Mitsubishi Electronics PDFY-P06NMU-E, PDFY-P12NMU-E, PDFY-P15NMU-E, PDFY-P08NMU-E, PDFY-P18NMU-E User Manual

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TECHNICAL & SERVICE MANUAL
<Indoor unit>
PDFY-P06NMU-E,PDFY-P08NMU-E PDFY-P12NMU-E,PDFY-P15NMU-E PDFY-P18NMU-E,PDFY-P24NMU-E PDFY-P27NMU-E,PDFY-P30NMU-E PDFY-P36NMU-E,PDFY-P48NMU-E
2005
Models
Ceiling Concealed Built-in
Series PDFY
SAFETY PRECAUTIONS ·························
1. FEATURES············································
2. PART NAMES AND FUNCTIONS ········
3. SPECIFICATION ···································
4. OUTLINES AND DIMENSIONS············
5. WIRING DIAGRAM ·····························
6.
REFRIGERANT SYSTEM DIAGRAM
····
7. TROUBLE SHOOTING························
8. DISASSEMBLY PROCEDURE···········
For use with the R410A & R22
1 3 4 6
8 10 12 13 18
AIR CONDITIONERS CITY MULTI
1
- Inadequate connection and fastening may generate heat and cause a fire.
• Prepare for typhoons and other strong winds and earthquakes and install the unit at the specified place.
- Improper installation may cause the unit to topple and result in
injury.
• Always use an air cleaner, humidifier, electric heater, and other accessories specified by Mitsubishi Electric.
- Ask an authorized technician to install the accessories. Improper
installation by the user may result in water leakage, electric shock, or fire.
• Never repair the unit. If the air conditioner must be repaired, consult the dealer.
- If the unit is repaired improperly, water leakage, electric shock, or
fire may result.
• Do not touch the heat exchanger fins.
- Improper handling may result in injury.
• If refrigerant gas leaks during installation work, ventilate the room.
- If the refrigerant gas comes into contact with a flame, poisonous
gases will be released.
• Install the air conditioner according to this Installation Manual.
- If the unit is installed improperly, water leakage, electric shock, or
fire may result.
• Have all electric work done by a licensed electrician according to “Electric Facility Engineering Standard” and “Interior Wire Regulations”and the instructions given in this manual and al­ways use a special circuit.
- If the power source capacity is inadequate or electric work is per-
formed improperly, electric shock and fire may result.
• Securely install the cover of control box and the panel.
- If the cover and panel are not installed properly, dust or water
may enter the outdoor unit and fire or electric shock may result.
• When installing and moving the air conditioner to another site, do not charge the it with a refrigerant different from the refrig­erant (
- If a different refrigerant or air is mixed with the original refrigerant,
the refrigerant cycle may malfunction and the unit may be dam­aged.
• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit even if the refrigerant should leak.
- Consult the dealer regarding the appropriate measures to pre-
vent the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, hazards due to lack of oxygen in the room could result.
• When moving and reinstalling the air conditioner, consult the dealer or an authorized technician.
- If the air conditioner is installed improperly, water leakage, elec-
tric shock, or fire may result.
• After completing installation work, make sure that refrigerant gas is not leaking.
- If the refrigerant gas leaks and is exposed to a fan heater, stove,
oven, or other heat source, it may generate noxious gases.
• Do not reconstruct or change the settings of the protection devices.
- If the pressure switch, thermal switch, or other protection device
is shorted and operated forcibly, or parts other than those specified by Mitsubishi Electric are used, fire or explosion may result.
1. Before installation and electric work
s Before installing the unit, make sure you read all the
“Safety precautions”.
s The “Safety precautions” provide very important
points regarding safety. Make sure you follow them.
s This equipment may not be applicable to EN61000-3-
2: 1995 and EN61000-3-3: 1995.
s
s Please report to or take consent by the supply au-
thority before connection to the system.
Symbols used in the text
Warning:
Describes precautions that should be observed to prevent danger of injury or death to the user.
Caution:
Describes precautions that should be observed to prevent damage to the unit.
Symbols used in the illustrations
: Indicates an action that must be avoided.
: Indicates that impor tant instructions must be followed.
: Indicates a part which must be grounded.
: Indicates that caution should be taken with rotating parts. (This
symbol is displayed on the main unit label.) <Color: Yellow>
: Beware of electric shock (This symbol is displayed on the main
unit label.) <Color: Yellow>
Warning:
Carefully read the labels affixed to the main unit.
Warning:
• Ask the dealer or an authorized technician to install the air con­ditioner.
- Improper installation by the user may result in water leakage, elec-
tric shock, or fire.
• Install the air unit at a place that can withstand its weight.
- Inadequate strength may cause the unit to fall down, resulting in
injuries.
• Use the specified cables for wiring. Make the connections se­curely so that the outside force of the cable is not applied to the terminals.
This equipment may have an adverse effect equip­ment on the same electrical supply system.
R22) specified on the unit.
• When handling this product, always wear protective equipment. EG : Gloves, full arm protection namely boiler suit, and safety glasses.
- Improper handling may result in injury.
SAFETY PRECAUTIONS
2
2. Precautions for devices that use
Caution:
Do not use the existing refrigerant piping.
- The old refrigerant and refrigerator oil in the existing piping con­tains a large amount of chlorine which may cause the refrigerator oil of the new unit to deteriorate.
Use refrigerant piping made of C1220 (Cu-DHP) phosphorus deoxidized copper as specified in the *JIS H3300 “Copper and copper alloy seamless pipes and tubes. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant.
- Contaminants on the inside of the refrigerant piping may cause
the refrigerant residual oil to deteriorate.
*JIS: Japanese Industrial Standard
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
- If dust, dirt, or water enters the refrigerant cycle, deterioration of
the oil and compressor trouble may result.
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
- The refrigerator oil will degrade if it is mixed with a large amount of
mineral oil.
Use liquid refrigerant to fill the system.
- If gas refrigerant is used to seal the system, the composition of
the refrigerant in the cylinder will change and performance may drop.
Do not use a refrig
- If another refrigerant (R22, etc.) is used, the chlorine in the refrig-
erant may cause the refrigerator oil to deteriorate.
Use a vacuum pump with a reverse flow check valve.
- The vacuum pump oil may flow back into the refrigerant cycle and
cause the refrigerator oil to deteriorate.
Do not use the following tools that are used with conventional refrigerants. (Gauge manifold, charge hose, gas leak detector, reverse flow check valve, refrigerant charge base, vacuum gauge, refriger­ant recovery equipment)
- If the conventional refrigerant and refrigerator oil are mixed in the
Do not use a charging cylinder.
- Using a charging cylinder may cause the refrigerant to deteriorate.
Be especially careful when managing the tools.
- If dust, dirt, or water gets in the refrigerant cycle, the refrigerant
may deteriorate.
R410A refrigerant
erant other than R410A.
R410A , the refrigerant may deteriorated.
- If deteriorate.water is mixed in the R410A , the refrigerator oil may
- Since R410A does not contain any chlorine, gas leak detectors for conventional refrigerants will not react to it.
Warning:
Note the following when building a heater in the air conditioning system.
- Leave enough space between units for proper ventilation so that the indoor unit temperature does not exceed 40
˚C when
windless.
- Keep the heater clean, and take appropriate measures so that the indoor unit does not suck in the dust particles that accumulate on the heater.
- Use the optional heater cable (PAC-YU24HT) to perform an interlocked operation with indoor units.
- Do not build a heater inside the indoor unit.
Recommended circuit
FS1
FS2 FS1
FS2
R
S
R
S
CN24
H2
88H
H1
88H
26H
88H
Wiring diagram
1-phase power supply
208V, 230V/60Hz
Control board
FS1, 2 ----- Thermal fuse
H1, H2 ----- Heater
26H --------- Overheat protection
thermostat
88H --------- Electromagnetic contactor
3
PDFY-P06NMU-E
PDFY-P08NMU-E
PDFY-P12NMU-E
PDFY-P15NMU-E
PDFY-P18NMU-E
PDFY-P24NMU-E
PDFY-P27NMU-E
PDFY-P30NMU-E
PDFY-P36NMU-E
PDFY-P48NMU-E
1.8 / 2.0
2.3 / 2.6
3.5 / 4.0
4.4 / 5.0
5.3 / 5.9
7.0 / 7.9
7.9 / 8.8
8.8 / 10.0
10.6 / 11.7
14.1 / 15.8
Ceiling Concealed Built-in
Series PDFY
Models
Cooling capacity/Heating capacity
kW
6000 / 6700
8000 / 9000
12000 / 13500
15000 / 17000
18000 / 20000
24000 / 27000
27000 / 30000
30000 / 34000
36000 / 40000
48000 / 54000
Btu / h
FEATURES1
Indoor unit
4
● ● Remote
Indoor (Main) Unit
controller
Operation buttons
[PAR-21MAA]
Once the controls are set, the same operation mode can
be repeated by simply pressing the ON/OFF button.
1 [Set Temperature] Button 2 [Timer Menu] Button
[Monitor/Set] Button
3 [Mode] Button
[Return] Button
4 [Timer On/Off] Button
[Set Day] Button
7 [Airflow Up/Down] Button
[Ventilation] Button [Operation] Button
5 [Louver] Button
[Operation] Button
6 [Fan Speed] Button
[Check/Clear] Button
0 [Test run] Button A
8
9
[Filter] Button [ ] Button
B C
D
[ON/OFF] Button Position of built-in room temperature
[Set Time] Button
Ne ver expose the remote controller to direct sunlight. Doing so can result in the erroneous measure- ment of room temperature.
Never place any obstacle around the lower right-hand section of the remote controller. Doing so can result in the erroneous measurement of room temperature.
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
1
2
3
4D 568 9
0
C
A
B 7
PART NAMES AND FUNCTIONS2
Air outlet
Air inlet
5
[Display]
C
C
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
1Hr.
NOT AVAILABLE
STAND BY DEFROST
TEMP.
A
B
C
E
P
M F
K
D
OLGNIHJQ
A
Current time/Timer
B
Centralized control
C
Timer OFF
D
Timer indicator
E
Operation mode: COOL, DRY, AUTO, FAN, HEAT
F
“Locked” indicator
G H
Set temperature
I
Power ON
J
Louver
K L
Ventilation
M N O P
Filter sign Set effective for 1 hr. Sensor position Room temperature Airflow Fan speed
6
3-1. Specification
PDFY-P-NMU-E
PDFY-P-NMU-E
Notes: *1 Cooling/Heating capacity indicates the maximum value at operation under the following condition.
Cooling: Indoor: 26.7
˚C [80 ˚F] DB/19.4 ˚C [67 ˚F] WB Outdoor: 35 ˚C [95 ˚F] DB
Heating: Indoor: 21.1
˚C [70 ˚ F] DB Outdoor: 8.3 ˚C [47 ˚F] DB/6.1 ˚C [43 ˚F] WB
*2 The operating noise is the data that was obtained in an anechoic room. *3 As for the factory setting is below.
PDFY-P-NMU-E series
Item Model PDFY-P06NMU-E PDFY-P08NMU-E PDFY-P12NMU-E PDFY-P15NMU-E PDFY-P18NMU-E
Power sourse 208/230V, 60Hz
Capacity *1
Cooling
kW 1.8 3.5 4.4
BTU/h 6000 8000 12000 15000 18000
Heating
kW 2.
2.3
2.60 4.0 5.0
5.3
5.9
BTU/h 6700 9000 13500 17000 20000
Dimension
Height
mm 295
in 11-5/8
Width
mm 710 960
in 27-31/32 37-13/16
Depth
mm 735
in 28-15/16
Net weight
kg 26 26 27 32 34
lb 57 57 60 71 75
FAN
Airflow rate (Low-(Middle2-Middle1-) High)
m3/min 6.0-6.5-7.5-8.5 6.0-6.5-7.5-8.5 6.0-6.5-7.5-8.5
10.0-11.0-12.5-14.0 10.0-11.0-12.5-14.0
cfm 211-229-264-300 211-229-264-300 211-229-264-300 353-388-441-494 353-388-441-494 External static pressure *3
Pa
208V 30-50-80 30-50-80 30-50-80 30-50-80 30-50-80
230V 40-60-100 40-60-100 40-60-100 40-60-100 40-60-100 Noise level (Low-(Middle2-Middle1-) High) *2
dB(A)
208V 26-28-31-34 26-28-31-34 26-28-31-34 32-34-35-37 32-34-35-37
230V 28-30-33-36 28-30-33-36 28-30-33-36 34-36-37-39 34-36-37-39 Filter Standard filter
Item Model PDFY-P24NMU-E PDFY-P27NMU-E PDFY-P30NMU-E PDFY-P36NMU-E PDFY-P48NMU-E
Power sourse 208/230V, 60Hz
Capacity *1
Cooling
kW 7. 7.90 8.8 10.6 14.1
BTU/h 24000 27000 30000 36000 48000
Heating
kW 7.9 8.8 10. 11.7 15.80
BTU/h 27000 30000 34000 40000 54000
Dimension
Height
mm 295 335
in 11-5/8 13-7/32
Width
mm 1160 1510
in 45-11/16 59-15/32
Depth
mm 735 775
in 28-15/16 30-17/32
Net weight
kg 39 39 39 52 52
lb 86 86 86 115 115
FAN
Airflow rate (Low-(Middle2-Middle1-) High)
m3/min
12.5-14.0-16.0-18.0 13.5-15.5-17.5-19.5 14.0-16.5-18.5-21.0
19.5-28.0 24-34
cfm 441-494-565-635 477-547-618-689 494-582-653-741 688-988 847-1200 External static pressure *3
Pa
208V 30-50-80 30-50-80 30-50-100 50-100-130 50-100-130
230V 40-60-100 40-60-100 40-60-115 60-115-150 60-115-150 Noise level (Low-(Middle2-Middle1-) High) *2
dB(A)
208V 28-32-34-37 31-35-37-40 32-35-38-40 36-44 42-46
230V 30-34-36-39 32-36-38-40 34-37-40-42 38-45 43-47 Filter Standard filter
PDFY-P06NMU-E PDFY-P08NMU-E PDFY-P12NMU-E PDFY-P15NMU-E PDFY-P18NMU-E
208V 230V 208V 230V 208V 230V 208V 230V 208V 230V
50 60 50 60 50 60 50 60 50 60
PDFY-P24NMU-E PDFY-P27NMU-E PDFY-P30NMU-E PDFY-P36NMU-E PDFY-P48NMU-E
208V 230V 208V 230V 208V 230V 208V 230V 208V 230V
50 60 50 60 50 60 50 60 50 60
SPECIFICATION3
7
LEV
C1 3.0µF X 440V 5.0µF X 440V
5.0µF
X 440V
8.0µF
X 440V
6.0µF X 440V
MF1
PDFY-
P06,08,12
NMU-E
PDFY-
P30
NMU-E
PDFY-
P36
NMU-E
PDFY-
P48
NMU-E
PDFY­P24,27 NMU-E
PDFY­P15,18 NMU-E
3-2. Electrical parts specifications
Model
Parts
name
Tranrsformer T (Primary) 240V 60Hz (Secondary) (23.5V 0.9A)
TH21
Resistance 0˚C[32˚F]/15k,10˚C[50˚F]/9.6k,20˚C[68˚F]/6.3k,25˚C[77˚F]/5.4k,
30˚C[86˚F]/4.3k,40˚C[104˚F]/3.0k
Resistance 0˚C[32˚F]/15k,10˚C[50˚F]/9.6k,20˚C[68˚F]/6.3k,25˚C[77˚F]/5.4k,
30˚C[86˚F]/4.3k,40˚C[104˚F]/3.0k
Resistance 0˚C[32˚F]/15k,10˚C[50˚F]/9.6k,20˚C[68˚F]/6.3k,25˚C[77˚F]/5.4k,
30˚C[86˚F]/4.3k,40˚C[104˚F]/3.0k
TH22
Gas pipe thermistor
FUSE 250V 6.3A
TB2 (L1,L2,G) 330V 30A
TB5 TB15
(1,2),(M1,M2,S) 330V 30A
Fuse
(Indoor con-
troller board)
Power supply terminal bed
Transmission terminal bed
OFF 130˚C±5˚C[266˚F±41˚F]
ON 90˚C±20˚C[194˚F±68˚F]
OFF 150˚C±5˚C[302˚F±41˚F]
ON 96˚C±15˚C[205˚F±59˚F]
Room temperature thermistor
Fan motor
(with Inner-
thermostat)
4-pole
Output 75W
D104P75MW
4-pole
Output 85W
D104P85MW
4-pole Output 95W
D104P95MW
4-pole
Output 140W
NC-100VM1
4-pole
Output 190W
NC-125VM1
Symbol
DC12V Stepping motor drive port dimension
3.2 (0~2000pulse) EDM-402MD
DC12V Stepping motor drive port dimension
5.2 (0~2000pulse) EDM-804MD
TH23
Inner­thermostat
(Fan motor)
Liquid pipe thermistor
Fan motor capacitor
Linear expansion valve
8
OUTLINES AND DIMENSIONS4
PDFY-P06·08·12·15·18·24·27·30NMU-E
Note2
(22-15/32)
570
Required space for service and maintenance.
Keep the service space for the maitenance from the bottom
when the heat exchenger is cleaned and fan motor or fan is
changed.
(2-3/8)
60
(5-29/32~7-7/8)
150~200
(27-9/16)
700
100~200
(3-15/16~7-7/8)
20(13/16) or more
20(13/16) or more
Ceiling surface
Access door
B
Make the access door at the appointed position properly
packed with the Indoor Unit, when connecting
the Outdoor Unit for R22.
2. On Model :18, you would use flare nut
Note:1. Use M10 screw for the Suspension bolt (field supply).
mm(in.)
(13/16)
20
(17-23/32)
450
450
(17-23/32)
Access door
31(1-1/4)
30
(1-3/16)
29(1-5/32)
L
A
KKK
J-ø3hole(1/8)hole
10
for service maintenance.
(13/32)
4-14X22(9/16X7/8) hole
Suspension bolt hole
170±5(6-23/32±7/32)(Actual length)
300(11-13/16) or less
600(23-5/8) Max
670(26-13/32)(Suspension bolt pitch)
2
When installing the drain water lifting-up mech(option).
1
10
(13/32)
12(1/2)
E
(2-9/16) 65
65(2-9/16)X(G-1)=M
D(Suspension bolt pitch)
12(1/2)
GX2-ø3(1/8)hole
35(1-13/32)
34(1-11/32)
735(28-15/16)
670(26-13/32)(Suspension bolt pitch)
30(1-3/16)
Control box
126(4-31/32)
Fresh air intake ø150(5-29/32)knock out hole
35(1-13/32)
F
C
35(1-13/32)
52(2-1/16)
33(1-5/16)
2
Liquid pipe
126
(4-31/32)
64
274(10-13/16)
(2-17/32)
111
(4-3/8)
(option)
Drain hole
59(2-11/32)
123
(4-27/32)
174
(6-25/32)
ø172
295(11-5/8)
28
172(6-25/32)
(1-1/8)
(6-7/8)
133(5-1/4)
251(9-29/32) 22(7/8)
4-ø3(1/8) Mounting hole
Drain hose 3
Gas pipe
1
90
(3-9/16)
190(7-1/2)
Drain hole
251(9-29/32)
Water filling port
10
(13/32)
Air Filter
2-ø3(1/8)hole
In case of bottom inlet.
mm(in.)
Drain hose
Drain hose
32mm(1-1/4inch)
<flexible joint >
(accessory)
ø9.52(3/8)
ø6.35(1/4)
ø9.52(3/8)
ø6.35(1/4)
ø6.35(1/4)
2
Liquid pipe <flare>
2 :R22 outdoor unit
1 :R410A outdoor unit
23
Gas pipe <flare>
1
M
LKJ
G
FDCBA
E
Model
1
ø12.7(1/2)
ø12.7(1/2)
ø12.7(1/2)
1
520
780
(20-15/32)
(30-23/32)
151
126
(5-31/32)
(4-31/32)
300
200
(7-7/8)
(11-13/16)
3
3
9
13
636
886
(25-1/16)
(34-29/32)
90
95
(3-3/4)
(3-9/16)
936
686
(36-7/8)
(27-1/32)
960
710
(27-31/32)
(37-13/16)
750
(39-3/8)
1000
(29-17/32)
652
902
(25-11/16)
(35-17/32)
12NMU-E
.
08
.
PDFY-P15NMU-E
PDFY-P06
ø15.88(5/8)
ø15.88(5/8)
2
975
780
(38-3/4)
(30-23/32)
(4)
101
151
(5-31/32)(11-13/16)(34-29/32)(3-9/16)(36-7/8)(37-13/16)(39-3/8)(35-17/32)
300
300
(11-13/16)
4
3
16
13
886909369601000902
1086
(42-25/32)(44-3/4)
92.5
(3-21/32)
1136
1160
(45-11/16)
(47-1/4)
1200
1102
(43-13/32)
30NMU-E
.
27
.
PDFY-P18NMU-E
PDFY-P24
9
PDFY-P36·48NMU-E
12(1/2)
1:R410A outdoor unit
2:R22 outdoor unit
mm(in.)
mm(in.)
30(1-3/16)
52(2-1/16)
300X4=1200(11-3/16X4=47-1/4)
5-
ø3(1/8)hole
65X20=1300(2-9/16X20=51-3/16)
21X2-
ø3(1/8)hole
35(1-13/32)
1440(56-23/32)
35(1-13/32)
105
65(2-9/16)
214 33
3
When installing the drain water lifting-up mech(option).
600(23-5/8) Max
300(11-13/16) or less
Control box
Water filling port
Suspension bolt hole
4-14X22(9/16X7/8) hole
1
2
2
4-
ø3(1/8) Mounting hole
Fresh air intake
ø150(5-29/32) knock out hole
(option)
1
ø
172
Gas pipe <flare>
Liquid pipe <flare>
Drain hose
(6-13/16)
(61-1/32)
(1-
5/16)
(8-7/16)
(1-
1/8)
(8-1/8)
(5-31/32)
(13/32)
(3-9/16)
(2-17/32)
(4-25/32)
(4-5/32)
(4-31/32)
(2-3/8)
(27-9/16)
(5-29/32~7-7/8)
(3-15/16~7-7/8)
(17-23/32)
(17-23/32)
(13/16)
(22-15/32)
(6-25/32)
(5-1/2)
30(1-3/16) 35(1-13/32)
ø15.88(5/8)
ø19.05(3/4)
Drain hose
32mm(1-1/4inch)
<flexible joint >
(accessory)
ø9.52(3/8)
ø9.52(3/8)
2
1
ø15.88(5/8)
ø19.05(3/4)
Model
PDFY-P48NMU-E
PDFY-P36NMU-E
Drain hose
170
±5(6-23/32±7/32)(Actual length)
2. On this model, you would use flare nut
packed with the Indoor Unit, when connnecting
the Outdoor Unit for R22.
Drain hole
20(13/16) or more
700
Liquid pipe
Gas pipe
Drain hole
Note:1. Use M10 screw for the Suspension bolt (field supply).
Ceiling surface
Access door
Make the access door at the appointed position properly for service maintenance.
20(13/16) or more
450
100~200
450
Note2
570
Access door
1550
20
150~200
60
Required space for service and maintenance.
Keep the service space for the maitenance from the bottom
when the heat exchenger is cleaned and fan motor or fan is
changed.
In case of bottom inlet.
2-
ø3(1/8)hole
Air Filter
34(1-11/32)
121
775(30-17/32)
274(10-13/16)
206
335(13-7/32)
151
305(12-1/32)
190(7-1/2)
90
1452(57-3/16)
126
29(1-5/32)
10(13/32)
10(13/32)
31(1-1/4)710(27-31/32)(Suspension bolt pitch)
1486(58-17/32)(Suspension bolt pitch)12(1/2)
1510(59-15/32)
300(11-13/16)
710(27-31/32)(Suspension bolt pitch)
139
156(6-5/32)
291(11-15/32)
22(7/8)291(11-15/32)
173
10
59(2-11/32)
28
64
2
1
1
2
3
10
WIRING DIAGRAM5
CN2M
( )
( )
CN3T
NOTE 1
NOTE 1
S(SHIELD)
G
PARTS LOCATION
AC250V
5A F
(Green)
(Red)
(White)(Yellow)(Green)
(Yellow)
(Green)
(Yellow)
(White)
(White)
(White)
(Blue)
(White)
(Blue)
(Blue)
(Red)
(Red)
(Red) (White) (Black)
(White)
(Red)
(White) (Red)
(White) (Green) (White)
(White)
INSIDE SECTION OF CONTROL BOX
A
CN22CN27CN23 CN24 CN25
X03
3
1
CNV
CN82
SW7
CNT
CNP
FAN3
CN3A
CND
LED1
LED2
CN31
CN29
CN81
CN20 CN21
CN60
CN41CN51CN52CN32
1
2
I.B.
ZNR
F
FAN2
FAN CON
6
5
4
3
2
1
1
1
1
1
1
2
3
3
3
4
5
M2
M1
L1
L2
C
1
3
5
A.B.
SW12
(2nd digit)
SW11
(1st digit)
MF
SW3
SW2
7
8
SW14
(Connection No.)
1
2
4
3
CN42
SW1
LEV
TH23TH22
TH21
SW4
ZNR1
3
1
CN1
DSA1
S.B.
CN62
SWCSWA
SW5
DS
1
X01
DP
3
3
2
1
F2
1
CN31
T
3
1
23456
3
2
1
1
3
12121212
8
7
6
5
4
3
2
1
0
9
0
9
8
7
6
2
1
1
2
3
4
5
6
7
8
9
0
5
4
3
F
E
D
C
B
A
TB2
TB5 (TRANSMISSION TERMINAL BED)
TB15 (TRANSMISSION TERMINAL BED)
NOTE;1.The part of the broken line indicates the circuit for optional parts.
2. A in the chart is the connector for a drain pump test run operation.
(The Drain Pump operates continuously if the connector is inserted
and the power is supplied.)
After the test run, make sure to remove the A connector.
3.The wirings to TB2,TB5,TB15 shown in chained line are field work.
4.Mark indicates terminal bed, connector, board insertion
connector or fastening connector of control board.
Varistor
ZNR,ZNR1
Connector CN22
Connector CN27
Connector CN25
Connector CN24
Connector CN23
Connector CNV
NAME SYMBOL
Power supply (Remote controller)
Power supply (I.B.)
LED2
LED1
Connector (Centrally control)
Connector (HA terminal-A)
Connector (Centrally control)
Connector (Remote indication) CN52
CN51
CN41
CN32
SW7(A.B.)
Fuse AC250V 6.3A T
Drain sensor
<DS>
Drain pump
<DP>
Fuse AC250V 5A F
<F2>
SW5(A.B.)
Switch (optional parts) SWC(A.B.)
SWA(A.B.) Switch (optional parts)
S.B. Surge absorber board
NAME NAME
SYMBOL EXPLANATION
X01,X03
Power source terminal bed
Transmission terminal bed
TB5
TB2
SW4(I.B.)
SW1(A.B.)
SW14(A.B.)
SW12(A.B.)
SW11(A.B.)
TH23
TH22
TH21
SW3(I.B.)
SW2(I.B.)
Switch (1st digit address set)
Thermistor (inlet temp.detection)
Transformer
Address board
Indoor controller board
Electronic linear expan. valve
Capacitor (for MF)
Fan motor
LEV
T
F
A.B.
I.B.
C
MF
SYMBOL
SYMBOL
TB15
Transmission terminal bed
Inside < > is the optional parts.
C
TB2
S.B.
A.B.
TB5,TB15
I.B.
CONTROL BOX
NOTE 1,2
A connector is
attached to the
drain lift up
mechanism,
which is an
optional part.
Switch(for model selection)
87654321
(White)
1
423
POWER SUPPLY
208V/230V 60Hz
TO DUCT
TO NEXT INDOOR UNIT
PULL BOX
FUSE(15A)
BREAKER(15A)
TO OUTDOOR UNIT
BC CONTROLLER
REMOTE CONTROLLER
56
(White)
Switch(for voltage selection)
Aux.relay
Switch(for model selection)
Switch(for mode selection)
Switch (connection No.set)
Switch (2nd digit address set)
Switch(for capacity code)
Switch(for mode selection)
Thermistor (piping temp.detection/gas)
Thermistor (piping temp.detection/liquid)
TO MA REMOTE
CONTROLLER
AC250V
6.3A T
PDFY-P06·08·12·15·18·24·27·30NMU-E
11
PDFY-P36·48NMU-E
PARTS LOCATION
Varistor
ZNR1,ZNR901
G
54321
(Green)
CN22
(Yellow)
CN24
(White)
CN25
NOTE1
(Blue)
(Red)
(White)
DP
T1
T2
T3
AC250V
5A F
( )
( )
AC250V
6.3A T
S(SHIELD)
TB15 (TRANSMISSION TERMINAL BED)
TB5 (TRANSMISSION TERMINAL BED)
TB2
F2
L2
L1
ZNR901
901
CN2M
(Blue)
C
1
2
4
2
1
4
2
1
MF
CND(Red)
5
3
1
X07
I.B.
1
1
2
M1
M2
3
X04
X05X06
X01
1
9
3
5
7
F
1
2
4
CNP(Blue)
3
1
(White)
CNT
1 3
1
3
T
CN60(White)
1
2
3 4
5 6
LEV
TH23TH22
TH21
(White)
CN90
CN3A
(Blue)
DSA1
ZNR1
CN31
13
DS
3
1
2
CN7V(White)
CN51
CN27
CN41
CN52
(White)
CN32
(White)
(Green)
(White)
(Red)
LED2
LED1
SW11
(1st digit)
SW12
(2nd digit)
SW14
(Connection No.)
SW5
SW8
SW2
SW3
SW4
SW1
SW7
12
1 2
1 2
2
1
CN21(White)CN20(Red) CN29(Black)
CN31(White)
CN3T(Red)
INSIDE SECTION OF CONTROL BOX
A
Connector
Connector
CN25
CN22
Connector CNV
Color/External static pressure
White/Low
Red/Middle
Blue/High
<T1>,T2,T3 Terminal
Connector
Power supply (Remote controller) LED2
Power supply (I.B.) LED1
Connector (centrally control)
Connector (remote indication) CN52
CN51
Connector (HA terminal-A) CN41
Connector (centrally control) CN32
CN27
8
7
6
5
4
3
2
1
0
9
1
2
3
4
5
6
7
8
9
0
0
9
8
7
6
2
1
5
4
3
F
E
D
C
B
A
Connector CN24
Drain sensor
Drain pump <DP>
<DS>
Inside < > is the optional parts.
<F2> Fuse AC250V 5A F
NOTE;1.The part of the broken line indicates the circuit for optional parts.
2. A in the chart is the connector for a drain pump test run operation.
(The Drain Pump operates continuously if the connector is inserted
and the power is supplied.)
After the test run, make sure to remove the A connector.
3.The wirings to TB2,TB5,TB15 shown in chained line are field work.
4.Mark indicates terminal bed, connector, board insertion
connector or fastening connector of control board.
NAME SYMBOL NAME SYMBOL
SW8
SW7
Transmission terminal bed TB15
SYMBOL
MF
C
I.B.
F901
T
LEV
Fan motor
Capacitor (for MF)
Electronic linear expan. valve
Indoor controller board
Transformer
Thermistor (inlet temp.detection)
Switch (1st digit address set)
SW2
SW3
TH21
TH22
TH23
SW11
SW12
SW14
SW1
SW4
TB2
TB5 Transmission terminal bed
Power source terminal bed
X01,X04 X07
SYMBOL EXPLANATION
NAME
SW5
Fuse AC250V 6.3A T
TB2
TB5,TB15
I.B.
CONTROL BOX
A connector is
attached to the
drain lift up
mechanism,
which is an
optional part.
NOTE 1,2
Switch(for mode selection 3)
Switch(for model selection)
POWER SUPPLY
208/230V 60Hz
TO NEXT INDOOR UNIT
PULL BOX
FUSE(15A)
BREAKER(15A)
TO MA REMOTE
CONTROLLER
Thermistor (piping temp.detection/liquid)
Thermistor (piping temp.detection/gas)
Switch (for mode selection)
Switch (for capacity code)
Switch (2nd digit address set)
Switch (connection No.set)
Switch(for mode selection)
Switch(for model selection)
Aux.relay
Switch(for voltage selection)
TO OUTDOOR UNIT
BC CONTROLLER
REMOTE CONTROLLER
TO DUCT
NOTE1
Pressure
Pressure
Pressure
12
Strainer (#100mesh)
Strainer (#100mesh)
Heat exchanger
Room temparature thermistor TH21
Gas pipe thermistor TH23
Liquid pipe thermistor TH22
Linear expansion valve
Gas pipe
Flare connection
Gas pipe
PDFY-P06,08,12,15NMU-E PDFY-P18NMU-E
Capacity
Item
ø
12.7(1/2)
ø
12.7(1/2)
R410A
R22
Liquid pipe
ø
6.35(1/4)
ø
6.35(1/4)
ø
15.88(5/8)
ø
9.52(3/8)
R410A
R22
mm <in.>
Gas pipe
PDFY-P24,27,30NMU-E PDFY-P36,48NMU-E
Capacity
Item
ø
15.88(5/8)
ø
15.88(5/8)
R410A
R22
Liquid pipe
ø
9.52(3/8)
ø
9.52(3/8)
ø
19.05(3/4)
R410A
R22
mm <in.>
REFRIGERANT SYSTEM DIAGRAM6
13
Room temparature thermistor
(TH21)
Liquid pipe thermistor
(TH22)
Gas pipe thermistor
(TH23)
Transformer
Fan motor
Linear expansion valve
Disconnect the connector, then measure the resistance using a tester. (Sorrounding temperature 10˚C~30˚C[50˚F~86˚F])
Disconnect the connector and measure the resistance using a tester.
Measure the resistance between the terminals using a tester. (at 20˚C[68˚F])
20˚C[68˚F])
Disconnect the connector then measure the resistance valve using a tester. Refer to the next page for a detail.
(Refer to the thermistor)
Normal
4.3kΩ~9.6k
Abnormal
Open or short
CNT(1)-(3)
Normal
App.45
CN3T(1)-(3)
App.1
Abnormal
Open or short
Motor terminal
or
Relay connector
Normal
Abnormal
Orange-Gray
Gray-Orange
Orange-Black
Black-Blue
Blue-Yellow
Yellow-Red
43.1
10,16 24~32
Open or short
Brack-Gray
53.6
40.5
48.8
23.5
40 48
4.79
6.78
13.77
29.8
16.45
8.30
1.454
7.94
21.9
Normal
(1)-(5)
White-Red
150
±10%
Abnormal
Open or short
(2)-(6)
Yellow-
Blown
(3)-(5)
Orange-Red
(4)-(6)
Blue-Brown
1 2 3
1 2 3
CNT T CN3T
Red Blue
Blue
White
1
1
2
2
4
4
Orange
Black
Gray
Relay connector
Protector
1 2 3 4 5 6
LEV
White
Yellow
Orange
Blue
Red
Brown
CN60
Parts name Check points
4
1
4
4
2
2
1
Black
Blue
Red
Gray
Yellow
Yellow
Yellow
Gray
Orange
White
Relay connector
Protector
Gray
C
PDFY
P06~30NMU-E
PDFY
P36·48NMU-E
Motor terminal
or
Relay connector
Normal
Abnormal
Open or short
Measure the resistance between the terminals using a tester.
(at
7 TROUBLE SHOOTING
7-1. How to check the parts
14
0
10
20
30
40
50
-20 -10 0 10 20 30 40 50
< Thermistor for lower temperature >
Temperature
(˚C)
-4 14 32 50 68 86 104 122
[˚F]
Resistance (k )
<Thermistor Characteristic graph>
Room temparature thermistor(TH21) Liquid pipe thermistor(TH22) Gas pipe temparature thermistor(TH23) Drain sensor(DS)
Thermistor R
0=15kΩ±3%
Fixed number of B=3480kΩ±2%
Rt=15exp { 3480( ) }
0˚C 15k 10˚C 9.6k 20˚C 6.3k 25˚C 5.2k 30˚C 4.3k 40˚C
32˚F 50˚F 68˚F 77˚F 86˚F 104˚F 3.0k
Thermistor for lower temperature
Linear expansion valve
1 Operation summary of the linear expansion valve.
Linear expansion valve open/close through stepping motor after receiving the pulse signal from the indoor controller board.
Valve position can be changed in proportion to the number of pulse signal.
<Connection between the indoor controller board and the linear expasion valve>
1
273+t
1
273
Controller board
DC12V
Linear expansion valve
M
5
1
Red
White
4
6
2
3
Orange
Blue
Brown
Yellow
Brown
Red
ø
4
ø
3
ø
2
ø
1
Blue
Orange
Yellow
White
Connector(CN60)
6
5
4
3
2
1
Drive circuit
ø
4
ø
3
ø
2
ø
1
15
Output
(Phase)
Output
ø1
1
ON
ø2
ON
ø3
OFF
ø4
OFF
2
OFF
ON
ON
OFF
3
OFF
OFF
ON
ON
4
ON
OFF
OFF
ON
<Output pulse signal and the valve operation>
Linear expansion valve operation
Trouble shooting
Symptom
Check points
Operation circuit fail­ure of the micro processor.
Disconnect the connector on the controller board, then con­nect LED for checking.
Pulse signal will be sent out for 10 seconds as soon as the main switch is turn on. If there is LED with lights on or lights off, it means the operation circuit is abnormal.
Countermeasures
Exchange the indoor con­troller board at drive circuit failure.
Linear expansion valve mechanism is locked.
Valve doesn
´t close
completely (thermis­tor leaking).
Wrong connection of the connector or contact failure.
To check the linear expansion valve, operate the indoor unit in fan mode and at the same time operate other indoor units in cooling mode, then check the pipe temperature <liquid pipe
temperature> of the indoor unit by the out­door multi controller board operation moni­tor. During fan operation, linear expansion valve is closed completely and if there are some leaking, detecting temperature of the thermistor will go lower. If the detected temperature is much lower than the temper-
ature indicated in the remote controller, it means the valve is not closed all the way. It is not necessary to exchange the linear expansion valve, if the leakage is small and not making any trouble.
Motor will idle and make ticking noise when motor is operated while the linear expansion valve is locked. This ticking sound is the sign of the abnormality.
Check the color of lead wire and missing terminal of the con­nector.
Exchange the linear expansion vale.
Exchange the linear expansion valve.
If large amount of refriger­ation is leaked, exchange the linear expansion valve.
Disconnect the connector at the controller board, then check the continuity.
Measure the resistance between the each coil (red-white, red-orange, brown-yellow, brown-blue) using a tester. It is normal if the resistance is in the range of
Short or breakage of the motor coil of the linear expansion valve.
Closing a valve : 1 → 2 → 3 → 4 → 1 Opening a valve : 4 → 3 → 2 → 1 → 4
The output pulse shifts in above order.
1. When linear expansion valve operation stops, all output phase become OFF.
2. At phase interruption or when phase does not shift in order, motor does not rotate smoothly and motor will locks and vibrates.
When the switch is turned on, 2200 pulse closing valve signal will be send till it goes to A point in order to define the valve position.
When the valve move smoothly, there is no noise or vibration occurring from the linear expansion valve : however, when the pulse number moves from E to A or when the valve is locked, more noise can be heard than normal situation.
Noise can be detected by placing the ear against the screw dri­ver handle while putting the screw driver to the linear expansion valve.
Valve position (capacity)
A
E
B
Close
D
Open
Pulse number
C
2000 pulse Opening a valve all the way
Extra tightning (80~100pulse)
LED1k
Thermistor (TH21)
Linear expansion valve
6 5 4 3 2 1
150
10%.
16
1
2
3
4
5
6
7
8
9
10
1~6
1~10
1~4
Thermistor<Intake temperature detection>position
ON OFF
Filter crogging detection Provided Not provided
Filter life 2,500hr 100hr
Air intake Effective Not effective
Remote indication switching Thermostat ON signal indication Fan output indication
Humidifier control
Always operated while the heat is ON
Operated depends on the condition
Air flow st Low Extra low
Heat thermostat OFF Setting air flow Reset to SW1-7
Auto reset function Effective Not effective
Power ON/OFF Effective Not effective
ON
OFF
1234
ON
OFF
12345678910
MODELS SW2 MODELS SW2 MODELS SW2
PDFY­P48NMU-E
PDFY­P36NMU-E
Address board
<At delivery>
Indoor controller board
Indoor controller board
Indoor controller board
<At delivery>
SW4
Unit
Selection
SW3
Function
Selection
SW2
Capacity
code
setting
SW1
Mode
Selection
Switch Pole
Function
Built-in remote controller
Indoor unit
Set while the unit is off.
<At delivery>
Set for each capacity.
Set while the unit is off.
Set while the unit is off.
Operation by switch
Remarks
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
PDFY­P08NMU-E
ON
OFF
123456
PDFY­P06NMU-E
PDFY­P27NMU-E
ON
OFF
123456
PDFY­P18NMU-E
ON
OFF
123456
PDFY­P24NMU-E
ON
OFF
123456
PDFY­P30NMU-E
PDFY­P15NMU-E
ON
OFF
123456
PDFY­P12NMU-E
ON
OFF
123456
ON
OFF
123456
MODELS SW3 MODELS
PDFY­P06,08,12,18,24,27, 30,48NMU-E
PDFY-P15,36 NMU-E
SW3
Note :The DipSW setting is effective during unit stopping ( remote controller OFF ) for SW1,2,3 and 4 commonly and the
power source is not required to reset.
ON
OFF
12345
P06~30
P36,48
ON
OFF
12345678910
ON
OFF
12345678910
17
Address board
Address board
Address board
Address board
Operation by switchSwitch Pole Remarks
<At delivery>
<At delivery>
<At delivery>
<At delivery>
1~3
SWA
Option
2
SWC
Option
SW11 1st digit address
setting
SW12
2nd degit
address
setting
Rotary switch
SW14
Connect
ion No.
setting
Rotary switch
Address setting should be done when network remote controller (PAR-F25MA) is being used.
This is the switch to be used when the indoor unit is operated with R2 series outdoor unit as a set.
Address can be set while the unit is stopped.
Note:1
Note:1
Note:2
Note:2
Note 1:The DipSW setting is effective always after powering ( remote controller ON ) for SWA and SWC.
2:The DipSW setting is effective during unit stopping ( remote controller OFF ) for SW11,12,14 and 5
(Option)
(Standard)
3
2
1
3
2
1
3
2
1
MODEL
P06~12 P15~24 P27 P30
VOLT 208
0.321
in.WG
(80Pa)
0.401
in.WG
(100Pa)
0.200 in.WG (50Pa)
0.240
in.WG
(60Pa)
0.200
in.WG
(50Pa)
0.240
in.WG
(60Pa)
0.321 in.WG (80Pa)
0.200
in.WG
(50Pa)
0.321
in.WG
(80Pa)
0.401
in.WG
(100Pa)
0.120
in.WG
(30Pa)
0.160
in.WG
(40Pa)
0.120 in.WG (30Pa)
0.160
in.WG
(40Pa)
0.120 in.WG
(30Pa)
0.160
in.WG
(40Pa)
0.120 in.WG (30Pa)
0.160 in.WG (40Pa)
230 208 230 208 230 208 230
0.240 in.WG (60Pa)
0.401
in.WG
(100Pa)
0.240
in.WG
(60Pa)
0.461
in.WG
(115Pa)
0.200 in.WG
(50Pa)
0.401
in.WG
(100Pa)
MODEL P06~24
VOLT
0.120 in.WG (30Pa)
0.200 in.WG (50Pa)
0.321 in.WG (80Pa)
0.160 in.WG (40Pa)
0.240 in.WG (60Pa)
0.461 in.WG
(115Pa)
208 230
Option
Standard
MODEL P27 P30
VOLT
0.120 in.WG (30Pa)
0.200 in.WG (50Pa)
0.321 in.WG (80Pa)
0.160 in.WG (40Pa)
0.240 in.WG (60Pa)
0.401 in.WG
(100Pa)
0.120 in.WG (30Pa)
0.200 in.WG (50Pa)
0.401 in.WG
(100Pa)
0.160 in.WG (40Pa)
0.240 in.WG (60Pa)
0.461 in.WG
(115Pa)
208 230 208 230
Option
Standard
Option
Standard
3 2 1
SW12
0
1
9
8
7
6
5
10
SW11
2
8
3
4
9
7
0
6
1
1
2
3
4
5
SW14
0
1
2
F
3
E
4
D
5
C
6
B
7
A
8
9
SW12
9
8
7
6
0
1
2
3
4
5
SW14
E
D
C
F
B
0
A
9
SW11
8
7
1
2
3
4
5
6
7
8
0
1
9
2
3
4
6
5
18
(A)
Fig.1
OPERATING PROCEDURE PHOTOS
DISASSEMBLY PROCEDURE8
8-1 CONTROL BOX
Be careful removing heavy parts.
1.Removing the control box cover
(1)Remove the fixing screws(two) of the cover(A) and
remove the cover.
(C)
(D),(E)
Fig.1
Fig.2
8-2 THERMISTOR (Liquid piping temperature detection)
OPERATING PROCEDURE PHOTOS
1.Removing the cover
(1)Remove the fixing screws(two) of the cover(C) and
remove the cover.
2.Removing the thermistor
(1)Remove the thermistor(D), from the thermistor
holder(E), which are installed on the copper tube.
19
(F),(G)
Fig.1
8-3 THERMISTOR (Intake air temperature detection)
OPERATING PROCEDURE PHOTOS
1.Removing the thermistor and thermistor holder
(1)Pull out the thermistor holder(F) and thermistor
(G) which are fixed the control box.
(H)
12
Fig.1
Fig.2
OPERATING PROCEDURE PHOTOS
8-4 DRAINPAN
1.Removing the cover
(1)Remove the fixing screws of the cover(H) and
remove the cover.
2.Removing the drainpan
(1)Pull and remove the drainpan in the direction of
the arrow
1 and 2 alternatively.
Be careful removing heavy parts.
20
(J)
Fig.1
Fig.2
(K),(L)
OPERATING PROCEDURE PHOTOS
8-5 THERMISTOR (Gus piping temperature detection)
1.Removing the cover
(1)Remove the fixing screw of the cover(J) and
remove the cover.
2.Removing the thermistor
(1)Remove the thermistor(K), from the thermistor
holder(L), which are installed on the copper tube.
21
(M)
(N)
(R)
fan motor shaft fixing screw
Fig.1
Fig.2
Fig.3
1
22
33
(P)
(Q)
OPERATING PROCEDURE PHOTOS
8-6 FAN and FAN MOTOR
1.Removing the filter
(1)Press the tabs of the filter and remove the filter in
the direction of the arrow
1.
2.Removing the bottom plate
(1)Remove the fixing screws (two) of the bottom
plate(N) and remove the plate.
3.Removing the cable
(1)Remove the cable(P) threw the rubber bush.
4.Sliding the fan section
(1)Remove the fixing screws(two) of the fan base
plate.
(2)Pull up the fan section(Q) in direction of the arrow
2 and slide the direction of the arrow 3.
5.Removing fan casing and sirroco fan
(1)Remove the fixing screws (four) of the fan cas-
ing(R).
(2)Remove the fan motor shaft fixing screw and
remove the fan casing(R) and sirroco fan.
6.Removing the fan motor
(1)Remove the condensor cable
(in case of Model:PDFY-P36,P48NMU-E)
(2)Remove the fixing screws of the motor fixtures
(two) and remove the motor.
Notice:Incase of the Model(PDFY-P15~P48NMU-E)
stick out the motor shafts on both side of the motor.
22
Fig.1
Fig.2
(S)
OPERATING PROCEDURE PHOTOS
8-7 HEAT EXCHANGER
1.Removing the drainpan with procedure 8-4
2.Removing the cover(J) with procedure 8-5
3.Removing the Heat exchanger
(1)Remove the fixing screws of the heat exchang-
er(S) and remove the heat exchanger.
Issued in Aug. 2005 HWE05160
New publication, effective Aug. 2005 Specifications subject to change without notice
3400 Lawrenceville Suwanee Road Suwanee, Georgia 30024
Toll Free: 800-433-4822 Toll Free Fax: 800-889-9904
www.mrslim.com
Specifications are subject to change without notice.
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