AND FUNCTIONS............................................................................................
3 SPECIFICATIONS ..................................................................................................................
4 OUTLINE AND DIMENSIONS................................................................................................
5 ELECTRICAL WIRING DIAGRAM.........................................................................................
6 TECHNICAL DATA ................................................................................................................
[1] Capacity/Input Ratio against Changes in Room Airflow Rate...........................................
[2] Capacity table [3] Correction factors
...................................................................................................................
..............................................................................................................
[4] Airflow Characteristic Curves............................................................................................
[6] Standard Operation Data ................................................................................................
NC Curve (Indoor unit)......................................................................................................
7 SERVICE DATA......................................................................................................................
[1] Appearance of Equipment ................................................................................................
[2] Internal Construction.........................................................................................................
[3] Refrigerant Circuit .............................................................................................................
8 FUNCTION OF SWITCH ON INDOOR CIRCUIT BOARD.....................................................
[1] DIP SW1 for model Selection (DIP SW1 has been set at factory)....................................
[2] DIP SW2 for Capacity Setting (DIP SW2 has been set at factory) ...................................
[3] DIP SWE for Emergency Operation..................................................................................
9 TEST RUN ..............................................................................................................................
[1] Before test run ..................................................................................................................
[2] Test run procedures ..........................................................................................................
[3] Self-diagnosis ...................................................................................................................
[4]
Remote controller diagnosis
.............................................................................................
[5] Center of Gravity (Indoor unit) ..........................................................................................
[7]
1
3
5
7
10
11 11 12 16 17
18
20 20 21 21
22 22 22 22
23 23 23 25 27
17
19
- 1 -
1
SAFETY PRECAUTION
Cautions for units utilizing refrigerant R410A
CAUTIONS RELATED TO NEW REFRIGERANT
Use new refrigerant pipes.
Make sure that the inside and outside of refrige­rant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.
In case of using the existing pipes for R22, be careful with the followings.
· Change flare nut to the one provided with this product. Use a newly flared pipe.
· Avoid using thin pipes.
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Keep the tools with care.
If dirt, dust or moisture enter into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Contamination inside refrigerant piping can cause deterio­ration of refrigerant oil etc.
If dirt, dust or moisture enter into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
If large amount of mineral oil enter, that can cause deterio­ration of refrigerant oil etc.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
[1] Cautions for service
(1) Perform service after collecting the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refr igerant is charged from liquid phase.)
- 2 -
Unit
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Specifications
1 Gauge manifold ·Only for R410A
·Use the existing fitting
specifications
. (UNF1/2)
·Use high-tension side pressure of 5.3MPa·G or over.
2 Charge hose ·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3 Electronic scale 4 Gas leak detector ·Use the detector for R134a, R407C or R410A. 5 Adaptor for reverse flow check ·Attach on vacuum pump. 6 Refrigerant charge base 7 Refrigerant cylinder ·Only for R410A Top of cylinder (Pink)
Cylinder with syphon
8 Refrigerant recovery equipment
Gravimeter
- 3 -
2
PART NAMES AND FUNCTIONS
Indoor Unit PEH-RP8MYA PEH-RP10MYA
Air intake duct flange
Air outlet duct flange
Air outlet
Air intake (sucks the air inside the room into the unit)
Operation buttons
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
This sets the ventilation fan speed.
VENTILATION button
Press this button to switch the cooling, electronic dry (dehumidify), automatic and heating modes.
OPERATION SWITCH button
This sets the room temperature. The temperature setting can be performed in 1: units Setting range Cooling 19: to 30: Heating 17: to 28:
TEMP. ADJUSTMENT button
This switches between continuous operation and the timer operation.
TIMER button
This switches between the operation and stop modes each time it is pressed. The lamp on this button lights during operation.
ON/OFF button
Only press this button to perform an inspection check or test operation. Do not use it for normal operation.
CHECK-TEST RUN button
This switch the horizontal fan motion ON and OFF.
(Not available for this model.)
LOUVER button
This adjusts the vertical angle of the ventilation.
AIR DIRECTION button
This resets the filter service indication display
FILTER button
This sets the current time, start time and stop time.
TIME SETTING button
This sets the ventilation fan speed.
FAN SPEED button
(Not available for this model.)
- 4 -
Caution
Only the Power display lights when the unit is stopped and power supplied to the unit.
When the central control remote control unit, which is sold separately, is used the ON-OFF button, operation switch button
and TEMP. adjustment button do not operate.
“NOT AVAILABLEis displayed when the Air speed button are pressed.This indicates that this room unit is not equipped with the fan direction adjustment function and the louver function.
When power is turned ON for the first time, it is normal that “H0is displayed on the room temperature indication (For max. 2minutes). Please wait until this “H0” indication disappear then start the operation.
CENTRALLY CONTROLLED display
This indicates when the unit is con-
trolled by optional features such as central control type remote controller.
TIMER display
This indicates when the continuous
operation and time operation modes are set.
It also display the time for the timer
operation at the same time as when it is set.
OPERATION MODE display
This indicates the operation mode.
STANDBY display
The [STANDBY] symbol is only dis-
played from the time the heating operation starts unit the heated air begins to blow.
DEFROST display
This indicates when the defrost oper-
ation is performed.
CHECK display
This indicates when a malfunction
has occurred in the unit which should be checked.
CLOCK display
The current time , start time and stop time can be displayed in ten second intervals by pressing the time switch button.The start time or stop time is always displayed during the timer operation.
Display
In this display example on the bot­tom left, a condition where all dis­play lamps light is shown for expla­nation purposes although this differs from actual operation.
Operation lamp
This lamp lights during operation, goes off when the unit stops and flashes when a malfunction occurs.
POWER display
This lamp lights when electricity is supplied to the unit.
SET TEMPERATURE display
This displays the selected setting temperature.
AIR DIRECTION display
This displays the air direction.
ROOM TEMPERATURE display The temperature of the suction air
is displayed during operation.The
display range is 8°C to 39°C.The display flashes 8°C when the actual temperature is less than 8°C and flashes 39°C when the actual tem­perature is greater than 39°C.
display
This display lights in the check mode or when a test operation is per­formed.
CHECK MODE
TEST RUN
This lamp lights when the filter need to be cleaned.
AIR SPEED display
The selected fan speed is displayed.
FILTER display
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
Specifications of air-source heat pump type packaged air conditioner
(Ceiling concealed type indoor unit)
Model name PEH-RP8MYA
PEH-RP8MYAService Ref.
PEH-RP8MYAService Ref.
PUHZ-RP8YHAService Ref.
Outdoor
unit
Indoor unit
Quantity Symbol
Capacity kcal/h
kW Indoor side Dry bulb temperature/wet bulb temperature Outdoor side Dry bulb temperature/wet bulb temperature
Power source
Power consumption kW
Operating current A Remote controller temperature setting range °C Airflow direction control
Type × Quantity
Airflow rate m
3
/min
External static pressure
Pa
Motor output kW External finish
Unit (H × W × D) mm
Panel (H × W × D) mm Heat exchanger type Air filter Insulation material Refrigerant piping size Liquid/Gas
φ
mm
φ
mm
Drain piping size Noise level dB(A) Net weight kg
Minimum wire thickness
Circuit breaker
Operation control device (provided)
Decoration panel (Option) Other mountable major options
Accessories
Special note, Non-standard specifications, etc.
1. The cooling and heating capacities are the maximum capacities that were obtained by operating in the above air conditions and with a refrigerant pipe of about 5m.
2. The actual capacity characteristics vary with the combination of indoor and outdoor units. See the technical informaition.
3. The operating noise is the data that was obtained by measuring it 1.5 m from the units bottom in an anechoic room. (Noise meter A-scale value)
4. The
5. Refer to the service manual of outdoor unit for the outdoor unit’s specifications.
figure of Electrical characteristic, Airflow rate, Noise level, indicates, at 50 Pa setting.
Cooling Heating
16,300 19,300
19.0 (10.0~22.4) 22.4 (10.0~25.0) 27 °C/19 °C 20 °C/– 35 °C/24 °C7 °C/6 ˚C
3N~ 380/400/415V 50Hz
0.65/0.65/0.65 0.65/0.65/0.65
1.12/1.12/1.12 1.12/1.12/1.12 19 ~ 30 17 ~ 28
Sirrocco fan × 2
60
50/150
0.75
Galvanizing
428 × 1380 × 650
Cross fin
Saran net
Polyethylene foam
9.52/25.4
25.4 (RC1)
49 (at 50 Pa)
70
1.6 mm 15 A
Remote controller: PAR-20MAA
– –
Electrical characteristics
Fan
External dimension
External wiring
Composing parts
Notes:
Installation manual, Operation manual,
Remote controller
Air con-
dition
- 5 -
3
SPECIFICATIONS
PEH-RP10MYA
Cooling Heating
18,900 23,200
27 °C/19 °C 20 °C/– 35 °C/24 °C7 °C/ 6 °C
3N~ 380/400/415V 50 Hz
0.94/0.94/0.94 0.94/0.94/0.94
1.64/1.64/1.64 1.64/1.64/1.64 19 ~ 30 17 ~ 28
Sirrocco fan × 2
80
50/150
1.23
Galvanizing
428 × 1,580 × 650
Cross fin
Saran net
Polyethyene foam
12.7/28.58
25.4 (RC1)
53 (at 50 Pa)
80
1.6 mm 15 A
Remote controller: PAR-20MAA
– –
Installation manual, Operation manual,
Remote controller
PUHZ-RP10YHA
PEH-RP10MYA
PEH-RP10MYA
22.0 (12.5~28.0) 27.0 (15.7~31.5)
Specifications of air-source heat pump type packaged air conditioner
(Ceiling concealed type indoor unit)
Model name
Service Ref.
Service Ref.
Service Ref.
Outdoor
unit
Indoor unit
Quantity Symbol
Capacity kcal/h
kW Indoor side Dry bulb temperature/wet bulb temperature Outdoor side Dry bulb temperature/wet bulb temperature
Power source
Power consumption kW
Operating current A Remote controller temperature setting range °C Airflow direction control
Type × Quantity
Airflow rate m
3
/min
External static pressure
Pa
Motor output kW External finish
Unit (H × W × D) mm
Panel (H × W × D) mm Heat exchanger type Air filter Insulation material Refrigerant piping size Liquid/Gas
φ
mm
φ
mm
Drain piping size Noise level dB(A) Net weight kg
Minimum wire thickness
Circuit breaker
Operation control device (provided)
Decoration panel (Option) Other mountable major options
Accessories
Special note, Non-standard specifications, etc.
1. The cooling and heating capacities are the maximum capacities that were obtained by operating in the above air conditions and with a refrigerant pipe of about 5m.
2. The actual capacity characteristics vary with the combination of indoor and outdoor units. See the technical informaition.
3. The operating noise is the data that was obtained by measuring it 1.5 m from the units bottom in an anechoic room. (Noise meter A-scale value)
4. The
5. Refer to the service manual of outdoor unit for the outdoor unit’s specifications.
figure of Electrical characteristic, Airflow rate, Noise level, indicates, at 50 Pa setting.
Electrical characteristics
Fan
External dimension
External wiring
Composing parts
Notes:
Air con­dition
- 6 -
(1) Indoor Unit
• Model PEH-RP8MYA
Note: When connecting duct to the inlet side, remove the air filter attached to the unit body , and mount
an air filter onto the inlet duct side separately.
AIR INLET SENSOR
REFRIGERANT PIPE
12.7
(1/2 BRAZE)
REFRIGERANT PIPE 25.4 (1 BRAZE)
AIR INLET
AIR OUTLET
POWER SUPPLY WIRING HOLE 27 (AIR INLET SIDE)
CONTROLLER WIRING HOLE 27 (AIR INLET SIDE)
CONNECT WIRE (PEH-PUH) WIRING HOLE 27 (AIR INLET SIDE)
ACCESSORY PIPE (USE FOR ONLY R410A)
9.52 (3/8 BRAZE)
DUCT EARTH POINT (BOTH DUCT SIDE)
152
650
428
95
156
AIR INLET DUCT
FLANGE
24- 3.1 HOLES
34 31
1102
104
130130130130130130130130
31
344
20
15
7053050
130
130
42
42
DRAIN: Rc 1
CONTROL BOX
4- 12 HOLES
22- 3.1 HOLES
AIR OUTLET DUCT
FLANGE
33
562
382
25 100
100 25
1240
20
20
1280
15
40
120
4513013013013013013013045
40
1320
1000
120
1264
98250
14
(FOR HUNGING
BOLT M10)
<FIELD SUPPLY>
15
100
40
210 116
4235
46
55 55 156
1380
131 200 199
928
1240
20
530
13132
200
199
400
730
200
1280 1880
200
20
428500
25 75
(1) (2)
(3)
(1) When connecting air inlet (2) When installing the suspension fixtures prior to installation of the indoor unit without inlet duct (3) When hanging the indoor unit directly without inlet duct
(A) Service space (B) Suspension bolt pitch (C) Air inlet (D) Air outlet
(A)
(A)
(C)
(B)
(B)
(D)
- 7 -
4
OUTLINE AND DIMENSIONS
- 8 -
Model PEH-RP10MYA
Note: When connecting duct to the inlet side, remove the air filter attached to the unit body , and mount
an air filter onto the inlet duct side separately.
(B)
730
200
530
25 75
928
428500
199
200 13132
(A)
400
20
(B)
1440 1480 2080
(C)
(D)
20
200
(1) (2)
(3)
(A)
(1) When connecting air inlet (2) When installing the suspension fixtures prior to installation of the indoor unit without inlet duct (3) When hanging the indoor unit directly without inlet duct
(A) Service space (B) Suspension bolt pitch (C) Air inlet (D) Air outlet
REFRIGERANT PIPE
28.6 (1-1/8 BRAZE)
15
20
42
156
130
344
152
AIR INLET
REFRIGERANT PIPE (1/2 BRAZE)
130
95
42
33
12.7
AIR INLET SENSOR
650
210 116
562
DRAIN: Rc 1
104
66
40
100
1302
130130130130130130130130
34
130
66
26- 3.1 HOLES
AIR INLET DUCT
FLANGE
CONTROL BOX
20
423
FLANGE
5
45
130
40
220
46
428
55 55 156
DUCT EARTH POINT (BOTH DUCT SIDE)
22- 3.1 HOLES
AIR OUTLET DUCT
7053050
15
CONTROLLER
100 25
25 100
382
AIR OUTLET
WIRING HOLE 27 (AIR INLET SIDE)
CONNECT WIRE (PEH-PUH) WIRING HOLE 27 (AIR INLET SIDE)
POWER SUPPLY WIRING HOLE 27 (AIR INLET SIDE)
1480
130
1580 1520 1440 40 1000
1464
20
131 200 199
45130130130130
220
15
4- 12 HOLES
(FOR HUNGING
<FIELD SUPPLY>
98
250
14
BOLT M10)
130
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