Mitsubishi Electric PEFY-P20VMR-E-L, PEFY-P20VMR-E-R, PEFY-P25VMR-E-L, PEFY-P25VMR-E-R, PEFY-P32VMR-E-L Service Manual

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Air-Conditioners For Building Application
TECHNICAL & SERVICE MANUAL
Models
PEFY-P20VMR-E-L/R PEFY-P25VMR-E-L/R PEFY-P32VMR-E-L/R
For use with R410A
2006
[ SAFETY PRECAUTIONS ]
I SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
1. Read before installation and performing electrical work
Symbol explanations
: Indicates an action that must be avoided. : Indicates important instructions. : Indicates a parts that requires grounding. : Indicates that caution must be taken with rotating parts. (This symbol is on the main unit label.) <Color: Yellow> : Indicates that the parts that are marked with this symbol pose a risk of electric shock. (This symbol is on the main unit label.)
<Color: Yellow>
WARNING
Thoroughly read the following safety precautions prior to installation.Observe these safety precautions for your safety.This equipment may have adverse effects on the equipment on the same power supply system.Contact the local power authority before connecting to the system.
WARNING
This symbol indicates that failure to follow the instructions exactly as stated poses the risk of serious injury or
death.
CAUTION
This symbol indicates that failure to follow the instructions exactly as stated poses the risk of serious injury or
damage to the unit.
WARNING
Carefully read the labels affixed to the main unit.
Ask your dealer or a qualified technician to install the unit. Improper installation by the user may result in water
leakage, electric shock, or fire.
Properly install the unit on a surface that can withstand its weight.
Unit installed on an unstable surface may fall and cause injury.
Only use specified cables. Securely connect each cable so that the terminals do not carry the weight of the cable.
Improperly connected cables may produce heat and start a fire.
Take appropriate safety measures against wind gusts and earthquakes to prevent the unit from toppling over.
Improper installation may cause the unit to topple over and cause injury or damage to the unit.
Only use accessories (i.e., air cleaners, humidifiers, electric heaters) recommended by Mitsubishi Electric.
Do not make any modifications or alterations to the unit. Consult your dealer for repair.
Improper repair may result in water leakage, electric shock, or fire.
Do not touch the heat exchanger fins with bare hands. The fins are sharp and pose a risk of cuts.
In the event of a refrigerant leak, thoroughly ventilate the room.
If gaseous refrigerant leaks out and comes in contact with an open flame, toxic gases will be generated.
Properly install the unit according to the instructions in the Installation Manual.
Improper installation may result in water leakage, electric shock, or fire.
Have all electrical work performed by an authorized electrician according to the local regulations and the instructions in this manual. Use a dedicated circuit.
Insufficient power supply capacity or improper installation of the unit may result in malfunctions of the unit, electric shock, or fire.
[ SAFETY PRECAUTIONS ]
ii
WARNING
2. Precautions for handling units for use with R410A
CAUTION
Keep electrical parts away from water. Wet electrical parts pose a risk of electric shock, smoke, or
fire.
Securely attach the control box cover. If the cover is not installed properly, dust or water may
infiltrate and pose a risk of electric shock, smoke, or fire.
Only use the type of refrigerant that is indicated on the unit when installing or relocating the unit.
Infiltration of any other types of refrigerant or air into the unit may adversely affect the refrigerant cycle and may cause the pipes to burst or explode.
When installing the unit in a small space, take approp riate precautions to prevent leaked refrigerant from reaching the limiting concentration.
Leaked refrigerant gas will displace oxygen and may cause oxygen starvation. Consult your dealer before installing the unit.
Consult your dealer or a qualified technician when moving or reinstalling the unit.
Improper installation may result in water leakage, electric shock, or fire.
After completing the service work, check for a refrigerant leak.
If leaked refrigerant is exposed to a heat source, such as a fan heater, stove, or electric grill, toxic gases will be generated.
Do not try to defeat the safety features of the unit. Forced operation of the pressure switch or the temperature
switch by defeating the safety features for these devices, or the use of accessories other than the ones that are recommended by Mitsubishi Electric may result in smoke, fire, or explosion.
Consult your dealer for proper disposal method.
Do not use a leak detection additive.
Do not use the existing refrigerant piping. A large amount of chlorine that may be contained in the
residual refrigerant and refrigerator oil in the existing piping may cause the refrigerator oil in the new unit to deteriorate.
Use refrigerant piping materials made of phosphorus deoxidized copper. Keep the inner and outer surfaces of the pipes clean and free of such contaminants as sulfur, oxides, dust, dirt, shaving particles, oil, and moisture.
Contaminants in the refrigerant piping may cause the refrigerator oil to deteriorate.
Store the piping materials indoors, and keep both ends of the pipes sealed until immediately before brazing. (Keep elbows and other joints wrapped in plastic.)
Infiltration of dust, dirt, or water into the refrigerant system may cause the refrigerator oil to deteriorate or cause the compressor to malfunction.
Use a small amount of ester oil, ether oil, or alkyl benzene to coat flares and flanges.
Infiltration of a large amount of mineral oil may cause the refrigerator oil to deteriorate.
Charge the system with refrigerant in the liquid phase. If gaseous refrigerant is drawn out of the cylinder first, the
composition of the remaining refrigerant in the cylinder will change and become unsuitable for use.
Only use R410A. The use of other types of refrigerant that contain chloride
may cause the refrigerator oil to deteriorate.
Use a vacuum pump with a check valve. If a vacuum pump that is not equipped with a check valve is
used, the vacuum pump oil may flow into the refrigerant cycle and cause the refrigerator oil to deteriorate.
Prepare tools for exclusive use with R 410A. Do not use the following tools if they have been used with the conventional refrigerant: gauge manifold, charging hose, gas leak detector, check valve, refrigerant charge base, vacuum gauge, and refrigerant recovery equipment.
If the refrigerant or the refrigerator oil that may be left on these tools are mixed in with R410A, it may cause the refrigerator oil in the new system to deteriorate. Infiltration of water may cause the refrigerator oil to deteriorate. Leak detectors for conventional refrigerants will not detect an R410A leak because R410A is free of chlorine.
Do not use a charging cylinder. If a charging cylinder is used, the composition of the
refrigerant in the cylinder will change and become unsuitable for use.
Exercise special care when handling tools for use with R410A.
Infiltration of dust, dirt, or water into the refrigerant system may cause the refrigerator oil to deteriorate.
CONTENTS
[1] FEATURES
Features......................................................................................................................................... 1
[2] COMPONENTS AND FUNCTIONS
Components and functions......................................... ... .... ... ... ... .... ... ... ... ... .... ... ... ......................... 2
[3] SPECIFICATIONS
3-1. Specifications ...................................................................................................................... 4
3-2. Electrical component specifications..... ... .... ... ... ... .... ... ... ... .... ... ... ... ... ................................... 5
[4] OUTLINES AND DIMENSIONS
PEFY-P20· 25· 32VMR-E-L/R .......................................................................................................6
[5] WIRING DIAGRAM
PEFY-P20· 25· 32VMR-E-L/R .......................................................................................................7
[6] REFRIGERANT SYSTEM DIAGRAM
Refrigerant system diagram........................................................................................................... 9
[7] TROUBLESHOOTING
7-1. Check methods.................................................................................................................. 10
7-2. Address switch setting.......................................................................................................12
7-3. Dipswitch setting (Factory setting).... ... ... .... ... ... ... .... ... ... ... .... ... ... ... ... ................................. 13
7-4. Functions of the LED on the indoor unit service board...................................................... 13
[8] DISASSEMBLY PROCEDURE
8-1. Control box....... ... ... ... .... ... ... ... .... ... .......................................... ... ... ... .... ... .......................... 14
8-2. Fan and fan motor.............................................................................................................15
8-3. Drainpan............................................................................................................................ 16
8-4. LEV, thermistor (Liquid/gas pipe) ...................................................................................... 17
8-5. Heat exchanger............................................. ... ... .... ... ... .......................................... ... ....... 18
8-6. Control box internal layout............................. ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... ....................19
8-7. Thermistor position............................................................................................................ 19
- 1 -
[ I FEATURES ]
I FEATURES
[1] FEATURES
Model
Cooling capacity/Heating capacity
kW
PEFY-P20VMR-E-L/R PEFY-P25VMR-E-L/R PEFY-P32VMR-E-L/R
2.2/2.5
2.8/3.2
3.6/4.0
- 2 -
[ II COMPONENTS AND FUNCTIONS ]
II COMPONENTS AND FUNCTIONS
[2] COMPONENTS AND FUNCTIONS
Indoor (Main) Unit
Remote controller
[PAR-21MAA]
Once the operation mode is selected, the unit will remain in the selected mode until
changed.
[Remote Controller Button]
Air
Air
Keep the remote controller out of direct sunlight to ensure accurate measurement of room temperature. The sensor at the lower right-hand section of the remote controller must be free from obstructions to
ensure accurate measurement of room temperature.
[Set Temperature] Button [Timer Menu] Button [Mode] Button [Monitor/Set] Button [Back] Button [Timer On/Off] Button [Louver] Button [Set Day] Button [Operation] Button [Fan Speed] Button [Vane Control] Button [Ventilation] Button [Operation] Button [Check/Clear] Button [Test Run] Button [Filter] Button [ON/OFF] Button [ ] Button Position of built-in room temperature thermistor
[Set Time] Button
- 3 -
[ II COMPONENTS AND FUNCTIONS ]
[Remote Controller Display]
ON/OFF
ERROR CODE
TIME
ON OFFHrAFTER
SUN MON TUE WED THU FRI SAT
TIMER AFTER
ONLY 1Hr.
°C°F
WEEKLY
SIMPLE
AUTO OFF
FILTER
FUNCTION
°C
°F
TEMP.
Current time/Timer time Centralized control indicator Timer OFF indicator Timer mode Operation mode display: COOL, DRY, AUTO, FAN, HEAT Function Lock indicator Preset temperature Power indicator Louver swing Ventilation Filter sign Thermistor position Room temperature Vane setting Fan speed
- 4 -
[ III SPECIFICATIONS ]
III SPECIFICATIONS
[3] SPECIFICATIONS
3-1. Specifications
Model PEFY-P20VMR-E-L/R PEFY-P25VMR-E-L/R PEFY-P32VMR-E-L/R Cooling capacity *1 kW 2.2 2.8 3.6 Heating capacity *1 kW 2.5 3.2 4.0 Power supply voltage/frequency Single-phase 220/230/24 0 V 50Hz 220/230 V 60Hz
Power consumption
Cooling kW 0.06/0.06 0.07/0.08 Heating kW 0.06/0.06 0.07/0.08
Current consumption
Cooling A 0.29/0.29 0.34/0.38 Heating A 0.29/0.29 0.34/0.38
Settable temperature range on the remote controller
Cooling °C (°F) 19 to 30 (67 to 86) Heating °C (°F) 17 to 28 (63 to 83)
Fan
Type × Quantity Sirocco fan × 1
External static pressure
5
Single-phase induction motor Motor output kW 0.018 0.023 Driving mechanism Direct-driven
Airflow rate (Low-Mid-High)
m
3
/min 4.8-5.8-7.9 4.8-5.8-9.3
External finish Galvanized
External dimensions H × W × D
Rear inlet model
mm 292 × 640 × 580 In. 11-1/2 × 25-1/4 × 22-7/8
Bottom inlet model
mm 300 × 640 × 570 In. 11-7/8 × 25-1/4 × 22-1/2
Net weight kg 18
Wire
Min. wire size mm (in.) 1.6 (1/8) Breaker amperage A 16
Refrigerant pipe diameter
Liquid R410A mm (in.) ø6.35 (ø1/4) Brazed connection Gas R410A mm (in.) ø12.7(ø1/2) Brazed connection
Drain pipe diameter mm (in.) Drain hose O.D. 26 (1-1/32) Operating noise *2
(Low-Mid-High) (measured in anechoic room)
220V dB<A> 20-25-30 20-25-33 230V dB<A> 21-26-32 21-26-35 240V dB<A> 22-27-30 22-27-33
Insulation material Polyethylene foam, Urethane foam Air filter PP Honeycomb fabric (washable) Refrigerant control device LEV Connectable outdoor unit R410A CITY MULTI Protection devices Fuse Heat exchanger Cross fin (Aluminium fin and copper tube) Note:*1 Maximum capacity of the unit under the following conditions
<Cooling> Indoor temperature: 27°CDB/19°CWB (81°FDB/66°FWB Outdoor temperature: 35°CDB (95°FDB) <Heating> Indoor temperature: 20°CDB (68°FDB) Outdoor temperature: 7°CDB/6°CWB (45°FDB/43°FWB) Pipe length: 7.5m (24-9/16ft) Height difference: 0m (0ft)
*2 Noise levels of the unit with a rear air inlet. (Noise levels are higher for the unit with a bottom air inlet.)
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