Mitsubishi PEFY-P-VMM-A Installation Manual

Air-Conditioners For Building Application INDOOR UNIT
PEFY-P-VMM-A
GB
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INSTALLATION MANUAL
For safe and correct use, please read this installation manual thoroughly before installing the air-conditioner unit.
INSTALLATIONSHANDBUCH
Zum sicheren und ordnungsgemäßen Gebrauch der Klimageräte das Installationshandbuch gründlich durchlesen.
MANUEL D’INSTALLATION
MANUAL DE INSTALA CIÓN
Para un uso seguro y correcto, lea detalladamente este manual de instalación antes de montar la unidad de aire acondicionado.
MANUALE DI INSTALLAZIONE
Per un uso sicuro e corretto, leggere attentamente questo manuale di installazione prima di installare il condizionatore d’aria.
INSTALLATIEHANDLEIDING
Voor een veilig en juist gebruik moet u deze installatiehandleiding grondig doorlezen voordat u de airconditioner installeert.
MANUAL DE INSTALAÇÃO
Para segurança e utilização correctas, leia atentamente este manual de instalação antes de instalar a unidade de ar condicionado.
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РУКОВОДСТВО ПО УСТАНОВКЕ
Для осторожного и правильного использования прибора необходимо тщательно ознакомиться с данным руководством по установке до выполнения установки кондиционера.
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MONTAJ ELK‹TABI
Emniyetli ve do¤ru biçimde nas›l kullan›laca¤›n› ö¤renmek için lütfen klima cihaz›n› monte etmeden önce bu elkitab›n› dikkatle okuyunuz.
3
3.1
4
4.1
[Fig. 3.1.1]
450
50 ~ 150
H
450
I
E
J
K
A
3030
D
B
28
56
28
GF
500
C
H L
A
100
20
30
H Access door I Control box J Air inlet K Air outlet L Ceiling
ABCD E FG P20, 25, 32 684 355 295 640 365-465 88 44 P40, 50 804 355 295 640 365-465 88 44 P63, 71, 80 1044 355 295 640 365-465 88 44 P100, 125 1284 375 325 680 365-465 88 44 P140 1584 375 325 680 365-465 88 44
(mm)
[Fig. 4.1.1]
[Fig. 4.1.2]
5
[Fig. 5.1.1]
E
E
A
B
C
D
H
F
G
A Ceiling B Edge beam C Tie beam D Square timber for
hanging the air con­ditioner
E Pitch
F Insert: 100 to 150 kg
(1 piece) (field sup­ply)
G M10 hanging bolt
(field supply)
H Reinforcement
5.1
A
A Nuts (field supply) B M10 Hanging bolt
A
B
(field supply)
6
[Fig. 6.1.1]
B Refrigerant pipe
E Drain pipe 32
[Fig. 6.3.1]
E
6.1
A Model
C Liquid ø6.35 ø9.52 D Gas ø12.7 ø15.88 ø19.05
M
L
NO
F
L
G
20~40 50~80 100~140
A
E
6.2
[Fig. 6.2.1]
A
(mm)
D
P20, 25, 32, 40, 50, 63, 71, 80 P100, 125, 140 169 323 122 308 46 53
B
C
G I
EJ
30
F
A Electrical parts box
H
B Refrigerant piping
C Refrigerant piping
D Drain piping
(liquid)
(gas)
(mm)
EFGHI J
227 18 80 277 45 61
6.3
B
H
C
D
H
G
K
J
I
J
P
Q
Q
20
20
20
G
20
P
L
A Thermal insulation tubing 1 B Caution:
Pull out the thermal insulation on the refrigerant piping at the site, insert the flare nut to flare the end, and replace the insulation in its original position. Take care to ensure that condensation does not form on exposed copper piping.
C Liquid end of refrigerant piping D Gas end of refrigerant piping E Site refrigerant piping F Main body G Thermal insulation tubing 2 H Thermal insulation I Pull J Flare nut K Return to original position L Ensure that there is no gap here M Plate on main body N Outside O Inside P Tie Q Ensure that there is no gap here. Place joint upwards.
2
C C C
7
DC10~13V
AB
12
L
N
1
2
A
C
B
7.2
8
[Fig. 7.2.1]
9
[Fig. 9.1.1]
A
B 1
D 2
A Downward slope 1/100 or more B Connection dia. 25A external thread C Indoor unit D Collective piping E Maximize this length to approx. 10 cm
9.1
AB
CCCCCCC
A Switch 16 A B Overcurrent protection 16 A C Indoor unit D Total operating current be less than 16 A E Pull box
DE
[Fig. 8.0.1]
<A> In case of rear inlet
A Duct B Air inlet
D
A
E
C E
BF
G
A
C Access door D Canvas duct E Ceiling surface F Air outlet G Leave distance
enough to pre­vent short cycle
<B> In case of bottom inlet
D
A
A
B
C E
F
G
[Fig. 8.0.2]
A
B
C
D
A Flange B Filter C Bottom plate D Screws for filter
fitting
[Fig. 9.2.1]
B
M1M2 21
TB3
[Fig. 9.2.2]
B
M1M2
TB3
9.2
AA
SM1M2 SM1M2
TB5 TB15 TB5 TB15
C
AA
SM1M2 SM1M2
TB5 TB5
C
C
21
C
A Terminal block for indoor
transmission cable
B Terminal block for outdoor
transmission cable
C Remote controller
9.5
[Fig. 9.3.1]
[Fig. 9.3.2]
9.3
L
N
M1
DC24~30V
12
(A, B)
M2
A
A Non-polarized B Upper level (TB15)
C
C Remote Controller D Lower level (TB5)
D
[Fig. 9.5.1]
SW1
ON
CN828161
W254613G03 FP-AD-S
MADE IN JAPAN
1
JP1
3 2 1
SWCSWA
10
SW12
0
240V 220V
SW14
SW5
SW11
0
10
1
N0
N0
CN62
0
JP2
JP3
JP4
3
Contents
1. Safety precautions ...................................................................................... 4
1.1. Before installation and electric work .......................................... 4
1.2. Precautions for devices that use R407C refrigerant.................. 4
1.3. Before installation ...................................................................... 5
1.4. Before installation (Moving) - electrical work ............................. 5
1.5. Before starting the test run ........................................................ 5
2. Indoor unit accessories ............................................................................... 5
3. Selecting an installation site ....................................................................... 5
3.1. Servicing space ......................................................................... 5
4. Fixing hanging bolts .................................................................................... 6
4.1. Fixing hanging bolts .................................................................. 6
5. Installing the unit ......................................................................................... 6
5.1. Hanging the unit body ............................................................... 6
5.2. Confirming the unit’s position and fixing hanging bolts ............. 6
6. Refrigerant pipe and drain pipe specifications ............................................ 6
6.1. Refrigerant pipe and drain pipe specifications .......................... 6
1. Safety precautions
1.1. Before installation and electric work
GB
s Before installing the unit, make sure you read all the “Saf ety
precautions”.
s The “Safety precautions” provide very important points re-
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garding safety. Make sure you follow them.
Symbols used in the text
Warning:
Describes precautions that should be observed to prevent danger of injury or death to the user.
Caution:
Describes precautions that should be observed to prevent damage to the unit.
Symbols used in the illustrations
: Indicates an action that must be avoided. : Indicates that important instructions must be followed. : Indicates a part which must be grounded. : Indicates that caution should be taken with rotating parts. (This symbol is
displayed on the main unit label.) <Color: yellow>
: Beware of electric shock. (This symbol is displayed on the main unit label.)
<Color: yellow>
Warning:
Carefully read the labels affixed to the main unit.
Warning:
• Ask the dealer or an authorized technician to install the air conditioner.
- Improper installation by the user may result in water leakage, electric shock, or fire.
• Install the unit at a place that can withstand its weight.
- Inadequate strength may cause the unit to fall down, resulting in injuries.
• Use the specified cables for wiring. Make the connections securely so that the outside force of the cable is not applied to the terminals.
- Inadequate connection and fastening may generate heat and cause a fire.
• Prepare for strong winds and earthquakes and install the unit at the speci­fied place.
- Improper installation may cause the unit to topple and result in injury.
• Always use a filter and other accessories specified by Mitsubishi Elec­tric.
- Ask an authorized technician to install the accessories. Improper installation
by the user may result in water leakage, electric shock, or fire.
• Never repair the unit. If the air conditioner must be repaired, consult the dealer.
- If the unit is repaired improperly, water leakage, electric shock, or fire may
result.
• Do not touch the heat exchanger fins.
- Improper handling may result in injury.
• If refrigerant gas leaks during installation work, ventilate the room.
- If the refrigerant gas comes into contact with a flame, toxic gases will be
released.
• Install the air conditioner according to this Installation Manual.
- If the unit is installed improperly, water leakage, electric shock, or fire may
result.
6.2. Refrigerant pipe, drain pipe and filling port ............................... 6
6.3. Request for refrigerant piping connection ................................. 6
7. Connecting refrigerant pipes and drain pipes ............................................. 7
7.1. Refrigerant piping work ............................................................. 7
7.2. Drain piping work ....................................................................... 7
8. Duct work .................................................................................................... 7
9. Wiring .......................................................................................................... 7
9.1. Power supply wiring................................................................... 8
9.2. Connecting remote controller, indoor and outdoor
transmission cables................................................................... 8
9.3. Connecting electrical connections ............................................. 8
9.4. Selecting the static pressure ..................................................... 8
9.5. Setting addresses...................................................................... 8
9.6. Sensing room temperature with the built-in sensor in
a remote controller .................................................................... 8
• Have all electric work done by a licensed electrician according to “Elec­tric Facility Engineering Standard” and “Interior Wire Regulations”and the instructions given in this manual and always use a separate circuit.
- If the power source capacity is inadequate or electric work is performed im-
properly, electric shock and fire may result.
• Securely install the outdoor unit terminal cover (panel).
- If the terminal cover (panel) is not installed properly, dust or w ater may enter
the outdoor unit and fire or electric shock may result.
• When installing and moving the air conditioner to another site, do not charge it with a refrigerant different from the refrigerant (R407C or R22) specified on the unit.
- If a different refrigerant or air is mixed with the original refrigerant, the refrig-
erant cycle may malfunction and the unit may be damaged.
• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit even if the refrigerant should leak.
- Consult the dealer regarding the appropriate measures to prevent the safety
limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, hazards due to lack of o xygen in the room could result.
• When moving and reinstalling the air conditioner, consult the dealer or an authorized technician.
- If the air conditioner is installed improperly, water leakage, electric shoc k, or
fire may result.
• After completing installation work, make sure that refrigerant gas is not leaking.
- If the refrigerant gas leaks and is exposed to a fan heater, stove, oven, or
other heat source, it may generate noxious gases.
• Do not reconstruct or change the settings of the protection devices.
- If the pressure switch, thermal switch, or other protection device is shorted
and operated forcibly, or parts other than those specified b y Mitsubishi Elec­tric are used, fire or explosion may result.
• To dispose of this product, consult your dealer.
• The installer and system specialist shall secure safety against leakage according to local regulation or standards.
- Following standards may be applicable if local regulations are not available.
• Pay special attention to the place, suc h as a basement, etc. where refrig­eration gas can collect, since refrigerant is heavier than the air.
1.2. Precautions for devices that use R407C
refrigerant
Caution:
• Do not use the existing refrigerant piping.
- The old refrigerant and refrigerator oil in the existing piping contains a large
amount of chlorine which may cause the refrigerator oil of the new unit to deteriorate.
• Use refrigerant piping made of phosphorus deoxidized copper In addi­tion, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, mois­ture, or any other contaminant.
- Contaminants on the inside of the refrigerant piping may cause the refriger-
ant residual oil to deteriorate.
• Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
- If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and
compressor trouble may result.
• Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
- The refrigerator oil will degrade if it is mixed with a large amount of mineral
oil.
4
• Use liquid refrigerant to fill the system.
- If gas refrigerant is used to seal the system, the composition of the refriger­ant in the cylinder will change and performance may drop.
• Do not use a refrigerant other than R407C.
- If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerator oil to deteriorate.
• Use a vacuum pump with a reverse flow check valve.
- The vacuum pump oil may flow back into the refrigerant cycle and cause the refrigerator oil to deteriorate.
• Do not use the following tools that are used with conventional refriger­ants. (Gauge manifold, charge hose, gas leak detector , reverse flow c heck valve, refrigerant charge base, refrigerant recovery equipment)
- If the conventional refrigerant and refrigerator oil are mixed in the R407C,
the refrigerant may deteriorate.
- If water is mixed in the R407C, the refrigerator oil may deteriorate.
- Since R407C does not contain any chlorine, gas leak detectors for conven-
tional refrigerants will not react to it.
• Do not use a charging cylinder.
- Using a charging cylinder may cause the refrigerant to deteriorate.
• Be especially careful when managing the tools.
- If dust, dirt, or water gets in the refrigerant cycle, the refrigerant may deterio-
rate.
1.3. Before installation
Caution:
• Do not install the unit where combustible gas may leak.
- If the gas leaks and accumulates around the unit, an explosion may result.
• Do not use the air conditioner where food, pets, plants, precision instru­ments, or artwork are kept.
- The quality of the food, etc. may deteriorate.
• Do not use the air conditioner in special environments.
- Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of
the air conditioner or damage its parts.
• When installing the unit in a hospital, communication station, or similar place, provide sufficient protection against noise.
- The inverter equipment, private power generator, high-frequency medical
equipment, or radio communication equipment may cause the air conditioner to operate erroneously, or fail to operate. On the other hand, the air condi­tioner may affect such equipment by creating noise that disturbs medical treatment or image broadcasting.
• Do not install the unit on a structure that may cause leakage.
- When the room humidity exceeds 80 % or when the drain pipe is clogged,
condensation may drip from the indoor unit. P erform collective dr ainage work together with the outdoor unit, as required.
1.4. Before installation (Moving) - electrical
work
Caution:
• Ground the unit.
- Do not connect the ground wire to gas or water pipes, lightning rods, or
telephone ground lines. Improper grounding may result in electric shock.
• Install the power cable so that tension is not applied to the cable.
- Tension may cause the cable to break and generate heat and cause a fire.
• Install a leak circuit breaker, as required.
- If a leak circuit breaker is not installed, electric shock may result.
• Use power line cables of sufficient current carrying capacity and rating.
- Cables that are too small may leak, generate heat, and cause a fire.
• Use only a circuit breaker and fuse of the specified capacity.
- A fuse or circuit breaker of a larger capacity or a steel or copper wire may result in a general unit failure or fire.
• Do not wash the air conditioner units.
- Washing them may cause an electric shock.
• Be careful that the installation base is not damaged by long use.
- If the damage is left uncorrected, the unit may fall and cause personal injury or property damage.
• Install the drain piping according to this Installation Manual to ensure proper drainage. Wrap thermal insulation around the pipes to prevent condensation.
- Improper drain piping may cause water leakage and damage to furniture
and other possessions.
• Be very careful about product transportation.
- One person should not carry the product if it weighs more than 20 kg.
- Some products use PP bands for packaging. Do not use any PP bands f or a
means of transportation. It is dangerous.
- Do not touch the heat exchanger fins. Doing so may cut your fingers.
- When transporting the outdoor unit, suspend it at the specified positions on
the unit base. Also support the outdoor unit at four points so that it cannot slip sideways.
• Safely dispose of the packing materials.
- Packing materials, such as nails and other metal or wooden parts, may cause
stabs or other injuries.
- Tear apart and throw away plastic packaging bags so that children will not
play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.
1.5. Before starting the test run
Caution:
• Turn on the power at least 12 hours before starting operation.
- Starting operation immediately after tur ning on the main power switch can
result in severe damage to internal parts. Keep the power switch turned on during the operational season.
• Do not touch the switches with wet fingers.
- Touching a switch with wet fingers can cause electric shock.
• Do not touch the refrigerant pipes during and immediately after opera­tion.
- During and immediately after operation, the refrigerant pipes may be hot or
may be cold, depending on the condition of the refrigerant flowing through the refrigerant piping, compressor, and other refrigerant cycle parts. Your hands may suffer burns or frostbite if you touch the refrigerant pipes.
• Do not operate the air conditioner with the panels and guards removed.
- Rotating, hot, or high-voltage parts can cause injuries.
• Do not turn off the power immediately after stopping operation.
- Always wait at least five minutes before turning off the power. Otherwise,
water leakage and trouble may occur.
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2. Indoor unit accessories
The unit is provided with the following accessories:
1 Insulation pipe (small) × 1 2 Insulation pipe (large) × 1 3 Tie band × 4 4 Piping instruction
3. Selecting an installation site
• Select a location so that air can be blown into all corners of the room.
• Avoid locations exposed to outside air.
• Select a location free of obstructions to the airflow in and out of the unit.
• Avoid locations exposed to stream or oil vapour.
• Avoid locations where combustible gas may leak, settle or be generated.
• Avoid installation near machines emitting high-frequency wav es (high-frequency welders, etc.).
• Avoid locations where the airflow is directed at a fire alarm sensor. (Hot air could trigger the alarm during the heating operation.)
• Avoid places where acidic solutions are frequently handled.
• Avoid places where sulphur-based or other sprays are frequently used.
Warning:
Install the indoor unit on a ceiling strong enough to sustain its weight. If the ceiling lacks strength, it may cause the unit to fall do wn, resulting in an injury.
3.1. Servicing space
[Fig. 3.1.1] (P.2)
H Access door I Control box J Air inlet K Air outlet L Ceiling
Note: Always install access doors in the specified positions for service mainte­nance.
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