Mitsubishi Electronics PDFY-P06NMU-E, PDFY-P12NMU-E, PDFY-P15NMU-E, PDFY-P08NMU-E, PDFY-P18NMU-E User Manual

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TECHNICAL & SERVICE MANUAL
<Indoor unit>
PDFY-P06NMU-E,PDFY-P08NMU-E PDFY-P12NMU-E,PDFY-P15NMU-E PDFY-P18NMU-E,PDFY-P24NMU-E PDFY-P27NMU-E,PDFY-P30NMU-E PDFY-P36NMU-E,PDFY-P48NMU-E
2005
Models
Ceiling Concealed Built-in
Series PDFY
SAFETY PRECAUTIONS ·························
1. FEATURES············································
2. PART NAMES AND FUNCTIONS ········
3. SPECIFICATION ···································
4. OUTLINES AND DIMENSIONS············
5. WIRING DIAGRAM ·····························
6.
REFRIGERANT SYSTEM DIAGRAM
····
7. TROUBLE SHOOTING························
8. DISASSEMBLY PROCEDURE···········
For use with the R410A & R22
1 3 4 6
8 10 12 13 18
AIR CONDITIONERS CITY MULTI
1
- Inadequate connection and fastening may generate heat and cause a fire.
• Prepare for typhoons and other strong winds and earthquakes and install the unit at the specified place.
- Improper installation may cause the unit to topple and result in
injury.
• Always use an air cleaner, humidifier, electric heater, and other accessories specified by Mitsubishi Electric.
- Ask an authorized technician to install the accessories. Improper
installation by the user may result in water leakage, electric shock, or fire.
• Never repair the unit. If the air conditioner must be repaired, consult the dealer.
- If the unit is repaired improperly, water leakage, electric shock, or
fire may result.
• Do not touch the heat exchanger fins.
- Improper handling may result in injury.
• If refrigerant gas leaks during installation work, ventilate the room.
- If the refrigerant gas comes into contact with a flame, poisonous
gases will be released.
• Install the air conditioner according to this Installation Manual.
- If the unit is installed improperly, water leakage, electric shock, or
fire may result.
• Have all electric work done by a licensed electrician according to “Electric Facility Engineering Standard” and “Interior Wire Regulations”and the instructions given in this manual and al­ways use a special circuit.
- If the power source capacity is inadequate or electric work is per-
formed improperly, electric shock and fire may result.
• Securely install the cover of control box and the panel.
- If the cover and panel are not installed properly, dust or water
may enter the outdoor unit and fire or electric shock may result.
• When installing and moving the air conditioner to another site, do not charge the it with a refrigerant different from the refrig­erant (
- If a different refrigerant or air is mixed with the original refrigerant,
the refrigerant cycle may malfunction and the unit may be dam­aged.
• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit even if the refrigerant should leak.
- Consult the dealer regarding the appropriate measures to pre-
vent the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, hazards due to lack of oxygen in the room could result.
• When moving and reinstalling the air conditioner, consult the dealer or an authorized technician.
- If the air conditioner is installed improperly, water leakage, elec-
tric shock, or fire may result.
• After completing installation work, make sure that refrigerant gas is not leaking.
- If the refrigerant gas leaks and is exposed to a fan heater, stove,
oven, or other heat source, it may generate noxious gases.
• Do not reconstruct or change the settings of the protection devices.
- If the pressure switch, thermal switch, or other protection device
is shorted and operated forcibly, or parts other than those specified by Mitsubishi Electric are used, fire or explosion may result.
1. Before installation and electric work
s Before installing the unit, make sure you read all the
“Safety precautions”.
s The “Safety precautions” provide very important
points regarding safety. Make sure you follow them.
s This equipment may not be applicable to EN61000-3-
2: 1995 and EN61000-3-3: 1995.
s
s Please report to or take consent by the supply au-
thority before connection to the system.
Symbols used in the text
Warning:
Describes precautions that should be observed to prevent danger of injury or death to the user.
Caution:
Describes precautions that should be observed to prevent damage to the unit.
Symbols used in the illustrations
: Indicates an action that must be avoided.
: Indicates that impor tant instructions must be followed.
: Indicates a part which must be grounded.
: Indicates that caution should be taken with rotating parts. (This
symbol is displayed on the main unit label.) <Color: Yellow>
: Beware of electric shock (This symbol is displayed on the main
unit label.) <Color: Yellow>
Warning:
Carefully read the labels affixed to the main unit.
Warning:
• Ask the dealer or an authorized technician to install the air con­ditioner.
- Improper installation by the user may result in water leakage, elec-
tric shock, or fire.
• Install the air unit at a place that can withstand its weight.
- Inadequate strength may cause the unit to fall down, resulting in
injuries.
• Use the specified cables for wiring. Make the connections se­curely so that the outside force of the cable is not applied to the terminals.
This equipment may have an adverse effect equip­ment on the same electrical supply system.
R22) specified on the unit.
• When handling this product, always wear protective equipment. EG : Gloves, full arm protection namely boiler suit, and safety glasses.
- Improper handling may result in injury.
SAFETY PRECAUTIONS
2
2. Precautions for devices that use
Caution:
Do not use the existing refrigerant piping.
- The old refrigerant and refrigerator oil in the existing piping con­tains a large amount of chlorine which may cause the refrigerator oil of the new unit to deteriorate.
Use refrigerant piping made of C1220 (Cu-DHP) phosphorus deoxidized copper as specified in the *JIS H3300 “Copper and copper alloy seamless pipes and tubes. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant.
- Contaminants on the inside of the refrigerant piping may cause
the refrigerant residual oil to deteriorate.
*JIS: Japanese Industrial Standard
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
- If dust, dirt, or water enters the refrigerant cycle, deterioration of
the oil and compressor trouble may result.
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
- The refrigerator oil will degrade if it is mixed with a large amount of
mineral oil.
Use liquid refrigerant to fill the system.
- If gas refrigerant is used to seal the system, the composition of
the refrigerant in the cylinder will change and performance may drop.
Do not use a refrig
- If another refrigerant (R22, etc.) is used, the chlorine in the refrig-
erant may cause the refrigerator oil to deteriorate.
Use a vacuum pump with a reverse flow check valve.
- The vacuum pump oil may flow back into the refrigerant cycle and
cause the refrigerator oil to deteriorate.
Do not use the following tools that are used with conventional refrigerants. (Gauge manifold, charge hose, gas leak detector, reverse flow check valve, refrigerant charge base, vacuum gauge, refriger­ant recovery equipment)
- If the conventional refrigerant and refrigerator oil are mixed in the
Do not use a charging cylinder.
- Using a charging cylinder may cause the refrigerant to deteriorate.
Be especially careful when managing the tools.
- If dust, dirt, or water gets in the refrigerant cycle, the refrigerant
may deteriorate.
R410A refrigerant
erant other than R410A.
R410A , the refrigerant may deteriorated.
- If deteriorate.water is mixed in the R410A , the refrigerator oil may
- Since R410A does not contain any chlorine, gas leak detectors for conventional refrigerants will not react to it.
Warning:
Note the following when building a heater in the air conditioning system.
- Leave enough space between units for proper ventilation so that the indoor unit temperature does not exceed 40
˚C when
windless.
- Keep the heater clean, and take appropriate measures so that the indoor unit does not suck in the dust particles that accumulate on the heater.
- Use the optional heater cable (PAC-YU24HT) to perform an interlocked operation with indoor units.
- Do not build a heater inside the indoor unit.
Recommended circuit
FS1
FS2 FS1
FS2
R
S
R
S
CN24
H2
88H
H1
88H
26H
88H
Wiring diagram
1-phase power supply
208V, 230V/60Hz
Control board
FS1, 2 ----- Thermal fuse
H1, H2 ----- Heater
26H --------- Overheat protection
thermostat
88H --------- Electromagnetic contactor
3
PDFY-P06NMU-E
PDFY-P08NMU-E
PDFY-P12NMU-E
PDFY-P15NMU-E
PDFY-P18NMU-E
PDFY-P24NMU-E
PDFY-P27NMU-E
PDFY-P30NMU-E
PDFY-P36NMU-E
PDFY-P48NMU-E
1.8 / 2.0
2.3 / 2.6
3.5 / 4.0
4.4 / 5.0
5.3 / 5.9
7.0 / 7.9
7.9 / 8.8
8.8 / 10.0
10.6 / 11.7
14.1 / 15.8
Ceiling Concealed Built-in
Series PDFY
Models
Cooling capacity/Heating capacity
kW
6000 / 6700
8000 / 9000
12000 / 13500
15000 / 17000
18000 / 20000
24000 / 27000
27000 / 30000
30000 / 34000
36000 / 40000
48000 / 54000
Btu / h
FEATURES1
Indoor unit
4
● ● Remote
Indoor (Main) Unit
controller
Operation buttons
[PAR-21MAA]
Once the controls are set, the same operation mode can
be repeated by simply pressing the ON/OFF button.
1 [Set Temperature] Button 2 [Timer Menu] Button
[Monitor/Set] Button
3 [Mode] Button
[Return] Button
4 [Timer On/Off] Button
[Set Day] Button
7 [Airflow Up/Down] Button
[Ventilation] Button [Operation] Button
5 [Louver] Button
[Operation] Button
6 [Fan Speed] Button
[Check/Clear] Button
0 [Test run] Button A
8
9
[Filter] Button [ ] Button
B C
D
[ON/OFF] Button Position of built-in room temperature
[Set Time] Button
Ne ver expose the remote controller to direct sunlight. Doing so can result in the erroneous measure- ment of room temperature.
Never place any obstacle around the lower right-hand section of the remote controller. Doing so can result in the erroneous measurement of room temperature.
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
1
2
3
4D 568 9
0
C
A
B 7
PART NAMES AND FUNCTIONS2
Air outlet
Air inlet
5
[Display]
C
C
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
1Hr.
NOT AVAILABLE
STAND BY DEFROST
TEMP.
A
B
C
E
P
M F
K
D
OLGNIHJQ
A
Current time/Timer
B
Centralized control
C
Timer OFF
D
Timer indicator
E
Operation mode: COOL, DRY, AUTO, FAN, HEAT
F
“Locked” indicator
G H
Set temperature
I
Power ON
J
Louver
K L
Ventilation
M N O P
Filter sign Set effective for 1 hr. Sensor position Room temperature Airflow Fan speed
6
3-1. Specification
PDFY-P-NMU-E
PDFY-P-NMU-E
Notes: *1 Cooling/Heating capacity indicates the maximum value at operation under the following condition.
Cooling: Indoor: 26.7
˚C [80 ˚F] DB/19.4 ˚C [67 ˚F] WB Outdoor: 35 ˚C [95 ˚F] DB
Heating: Indoor: 21.1
˚C [70 ˚ F] DB Outdoor: 8.3 ˚C [47 ˚F] DB/6.1 ˚C [43 ˚F] WB
*2 The operating noise is the data that was obtained in an anechoic room. *3 As for the factory setting is below.
PDFY-P-NMU-E series
Item Model PDFY-P06NMU-E PDFY-P08NMU-E PDFY-P12NMU-E PDFY-P15NMU-E PDFY-P18NMU-E
Power sourse 208/230V, 60Hz
Capacity *1
Cooling
kW 1.8 3.5 4.4
BTU/h 6000 8000 12000 15000 18000
Heating
kW 2.
2.3
2.60 4.0 5.0
5.3
5.9
BTU/h 6700 9000 13500 17000 20000
Dimension
Height
mm 295
in 11-5/8
Width
mm 710 960
in 27-31/32 37-13/16
Depth
mm 735
in 28-15/16
Net weight
kg 26 26 27 32 34
lb 57 57 60 71 75
FAN
Airflow rate (Low-(Middle2-Middle1-) High)
m3/min 6.0-6.5-7.5-8.5 6.0-6.5-7.5-8.5 6.0-6.5-7.5-8.5
10.0-11.0-12.5-14.0 10.0-11.0-12.5-14.0
cfm 211-229-264-300 211-229-264-300 211-229-264-300 353-388-441-494 353-388-441-494 External static pressure *3
Pa
208V 30-50-80 30-50-80 30-50-80 30-50-80 30-50-80
230V 40-60-100 40-60-100 40-60-100 40-60-100 40-60-100 Noise level (Low-(Middle2-Middle1-) High) *2
dB(A)
208V 26-28-31-34 26-28-31-34 26-28-31-34 32-34-35-37 32-34-35-37
230V 28-30-33-36 28-30-33-36 28-30-33-36 34-36-37-39 34-36-37-39 Filter Standard filter
Item Model PDFY-P24NMU-E PDFY-P27NMU-E PDFY-P30NMU-E PDFY-P36NMU-E PDFY-P48NMU-E
Power sourse 208/230V, 60Hz
Capacity *1
Cooling
kW 7. 7.90 8.8 10.6 14.1
BTU/h 24000 27000 30000 36000 48000
Heating
kW 7.9 8.8 10. 11.7 15.80
BTU/h 27000 30000 34000 40000 54000
Dimension
Height
mm 295 335
in 11-5/8 13-7/32
Width
mm 1160 1510
in 45-11/16 59-15/32
Depth
mm 735 775
in 28-15/16 30-17/32
Net weight
kg 39 39 39 52 52
lb 86 86 86 115 115
FAN
Airflow rate (Low-(Middle2-Middle1-) High)
m3/min
12.5-14.0-16.0-18.0 13.5-15.5-17.5-19.5 14.0-16.5-18.5-21.0
19.5-28.0 24-34
cfm 441-494-565-635 477-547-618-689 494-582-653-741 688-988 847-1200 External static pressure *3
Pa
208V 30-50-80 30-50-80 30-50-100 50-100-130 50-100-130
230V 40-60-100 40-60-100 40-60-115 60-115-150 60-115-150 Noise level (Low-(Middle2-Middle1-) High) *2
dB(A)
208V 28-32-34-37 31-35-37-40 32-35-38-40 36-44 42-46
230V 30-34-36-39 32-36-38-40 34-37-40-42 38-45 43-47 Filter Standard filter
PDFY-P06NMU-E PDFY-P08NMU-E PDFY-P12NMU-E PDFY-P15NMU-E PDFY-P18NMU-E
208V 230V 208V 230V 208V 230V 208V 230V 208V 230V
50 60 50 60 50 60 50 60 50 60
PDFY-P24NMU-E PDFY-P27NMU-E PDFY-P30NMU-E PDFY-P36NMU-E PDFY-P48NMU-E
208V 230V 208V 230V 208V 230V 208V 230V 208V 230V
50 60 50 60 50 60 50 60 50 60
SPECIFICATION3
7
LEV
C1 3.0µF X 440V 5.0µF X 440V
5.0µF
X 440V
8.0µF
X 440V
6.0µF X 440V
MF1
PDFY-
P06,08,12
NMU-E
PDFY-
P30
NMU-E
PDFY-
P36
NMU-E
PDFY-
P48
NMU-E
PDFY­P24,27 NMU-E
PDFY­P15,18 NMU-E
3-2. Electrical parts specifications
Model
Parts
name
Tranrsformer T (Primary) 240V 60Hz (Secondary) (23.5V 0.9A)
TH21
Resistance 0˚C[32˚F]/15k,10˚C[50˚F]/9.6k,20˚C[68˚F]/6.3k,25˚C[77˚F]/5.4k,
30˚C[86˚F]/4.3k,40˚C[104˚F]/3.0k
Resistance 0˚C[32˚F]/15k,10˚C[50˚F]/9.6k,20˚C[68˚F]/6.3k,25˚C[77˚F]/5.4k,
30˚C[86˚F]/4.3k,40˚C[104˚F]/3.0k
Resistance 0˚C[32˚F]/15k,10˚C[50˚F]/9.6k,20˚C[68˚F]/6.3k,25˚C[77˚F]/5.4k,
30˚C[86˚F]/4.3k,40˚C[104˚F]/3.0k
TH22
Gas pipe thermistor
FUSE 250V 6.3A
TB2 (L1,L2,G) 330V 30A
TB5 TB15
(1,2),(M1,M2,S) 330V 30A
Fuse
(Indoor con-
troller board)
Power supply terminal bed
Transmission terminal bed
OFF 130˚C±5˚C[266˚F±41˚F]
ON 90˚C±20˚C[194˚F±68˚F]
OFF 150˚C±5˚C[302˚F±41˚F]
ON 96˚C±15˚C[205˚F±59˚F]
Room temperature thermistor
Fan motor
(with Inner-
thermostat)
4-pole
Output 75W
D104P75MW
4-pole
Output 85W
D104P85MW
4-pole Output 95W
D104P95MW
4-pole
Output 140W
NC-100VM1
4-pole
Output 190W
NC-125VM1
Symbol
DC12V Stepping motor drive port dimension
3.2 (0~2000pulse) EDM-402MD
DC12V Stepping motor drive port dimension
5.2 (0~2000pulse) EDM-804MD
TH23
Inner­thermostat
(Fan motor)
Liquid pipe thermistor
Fan motor capacitor
Linear expansion valve
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