Mitsubishi PDH-3000 User Manual

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INDEX

Body

and
Needle
Needle
Looper
Looper
Main
Looper
Cloth

Thread
Thread

Sub-X-Y
X-Y

Feed
Cloth
Thread

Feed
Solenoid
Table

Control
Accessory····

bar
bar

and
and

shaft

mounting

cutting

(upper)

tension

Table

Table

plate

presser

(Lower)

plate

valve

and

box

it's

accessories· ............................

mechanism
vibrating

spreader

spreader

mechanism

mechanism

trimming

regulation

mechanism

mechanism

mounting

mechanism

trimming

parts

.. · ... · .... ··

system

frame ................

(inside) ·······

····· ·····

· .... · · ·

mechanism

mechanism

connecting

....

and

needle

....

mechanism

.. · .... ·

·····

······ ······

........

· · · · ·

........

.... .. ....

mechanism · ........

··· ... · ..

.... · ......

bar

rotating

.. · · · · · · · · · .. · · · · · · · · · · .. · · · · · · .... · · · · · · · · · .. · · · .. · .. · .. · .. · ·15

mechanism

mechanism

....

. ···

···· ····

............

······-......

mechanism······

........

··

······························································31

...

..........

(Cloth

......

··· ····

····

........ · ..............

.........

.......

·····

····

......

....

...... · ..... · .......

........................

..........

............

····· ... ·· ...

.........................

....

·····

spreader

.. ..

........

·····

...... ......

······

....

. ·

mechanism

..........

......

· .....

···· ····

.... . · .. ····

.....

..........

members)

.....

.... ...

..........

..........................

.... ··· .. ··

··········

.....

· .... · .. · · .... · ..

........

·····

··

....

· · · · · · .... · ... · .....

.......

......

· ..

................

.....

... ·· .... ·· .. · ... · .....

.......

···· ··········

Page

........ · ........

....

........

........

..........

................

·· ... · ..... ·· .. · ·

............... ....

..........

... ·· ....

.........

...........

...........

.......

..........

....

· · ...... · .... ·

......

..........

··········

....

.......

· ......

... ·

.......

......

1
3
5
7
9
11

13

17
17

19

21

23
23
23

25

27

79

33

198312

BOD

Y

*~~~

AND~

IT~'~S

~

A~C~C~E~S~S~O~R~IE~S~

---------------------

10

/

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·0.

26

38

40

32

(1--

V--33

,41

- I -

PDH-3000

W

*i*BSl'

BODY

AND

IT'S

ACCESSORIES

Fog

"t-~'-III.U.::J-~

No. Part No .

1

M94001021

2

__

~M~90~10~1~0~5~3~~S~9~1~3~N~2710~P~0~4~-~~~~n~~a~~·~~4~--------~S~p~r~in~g~w~aFsh~e~r~4

3

M90451050
MF36A1180

4

5

ML35

6

ML35

7

M94003021

8

M91003045

9

M90451050

10

ML35E0776

13

M95003021

14

M90 1 02053

15

M90552050

16

ML35A0571
ML35A0758

17

18

ML35A0830

19

M91110002

20

ML35A071

21

M90906002

22

ML35A1710

23

ML35A0162

24

M91107002
M91180080

25
26

M91110002

27

ML35A0237 A 1400684HO

28

MN10A1689
M90410037

29
30

M91110002

31

ML35A0270

32

M90906002

33

ML35A0339

34

ML35A0485
M98005021
M98006021

37

M90108053

38

M9800B021

39

ML35A0603

40

ML35A0419

41

--~~

ML35A1419

~~

·

w

f.t

Code No

S903N219P33
S913N010P04

E0339 A 130C411

_E_0-40_6_ --BK

~~~~~

W471432H01

- O-·

E3016H24
S903N219P36
S910N010P04
S913N010P04

A130C412G01

S903N210P12
S913N21 OP05
S913N010P05
M976Z163H02
A1400681H01
A1400685H01
W500294H01

0 A

130C307H01
W500791
A130C308H01
A110A058H01
S902N035POB
W502069H01
W500294H01

W501202H01
S902N034P08
W500294H01
P909002X01
W500791H01
W488937H01
A130C314H01
S903N212P30
S903N212P60
S913N210P08
S903N212P40
A110A059H01
A1400700H01

A1400700~H~0~2~~~~~~~~~:i7-~A~

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GO

H01

~

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6A1\:i'f>f!ll-~ M4X0.7X6

a * 4 Washer 4

3?

1 1

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6A1\:it>f!ll-

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a * 4 Washer

-..:

61111\:it>f!ll-~ M5XD.8X12 Bolt

~

a * 5 Washer 5

1M

7 ? ~

ill

lf1

II

lf1

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7 A

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'-1'

61111\:it>f!ll-~ M8X1.25X30 Bolt
61111\:it>f!ll-~ M8X125X60

~

61111\:it>f!ll-~ M8X1.25X40 Bolt

18!

~

8B

____

g *

fJ'

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ll

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til

II

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M4XD.7X12 Bolt

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M4XIl7

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(til)

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11-

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•

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No.2

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n

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5 M%(40) X 8 Screw SM')G(40)x8

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L)

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5 M%(40)

(R)

-;.;

(PW-5W)M5

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tt

n

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5 M')(.

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n

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n

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(40) X 8 Screw

5M%(40)X8

5M

M4X0.7x

%(70)X4.5 Screw

n a * 8 Spring washer

it

II

1t Mounting base

:i

A I

I!

I72

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--iB~o=lt=M~4-::X~0=.7~X

8 Screw

-,R~u~b~be~r~l2~

Name

of

:..:..:_;

6

----------

----------~

Thread gui

Back cover complete
Detector complete

Nut

Belt cover complete

Connecting shaft No.2
Bracket

Gear cover

Screw
Gear cover
Arm

Rubber plug

Back plate

Screw

Push

Cover
Switch box

Bolt

Rubber I

de

M4x0.7x12

M4x0

.7

M5x0.8X12

(l)

SM%(40)x4

(R)

M5x0.8x8

SM%(40)X8

M4x0.7x8
SM%(40)X8

button switch

SM%(40)X4

M8x1.25X30
M8X1.25X60

M8x1.25X40

ll

1----

------

.5

.5

ii!lll

Part

------------~

Amt

••

.

Req

-:-

-

--

2
2

2
2
2

2

4

6

2

5

3

2

4

2

2

4

4

3

~

..

-----·------------

- 2 -

PDH-3000

2·

~tfltln4mJst

NEEDLE

BAR

MECHANISM

96,

--

(93)---1

95
94·----1

93----f

1

68

91----f'-

90-.-.~~

89--~

88

87

~

86 85

82--Gt,

--~

~

~tl71

~"72

'lU...

73

74

84

83--i)

~~~78

\~

81

~5

76

~

...

~

-----79

80

J~·l

- 3 -

PDH-3000

~

It··

NEEDLE

·

·~

BAR

MECHANISM

F1g
No

61
62
63
64
65
66
67
68
69
70
71

-n

73

-n

-

78

80
81
82

-a3

84
85
86
87

89
90
91
92

96

if-t:::..lla.U.:J

ML30B1180
ML30B0660
M90921002
ML30B1339

ML30B0663
ML30B0910
ML30B0192

ML30B1424
ML30B0477
ML30B0572
ML30B2154

74

M90903002
ML35A4742

75

M90606002

76

M90901045
M90854015
ML30B0245

79

ML30B0555
ML30A0128
M90802003
ML30B2411
M90812050
M90801010
ML30B1710
ML30B0722

88

M98010050
ML30B0890
M95013050
ML30B0686
M92003047
ML30B0352

93
94

ML30B1686
ML30B0750

95

M92004047

-~'

Part No Code No

------

-.

----

---------·

•M::J-1'

W477637H01
W477635H01
B508848H01
W477641H01
W477642H01
W477645H01
W477643H01
W477651
W500298H01
W477674H01
W477658H01
W477684H01
W477682H01
B509065H01
A141D282HO
W500039H01
W500307H01
W477640H01
W477639H01
W477638H01
EBX755N016
W502074H01
W477678H01
W477683H01
W500697H01

A 141 D254H01
W338263H01
W477681
W338262H01
W477677H01
W477675H01
W477676H01
W477648H01
W477646H01
W477647H01
W477644H01

H01

H01

It:

tt

'1'-

1J

tt

,,

f&

ttll..l:. "Ft'FIU:

'1'-

ttll'f

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•

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i

'1'-

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Ill

tt

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.. i ..

'1'-

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~

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4tfl

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7

4tfl-t-

If

it

•

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II

'1'-

'7

•

n

,,

!i

n

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11
tllll

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811

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PI

If

5

M~(.(40)

1.:

;.

I~

?

~

-

;...

X 8 Screw SM

n

5M1 (44)X10 Screw

1.:

At'FIIJt

,{

'7

PI

*

5M

n

,(.(40)X&.5 Screw SM%

1.:

t:.

5 M%(56) X 5

1.:

n

!i

5 M%(40)

~

1.:

5M"(44)X7

n

'7

.on

EBX75

n

1.:

D Roller

*

n

1.:

5 !;16

5M

" (44)X10

5M%(40)X6

t:.

•

*

I*

*

PI

1J

PI

<T-am>

*

5M

~

*

.:1.

~1(28)X&.5

'7

7

;,

'7

Name

Thread guide

Needle bar

Cover

Noodle bar guide

Spacer

Diaphragm

Yoke

Vibrating yoke
Spring retainer
Spring
Gu

ide

Button cap
Screw
Nut
Screw SM
Tension spring
Tension disc
Needle
Screw

Washer
Screw
Plate
Gear
Washer
Vibrating yoke
Washer
Gimbals
Reta

ining nut
conar
Gimbals (lifting
Bushing
Nut

(40)x8

SM~(44)x

(40)x6

SM

'K,

(56)x5

SM%(40)

J.'a

(44)X7

EBx755

SM"(44)X

5M%(40)X6

(zig

zag

of

Part

10

.5

;:1

16

10

use)

SM~(28)x6.5

use)

I!RI

illt

Amt

Req

2
2
2

8

2

2

2
2

3

2

.

.

4
1

1

2

1

2

1

2
2

1

1
1

-----·-···

·---·-----·------

·-· ------- -·

-·--

-----·-···-·-

·----------·

...

--

---·-

---------

·-·--·

- 4 -

PDH-3000

f3J

~tfftmi1Jil·fi~

NEEDLE

BOR

RIBRATING

MECHAMSM

109

110

- 5 -

PDH-3000

@l

attftmiiJ•

NEEDLE

•

m~

BAR

VIBRATING

MECHANISM

F1g

"'t-1:::\IIUI.:J

No. Part No

M91201045

101

M90415050

102

3
104
105

6
107

OB

110

111
112
113

114

115
116
117
118
119
120
121
122
123
124
125
126
127

128

ML30B1750
ML30BOB86
M91802031
ML30B0956
ML30B1430
M91602020

M

93002045
ML30B2750
M90602065
M93001031
M91601045
ML3080477
ML3080412
ML30B3411
ML3080425
M90503053
ML3081412
ML35A0411
ML30B2430
M91610015
ML3080350
ML30B1890

ML30B0530
ML3080441
M91204045

lo

lo

l

1'09

-~·

W501827H01
W477665H01
W477666H01
W338260H01
W477664H01
W477663H01
W338256H01
W462663H01
W477655H01
W477654H01
S922N010P06
W477653H01
W501989H01
W477658H01
W477656H01
W477657H01
W477662H01
W477661H01
W477660H01
W502264H01
W338258H01
W477659H01
W227483H01
W338261H01

W477669H01
W477668H01
W477670H01

WM:J-1'

Code

No

Ill!

1"

·

~

9!

7

'f

~

il

..1:.

Gllt7i:ii.ll:.ltln

1"

7

Eft

~

1"

::\-,'D·~P'7·~Y1-

:I
:I

::t

::\-''D·~

:I
:I

'f .!1

·

~

..

ll

r

·~

~

.ll:.ltl

f.l

;.,

*

.:1

111!

IIi

II

I~

*

II

f1!

lfl IIi

"

·

~

;.,

.:1 Bushing

..

6

:f.

I~

·

~

D

•

D

~

..

P'7·~

y'l'

c

fi

c Roller

...

f1!

liJ

Jiii.ljln

./.. Vibrating cam

••

A II

II

ii
ii

·~

tJ

liJ

i*

m

fi

*

'f
'f

..

Ji

•

1"

oil.

t.

3

5 M

~

~

(21) Nut SMl10(28)

10

5 M3,.(21) X

('f.lfl)

II

l:

5 Mr(,(2al Nut

~

5 M

~;1

(28)

X

~

5 MY.(24)

~

.,

·•

5

5M!~(24)X215

l:

(

1::'

5M%(21)

~

75.5

:..-ii)

Name

Washer
Bush1ng
V1brat1ng
Stud
V1bra11ng
Lover
Screw

E-type stopring 6
Stud SM %
Nut

Spring washer

Stud for roller
Roller
Stud
Spring washer

Stud for roller

Vibrating cam
Sorew SM

Vibrating barrel
Adjusting plate
Adjusting shaft
Clamping block
Nut SM3(,(28)

crank

SM~f

,(28)

drag hnk

SM%(28)

(28)x75

SMY.(24)

1

4

follower

(24)X23

x 18

of

f!lfl

Part

.5

.5

Amt

Req

••

.

.

2
2

1
1

2

1

2
2

1

2

-6-

PDH-3000

4

Jl.,.-1\

LOOPER

153

- A 7

L...-·:;

9-tJ:itM$~

AND SPREADER

MECHANISM

~:::

tdau®

----

:_......-----

158

r:.'\Y"159

~

~

::~J,r

168

167/

_-

~

tt\'\:;~!1'

148 147

(145)

163

164

165

- 7 -

PDH-3000

~

JL--I~·A7·v·:.~~-•••~

LOOPER

AND

SPREADER

MECHANISM

F1g

"t-t::~III.U.:::J-~

No

. Part. No Code.

ML30B4956

131

M90806002

132

ML30B4729

133

ML30B0676

134

ML30B5729

135

ML30B7477

136

ML30B0496

137

ML30A1110

138

ML30B0941

139

140

ML30B8477
ML30A0110

141

142

ML30B1496

143

ML30B1427

144

M90805002

145

M90417050

ML30B5956

146
147

ML3085750

148

M91130016

149

ML30B6750

150

ML30B3425

M90416050

151
152

M91003016

153

M91004016

156

ML30A0101
M90941003

157
158

ML30B2180

159

M91201045

160

ML30E0957

161

M90806002

162

ML30B6154

163

ML35E0180

164

ML30B1941

165

ML3080942

166

M91203002

167

ML31

168

M90802003

169

ML30LB2704

170

ML30B0701

171

M91107030

172

M91105045
173 ML30S6572
174

ML35A0530
175

M91110002
176

ML30B0497

'

E0550

• t;t :I-~

No

W478091H01
B

508857H01
W478071H01
W478069H01
W478070H01
W339615H01
W339614H01
W339611H01
W339609H01
W339613H01
W339610H01
W339612H01
W478095H01
B

508852H01
W478064H01
W478062H01
W478065H01
W478063H01
W478067H01
W478066H01
W478093H01
W478092H01
W478094H01

W338293H01
W477982H01
W477981H01
W501827H01
W338292G01
B

508857H01

W477980H01

A1410359H01

W478061H01

W478060H01
B

509178H01
W341664G01
W502074H01
W338291G01
W477978H01
W477975H01
W500657H01
W478089H01
W478088H01
W500294H01
W478087H01

·

il

II

t.l

lJl

()

I)

t.l

It

•

1)

() t.l

'

)I

~

~

~

1'

....

•

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~

A

1'

' '

~

-

'

'

I.- •

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-ll!lilfs

·

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tl

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II­II-

II-

A:fi.-·JI~

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7'

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1!:#1LlJlt.ll:
1!:#1LlJlt.ll:

It

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t.l

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SM

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A (NI) Race complete

SM)i(44)X6

1.:

m

PI

t:f,.

..

SM

1.:

(NI)

II

SM)i(44)X4.5

1.:

( 1:':.-ff) Spring guide (with pin)

PI

t.l

SM

1.:

SM

~

:.-

SM%(40)X8

1.:

t.

(~1'1..-·)1~

SM)i(44)X6

SM)i(44)X4.5

S M%(32) X

SM~(40)X11.3

SM~(40)XU

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%(40)X21
%(40)

,,

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%(28)

3(.

(28)X15

fi

fiiiJ.III)

13.5

X2.2

iiJ.III)

Link

Screw

LH

Needle guide
RH
LH Stopper

LH Spreader
LH
Looper
RH
RH
RH
Spreader wedge
Screw SM)i
Washer
Link
Bush
Screw
Bush
Stud
Washer
Screw
Screw

Throat
Screw
Thread guide
Nut

Screw SM)i
Gu

ide plate
Thread guide
Looper
Looper spindle
Screw
Thread tension regulator complete
Screw

Check spring
Stud
Nut
Spr

ing
Spring guide
Screw
Spreader cross head

Name

SM)i(44)X6

Spr

ing

Spring

Looper

mount
Stopper
Looper
Spreader

(44)x4

SM%(32)X

SM~(40)x

SM~(40)x8.8

plate

SM%

(40)x2

SM~(28)

(44)X6

cros

s head

SM~(28)x15

SM)i(44)X4

SM%(40)x21

SM%(40)

SM%(40)X8

of

.5

13.5

11

.2

.5

Part

.3

iflll

••

Amt.

Req

6

2
2

2
2

1

3

2
2

.

1

1

1

-8-

PDH-3000

5

Jl.

,-1\·-

.A

7

t.--·;.~9

·

-~*Efltlml~

LOOPER

AND

SPREADER

CONNECTING

MECHANISM

236

235 234

(233)

I

233

200

232231

..

230

- 9 -

PDH-3000

~

JL--,~·:A7'v·:~~i!MBaBP~

LOOPER

AND

SPREADER

CONNECTING

MECHANISM

Fig

"1'-t::;!.fll!dio:J-~

No

181
182

901

183
184
185
902
186
187
188
189
190
191
192
193
194
195
196
197
198

199
200
201
202
203
204
205
206
207
208
209
210
211
221
222
223
224
225
226

227

228
229

230
231

232
233
234
235

236
237
238

239

Part No

ML3083180
ML3080682
ML30E0582
ML

3084

708
ML30S7572
ML3081708
ML30E0572
M90910003
ML3088350
ML3082412
ML3084530
ML3088430
M91201045
M90503053
ML3089411
ML3083411
ML3089412
ML3080477
ML3080564
ML3084425
ML3084511
ML3086956
M90602065
ML3087430
ML3080564
M91614015
ML3081441
M92001001
M91

60304
M91210002
ML30S0411
M90418060
M90902001
M95014050
ML3080915
ML3084886
ML308

1454
M91204033
M90801045
M90802030
M91201

045
M90503053
M91209002
ML30894
ML3082454
ML3084352
ML3085886
ML3084180
ML3083454
M92002047
M90807002
ML3085425

77

7

WM:J-F

Code No

W478040H01
W339604H01
W339603G01
W478045H01
W478043H01
W478044H01
W339605G01
8

509270H01
W113096H01
W478074H01
W478076H01
W478073H01
W501827H01
W477661H01
W478075H01
W477657H01
W478096H01
W477658H01

W501989H01
W478053H01
W339616G01
W339607H01

S922N010P06

W478052H01
W478050H01
W478047H01
W478051H01
W502218H01

W478048H01

W501247H01
W478041H01
W478042H01

W500187H01
W478059H01
W478057H01
W339608H01
W478056H01
W478054H01
W501210H01
W478080H01
W501827H01
W477661H01
8

503887H01
W478084H01
W478083H01
W478082H01
W339618H01
W478081H01
W478085G01
W478058H01
W500298H01
W478055H01

ll

n

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7"

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7"

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11

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IJ

7"

7"

ljl

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7'

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SM'(,(40)X8

(28)

5MY.(24)

5 M

~

4(24)

X

(24)X9

5MY.(24)
5 M%(28) X

5M"(.(40)X4.5

5M1s(40)

5 M%(28)

5M%(28)X8

(til)

S M

~0( 28)

37.5

10

Name

of

Part

Thread guide
Thread take-up lever

Thread take-up lever complete
Clip
Spring
Clip

complete

Sprong

Screw

SM~(.(40)

Stotch cam

Stud

for
Pivot shaft
Spreader cam
Nut SM %(28)
Spring washer
Roller
Roller

for

Stnd
Spring

washer
Nut SMY.(24)
Pivot shaft
Spreader drag
Looper drag link

stop ring 6

E·type
Looper cam
Looper adjustment
Screw SMY.(24)x37
Jam plug
Screw

vot

bushing SM Y.l24)

Pi
Screw SM%(28
Roller
Pin
Screw SM '
Washer
Ring
Lever

vot

shaft

Pi

vot

screw

Pi
Nut

SM~(40)

Adjustment screw
Nut

SM%(28)
Spring washer
Screw SM%
Stopper
Shaft
Collar
Lever
Thread guide
Spreader spindle complete
Adjus

tment
Screw SM
Pivot shaft

x 8

roller

follower

roller

link

fallower

SM~(1(24)

)X10

G(40)x4

(28)X8

nut SM

Ye

(44)X

x 9

core

.5

5

A'1(28)

10

1!JJI

••

Amt.

Req

il l

111
111
111

2

2

2

2

3
3

2

'2

.

-10-

PDH-3000