Mitsubishi PEH-P8MYA, PEH-P10MYA Service Manual

Page 1
AIR-COOLED SPLIT-TYPE
PACKAGED AIR CONDITIONERS
2003
TECHNICAL & SERVICE MANUAL
<Indoor unit>
Models
HEAT PUMP PEH-P8MYA, PEH-P10MYA
For use with the R407C
Page 2
Contents
1 PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT .................................... 1
[1] Storage of Piping Material .................................................................................................. 2
[2] Piping Machining ................................................................................................................ 3
[3] Necessary Apparatus and Materials and Notes on Their Handling .................................... 4
[4] Brazing ................................................................................................................................ 5
[5] Airtightness Test.................................................................................................................. 6
[6] Vacuuming .......................................................................................................................... 6
[7] Charging of Refrigerant ......................................................................................................7
2 PART NAMES AND FUNCTIONS ............................................................................................ 8
3 SPECIFICATIONS .................................................................................................................. 10
4 PART NAMES AND FUNCTIONS .......................................................................................... 12
5 ELECTRICAL WIRING DIAGRAM ......................................................................................... 15
6 TECHNICAL DATA TO MEET LVD ........................................................................................ 16
[1] Capacity/Input Ratio against Changes in Room Airflow Rate ........................................... 16
[2] Bypass Factor Curves ...................................................................................................... 17
[3] Cooling Sensible Heating Capacity Table ......................................................................... 17
[4] Airflow Characteristic Curves ............................................................................................ 18
[5] Center of Gravity (Indoor unit) .......................................................................................... 18
[6] NC Curve (Indoor unit) ...................................................................................................... 19
7 SERVICE DATA ...................................................................................................................... 20
[1] Appearance of Equipment ................................................................................................ 20
[2] Internal Construction ......................................................................................................... 20
[3] Refrigerant Circuit ............................................................................................................. 20
8 FUNCTION OF SWITCH ON INDOOR CIRCUIT BOARD ..................................................... 21
[1] DIP SW1 for model Selection (DIP SW1 has been set at factory) .................................... 21
[2] DIP SW2 for Capacity Setting (DIP SW2 has been set at factory) ................................... 21
[3] DIP SWE for Emergency Operation.................................................................................. 21
9 TEST RUN .............................................................................................................................. 22
[1] Before test run .................................................................................................................. 22
[2] Test run procedures ..........................................................................................................22
[3] Self-diagnosis ................................................................................................................... 24
[4] Remote controller diagnosis ............................................................................................. 26
Page 3
1 PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT
Caution
Do not use the existing refrigerant piping.
• The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrigerator oil of the new unit to deterio­rate.
Use refrigerant piping made of C1220 (CU-DHP) phos­phorus deoxidized copper as specified in the *JIS H3300 “Copper and copper alloy seamless pipes and tubes”. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazard­ous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant.
• Contaminants on the inside of the refrigerant piping may cause the refrigerant residual oil to deteriorate.
*JIS: Japanese Industrial Standard
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
Use a vacuum pump with a reverse flow check valve.
• The vacuum pump oil may flow back into the refriger­ant cycle and cause the refrigerator oil to deteriorate.
Do not use the following tools that have been used with conventional refrigerants. (Gauge manifold, charge hose, gas leak detector, re­verse flow check valve, refrigerant charge base, vacuum gauge, refrigerant recovery equipment)
• If the conventional refrigerant and refrigerator oil are mixed in the R407C, the refrigerant may deteriorated.
• If water is mixed in the R407C, the refrigerator oil may deteriorate.
• Since R407C does not contain any chlorine, gas leak detectors for conventional refrigerants will not react to it.
Do not use a charging cylinder.
• Using a charging cylinder may cause the refrigerant to deteriorate.
• If dust, dirt, or water enters the refrigerant cycle, de­terioration of the oil and compressor trouble may re­sult.
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange con­nections.
• The refrigerator oil will degrade if it is mixed with a large amount of mineral oil.
Use liquid refrigerant to seal the system.
• If gas refrigerant is used to seal the system, the com­position of the refrigerant in the cylinder will change and performance may drop.
Do not use a refrigerant other than R407C.
• If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerator oil to de­teriorate.
Be especially careful when managing the tools.
• If dust, dirt, or water gets in the refrigerant cycle, the refrigerant may deteriorate.
If the refrigerant leaks, recover the refrigerant in the refrigerant cycle, then recharge the cycle with the specified amount of the liquid refrigerant indicated on the air conditioner.
• Since R407C is a nonazeotropic refrigerant, if addi­tionally charged when the refrigerant leaked, the com­position of the refrigerant in the refrigerant cycle will change and result in a drop in performance or abnor­mal stopping.
–1–
Page 4
[1] Storage of Piping Material
(1) Storage location
Store the pipes to be used indoors. (Warehouse at site or owner’s warehouse) Storing them outdoors may cause dirt, waste, or water to infiltrate.
(2) Pipe sealing before storage
Both ends of the pipes should be sealed until immediately before brazing. Wrap elbows and T’s in plastic bags for storage.
* The new refrigerator oil is 10 times more hygroscopic than the conventional refrigerator oil (such as Suniso). Water
infiltration in the refrigerant circuit may deteriorate the oil or cause a compressor failure. Piping materials must be stored with more care than with the conventional refrigerant pipes.
–2–
Page 5
[2] Piping Machining
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
Use only the necessary minimum quantity of oil !
Reason:
1. The refrigerator oil used for the equipment is highly hygroscopic and may introduce water inside.
Notes:
Introducing a great quantity of mineral oil into the refrigerant circuit may also cause a compressor failure.
Do not use oils other than ester oil, ether oil or alkylbenzene.
–3–
Page 6
[3] Necessary Apparatus and Materials and Notes on Their Handling
The following tools should be marked as dedicated tools for R407C.
<<Comparison of apparatus and materials used for R407C and for R22>>
Apparatus Used Use R22 R407C
Gauge manifold Evacuating, refrigerant filling Current product Charging hose Operation check Current product Charging cylinder Refrigerant charging Current product Do not use Gas leakage detector Gas leakage check Current product Shared with R134a Refrigerant collector Refrigerant collection R22 For R407C use only Refrigerant cylinder Refrigerant filling R22 Identification of dedi-
cated use for R407C:
Record refrigerant name and put brown belt on upper part of cylinder.
Vacuum pump Vacuum drying Current product Can be used by attach-
ing an adapter with a
check valve. Vacuum pump with a check valve Current product Flare tool Flaring of pipes Current product Bender Bending of pipes Current product Application oil Applied to flared parts Current product Ester oil or Ether oil or
Alkybenzene (Small
amount) Torque wrench Tightening of flare nuts Current product Pipe cutter Cutting of pipes Current product Welder and nitrogen cylinder Welding of pipes Current product Refrigerant charging meter Refrigerant charging Current product Vacuum gauge Checking the vacuum degree Current product
Symbols: To be used for R407C only. Can also be used for conventional refrigerants.
Tools for R407C must be handled with more care than those for conventional refrigerants. They must not come into contact with any water or dirt.
–4–
Page 7
[4] Brazing
No changes from the conventional method, but special care is required so that foreign matter (ie. oxide scale, water, dirt, etc.) does not enter the refrigerant circuit.
Example: Inner state of brazed section
When non-oxide brazing was not used When non-oxide brazing was used
Items to be strictly observed:
1. Do not conduct refrigerant piping work outdoors on a rainy day.
2. Apply non-oxide brazing.
3. Use a brazing material (Bcup-3) which requires no flux when brazing between copper pipes or between a copper pipe and copper coupling.
4. If installed refrigerant pipes are not immediately connected to the equipment, then braze and seal both ends of them.
Reasons:
1. The new refrigerant oil is 10 times more hygroscopic than the conventional oil. The probability of a machine failure if water infiltrates is higher than with conventional refrigerant oil.
2. A flux generally contains chlorine. A residual flux in the refrigerant circuit may generate sludge.
Note:
Commercially available antioxidants may have adverse effects on the equipment due to its residue, etc. When applying non-oxide brazing, use nitrogen.
–5–
Page 8
[5] Airtightness Test
No changes from the conventional method. Note that a refrigerant leakage detector for R22 cannot detect R407C leakage.
Halide torch R22 leakage detector
Items to be strictly observed:
1. Pressurize the equipment with nitrogen up to the design pressure and then judge the equipment’s airtightness, taking temperature variations into account.
2. When investigating leakage locations using a refrigerant, be sure to use R407C.
3. Ensure that R407C is in a liquid state when charging.
Reasons:
1. Use of oxygen as the pressurized gas may cause an explosion.
2. Charging with R407C gas will lead the composition of the remaining refrigerant in the cylinder to change and this refrigerant can then not be used.
Note:
• A leakage detector for R407C is sold commercially and it should be purchased.
[6] Vacuuming
1. Vacuum pump with check valve A vacuum pump with a check valve is required to prevent the vacuum pump oil from flowing back into the refrigerant circuit when the vacuum pump power is turned off (power failure). It is also possible to attach a check valve to the actual vacuum pump afterwards.
2. Standard degree of vacuum for the vacuum pump Use a pump which reaches 0.5 Torr (500 MICRON) or below after 5 minutes of operation. In addition, be sure to use a vacuum pump that has been properly maintained and oiled using the specified oil. If the vacuum pump is not properly maintained, the degree of vacuum may be too low.
3. Required accuracy of the vacuum gauge Use a vacuum gauge that can measure up to 5 Torr. Do not use a general gauge manifold since it cannot measure a vacuum of 5 Torr.
4. Evacuating time
• Evacuate the equipment for 1 hour after –755 mmHg (5 Torr) has been reached.
• After envacuating, leave the equipment for 1 hour and make sure the that vacuum is not lost.
5. Operating procedure when the vacuum pump is stopped In order to prevent a backflow of the vacuum pump oil, open the relief valve on the vacuum pump side or loosen the charge hose to drawn in air before stopping operation. The same operating procedure should be used when using a vacuum pump with a check valve.
–6–
Page 9
[7] Charging of Refrigerant
R407C must be in a liquid state when charging, because it is a non-azeotropic refrigerant.
For a cylinder with a syphon attached For a cylinder without a syphon attached
Cylin-
Cylin-
der
Cylinder color identification R407C-Gray Charged with liquid refrigerant
Valve
R410A-Pink
der
Valve
Liquid
Liquid
Reasons:
1. R407C is a mixture of 3 refrigerants, each with a different evaporation temperature. Therefore, if the equipment is charged with R407C gas, then the refrigerant whose evaporation temperature is closest to the outside temperature is charged first while the rest of refrigerants remain in the cylinder.
Note:
In the case of a cylinder with a syphon, liquid R407C is charged without turning the cylinder up side down. Check the type of cylinder before charging.
–7–
Page 10
2 PART NAMES AND FUNCTIONS
Indoor unit
Air inlet
Air inlet : Sucks the ambient air in.
Filter : The filter bruit into the unit as standard is a
simple filter to remove visible dust and dirt. If air pulification is one of the conditions required for use, consult with your dealer.
Air outlet : Blows the air back out into the room.
Air outlet
Remote controller (PAR-20MAA)
Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
Operation buttons
CENTRALLY CONTROLLED
CHECK
STAND BY DEFROST
1
TEMP.
ßC
ON OFF
CLOCK
ERROR CODE
2
3
PAR-20MAA
TIMER SET
1Hr.
NOT AVAILABLE
ßC
FILTER
CHECK MODE
TEST RUN FUNCTION
ON/OFF
FILTER
CHECK TEST
12
11
10
Filter
13
4
56
1 [Room temperature adjustment] Button 2 [Timer/continuous] Button 3 [Selecting operation] Button 4 Time selection] Button
[Time-setting] Button 5 [Louver] Button (This button does not operate in this model) 6 [Fan speed adjustment] Button 7 [Up/down airflow direction] Button (This button does not operate in this model) 8 [Ventilation] Button 9 [Checking/built-in] Button
10
[Test run] Button
11
[Filter] Button (This button does not operate in this model)
12
[ON/OFF] Button
13
Position of built-in room temperature
Never expose the remote controller to direct sunlight. Doing so can result in the erroneous measurement of room tem­perature.
Never place any obstacle around the lower right-hand section of the remote controller. Doing so can result in the errone­ous measurement of room temperature.
9
8
7
–8–
Page 11
Display
C
ßC
B
CLOCK
ERROR CODE
A
ON OFF
D U T S Q
CENTRALLY CONTROLLED
STAND BY DEFROST
G
CHECK
TEMP.
H
E
F
A Current time/Timer C Centralized control D Abnormality control E Operation mode: COOL, DRY, AUTO,
FAN, HEAT F Preparing for Heating mode G Defrost mode H Set temperature
I Power ON
J Louver
I
1Hr.
NOT AVAILABLE
R
ßC
FILTER
CHECK MODE
TEST RUN FUNCTION
ON/OFF
P O
N
M
JKL
K Not available function
L Ventilation M Function setting mode N Test run mode O Error check mode
P Filter sign Q Set effective for 1 hr. R Sensor position
S Room temperature
T Airflow U Fan speed
Caution:
Only the Power display lights when the unit is stopped and power supplied to the unit.
When power is turned ON for the first time the (CENTRAL CTRL) display appears to go off momentarily but this is not
a malfunction.
When the central control remote control unit, which is sold separately, is used the ON-OFF button, operation switch
button and
TEMP. adjustment button do not operate.
•“NOT AVAILABLE is displayed when the Airflow direction button or Louver button are pressed. This indicates that this room unit is not equipped with the fan direction adjustment function and the louver function.
When power is turned ON for the first time, it is normal that H0 is displayed on the room temperature indication (For max. 2 minutes). Please wait until this H0 indication disappear then start the operation.
–9–
Page 12
3 SPECIFICATIONS
Specifications of air-source heat pump type packaged air conditioner
(Ceiling concealed type indoor unit)
Model name PEH-P8MYA Quantity Symbol
Cooling Heating
Capacity kcal/h
kW
Air con­dition
Power source
Electrical characteristics
Remote controller temperature setting range °C
Airflow direction control
Fan
External finish
External dimension
Heat exchanger type
Air filter
Insulation material
Refrigerant piping dimension Liquid/Gas
Drain piping dimension
Noise level dB (A)
Net weight kg
External wiring
Composing parts
Indoor side Dry bulb temperature/wet bulb temperature
Outdoor side Dry bulb temperature/wet bulb temperature
Power consumption kW
Operating current A
Type × Quantity
Airflow rate m3/min
External static pressure Pa
Motor output kW
Unit (H × W × D) mm
Panel (H × W × D) mm
φ
mm
φ
mm
Minimum wire thickness
Circuit breaker
Operation control device (provided)
Decoration panel (Option)
18,000 20,400
20.9 23.7
27 °C/19 °C 20 °C/–
35 °C/24 °C7 °C/6 ˚C
3N~ 380/400/415V 50Hz
0.65/0.65/0.65 0.65/0.65/0.65
1.12/1.12/1.12 1.12/1.12/1.12
19 ~ 30 17 ~ 28
Sirrocco fan × 2
50/150
Galvanizing
428 × 1380 × 650
Cross fin
Polyethylene foam
12.7/25.4
25.4 (RC1)
49 (at 50 Pa)
1.6 mm
Remote controller: PAR-20MAA
60
0.75
70
15 A
Other mountable major options
Accessories
Special note, Non-standard specifications, etc.
1. The cooling and heating capacities are the maximum capacities that were obtained by operating in the above
air conditions and with a refrigerant pipe of about 7.5 m.
2. The actual capacity characteristics vary with the combination of indoor and outdoor units. See the technical
Notes:
informaition.
3. The operating noise is the data that was obtained by measuring it 1.5 m from the units bottom in an anechoic
room. (Noise meter A-scale value)
4. The figure of Electrical characteristic, Airflow rate, Noise level, indicates, at 50 Pa setting.
Installation manual, Operation manual,
Remote controller
10
Page 13
Specifications of air-source heat pump type packaged air conditioner
(Ceiling concealed type indoor unit)
Model name
PEH-P10MYA
Quantity Symbol
Capacity kcal/h
kW
Air con­dition
Indoor side Dry bulb temperature/wet bulb temperature
Outdoor side Dry bulb temperature/wet bulb temperature
Power source
Electrical characteristics
Power consumption kW
Operating current A
Remote controller temperature setting range °C
Airflow direction control Vertical
Type × Quantity
Airflow rate m3/min
Fan
External static pressure Pa
Motor output kW
External finish
External dimension
Unit (H × W × D) mm
Panel (H × W × D) mm
Heat exchanger type
Air filter
Insulation material
Refrigerant piping size Liquid/Gas
Drain piping size
φ
φ
mm
mm
Noise level dB (A)
Net weight kg
External wiring
Minimum wire thickness
Circuit breaker
Composing parts
Operation control device (provided)
Decoration panel (Option)
Cooling Heating
22,400 26,200
26.0 30.5
27 °C/19 °C 20 °C/–
35 °C/24 °C7 °C/ 6 °C
3N~ 380/400/415V 50 Hz
0.94/0.94/0.94 0.94/0.94/0.94
1.64/1.64/1.64 1.64/1.64/1.64
19 ~ 30 17 ~ 28
Sirrocco fan × 2
80
50/150
1.23
Galvanizing
428 × 1,580 × 650
Cross fin
Polyethyene foam
12.7/28.58
25.4 (RC1)
53 (at 50 Pa)
80
1.6 mm
15 A
Remote controller: PAR-20MAA
Other mountable major options
Accessories
Special note, Non-standard specifications, etc.
1. The cooling and heating capacities are the maximum capacities that were obtained by operating in the above
air conditions and with a refrigerant pipe of about 7.5 m.
2. The actual capacity characteristics vary with the combination of indoor and outdoor units. See the technical
Notes:
informaition.
3. The operating noise is the data that was obtained by measuring it 1.5 m from the units bottom in an anechoic
room. (Noise meter A-scale value)
4. The figure of Electrical characteristic, Airflow rate, Noise level, indicates, at 50 Pa setting.
Installation manual, Operation manual,
Remote controller
11
Page 14
4 PART NAMES AND FUNCTIONS
(1) Indoor Unit
• Models PEH-P8MYA
(B)
730
200
530
199
200
13132
(A)
400
20
(B)
1240
1280 1880
(C)
(D)
20
200
(1)
25 75
428500
928
(2)
(3)
(A)
(1) When connecting air inlet (2) When installing the suspension fixtures prior to installation of the indoor unit without inlet duct (3) When hanging the indoor unit directly without inlet duct
(A) Service space (B) Suspension bolt pitch (C) Air inlet (D) Air outlet
REFRIGERANT PIPE 25.4 (1 BRAZE)
15
20
42
156
130
344
152
AIR INLET
REFRIGERANT PIPE (1/2 BRAZE)
130
95
42
33
12.7
AIR INLET SENSOR
650
210 116
562
DRAIN: Rc 1
104
31
40
100
1102
34
130130130130130130130130
31
24- 3.1 HOLES
AIR INLET DUCT
FLANGE
CONTROL BOX
20
4235
1280
22- 3.1 HOLES
AIR OUTLET DUCT
7053050
15
CONTROLLER
100 25
25 100
382
AIR OUTLET
WIRING HOLE 27 (AIR INLET SIDE)
CONNECT WIRE (PEH-PUH) WIRING HOLE 27 (AIR INLET SIDE)
FLANGE
428
55 55 156
POWER SUPPLY WIRING HOLE 27 (AIR INLET SIDE)
40
120
46
DUCT EARTH POINT (BOTH DUCT SIDE)
1380
1320
1240
1000
1264
20
15
4513013013013013013013045
40
120
131 200 199
4- 12 HOLES
(FOR HUNGING
<FIELD SUPPLY>
BOLT M10)
98250
14
Note: When connecting duct to the inlet side, remove the air filter attached to the unit body, and mount
an air filter onto the inlet duct side separately.
–12–
Page 15
• Models PEH-P10MYA
(B)
730
200
530
25 75
928
199
200
13132
428500
(A)
400
20
(B)
1440
1480 2080
(C)
(D)
20 200
(1) (2)
(3)
(A)
(1) When connecting air inlet (2) When installing the suspension fixtures prior to installation of the indoor unit without inlet duct (3) When hanging the indoor unit directly without inlet duct
(A) Service space (B) Suspension bolt pitch (C) Air inlet (D) Air outlet
REFRIGERANT PIPE
28.6 (1-1/8 BRAZE)
15
20
42
156
130
344
152
AIR INLET
REFRIGERANT PIPE (1/2 BRAZE)
130
95
42
33
12.7
AIR INLET SENSOR
650
210 116
562
DRAIN: Rc 1
104
66
40
100
1302
130130130130130130130130
34
130
66
26- 3.1 HOLES
AIR INLET DUCT
FLANGE
CONTROL BOX
20
423
FLANGE
5
45
130
40
220
46
428
55 55 156
DUCT EARTH POINT (BOTH DUCT SIDE)
22- 3.1 HOLES
AIR OUTLET DUCT
7053050
15
CONTROLLER
100 25
25 100
382
AIR OUTLET
WIRING HOLE 27 (AIR INLET SIDE)
CONNECT WIRE (PEH-PUH) WIRING HOLE 27 (AIR INLET SIDE)
POWER SUPPLY WIRING HOLE 27 (AIR INLET SIDE)
1480
130
1580
1520
1440 40
1000
1464
20
131 200 199
130
15
45130130130130
220
4- 12 HOLES
(FOR HUNGING
<FIELD SUPPLY>
BOLT M10)
98
250
14
Note: When connecting duct to the inlet side, remove the air filter attached to the unit body, and mount
an air filter onto the inlet duct side separately.
–13–
Page 16
(2) Remote Controller
• Models PAR-20MAA
(Front view) (Side view) (Rear view)
120
130
19
83.5
46
–14–
Page 17
5 ELECTRICAL WIRING DIAGRAM
(1) Indoor Unit
• Models PEH-P8MYA/P10MYA
REMOTE CONTROLLER
REMOTE CONTROLLER
BOARD
T B 6
CN
LCD
CIRCUIT BREAKER (FIELD SUPPLY) PEH-P8,10MYA:15A
POWER SUPPLY 3N~PE
380/400/415V 50Hz
C0
5 2 F 5 1 F
PE
2 1
1
CN2
2
1
CN2
2
(WHITE) (50Pa)
INDOO CONTROLLER
1 2
CN9
3 4 5 6 7 8 9
CN2 D C 14V
T B 2
L 1
RED
L 2
WHITE
L 3
BLACK
N PE
PE
T B 5
1 2
PE
INLET
DUCT
PE
OUTLET DUCT
C02
PE
(RED) (150Pa)
2
1
MF1
3
2
1
3
Note:
1. The dotted lines show field wiring.
2. Color of earth wire is yellow and green twisting.
3. Specification subject to change without notice.
4. Indoor and outdoor connecting wires are made with polarities, make sure matching wiring and terminal.
5. Emergency operation If a trouble occurs with either the remote controller or the indoor microcomputer and no other trouble exisits, emergency operation for cooling or heating can be performed by changing the setting of switch (SWE) on the indoor controller board.
6. SW2 is shown PEH-P10MYA setting. In case of PEH-P8MYA setting is shown as below.
4321
ON
OFF
Caution:
SW2
1. To protect fan motor from abnormal current,over current relays is installed.
1 2
CN3
3
L E D 1 L E D 2 L E D 3
CN03
5 3 1
1 2
CN41
3 4 1
CN29
2
1
CN21
2
1
CN20
2
T H 1
T H 2
T H 5
7 5 3 1
FAN
4
1235
SW
4321
SW
SW
X4 X5 X6
ON OFF
ON OFF
ON OFF
X6X5X4
Therefore, do not change factory set value of over
INDOOR UNIT [PEH-P8, P10MYA]
F B
INDOO POWER BOARD
CN01
1 2 3
CN2S
F1
D C 14V
1
DC
ZNR
2
14V
1 2 3
CN02
C R
4 9 F
5 1 F
1
3
52F
C12
S 1 S 2 S 3
T B 4
current relays.
TO OUTDOOR CONNECTING (POLER)
POWER 3N~
380/400/415V
OUTDOOR UNIT
T B 3
S1 S2 S3
T B 1
L1 L2 L3 N PE
INDOOR UNIT
SYMBOL NAME MF1 FAN MOTOR (INDOOR) 51F OVER CURRENT RELAY (INDOOR FAN MOTOR) 52F CONTACTOR (INDOOR FAN MOTOR) 49F INTERNAL THERMOSTAT (INDOOR FAN MOTOR) TB2, 4, 5 TERMINAL BLOCK TH1 ROOM TEMP. (0˚C/15k, 25˚C/5.4kΩ) TH2 THERMISTOR PIPE TEMP. (0˚C/15k, 25˚C/5.4kΩ) TH5 COND./EVA. TEMP. (0˚C/15k, 25˚C/5.4kΩ) F1 FUSE (4A 250VAC CLASS T) ZNR VARISTOR X4-6 AUXILIARY RELAY (INDOOR CONTROLLER BOARD) SW1 SWITCH (MODEL SELECTION) SW2 SWITCH (CAPACITY CORD) SWE SWITCH (EMERGENCY OPERATION) LED1 LED (POWER SUPPLY : INDOOR CONTROLLER BOARD) LED2 LED (POWER SUPPLY : REMOTE CONTROLLER) LED3 LED (TRANSMISSION : INDOOR-OUTDOOR) CR SURGE KILLER CN03, CN21, 2D CN20-22, 29, 32
CONNECTOR (INDOOR CONTROLLER BOARD) CN41, 90, FAN CN01, 02, 2S CONNECTOR (INDOOR POWER BOARD) C01, 02, 12 CONNECTOR (FAN MOTOR) FB FERRITE CORE
OUTDOOR UNIT
SYMBOL NAME
TB3 TERMINAL BLOCK
REMOTE CONTROLLER
SYMBOL NAME
TB6 TERMINAL BLOCK
–15–
Page 18
6 TECHNICAL DATA TO MEET LVD
[1] Capacity/Input Ratio against Changes in Room Airflow Rate
• Models PEH-P8MYA
Cooling
1.05
1.0 Input
Capacity/Input ratio
Capacity
0.95 50 55 60 65
Airflow rate (m3/min)
• Models PEH-P10MYA
1.05
1.0
Capacity/Input ratio
0.95
70
50 55
Heating
Input
Capacity
60 65 70
Airflow rate (m3/min)
1.05
Cooling
1.0 Input
Capacity/Input ratio
Capacity
0.95 70 75 80 85
Airflow rate (m3/min)
1.05
1.0
Capacity/Input ratio
0.95
90
Heating
Input
Capacity
70 75 80 85
Airflow rate (m3/min)
90
–16–
Page 19
[2] Bypass Factor Curves
PEH-P8MYA
0.30
0.25
0.20
Bypass factor
0.15
0.10 50 55 60 65 70
Airflow rate (m3/min)
[3] Cooling Sensible Heating Capacity Table
(1) PEH-P8MYA (Airflow rate 60m3/min)
PEH-P10MYA
0.20
0.15
0.10
Bypass factor
0.05
0.00 70 75 80 85 90
Airflow rate (m3/min)
Outdoor
temp.
(°C)
20
25
30
35
40
43
23/16 25/18 27/19 28/20 30/22
CA
18100
17500
16900
16200
15300
14800
SHC
13700
13400
13100
12800
12500
12400
(2) PEH-P10MYA (Airflow rate 80m
Outdoor
temp.
(°C)
20
23/16 25/18 27/19 28/20 30/22
CA
22500
SHC
18100
CA
19300
18700
18100
17400
16600
16000
3
/min)
CA
24000
Indoor inlet air temperature (DB/WB°C)
SHC
13500
13300
13000
12700
12400
12300
CA
20000
19500
18900
18000
17400
16900
SHC
14400
13700
13500
13100
13000
12900
CA
20800
20300
19700
19000
18200
17700
Indoor inlet air temperature (DB/WB°C)
SHC
17900
CA
24900
SHC
18500
CA
25800
SHC
14400
14200
14000
13700
13500
13400
SHC
19200
CA
21900
21500
20900
20200
19500
19000
CA
27300
SHC
14200
13900
13700
13500
13300
13200
SHC
18800
25
30
35
40
43
21800
21000
20100
19100
18400
17800
17500
17100
16800
16600
23300
22500
21600
20600
20000
17600
17300
16800
16600
16500
24300
23500
22400
21600
21000
–17–
18300
17900
17400
17400
17300
25200
24500
23600
22700
22000
18900
18600
18300
18100
18000
26700
26000
25200
24200
23600
18600
18300
18100
17900
17800
Page 20
External static pressure (pa)
40 50 60 70 80
50
0
200
Operating airflow range
Airflow rate (m
3
/min)
100
150
220
External static pressure (pa)
60 70 80 90 100
50
0
200
Operating airflow range
Airflow rate (m
3
/min)
100
150
220
PEH-P8MYA
PEH-P10MYA
[4] Airflow Characteristic Curves
[5] Center of Gravity (Indoor unit)
Top of the unit
X
Item
Model name
PEH-P8MYA
X
630
unit : (mm)
Center of gravity
Y
230
Z
Y
Z
240
PEH-P10MYA
730
–18–
235
240
Page 21
[6] NC Curve (Indoor unit)
PEH-P8MYA
Measurement condition
Aux. duct
1m 2m
1.5m
Measured point
70
External static pressure: 50Pa
External static pressure: 150Pa
60
50
40
30
20
Approximate minimum
OCTAVE BAND PRESSURE LEVEL <dB> 0dB = 20µPa
audible limit on continuous noise
10
63 125 250 500 1000 2000 4000 8000
NC60
NC50
NC40
NC30
NC20
OCTAVE BAND CENTER FREQUENCIES <Hz>
PEH-P10MYA
Measurement condition
Aux. duct
1m 2m
Measured point
1.5m
70
External static pressure: 50Pa
External static pressure: 150Pa
60
50
40
30
20
Approximate minimum
OCTAVE BAND PRESSURE LEVEL <dB> 0dB = 20µPa
audible limit on continuous noise
10
63 125 250 500 1000 2000 4000 8000
OCTAVE BAND CENTER FREQUENCIES <Hz>
NC60
NC50
NC40
NC30
NC20
–19–
Page 22
7 SERVICE DATA
[1] Appearance of Equipment
• PEH-P8MYA/P10MYA Electrical Parts Box (with cover removed)
Terminal bed (remote controller transmission line)
Indoor power board
Terminal bed (indoor/outdoor connecting line)
Terminal bed (power)
[2] Internal Construction
• PEH-P8MYA/P10MYA (Indoor unit)
Refrigerant piping flange connection : LP φA
Refrigerant piping flare connection : HP
Indoor circuit board
Magnetic contactor (fan motor)
Over current relay (fan motor)
Duct flange
φ
B
Leg (for installation)
Air filter
Heat exchanger
[3] Refrigerant Circuit
Indoor Heat exchanger
Fan motor
Sirrocco fan
Brazing connection
Cooling operation
Heating operation
Drian connection (RC1)
–20–
Electrical parts box
Model name
PEH-P8MYA
PEH-P10MYA
Drain pan
A
25.4
28.58
B
12.7
12.7
Page 23
8 FUNCTION OF SWITCH ON INDOOR CIRCUIT BOARD
[1] DIP SW1 for model Selection (DIP SW1 has been set at factory)
ON
54321
OFF
PEH-P8MYA/P10MYA : SW1-1, -4 ON, SW1-2, -3, -5 OFF
[2] DIP SW2 for Capacity Setting (DIP SW2 has been set at factory)
ON
4321
OFF
PEH-P8MYA : SW2-1, -2, -3 and, -4 OFF
ON
4321
OFF
PEH-P10MYA : SW2-1 ON, SW2-2, -3, and, -4 OFF
[3] DIP SWE for Emergency Operation
ON
OFF
When SWE is turned ON, FAN turns ON. Setting of emergency operation other than SWE is performed at the outdoor unit. For a description of the specific emergency operation execution method, refer to the outdoor unit (PUH-P8MYA, PUH-P10MYA) Technical & Service Manual.
–21–
Page 24
9 Test run
[1] Before test run
The test run can be carried out either from the outdoor unit or the indoor unit.
1. Check list
After the installation, piping setup,and wiring of the indoor and outdoor units is complete, check that refrigerant is not leaking, the power and control wires are not loose, and the poles are not reversed.
Use a 500 V insulation resistance tester to make sure that the resistance between the power terminal and the ground is 1.0 M or more. If it is less than 1.0 M, do not operate the unit. *Absolutely do not touch the tester to indoor/outdoor connection terminals S, S2, and S3. An accident could occur.
Make sure there is no malfunction in the outdoor unit.(If there is a malfunction, you can diagnose it using LED2 on the board.)
Check that the ball valve is fully open on both the liquid and gas ends.
Check the electrical power phase. If the phase is reversed, the fan may rotate in the wrong direction or stop, or
unusual sounds may be produced.
Starting at least 12 hours before the test run,send current through the crankcase heater. (If the current is running for a shorter period of time, damage to the compressor could result.)
For specific models requiring changing of settings for higher ceilings or selection of power supply ON/OFF capability, make proper changes referring to the description for Selection of Functions through Remote Controller.
After the above checks are complete, carry out the test run as indicated in the following outline.
[2] Test run procedures
1. Indoor unit
STAND BY DEFROST
CENTRALLY CONTROLLED
CLOCK
CHECK
ßC
ERROR CODE
TEMP.
ON OFF
1Hr.
NOT AVAILABLE
ßC
FILTER
CHECK MODE
TEST RUN FUNCTION
ON/OFF
(A)
(5)
FILTER
PAR-20MAA
CHECK TEST
TIMER SET
(2)
(3)
Operating procedures
(1) Turn on the main power supply
While the room temperature display on the remote controller reads CENTRALLY CONTROLLED, the remote controller is disabled.Turn off the CENTRALLY CONTROLLED display before using the remote controller.
(2) Press TEST RUN button twice
(A) The ‘TEST RUN’ indicator should light up.
(3) Press button
Cooling/drying mode : Cool air should start to blow. Heating mode : Warm air should start to blow (after a while).
(4) Check the outdoor unit fan for correct running
The outdoor unit features automatic capacity control to provide optimum fan speeds. The fan keeps running at a low speed to meet the current outside air condition unless it exceeds its available maximum power. Then, in actuality, the fan may stop or run in the reverse direction depending on the outside air, which does not mean malfunction.
(5) Press the ON/OFF button to reset the test run in progress
The test run will be automatically shut down after two hours in response to the AUTO STOP setting of two hours on the timer.
During the test run, the room temperature display shows the indoor unit tubing temperatures.
–22–
Page 25
In the case of the test run, the OFF timer will activate, and the test run will automatically stop after two hours.
The room temperature display section shows the control temperature for the indoor units during the test run.
Check that all the indoor units are running properly for simultaneous twin and triple operation.
Malfunctions may not be displayed even if the wiring is incorrect.
(*1) After turning ON the power,the system will go into startup mode,and the remote controller operation lamp (red) and the room temperature display sections H0 will flash. Also, in the case of the indoor substrata LEDs, LED 1 and LED 2 light up (when address is 0) or become dim (when address is not 0), and LED 3 flashes. In the case of the outdoor substrata LED display, – and – are displayed alternatively at 1-second intervals.
If one of the above operations does not function correctly, the following causes should be considered, and if applicable, dealt with. (The following symptoms have been determined under test run mode. Note that startup in the chart means the *1 display above.)
Remote Controller Display Outdoor Substrate LED Display
Remote controller is displaying H0, and operation is not possible.
After power is turned ON,H0 is displayed for 3 mins., then error code is displayed.
Power is turned ON,and EE or EF are displayed after H0 is displayed.
Display messages do not appear even when remote controller operation switch is turned ON (operation lamp does not light up).
Operation display appears but soon disappears even when remote controller operations are executed.
Symptoms
After startup display,00 is displayed (correct operation).
After startup display,error code is displayed.
After startup display, F1 (negative phase) is displayed.
After startup display, 00 or EE is displayed (EE is displayed when a test run is made).
After startup display, EA (error for number of units) or Eb (unit number error) is displayed.
After startup display, 00 is displayed (correct operation).
After startup display, 00 is displayed (correct operation).
After startup display, 00 is displayed (correct operation).
After power is turned ON, system startup lasts for about 2 mins., and “H0” is displayed (correct operation).
Outdoor unit s safeguard installation connector is open.
Negative phase and open phase of outdoor units power
terminal board. (Single phase: L, N, /triple phase: L1, L2, L3, N, )
Incorrect connection of outdoor terminal board (Single phase: L, N, /triple phase: L1, L2, L3, N, grounding and S1, S2, S3)
Outdoor unit and indoor unit construction differ.
Wiring for the indoor and outdoor unit is not connected
correctly. (Polarity is wrong for S1, S2, S3)
Remote controller transmission wire short.
There is no outdoor unit for address 0 (address is
something other than 0).
Remote controller transmission wire burnout.
After cancellation of function selection, operation is not
possible for about 30 secs. (correct operation).
Cause
* Press the remote controllers CHECK button twice consecutively to be able to run a self diagnosis. See the chart
below for content of error code displays.
LCD Nonconformity content
P1 Suction sensor error
P2 Tubing (liquid) sensor error
P4 Drain sensor error
P5 Drain overflow safeguard operation
P6 Freezing/overheating safeguard operation
LCD Nonconformity content
P8 Tube temperature error
P9 Tube (2-phase tube)sensor error
U0 ~ UP Outdoor unit nonconformity
F1 ~ FA Outdoor unit nonconformity
E0 ~ E5 Signal error between remote
controller and indoor unit
LCD Nonconformity content
E6 ~ EF Signal error between indoor and
outdoor units
---- No error history
FFFF No relevant unit
See the chart below for details of the LED displays (LED 1, 2, 3) on the indoor substrate.
LED 1 (microcomputer power supply) Displays the
LED 2 (remote controller feed) Displays the
LED 3 (indoor and outdoor signals) Displays signal between indoor and outdoor units. Check that this is flashing during normal use.
ON/OFF
of power for control.Check that this is lit during normal use.
ON/OFF
of feed to wired remote controller. Is only lit for indoor unit linked to outdoor unit with address 00”.
2. Outdoor unit
(1) Check Items
After installation of indoor and outdoor units,and piping and electric wiring work,check that the unit is free from leaks of refrigerant,loosened connections,and incorrect polarity.
Check that there is no negative phase and open phase. (The F1 message for negative phase and the F2 message for open phase will flash at LED 1 on the outdoor substrate. If this happens,rewire correctly.)
Measure the impedance between power terminals (Single phase: L, N, /triple phase: L1, L2, L3, N, ) and the ground with a 500 V Megger and check that it is 1.0 M or more. Do not operate the equipment if measurement is less than 1.0 M. *Never conduct this operation on the outdoor connection wiring terminals (S1, S2, S3) as this causes damage.
23
Page 26
When there is no error at the outdoor unit. (If there is an error at the outdoor unit, it can be evaluated at LED 1 [digital
display] of the outdoor substrate.)
The stop valves are open both the liquid and gas sides. After checking the above, execute the test run in accordance with the following.
(2) Test run start and finish
Operation from the indoor unit Execute the test run using the installation manual for the indoor unit.
Operation from the outdoor unit Execute settings for test run start,finish and operation mode (cooling, heating) using the DIP switch SW 4 on the outdoor substrate.
< SW4 >
OFF ON
A
1
B
2
C
D
A Stop
B Cooling
C Operation
D Heating
a) Set the operation mode (cooling, heating) using SW 4-2 b) Turn ON SW 4-1, The operation mode for SW 4-2 will be adhered to, and the test run will commence c) Turn OFF SW 4-1 to finish the test run
There may be a faint knocking noise emitted from the proximity of the fan during the test run. This is torque fluctuation occurring due to control of fan revolutions. There is no problem with the product.
Note: The SW 4-2 operation mode cannot be changed during the test run. (To change test run mode, stop the equipment with SW 4-1, change the operation mode, then restart test run with SW 4-1.)
If the 2-hour timer is set,the test run will stop automatically after 2 hours.
During the test run,the room temperature display on the indoor unit will indicate the temperature of the indoor unit
piping.
[3] Self-diagnosis
Use the remote controller to look up each units error history.
1.
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
STAND BY DEFROST
CHECK
INDOOR UNIT ADDRESS NO
ßC
CLOCK
ON OFF
1. Change to self-diagnosis mode
Press the CHECK button twice within three seconds to show the following
2.
3. (1)
STAND BY DEFROST
STAND BY DEFROST
STAND BY DEFROST
CHECK
INDOOR UNIT ADDRESS NO
CHECK
INDOOR UNIT ADDRESS NO
CHECK
INDOOR UNIT ADDRESS NO
ßC
ßC
b)
ßC
ON OFF
CLOCK
ON OFF
CLOCK
ERROR CODE
ON OFF
CLOCK
2. Select the refrigerant address number to be self-
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
diagnosed
Press the buttons to scroll through the refrigerant address numbers (00 to 15)and select the refrigerant address number to be slf-diagnosed. After three seconds from making the change,the lit refrigerant address to be self-diagnosed will start to flash,and self­diagnosis will commence.
3. Self-diagnosis result display
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
a)
c)
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
d)
See the above chart for details of error code contents. (1) When there is an error history
a) Alternating display b) Error code c) Attribute of error search d) Unit number
–24–
Page 27
3. (2)
STAND BY DEFROST
CHECK
INDOOR UNIT ADDRESS NO
ßC
ON OFF
CLOCK
ERROR CODE
(2) When there is no error history
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
(3)
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
STAND BY DEFROST
CHECK
INDOOR UNIT ADDRESS NO
ßC
ON OFF
CLOCK
ERROR CODE
4.
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
a)
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
STAND BY DEFROST
STAND BY DEFROST
CHECK
INDOOR UNIT ADDRESS NO
CHECK
INDOOR UNIT ADDRESS NO
ßC
ßC
ON OFF
CLOCK
ERROR CODE
ON OFF
CLOCK
5.
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
STAND BY DEFROST
CHECK
INDOOR UNIT ADDRESS NO
ßC
CLOCK
ON OFF
(3) When the address does not exist
4. Reset error history
Display the error history at the self-diagnosis result display screen
3.
CLOCK ON OFF
The address for self-diagnosis will flash when the button is pressed twice within three seconds. The diagram on the left will be displayed when error history has been reset. Note that the error content will be redisplayed if error history resetting is unsuccessful.
a) Alternating display
5. Canceling self-diagnosis
The following two methods can be used to cancel self-diagnosis. Press the CHECK button twice within three seconds to cancel self-diagnosis. The display screen will return to the status before self-diagnosis. Press the 1 ON/OFF button to cancel self­diagnosis. The indoor unit will stop. (This operation is ineffectual when operation is prohibited.)
STAND BY DEFROST
CHECK
INDOOR UNIT ADDRESS NO
ßC
ON OFF
CLOCK
ERROR CODE
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
–25–
Page 28
[4] Remote controller diagnosis
If operation cannot be carried out from the remote controller,use this function to diagnose the remote controller.
1.
STAND BY DEFROST
2.
STAND BY DEFROST
STAND BY DEFROST
3. (1)
STAND BY DEFROST
CLOCK
INDOOR UNIT ADDRESS NO
CHECK
INDOOR UNIT ADDRESS NO
CHECK
INDOOR UNIT ADDRESS NO
CHECK
INDOOR UNIT ADDRESS NO
ßC
ßC
ßC
ßC
CLOCK
CLOCK
CLOCK
CLOCK
ON OFF
ON OFF
ON OFF
ON OFF
(1)
1Hr.
1Hr.
1Hr.
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
ßC
CHECK MODE
FUNCTION
ßC
CHECK MODE
FUNCTION
ßC
CHECK MODE
FUNCTION
FILTER
FILTER
FILTER
1. First, check the electricity current marker
If the correct voltage (DC 12 V)is not displayed on the remote controller, the electric current marker will be lit. If the electricity current marker is not lit, check the remote controller wiring and the indoor unit.
(1) Electric current marker
2. Transfer to remote control mode
Hold down the CHECK button for five seconds or more to display the diagram on the left. Press the FILTER button to commence diagnosis of remote controller.
3. Remote controller diagnosis results
(1) The remote control is functioning correctly.
Check other possible causes as there are no problems with the remote controller.
(2)
STAND BY DEFROST
(1)
STAND BY DEFROST
(2)
STAND BY DEFROST
CHECK
INDOOR UNIT ADDRESS NO
CHECK
INDOOR UNIT ADDRESS NO
CHECK
INDOOR UNIT ADDRESS NO
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
1Hr.
ßC
FILTER
CHECK MODE
FUNCTION
ßC
ßC
ßC
CLOCK
CLOCK
CLOCK
ON OFF
ON OFF
ON OFF
K) When the number of data
errors generated is 02
L) Remote controller transmission data
M) Transmission data at transmission path
(2) The remote controller has a nonconformity.
The remote controller must be replaced. Error display 1 (NG) flashes to show a nonconformity in the transmitter-receiver circuit.
Potential problems other than those diagnosed for the remote controller.
(1) Single transmission not possible if error display 2 (E3”)
flashes. There is noise on the transmission line, or damage of other remote controllers for the indoor units can be considered. Check the transmission path and other controllers.
(2) Data error has occurred when error display three shows
ERC and number of data errors. Number of generated data errors (maximum 66 errors). The number of generated data errors stands for the difference in the number of bits of transmitted data from the remote controller and the actual number of bits that were transmitted along the transmission path. If this error occurs, noise, etc., is interfering with the transmission data. Check the transmission path.
4. Cancel the remote controller diagnosis
Hold down the CHECK button for five seconds or more to cancel the remote controller diagnosis. The H0 operation lamp will flash, and the display screen will return to the status before remote controller diagnosis in approximately 30 seconds.
–26–
Page 29
— MEMO —
Page 30
— MEMO —
Page 31
— MEMO —
Page 32
Certificate Number FM33568
Certificate Number EC97J1227
Registered on March 10, 1998
HEAD OFFICE MITSUBISHI DENKI BLDG. MARUNOUCHI TOKYO 100-0005 TELEX J24532 CABLE MELCO TOKYO
The Air Conditioning & Refrigeration Systems Works acquired ISO 9001 certification under Series 9000 of the International Standard Organization (ISO) based on a review of quality warranties for the production of refrigeration and air conditioning equipment.
ISO Authorization System The ISO 9000 series is a plant authorization system relating to quality warranties as stipu­lated by the ISO. ISO 9001 certifies quality warranties based on the “design, development, production, installation and auxiliary services” for products built at an authorized plant.
The Air Conditioning & Refrigeration Systems Works acquired environmental management system standard ISO 14001 certification.
The ISO 14000 series is a set of standards applying to environmental protection set by the International Standard Organization (ISO). ISO 14001 certifies the plant’s environmental protection system and activities.
MEE03K184 Printed in Malaysia
Specifications subject to change without notice.
New publication, effective Jul. 2003.
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