Mitsubishi PCH-3GKHAFT, PCH-5GKHSAFT, PKH-1.6FKHAFT, PKH-3FKHAFT, PLH-1.6KKHCFT Service Manual

...
This service manual covers the modification. Refer the following service manuals for further information. INDOOR UNIT [Service Ref.] [Service manual No.] PLH-1.6KKHC No.OC123 PLH-3GKHB No.OC096 PLH-5GKHSB PKH-1.6FKHA
3 No.OC130
PKH-3FKHA
2
PCH-3GKHA No.OC135 PCH-5GKHSA
TECHNICAL & SERVICE MANUAL
SPLIT-TYPE,HEAT PUMP AIR CONDITIONERS
CONTENTS
1. CHANGE POINT···································2
2. SAFETY PRECAUTION ·······················3
3. COMBIINATION OF INDDOR AND OUTDOOR UNITS ································5
4. SPECIFICATIONS·································6
5. WIRING DIAGRAM·····························14
6.
REFRIGERANT SYSTEM DIAGRAM
······17
7. PARTS LIST········································20
1997
Indoor unit [Model names] [Service Ref.]
Outdoor unit
Ceiling CassettesSeries PLH
R407C
No.OC159
The Slim Line. From Mitsubishi Electric.
PLH-1.6KKHCFT PLH-1.6KKHCFT PLH-3GKHBFT PLH-3GKHBFT PLH-5GKHSBFT PLH-5GKHSBFT
Ceiling SuspendedSeries PCH
PCH-3GKHAFT PCH-3GKHAFT PCH-5GKHSAFT PCH-5GKHSAFT
Wall MountedSeries PKH
PKH-1.6FKHAFT PKH-1.6FKHAFT PKH-3FKHAFT PKH-3FKHAFT
PUH-1.6VKAFT PUH-1.6VKAFT PUH-3VKAFT PUH-3VKAFT PUH-5YKSAFT PUH-5YKSAFT
2
1 CHANGE POINT
Differentia with the standard type.
1.1.Indoor unit
1) PLH-KKHCFT Series Type
PLH-KKHCFT PLH-KKHC
Items
Refrigerant Heat exchanger
Use low residual oil piping
Coppaer piping for refrigerant
R407C R22
2) PLH-GHKBFT Series Type
PLH-GHHBFT PLH-GKHB
Items
Refrigerant Heat exchanger Capillaly tube
3GKHBFT 5GKHSBFT
Use low residual oil piping
{4.0O{2.2–L850mm {4.0O{2.6–L690mm
Coppaer piping for refrigerant
{4.0O{2.0–L400mm {4.0O{2.0–L350mm
R407C R22
3) PCH-GHKAFT Series Type
PCH-GKHAFT PCH-GKHA
Items
Refrigerant Heat exchanger Capillaly tube
3GKHBFT 5GKHSBFT
Use low residual oil piping
{4.0O{2.2–L400mm {4.0O{2.8–L860mm
Coppaer piping for refrigerant
{4.0O{2.0–L280mm {4.0O{2.4–L270mm
R407C R22
4) PKH-FHKAFT Series Type
PKH-FKHAFT PKH-FKHA
Items
Refrigerant Heat exchanger Capillaly tube
3FKHAFT only
Use low residual oil piping {4.0O{2.0–L740mm
Coppaer piping for refrigerant {4.0O{2.0–L500mm
R407C R22
4) PKH-FHKAFT Series Type
PKH-FKHAFT PKH-FKHA
Items
Refrigerant Heat exchanger
Compressor
Capillaly tube
Filter dryer
Ball valve
High pressure switch Solnoid valve
Charge plug Refrigerant charge Rear guard 4 way valve Controller board
1.6VKAFT 3VKAFT 5YKSAFT 3GVKAFT only
1.6VKAFT
3VKAFT 5YKSAFT
1.6VKAFT 3VKAFT
1.6VKAFT only
1.6VKAFT only
Use low residual oil piping RE247VFC NE52VND ZR61KCETED {4.0O{2.0–L940mm Attachment to outside of the unit. (Packing in same package) Self-containing unit Self-containing unit
·
Change of rubber materials.
·Change the oil to coat flare nut. Addition Valve diameter {1.8 Valve diameter {1.8 Change of rubber material.
2.3kg Change the rear guard form. Change of specification. Additions of the connector for 63H2.
Coppaer piping for refrigerant RH247VFC NH52VND ZR61KCTE5 {4.0O{2.0–L1,070mm
Valve diameter {2.0 Valve diameter {2.0
2.2kg
R407C R22
– –
3
2 SAFETY PRECAUTION
Cautions for devices that use R407C refrigerant.
· Do not use the existing refrigerant piping.
-The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrigerator oil of the new unit to deteriorate.
· Use “low residual oil piping”.
-If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the refrigerator oil will result.
· Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
-If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
· Use Suniso 4GS or 3GS (small amount) as the refrigerator oil to coat flares and flange connection parts.
-The refrigerator oil used with the air conditioner is highly hygroscopic. If it is used, water may be mixed in and deterioration
of the refrigerator oil may result.
· Use liquid refrigerant to seal the system.
-If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance
may drop.
· Do not use a refrigerant other than R407.
-If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerator oil to deteriorate.
· Use a vacuum pump with a reverse flow check valve.
-The vacuum pump oil may flow back into the refrigerant cycle and cause the refrigerator oil to deteriorate.
4
[1] Service tools
Use the below service tools as exclusive tools for R407C refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R407C.
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 35kgf/cm
2
or over.
2 Charge hose ·Only for R407C.
·Use pressure performance of 52kgf/cm
2
or over.
3 Electronic scale 4 Gas leak detector ·Use the detector for R134a or R407C. 5 Adapter for reverse flow check. ·Attach on vacuum pump. 6 Refrigerant charge base. 7 Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon
8 Refrigerant recovery equipment.
[2] Notice on repair service
·After recovering the all refrigerator in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After complete the repair service, recharge the cycle with the specified amount of the liquid refrigerant.
5
3 COMBINATION OF INDOOR AND OUTDOOR UNITS
Indoor unit Outdoor unit
Service Ref.
PLH-GKH(S)BFT PLH-KKHCFT PCH-GKH(S)AFT PKH-FKHAFT
OC096 OC123 OC135 OC130
Service
Manual No.
1.6
VKAFT
3
VKAFT
5
YKAFT
[3] Refrigerant recharging
(1) Refrigerant recharging process
1Direct enclosure from the bomb.
·Comfirm that R407C bomb on the market are syphon pipe.
·Leave the syphon pipe bomb raising and recharge it. (By liquid refrigerant)
(2) Recharge in refrigerant leakage case
·After recovering the all refrigerator in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After complete the repair service, recharge the cycle with the specified amount of the liquid refrigerant.
Gravimeter
Unit
6
SPECIFICATIONS4
Service Ref.
Item
Btu/h
W
kW
kW
A A
kW
K/min(CFM)
mmAq,Pa
kW
dB(A) mm,(in.) mm,(in.) mm,(in.) mm,(in.)
kg,(lbs)
kW
A A
kW
kW
K
/min(CFM
)
dB(A) mm,(in.) mm,(in.) mm,(in.)
kg,(lbs)
kg,(lbs) mm,(in.) mm,(in.)
Function
Capacity
Total input
Service Ref.
Power supply(phase, cycle,voltage)
Input Running current
Starting current External finish Heat exchanger
Fan(drive) x No.
Fan motor output
Airflow(Low-High)
External static pressure Booster heater Operation control & Thermostat Noise level(Low-High) Cond. drain conn. O.D.
Dimensions
Weight
Service Ref.
Power supply (phase, cycle, voltage)
Input
Running current
Starting current External finish Refrigerant control Compressor
Model
Motor output
Starter type
Protection devices Heat exchanger
Fan(drive) x No.
Fan motor output
Airflow Defrost method Noise level
Dimensions
Weight Refrigerant
Charge Pipe size O.D.
Connection method
Between the indoor & outdoor unit
INDOOR UNITOUTDOOR UNIT
REFRIGERANT PIPING
PLH-1.6KKHCFT
Cooling
15,000
4,400
1.59
0.15
0.64
0.70
UNIT : 660(26) UNIT : 660(26) UNIT : 253(10)
UNIT : 19(42)[20(44)]
1.44
6.74
Heating
15,900[20,600]
4,650[6,050]
1.51[3.20]
0.10[1.50]
0.45[6.28]
0.50[6.91]
PANEL : 760(30) PANEL : 760(30)
PANEL : 30(1-1/8)
PANEL : 3.7(8)[3.7(8)]
1.41
6.60
W
D H
W
D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
PLH-1.6KKHCFT
Single, 50Hz, 220-240V
Galvanized sheets with gray heat insulation
Plate fin coil
Turbo fan [direct) x 1
0.030
13-16(460-565)
0(direct blow)
[1.4]
Remote controller & built-in
32-37
32(1-1/4)
PUH-1.6VKAFT
Single, 50Hz, 220-240V
33
Munsell 5Y 7/1
Capillary tube
Hermetic
RH247VFC
1.2
Line start
Inner thermostat, High pressure switch
Plate fin coil
Propeller (direct) x 1
0.065
45(1,590)
Reverse cycle
49
870(34-1/4)
295+24 (11-5/8 and 1)
650 (25-5/8)
53(117)
R407C
2.3(5.1)
9.52 (3/8)
15.88 (5/8) Flared Flared
Max. 40m Max. 40m
4.1.Indoor unit
7
Service Ref.
Power supply(phase, cycle,voltage)
External finish Heat exchanger
Booster heater Operation control & Thermostat Noise level(Low-High) Cond. drain conn. O.D.
Dimensions
Weight
Service Ref.
Power supply (phase, cycle, voltage)
External finish Refrigerant control Compressor
Heat exchanger
Defrost method Noise level
Dimensions
Weight Refrigerant
Pipe size O.D.
Connection method
Between the indoor & outdoor units
Input Running current Starting current
Fan(drive) x No. Fan motor output Airflow(Low-High) External static pressure
Input Running current Starting current
Model Motor output Starter type Protection devices
Fan(drive) x No. Fan motor output Airflow
Charge
W D H
W D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
Function
Capacity
Total input
INDOOR UNITOUTDOOR UNIT
REFRIGERANT
PIPING
Item
Models
Btu/h
W
kW
kW
A A
kW
K/ min (CFM)
Pa(mmAq)
kW
dB(A) mm,(in) mm,(in) mm,(in) mm,(in) kg,(lbs)
kW
A A
kW
kW
K/ min (CFM)
dB(A) mm,(in) mm,(in) mm,(in) kg,(lbs)
kg,(lbs) mm,(in) mm,(in)
PLH-3GKHBFT
Cooling
26,300
7,700
3.57
Heating
28,700[35,800]
8,400[10,500]
3.59[5.69]
0.16
0.72
1.00
0.16[2.26]
0.72[9.5]
1.00[9.8]
UNIT : 820(32-1/4) UNIT : 820(32-1/4) UNIT : 258(10-1/8)
UNIT : 29(64)
PANEL : 950(37-3/8) PANEL : 950(37-3/8)
PANEL : 65(2-9/16)
PANEL : 7(16)
3.41
4.96/15.58 58/37
3.43
5.04/5.61 58/37
PLH-3GKHBFT
Single, 50Hz, 220-240V
Galvanized sheets with gray heat insulation
Plate fin coil
Turbo fan (direct) x 1
0.050
14-18(495-640)
0(direct blow)
[2.1]
Remote controller & built-in
32-39
30(1-1/4)
PUH-3VKAFT
Single, 50Hz, 220-240V/3, 50Hz, 380-415V(4wires)
Munsell 5Y 7/1
Capillary tube
Hermetic
NE-52VND
2.2/2.4
Line start
w1
Plate fin coil
Propeller (direct) x1
0.085
50(1764)
Reverse cycle
52
870(34-1/4)
295+24 (11-5/8 add 1)
850(34-1/4)
75(165)
R407C
3.2(7.1)
9.52 (3/8)
15.88(5/8) Flared Flared
Max. 50m Max. 50m
w1 V…Internal Thermostat, HP switch
Y…Anti-phase protector, thermal relay, thermal switch, HP switch
8
Service Ref.
Power supply(phase, cycle,voltage)
External finish Heat exchanger
Booster heater Operation control & Thermostat Noise level(Low-High) Cond. drain conn. O.D.
Dimensions
Weight
Service Ref.
Power supply (phase, cycle, voltage)
External finish Refrigerant control Compressor
Heat exchanger
Defrost method Noise level
Dimensions
Weight Refrigerant
Pipe size O.D.
Connection method
Between the indoor & outdoor units
Input Running current Starting current
Fan(drive) x No. Fan motor output Airflow(Low-High) External static pressure
Input Running current Starting current
Model Motor output Starter type Protection devices
Fan(drive) x No. Fan motor output Airflow
Charge
W
D H
W
D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
Function
Capacity
Total input
INDOOR UNITOUTDOOR UNIT
REFRIGERANT
PIPING
Item
Models
Btu/h
W
kW
kW
A A
kW
K/ min (CFM)
Pa(mmAq)
kW
dB(A) mm,(in) mm,(in) mm,(in) mm,(in) kg,(lbs)
kW
A A
kW
kW
K/ min (CFM)
dB(A) mm,(in) mm,(in) mm,(in) kg,(lbs)
kg,(lbs) mm,(in) mm,(in)
PLH-5GKHSBFT
Cooling
41,300 12,100
4.55
Heating 45,700[56,000] 13,400[16,400]
4.77[7.77]
0.28
1.27
1.50
0.28[3.28]
1.27[13.8]
1.50[14.0]
UNIT : 1340(52-3/4)
UNIT : 820(32-1/4) UNIT : 258(10-1/8)
UNIT : 45(99)
PANEL : 1470(57-7/8)
PANEL : 950(37-3/8)
PANEL : 65(2-9/16)
PANEL :10(22)
4.27
6.90 53
4.49
7.34 53
PLH-5GKHSBFT
Single, 50Hz, 220-240V
Galvanized sheets with gray heat insulation
Plate fin coil
Turbo fan (direct) x 2
0.050+0.050
24-33(850-1165)
0(direct blow)
[3.0]
Remote controller & built-in
36-43
30(1-1/4)
PUH-5YKSAFT
3, 50Hz, 380-415V(4wire)
Munsell 5Y 7/1
Capillary tube
Hermetic
ZR61KCE-TFD
3.5
Line start
Internal thermostat, Anti-phasa protector, Thermal switch, HP switch
Plate fin coil
Propeller (direct) x2
0.085+0.085 95(3550)
Reverse cycle
55
970(38-3/16)
345+24(13-9/16 add 1)
1258(49-1/2)
114(251)
R407C
5.4(11.9)
9.52(3/8)
19.05(3/4) Flared Flared
Max. 50m Max. 50m
9
Rating Conditions (JIS B8616)
Service Ref.
Power supply
External finish Heat exchanger
Booster heater Operation control & Thermostat Noise level(Low-High) Cond. drain connection O.D.
Dimensions
Weight
Service Ref.
Power supply
External finish Refrigerant control Compressor
Heat exchanger
Defrost method Crankcase heater Noise level
Dimensions
Weight Refrigerant
Pipe size O.D.
Connection method
Between the indoor & outdoor unit
Indoor side Outdoor side Height difference Piping length
Input Running current Starting current
Fan(drive))No. Fan motor output Airflow(Low-High) External static pressure
Input Running current Starting current
Model Motor output Starter type Protection devices
Fan(drive))No. Fan motor output Airflow
Charge
dB(A) mm,(in) mm,(in) mm,(in) mm,(in) kg,(lbs)
W
D H
Function
Total input
Capacity
Cooling
Heating
Upper limit Lower limit Upper limit Lower limit
Indoor 35: DB, 22.5: WB 21: DB, 15.5: WB
27: DB 20: DB
Outdoor 46: DB
-5: DB
21: DB, 15.5: WB
-8.5: DB, -9.5: WB
2. Guaranteed operating range
W
dB(A) mm,(in) mm,(in) mm,(in) kg,(lbs)
W
D H
INDOOR UNITOUTDOOR UNIT
REFRIGERANT
PIPING
Item
Service Ref.
Btu/h
W
kW
kW
A A
kW
A A
kW
kg,(lbs)
kW
K/min <CFM>
kW
K/min <CFM>
Pa(mmAq)
kW
mm,(in) mm,(in)
Liquid Gas
PCH-3GKHAFT PCH-4GKHSA1
Cooling
25,600
7,500
3.28
0.13
0.55
1.27
0.13 (2.23)
0.55 (9.30)
1.27 (10.02)
0.16
0.70
1.48
0.16 (2.86)
0.70 (11.95)
1.48 (12.73)
Heating
29,000 (36,200)
8,500 (10,600)
3.07 (5.17)
Cooling
34,100 10,000
3.36
Heating 35,700 (44,900) 10,450 (13,150)
3.35(6.05)
PCH-3GKHAFT
Single phase. 50Hz. 220-240V
Munsell 0.70Y 8.59 / 0.97
Plate fin coil
Sirocco (direct) 3
PCH-4GKHSA
1
0.07
14 -18 <494-635>
0.09
20 -25 <706-883>
0 (direct blow)
(2.1)
210 (8-1/4) 270 (10-5/8)
(2.7)
Remote controller & built-in
37 - 43 40 - 45
26 (1)
1,310 ( 51-9/16 )
680 (26-3/4)
36 (79)
PUH-3VKAFT
39.5 (87)
PUH-4YKSA
3
NH52YDA
2.2 / 2.4
NH56YDA
2.7
Propeller (direct) 1
0.085
50 (1,764)
Propeller (direct) 2
0.065 + 0.065 95 (3,350)
850 (33-7/16)
75 (165)
1,258 (49-1/2)
94 (207)
Max. 50m Max. 50m
38 52
38 54
3.2 (7.1)
9.52 (3/8)
15.88 (5/8)
4.2 (9.2)
9.52 (3/8)
19.05 (3/4)
VKA...1phase, 50Hz, 220-240V
Reverse cycle
R407C
870 <34-1/4>
295 + 24 <11-5/8 add 1>
Munsell 5Y 7/1
Capillary tube
Hermetic
Line start
VKA...Inner thermostat. High-pressure switch YKA...Anti-phase protector, Thermal relay, Thermal switch, High-pressute switch
Plate fin coil
3.15
13.82 / 5.16 58 / 37
2.94
12.89 / 4.81 58 / 37
3.20
5.24 40
3.19
5.22 40
Flared Flared
Notes1. Rating Conditions (JIS B8616)
Cooling : Indoor : 27:(80
o
F)DB. 19:(66oF)WB
Outdoor : 35:(95
o
F)DB. 24:(75oF)WB
Heating : Indoor : 20:(68
o
F)
Outdoor : 7:(45
o
F)DB. 6:(43oF)WB.
Refrigerant piping length (one way) : 5m(16ft)
3. Above data based on indicated voltage Indoor Unit 1 phase 240V 50Hz Outdoor Unit 1 phase 240V 50Hz / 3 phase 415V 50Hz
10
Rating Conditions (JIS B8616)
Service Ref.
Power supply
External finish Heat exchanger
Booster heater Operation control & Thermostat Noise level(Low-High) Cond. drain connection O.D.
Dimensions
Weight
Service Ref.
Power supply
External finish Refrigerant control Compressor
Heat exchanger
Defrost method Crankcase heater Noise level
Dimensions
Weight Refrigerant
Pipe size O.D.
Connection method
Between the indoor & outdoor unit
Indoor side Outdoor side Height difference Piping length
Input Running current Starting current
Fan(drive))No. Fan motor output Airflow(Low-High) External static pressure
Input Running current Starting current
Model Motor output Starter type Protection devices
Fan(drive))No. Fan motor output Airflow
Charge
dB(A) mm,(in) mm,(in) mm,(in) mm,(in)
kg,(lbs)
W
D H
Function
Total input
Capacity
Cooling
Heating
Upper limit Lower limit Upper limit Lower limit
Indoor 35: DB, 22.5: WB 21: DB, 15.5: WB
27: DB 20: DB
Outdoor 46: DB
-5: DB
21: DB, 15.5: WB
-8.5: DB, -9.5: WB
2. Guaranteed operating range
W
dB(A) mm,(in) mm,(in) mm,(in)
kg,(lbs)
W
D H
INDOOR UNITOUTDOOR UNIT
REFRIGERANT
PIPING
Item
Service Ref.
Btu/h
W
kW
kW
A A
kW
A A
kW
kg,(lbs)
kW
K/min <CFM>
kW
K/min <CFM>
Pa(mmAq)
kW
mm,(in) mm,(in)
Liquid Gas
PCH-5GKHSAFT PCH-6GKHSA1
Cooling
42,300 12,400
4.45
0.24
1.06
2.20
0.24 (3.24)
1.06 (13.56)
2.20 (14.70)
0.24
1.06
2.20
0.24 (3.24)
1.06 (13.56)
2.20 (14.70)
Heating 47,400 (57,700) 13,900 (16,900)
4.40 (7.40)
Cooling
49,500 14,500
4.97
Heating 51,200 (61,400) 15,000 (18,000)
4.82 (7.82)
PCH-5GKHSAFT
Single phase. 50Hz. 220-240V
PCH-6GKHSA
1
Munsell 0.70Y 8.59 / 0.97
Plate fin coil
Sirocco (direct)4
0.15
27 -34 <953-1,200>
0 (direct blow)
(3.0)
Remote controller & built-in
41-46 42-48
26 (1)
1,620 (63-3/4)
680 (26-3/4) 270 (10-5/8)
46 (101)
PUH-5YSAFT
48 (106)
PUH-6YKSA
2
ZR61KC-ETED
3.5
ZR68KC-TFD
4.0
0.085 + 0.085 95 (3,350)
0.10 + 0.10
100 (3,530)
114 (251) 117 (258)
55 56
5.4 (11.9) 5.0 (11.0)
3 phases. 50Hz. 380-415V (4 wires)
Reverse cycle
38
R407C
970 (38-3/16)
345 + 24 (13-9/16 add 1)
1,258 (49-1/2)
Munsell 5Y 7/1
Capillary tube
Hermetic
Line start
Anti-phase protector, Internal thermostat, Thermal switch, High-pressure switch
Plate fin coil
Propeller (direct)2
4.21
6.89 53
4.16
6.81 53
4.73
7.74 74
4.58
7.50 74
9.52 (3/8)
19.05 (3/4) Flared Flared
Max. 50m Max. 50m
Notes1. Rating Conditions (JIS B8616)
Cooling : Indoor : 27:(80
o
F)DB. 19:(66oF)WB
Outdoor : 35:(95
o
F)DB. 24:(75oF)WB
Heating : Indoor : 20:(68
o
F)DB.
Outdoor : 7:(45
o
F)DB. 6:(43oF)WB.
Refrigerant piping length (one way) : 5m(16ft)
3. Above data based on indicated voltage Indoor Unit 1 phase 240V 50Hz Outdoor Unit 3 phase 415V 50Hz
11
Item Function
Capacity
Total input
Service Ref.
Power supply(phase,cycle,voltage)
External finish Heat exchanger
Booster heater Operation control & Thermostat Noise level(Low-High) Cond. drain connection. O.D.
Dimensions
Weight
Service Ref.
Power supply (phase, cycle, voltage)
External finish Refrigerant control Compressor
Heat exchanger
Defrost method Noise level
Dimensions
Weight Refrigerant
Pipe size O.D.
Connection method
Between the indoor & outdoor unit
Input Running current Starting current
Fan(drive) No. Fan motor output Airflow(Low-High) External static pressure
Input Running current Staring current
Model Motor output Starter type Protection devices
Fan(drive)No. Fan motor output Airflow
Charge
Service Ref.
W
D H
W
D H
Liquid Gas Indoor side Outdoor side Height difference Piping length
INDOOR UNITOUTDOOR UNIT
REFRIGERANT PIPING
W
Btu/h
kW
kW
A A
kW
m
3
/X<CFM>
Pa(mmAq)
kW
>(A) A,<in.> A,<in.> A,<in.> A,<in.>
kg,<lbs>
>(A) A,<in.> A,<in.> A,<in.>
A,<in.> A,<in.>
kg,<lbs>
kg,<lbs>
kW
A A
kW
kW
m
3
/X,<CFM>
PKH-1.6FKHAFT
Cooling Heating
4,500 4,650(6,050)
15,350 15,900(20,600)
1.51
0.07
0.32
0.40
PKH-1.6FKHAFT
Single, 50Hz, 220-240V
Munsell 3.4Y 7.7/0.8(White)
Plate fin coil
Line flow(direct) 1
0.030
10-13<353-459>
0<direct blow>
1.4
Remote controller & built-in
36-43
20<13/16>
1,250<49-3/16>
200<7-7/8>
300<11-13/16>
18<40>
PUH-1.6VKAFT
Single, 50Hz, 220-240V
1.411.44
6.606.74
33
Munsell 5y 7/1
Capillary tube
Hermetic
RE247VFC
1.2
Line start
Internal thermostat, HP switch
Plate fin coil
Propeller (direct) 1
0.065
45<1,590>
Reverse cycle
49
870<34-1/4>
295+24<11-5/8 add 1>
650<25-5/8>
53<117>
R-407C
2.3<5.1>
9.52<3/8>
15.88<5/8> Flared Flared
Max. 40m Max. 40m
1.48(2.88)
0.07(1.47)
0.32(6.15)
0.40(6.23)
Note. Rating Conditions (JIS B 8616)
Cooling : Indoor : 27°C (80°C) DB, 19°C (66°F) WB
Outdoor : 35°C (95°F) DB, 24°C (75°F) WB
Heating : Indoor : 20°C (68°F)
Outdoor : 7°C (45°F) DB, 6°C (43°F) WB
12
Item Function
Capacity
Total input
Service Ref.
Power supply(phase,cycle,voltage)
External finish Heat exchanger
Booster heater Operation control & Thermostat Noise level(Low-High) Cond. drain conn. O.D.
Dimensions
Weight
Service Ref.
Power supply (phase, cycle, voltage)
External finish Refrigerant control Compressor
Heat exchanger
Defrost method Noise level
Dimensions
Weight Refrigerant
Pipe size O.D.
Connection method
Between the indoor & outdoor unit
Input Running current Starting current
Fan(drive) No. Fan motor output Airflow(Low-High) External static pressure
Input Running current Staring current
Model Motor output Starter type Protection devices
Fan(drive)No. Fan motor output Airflow
Charge
Service Ref.
W
D H
W
D H
Liquid
Gas Indoor side Outdoor side Height difference Piping lenghth
INDOOR UNITOUTDOOR UNIT
REFRIGERANT PIPING
W
Btu/h
kW
kW
A A
kW
m
3
/X<CFM>
Pa(mmAq)
kW
>(A) A,<in.> A,<in.> A,<in.> A,<in.>
kg,<lbs>
>(A) A,<in.> A,<in.> A,<in.>
A,<in.> A,<in.>
kg,<lbs>
kg,<lbs>
kW
A A
kW
kW
m
3
/X<CFM>
PKH-3FKHAFT
Cooling Heating
7,900 9,100(11,200)
27,000 31,000(38,200)
3.25
0.095
0.44
0.80
PKH-3FKHAFT
Single, 50Hz, 220-240V
Munsell 3.4Y 7.7/0.8(White)
Plate fin coil
Line flow(direct) 2
0.040
15-20<530-706>
0(direct blow)
2.1
Remote controller & built-in
35-43
20<13/16>
1,400<55-1/8>
235<9-1/4>
340<13-3/8>
26<57>
PUH-3VKAFT
Single, 50Hz, 220-240V/3
2.94/2.943.15/3.15
12.89/4.8113.82/5.16
58/37
Munsell 5Y 7/1
Capillary tube
Hermetic
NE52VND
2.2
Line start
Internal thermostat, HP switch/Thermal relay, thermal switch
Plate fin coil
Propeller (direct) 1
0.085
50<1,764>
Reverse cycle
52
870(34-1/4)
295+24<11-5/8 add 1>
850<33-7/16>
75<165>
R-407C
3.2<7.1>
9.52<3/8>
15.88<5/8> Flared Flared
Max. 50m Max. 50m
3.04(5.14)
0.095(2.195)
0.44(9.19)
0.80(9.55)
Note. Rating Conditions (JIS B 8616)
Cooling : Indoor : 27°C (80°C) DB, 19°C (66°F) WB
Outdoor : 35°C (95°F) DB, 24°C (75°F) WB
Heating : Indoor : 20°C (68°F)
Outdoor : 7°C (45°F) DB, 6°C (43°F) WB
13
1. REFILLING REFRIGERANT CHARGE (R-22 : kg)
PUH-1.6VKAFT PUH-3VKAFT PUH-5YKSAFT
5m
1.6
2.5
4.7
Service Ref.
Refrigerant piping length (one way)
10m
1.8
2.7
4.8
15m
1.9
2.8
5.0
20m
2.0
2.9
5.1
25m
2.2
3.1
5.3
30m
2.3
3.2
5.4
35m
2.4
3.3
5.6
40m
2.5
3.4
5.7
45m
3.6
5.9
50m
3.7
6.0
2. COMPRESSOR TECHNICAL DATA at 20˚C
at 25˚C
Winding
Resistance
(!)
U-V
(
R-C
)
U-W
(
S-C
)
W-V
Compressor Model
RE247VFC NE52VND
Winding
Resistance
(!)
ZR61KCETED
T1-T2
T2-T3
T3-T1
Compressor Model
4.2.Outdoor unit
14
5 WIRING DIAGRAM
PUH-1.6VKAFT
Main functions of LED
(
when both Nos.1 and 2 of are “OFF”
)
NOTE : If the operation stops to function of the protection device, the check display flashes.
Connect the lead wires accordling to the color indication of sticker on the compressor terminal.
Since LD8 lights when normal power is turned “ON”, check the power supply with the “ON” or “OFF” LD8.
Since the transformer (T) is connected with 240V power, if 220V or 230V power is used, change the wiring connection in the following procedure.
Since the indoor and outdoor connecting wires has polarity, make sure to connect the same terminal numbers (1,2,3) for indoor and outdoor units.
How to use SW1 and 2
Pressing erases the past check contents loaded on the microcomputer.
The output display (light) remains lit during operation but pressing displays the past check contents in flashing mode. Pressing the switch again returns to output display (light).
SW3
SW1
SW2
LED No.
LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8
Output display (light
) Compressor indoor command Heating indoor command 63H1 ON
Compressor ON Outdoor fan ON
4-way valve ON Bypass valve ON Crankcase heater ON
Check display (flash
) – –
Pipe sensor short/open 63H2 functions
– –
RT overheat protection Defective input
CAUTIONS FOR POWER SUPPLY WIRING
CAUTION FOR SERVICING
CAUTION FOR INDOOR AND OUTDOOR CONNECTING WIRES
SYMBOL MC MF C1 C2 RT HC 52C 21S4 21R
NAME COMPRESSOR OUTDOOR FAN MOTOR (INNER THERMOSTAT) FAN MOTOR CAPACITOR COMPRESOR CAPACITOR PIPE TEMP. THERMISTOR CRANKCASE HEATER CONTACTOR 4-WAY VALVE SOLENOID COIL BYPASS VALVE SOLENOID COIL
SYMBOL TB1,3 63H1 63H2 O.B ZNR<O.B
>
F<O.B
>
FC<O.B
>
X11<O.B
>
T
NAME TERMINAL BLOCK CONTROL HIGH PRESSURE SWITCH PROTECT HIGH PRESSURE SWITCH OUTDOOR CONTROLLER BOARD SURGE ABSORBER FUSE(6.3A
)
FAN CONTROLLER CRANKCASE HEATER RELAY TRANSFORMER
SYMBOL
X12<O.B
>
X13<O.B
>
X14<O.B
>
X16 SW1,2,3<O.B
>
LD1-LD8<O.B
>
NAME COMPRESSOR RELAY SOLENOID COIL RELAY SOLENOID COIL RELEY HIGH PRESSURE RELAY CHECK,SERVICE SELECT SWITCH CHECK,SERVICE LED
TO INDOOR UNIT CONNECTING WIRES DC 12V (polar)
POWER SUPPLY ~/N(1phase) 220V-240V 50Hz
1
YLW
2
ORN
3
BRN
TB3
BRN AC12.3V
RED AC12.3V
O.B
SW1 SW2 SW3
12
3
CN3
2 1
CN4T
YLW
240V
ORN
230V
RED
220V
T
TB1
L N
GRN/YLW
LD1
OFF ON
LD2
1234
LD3
4
LED
LD4
LD5
LD6
RED
RED BLU
RT
CN2
LD7
LD8
X14
TRF 52C
SV
WHT
WHT
RED
21R
RED BLU
52C
L1/1
L3/5
BLU
T1/2
T3/6
X13X14
21S4
BLU
21 S4
GRY
BLU WHT RED
GRY
52C
X16
X11X12
A1
A2
GRY
7
8
6
C2
WHT
X16
WHT
CH
CN4
HC
GRY
2
GRY
RED
X11X12X13
ZNR
63H2
1234
F
R/1 S/2 T/3
R
C
MC
S
63H1
BLU BLU
BRN
BRN5YLW
63H1
YLW
YLW
YLW
FC
BLU
26C
63H2
51CM
MF
VLT
BLU WHT RED ORN
VLT
MF2
MF1
1 X16
5
BLU
WHT
4
RED
3 2
C1
1
ORN
When power supply is 220V
RED WHITE
220V
ORANGE
YELLOW
230V
240V
15
PUH-3VKAFT
Main functions of LED
(
when both Nos.1 and 2 of are “OFF”
)
NOTE : If the operation stops to function of the protection device, the check display flashes.
Connect the lead wires accordling to the color indication of sticker on the compressor terminal.
Since LD8 lights when normal power is turned “ON”, check the power supply.
Since the transformer (T) is connected with 240V power, if 220V or 230V power is used, change the wiring connection in the following procedure.
Since the indoor and outdoor connecting wires has polarity, make sure to connect the same terminal numbers (1,2,3) for indoor and outdoor units.
How to use SW1 and 2
Pressing erases the past check contents loaded on the microcomputer.
The output display (light) remains lit during operation but pressing displays the past check contents in flashing mode. Pressing the switch again returns to output display (light).
SW3
SW1
SW2
LED No.
LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8
Output display (light
) Compressor indoor command Heating indoor command 63H1 ON
Compressor ON Outdoor fan ON
4-way valve ON Bypass valve ON Crankcase heater ON
Check display (flash
) – –
Pipe sensor short/open 63H2 functions
– –
TH overheat protection Defective input
CAUTIONS FOR POWER SUPPLY WIRING
CAUTION FOR SERVICING
CAUTION FOR INDOOR AND OUTDOOR CONNECTING WIRES
SYMBOL MC MF C1 C2 TH HC 52C 21S4 21R
NAME COMPRESSOR OUTDOOR FAN MOTOR (INNER THERMOSTAT) FAN MOTOR CAPACITOR COMPRESOR CAPACITOR PIPE TEMPERATURE THERMISTOR CRANKCASE HEATER CONTACTOR 4-WAY VALVE SOLENOID COIL BYPASS VALVE SOLENOID COIL
SYMBOL TB1,3 63H1 63H2 O.B ZNR<O.B
>
F<O.B
>
FC<O.B
>
X11<O.B
>
T
NAME TERMINAL BLOCK CONTROL HIGH PRESSURE SWITCH PROTECT HIGH PRESSURE SWITCH OUTDOOR CONTROLLER BOARD SURGE ABSORBER FUSE(6.3A
)
FAN CONTROLLER CRANKCASE HEATER RELAY TRANSFORMER
SYMBOL
X12<O.B
>
X13<O.B
>
X14<O.B
>
X16 SW1,2,3<O.B
>
LD1-LD8<O.B
>
CN3<O.B
>
CN4T<O.B
>
NAME COMPRESSOR RELAY SOLENOID COIL RELAY SOLENOID COIL RELEY HIGH PRESSURE RELAY CHECK,SERVICE SELECT SWITCH CHECK,SERVICE LED CONNECTING WIRES INDOOR/OUTDOOR CONNECTOR TRANSFORMER CONNECTOR
TO INDOOR UNIT CONNECTING WIRES DC 12V
POWER SUPPLY ~/N(1phase) 220V-240V 50Hz
1
YLW
2
ORN
3
BRN
TB3
RED
RED
AC12.3V
AC
12.3V
TB1
L N
BRN BRN
T
GRN/YLW
O.B
SW1 SW2 SW3
4
YLW ORN RED
LED
12 3 2 1
LD1
OFF ON
CN3
CN4T
240V 230V 220V
BLU
LD7
LD6
LD5
LD4
LD3
LD2
CN2
123
4
RED
WHT
WHT
TH
LD8
RED
21R
SV
RED
RED BLU
1234
CN4
X12X13X14
X11
X11X12X13X14
A1
A2
GRY
7 8
WHT
6
BLU WHT RED
WHT
X16
C2
CH
GRY
HC
GRY 2
RED
ZNR
63H2
C
TRF
BLU
BLU
L1/1
L3/5
21S4
21 S4
GRY
52C
52C
GRY
52C
X16
T1/2
T2/6
YLW
F. C
MF2
MF1
5
BLU
VLT
VLT
YLW
YLW
1
X16
5
C1
WHT BLU RED ORN
WHT
3
BLU
4
RED
MF
2
ORN
1
26C
63H2
63H1
51CM
ST
F
R
YLW
BRN
BRN
BLUBLU
63H1
R
MC
S
When power supply is 220V
RED WHITE
220V
ORANGE
YELLOW
230V
240V
16
PUH-5YKSAFT
Main functions of LED
(
when both Nos.1 and 2 of are “OFF”
)
NOTE : If the operation stops to function of the protection device, the check display flashes.
Connect the lead wires accordling to the color indication of sticker on the compressor terminal.
Making wiring connection in anti-phase or missing phase “L2” or “L3” causes the protection device incorporated in the microcomputer to function resulting in LD1 or LD2 shown in the table above to flash and prevents the compressor operation. If phase “L1” or “N” is missing it causes all displays to go out. Under normal condition LD8 light when power is turned “ON”. If anti-phase connection is to be used, change connections of 2 out of 3 power lines (field wiring side) contained in the power supply terminal block (TB1) of the outdoor unit as shown at the right upper.
Since the transformer (T) is connected with 240V power, if 220V or 230V power is used, change the wiring connection in the following procedure.
Since the indoor and outdoor connecting wires has polarity, make sure to connect the same terminal numbers (1,2,3) for indoor and outdoor units.
How to use SW1 and 2
Pressing erases the past check contents loaded on the microcomputer.
The output display (light) remains lit during operation but pressing displays the past check contents in flashing mode. Pressing the switch again returns to output display (light).
SW3
SW1
SW2
LED No.
LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8
Output display (light
) Compressor indoor command Heating indoor command 63H1 ON
Compressor ON Outdoor fan ON
4-way valve ON Bypass valve ON Crankcase heater ON
Check display (flash
) Auti-phase detect Missing-phase detect Pipe sensor short/open 63H2 functions
26C functions RT overheat protection Defective input
CAUTIONS FOR POWER SUPPLY WIRING
CAUTION FOR SERVICING
CAUTION FOR INDOOR AND OUTDOOR CONNECTING WIRES
SYMBOL MC MF1,2 C1,2 TH HC 49C 52C 21S4 21R X16
NAME COMPRESSOR OUTDOOR FAN MOTOR (INNER THERMOSTAT) FAN MOTOR CAPACITOR
PIPE TEMPERATURE THERMISTOR
CRANKCASE HEATER INTERNAL THERMOSTAT FOR MC CONTACTOR 4-WAY VALVE SOLENOID COIL BYPASS VALVE SOLENOID COIL HIGH PRESSURE RELAY
SYMBOL TB1,3 63H1 63H2 26C O.B ZNR<O.B
>
F<O.B
>
FC<O.B
>
X11<O.B
>
T
NAME TERMINAL BLOCK CONTROL HIGH PRESSURE SWITCH PROTECT PRESSURE SWITCH DIS.CHARGE THERMAL SWITCH OUTDOOR CONTROLLER BOARD SURGE ABSORBER FUSE(6.3A
)
FAN CONTROLLER CRANKCASE HEATER RELAY TRANSFORMER
SYMBOL
X12<O.B
>
X13<O.B
>
X14<O.B
>
CN3<O.B
>
CN4T<O.B
>
SW1,2,3<O.B
>
LD1-LD8<O.B
>
51CM<O.B
>
NAME COMPRESSOR RELAY SOLENOID COIL RELAY SOLENOID COIL RELEY CONNECTING WIRES INDOOR/OUTDOOR CONNECTOR TRANSFORMER CONNECTOR CHECK,SERVICE SELECT SWITCH CHECK,SERVICE LED JUMPER CONNECTOR
TO INDOOR UNIT CONNECTING WIRES DC 12V
POWER SUPPLY 3N~(3phase 4wires) 380/220V-415/240V 50Hz
YLW
1
ORN
2
BRN
3
TB3
RED
RED
AC
12.3V
AC12.3V
BRN BRN
TB1
L1 L2 L3
N
LED
O.B
SW1 SW2 SW3
12 3 2 1
CN4T
4
YLW
ORN
RED
T
GRN/YLW
OFF ON
CN3
LD1
240V
230V 220V
LD5
LD4
LD3
LD2
123
4
13
52C 14
RED WHT BLU
TH
LD8
LD7
LD6
CN2
SV
RED
RED
21R
RED
WHT
WHT
RED WHT BLK BLU
L2/3 L3/5
52C
1234
CN4
X11X12X13X14
X11X12X13X14
63H1
RST
F
TRF
T1/2L1/1 T2/4 T3/6
BLU
21S4
BLU
21 S4
52C
GRY
GRY
A1
52C
A2
GRY
X16
ZNR
CH
BLK
BLK
HC
GRY
7
2
6
63H2
X16
8
GRY
RED WHT BLU
26C
63H2
51CM
5
BRN
BRN
63H1
49C
T1 T2 T3
VLT
MC
F.C
MF2
MF1
BLK
BLK
VLT
1
X16
26C
5
C1
C2
WHT BLU RED ORN
WHT BLU BRN YLW
WHT
3
BLU
4
RED
2
ORN
1
WHT
3
BLU
4
RED
2
ORN
1
MF1
MF2
Power line reconnection procedure In case of reverse rotation
Unit side wiring
Field wiring
Change thie side
L1L2L3
123
charge 2 out of 1. 2 and 3.
(This example shows reconnection of 1 and 2.)
When power supply is 220V
RED WHITE
220V
ORANGE
YELLOW
230V
240V
Outdoor unit terminal
17
6 REFRIGERANT SYSTEM DIAGRAM
PKH-1.6FKHAFT/PUH-1.6VKAFT PKH-3FKHAFT/PUH-3VKAFT
Unit : mm
Indoor heat exchanger
Indoor coil thermistor (RT2)
Distributor with strainer
PLH-1.6 (O.D.3.2 I.D.1.6-r630)
Restrictor valve
Refrigerant pipe (option)
9.52mm( 3.8") (with heat insulator)
Ball valve (with service port)
Indoor unit
Strainer
Refrigerant pipe (option)
15.88mm( 5/8") (with heat insulator)
Flexible tube
Flared connection
Ball valve
Strainer
4-way valve
Oil separator
Service port
High pressure control switch
Outdoor unit
Outdoor heat exchanger
Outdoor coil thermistor (TH)
Bypass valve
Restrictor valve
Capillary
tube
Strainer
Compressor
Accumulator
Refrigerant flow in cooling Refrigerant flow in heating
R.V.coil Heating ON Cooling OFF
PUH-1.6 (O.D.3.2 I.D.1.8 -R600)
Capillary tube
High pressure protect switch
Service port
PLH-1.6KKHCFT/PUH-1.6VKAFT
Indoor unit
Indoor heat exchanger
Strainer
Indoor coil thermistor (RT1)
Distributor with strainer
PKH-1.6 (O.D.3.2 I.D.1.6-r700) PKH-3 (O.D.4.0 I.D.2.2-r740)
Restrictor valve
Capillary tube
Refrigerant pipe (option)
15.88mm( 5/8") (with heat insulator)
Flexible tube
Flared connection
Refrigerant pipe (option)
9.52mm( 3.8") (with heat insulator)
Ball valve
Strainer
Service port
Accumulator
Ball valve (with service port)
High pressure
Oil separator
4-way valve
Compressor
High pressure control switch
PUH-1.6 (O.D.3.2 I.D.1.8 -r600)
PUH-3 (O.D.4.0 I.D.2.4 -r940)
control switch
Service port
Outdoor unit
Outdoor heat exchanger
Bypass valve
Restrictor
valve
Strainer
Outdoor coil thermistor (TH)
Capillary tube
Loading...
+ 39 hidden pages