Mitsubishi MXZ-8A140VA/VA1/VA2/VA3, PAC-AK50BC, PAC-AK30BC, PAC-AK51BC, PAC-AK31BC Service Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
April 2010
No. OC316
REVISED EDITION-E
HFC
utilized
R410A
[Model name]
[Service Ref.]
<Outdoor unit>
MXZ-8A140VA MXZ-8A140VA MXZ-8A140VA1
MXZ-8A140VA2 MXZ-8A140VA3
<Branch box>
PAC-AK50BC PAC-AK50BC PAC-AK30BC PAC-AK30BC PAC-AK51BC PAC-AK51BC PAC-AK31BC PAC-AK31BC
(Indispensable optional parts for MXZ-8A140VA)
CONTENTS
1. TECHNICAL CHANGES
2. SAFETY PRECAUTION
3. OVERVIEW OF UNITS
4. SPECIFICATIONS
................................................................
NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION
....................................................
OUTDOOR UNIT
Model name indication
5. DATA
6. OUTLINES AND DIMENSIONS
7. WIRING DIAGRAM
8.
9. TROUBLESHOOTING
10. ELECTRICAL WIRING
11. WIRING SPECIFICATIONS
12. SYSTEM CONTROL
13. REFRIGERANT PIPING TASK
14. DISASSEMBLY PROCEDURE
15. PARTS LIST
16. RoHS PARTS LIST
17. OPTIONAL PARTS
Revision:
PAC-AK51/31BC are added
• in
REVISED EDITION-E.
• Some descriptions have been modified.
Please void OC316 REVISED EDITION-D.
NOTE:
• This service manual describes technical data of outdoor unit and branch box. As for indoor units, refer to its service manual.
• RoHS compliant products have <G> mark on the spec name plate.
• For servicing RoHS com­pliant products, refer to the RoHS PARTS LIST.
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Back cover
2
6
14
16
19
21
25
27
75
76
77
79
82
88
95
BRANCH BOX
INDOOR UNITS COMBINATION SHEETS
1 TECHNICAL CHANGES
MXZ-8A140VA2 MXZ-8A140VA3
The parts below have been changed.
• THERMISTOR (DISCHARGE/TH4) (Connector change)
• CONTROLLER CIRCUIT BOARD (C.B)
• NOISE FILTER CIRCUIT BOARD (N.F.)
• ACTIVE FILTER MODULE (ACTM)
• RELAY (52C), RESITOR (RS) (including N.F.)
MXZ-8A140VA1 MXZ-8A140VA2
The parts below have been changed.
• FOUR-WAY VALVE AND COIL (21S4)
• CONTROLLER CIRCUIT BOARD (C.B.)
• FAN MOTOR (MF1, MF2)
• SOLENOID VALVE AND COIL (SV2)
MXZ-8A140VA MXZ-8A140VA1
The parts below have been changed.
• POWER CIRCUIT BOARD (P.B.)
• NOISE FILTER CIRCUIT BOARD (N.F.)
• THERMISTOR (OUTDOOR/TH7) (Length change)
2
2 SAFETY PRECAUTION
2-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply circuit must be disconnected.
2-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
Use new refrigerant pipes.
Make sure that the inside and outside of refrige­rant piping is clean and it has no contaminants such as sulfur, oxides, dirt, shaving particles, etc, which are hazard to refrigerant cycle. In addition, use pipes with specified thickness.
Contamination inside refrigerant piping can cause deterio­ration of refrigerant oil etc.
Store the piping to be used indoors during installation, and both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
The refrigerant oil applied to flare and flange connections must be ester oil, ether oil or alkylbenzene oil in a smalll amount.
If large amount of mineral oil enters, that can cause deterio­ration of refrigerant oil etc.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Tools for R410A Gauge manifold Charge hose
Gas leak detector
Torque wrench
Flare tool Size adjustment gauge Vacuum pump adaptor
Electronic refrigerant charging scale
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
3
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
Unit
Gravimeter
[3] Service tools
(1) Use the below service tools as exclusive tools for R410A refrigerant.
No.
Gauge manifold
1
Charge hose
2
Electronic scale
3
Gas leak detector · Use the detector for R134a, R407C or R410A.
4
Adaptor for reverse flow check · Attach on vacuum pump.
5
Refrigerant charge base
6
Refrigerant cylinder
7
Refrigerant recovery equipment
8
Tool name Specifications
· Only for R410A
· Use the existing fitting
· Use high-tension side pressure of 5.3MPa·G or over.
· Only for R410A
· Use pressure performance of 5.09MPa·G or over.
· Only for R410A · Top of cylinder (Pink)
· Cylinder with syphon
specifications
. (UNF1/2)
4
(2) Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
1 Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness shown below. (Never use pipes of 0.7 mm or below.)
Diagram below: Piping diameter and thickness
Nominal
dimensions(inch)
1/4
3/8 1/2 5/8 3/4
Outside
diameter
6.35
9.52
12.70
15.88
19.05
(mm)
Thickness
R410A R22
0.8
0.8
0.8
1.0
(mm)
0.8
0.8
0.8
1.0
1.0
2 Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that, R410A is a refrigerant, which has higher risk of leakage because of its working pressure higher than that of other refriger­ants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A has been speci­fied separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also has partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring dimensions for R410A below. For 1/2” and 5/8”, the dimension B changes. Use torque wrench corresponding to each dimension.
Dimension A
Flare cutting dimensions
Nominal
dimensions(inch)
1/4 3/8 1/2 5/8 3/4
Outside
diameter
6.35
9.52
12.70
15.88
19.05
Dimension A
R410A R22
9.1
13.2
16.6
19.7
+0
( )
-0.4
9.0
13.0
16.2
19.4
23.3
(mm)
Flare nut dimensions
Nominal
dimensions(inch)
1/4 3/8 1/2 5/8 3/4
Outside
diameter
6.35
9.52
12.70
15.88
19.05
3 Tools for R410A (The following table shows whether conventional tools can be used or not.)
Tools and materials Use R410A tools Can R22 tools be used? Gauge manifold
Charge hose Gas leak detector
Refrigerant recovery equipment Refrigerant cylinder Applied oil
Safety charger
Charge valve
Vacuum pump
Flare tool
Bender Pipe cutter Welder and nitrogen gas cylinder Refrigerant charging scale
Vacuum gauge or thermis­tor vacuum gauge and vacuum valve Charging cylinder
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.) : Tools for other refrigerants can be used under certain conditions. : Tools for other refrigerants can be used.
Air purge, refrigerant charge and operation check Gas leak check Refrigerant recovery Refrigerant charge Apply to flared section
Prevent compressor malfunction when charging refrigerant by
spraying liquid refrigerant Prevent gas from blowing out
when detaching charge hose Vacuum drying and air purge
Flaring work of piping
Bend the pipes Cut the pipes Weld the pipes Refrigerant charge Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refri­gerant to thermistor vacuum gauge) Refrigerant charge
Tool exclusive for R410A Tool exclusive for R410A Tool for HFC refrigerant Tool exclusive for R410A Tool exclusive for R410A Ester oil and alkylbenzene oil (minimum amount) Tool exclusive for R410A
Tool exclusive for R410A
Tools for other refrigerants can be used if equipped with adop­ter for reverse flow check Tools for other refrigerants
can be used by adjusting flaring dimension Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used
Tool exclusive for R410A
(Usable if equipped
with adopter for rever­ se flow)
(Usable by adjusting flaring dimension)
Dimension B
Dimension B
R410A R22
17.0
22.0
26.0
29.0
Can R407C tools be used?
Ester oil: Alkylbenzene oil: minimum amount
(Usable if equipped
with adopter for rever­ se flow)
(Usable by adjusting
flaring dimension)
17.0
22.0
24.0
27.0
36.0
(mm)
5
3 OVERVIEW OF UNITS
3-1. CONSTRUCTION OF SYSTEM
MXZ-8A140VA/ MXZ-8A140VA
Rated capacity (kW)
Outdoor unit
Indoor unit
Capacity
that can be connected
Number of units Total system wide capacity
Branch box that can be
Number of units
connected
Connectable indoor unit lineup (Heat pump inverter type)
Model type
Deluxe
Wall mounted
Ceiling concealed
4-way ceiling cassette
Floor standing 1-way ceiling cassette
<NOTE> The lineup of a connectable indoor unit depends on a district/areas/country.
Standard
Compact Low static pressure
Middle static pressure
High static pressure
2 by 2 type Standard
MSZ-FA25/35VA MSZ-FB25/35/50VA(H) MSZ-FD25/35/50VA MSZ-GA22/25/35/50/60/71/80VA MSZ-GB50VA MSZ-GC22/25/35VA MSZ-GC22/25/35/50/60/71NA MSZ-GE22/25/35/42/50/60/71VA/NA MSZ-SF15/20VA SEZ-KA/KC25/35/50/60/71VA SEZ-KD25/35/50/60/71VA(L) PEAD-RP50/60/71EA.UK PEAD-RP60/71GA.UK PEAD-RP50/60/71JA(L).UK PEA-RP71EA MCFZ-GA35/50/60VA SLZ-KA25/35/50VA(L) PLA-RP35/50/60/71AA(.UK)/BA(.UK) PLA-RP71BA2.UK MFZ-KA25/35/50VA MLZ-KA25/35/50VA
Model name
(Cooling/Heating)
Type 15 ~ Type 80
CAUTION : The indoor unit which rated capability exceeds
8.0kW (80 type) can NOT be connected.
2 ~ 8 units
21 ~ 132 % of outdoor unit capacity (3.0 kW ~ 18.5 kW)
1 ~ 2 units
1.5
1
/ MXZ-8A140VA2/ MXZ-8A140VA
14.0/16.0
5HP
R410A
Capacity class (kW)
2.0
2.2 2.5 3.5 5.0 6.0 7.1 8.0
4.2
3
Branch box
Number of branches Indoor unit that
( )
can be connected
+ Max. 2 branch boxes can be connected to 1 outdoor unit.
PAC-AK50BC PAC-AK51BC
5 branches
(MAX. 5 units)
2- branch pipe (joint) : Optional parts
In case of using 1- branch box
Model name Connection method
In case of using 2- branch boxes
MSDD-50AR-E MSDD-50BR-E
+ According to the connection method, you can choose the favorite one.
Option
Optional accessories of indoor units and outdoor units are available.
PAC-AK30BC PAC-AK31BC
3 branches
(MAX. 3 units)
No need
flare
brazing
6
3-2. SYSTEM OUTLINE
The additional connection of the Branch Box together with employment of the compact trunk-looking outdoor unit can successfully realizes a long distance piping for big houses. Equipped with a microcomputer, the Branch Box can trans­late the transmission signal of indoor units to achieve the optimum control.
3-2-1. System example
Indoor unit (Ceiling concealed type)
Indoor unit (Wall mounted type)
Outdoor unit
3-2-2. Method for identifying
Outdoor unit
Number of connectable indoor units (MAX.)
Model type
M X Z - 8 A 140 V A
Multi type heat pump inverter outdoor unit
Branch box
Applicable refrigerant A : R410A
Branch Box
Control and refrigerant A : New A control and R410A
Power supply V: Single phase 220/230/240V 50Hz 220V 60Hz
Indicates equivalent to rated cooling capacity. (0.1kW)
Symbol of factory
P A C - A K 5 0 BC
(Indispensable) Optional parts
Branch box (Controller)
Model type
Number of branches 5 : 5 branches 3 : 3 branches
7
3-3. TYPICAL COMBINATION EXAMPLE
Branch box is located INSIDE of condominium
Branch box
(Inside)
System example of 5 indoor units
Installing branch box indoors
Only 1 piping is required between the outdoor and indoor offering a fine external view.
Branch box (5 branch type)
Outdoor unit
Living
SEZ-60 MSZ-35 MSZ-35 MSZ-25 MSZ-25
Master bedroom
Dining Bedroom (1) Bedroom (2)
Verification
The rated capacity should be determined by observing the table below. The unit’s quantities are limited in 2 to 8 units. For the next step, make sure that the selected total rated capacity is in a range of 4.4 ~ 18.5 kW. The total indoor unit capacity should be within the outdoor units. (= 14.0 kW is preferred). Combination of excessive indoor units and an outdoor unit may reduce the capacity of each indoor unit. The rated indoor capacity is as the table below.
Example:
SEZ-60 = 6.0
MSZ-35 = 3.5
MSZ-35 = 3.5
MSZ-25 = 2.5
MSZ-25
+
+
+
+
=2.5
Total rated capacity
18.0 18.5kW
Indoor unit type (capacity class) Rated capacity (cooling) (kW) 1.5 2.0 2.2 2.5 3.5 4.2 5.0 6.0 7.1 8.0
15 20 22 25 35 42 50 60 71 80
8
3-4. INSTALLATION
3-4-1. Outdoor unit installation location
For best performance, select proper position.
Avoid places where combustible gas may be generated or leak.
Avoid direct sunlight or other sources of heat.
Install sunshade to protect the outdoor unit if direct sunlight hits the unit.
Install the outdoor unit with enough distance between neighbours as operation noise may disturb the neighbours.
Avoid the position that the unit is covered by snow or snow blows directly against the air outlet. The snow block or blow will reduce the airflow of the outdoor unit. In the areas of heavy snow, special countermeasures must be taken at installation to protect the outdoor unit from malfunc­tion caused by snow.
Select a location permitting easy wiring and pipe access to the power source and indoor unit.
Drain water must be drained freely during operation. Check for draining.
3-4-2. Ventilation and service space (1) Windy location installation
When installing the outdoor unit on a rooftop or other location unprotected from the wind, situate the air outlet of the unit so that it is not directly exposed to strong winds. Strong wind entering the air outlet may impede the normal airflow and a mal­function may result. The following shows 3 examples of precautions against strong winds.
Face the air outlet towards the nearest available wall about 50 cm away from the wall. (Fig. 2-1)
Install an optional air guide if the unit is installed in a location where strong winds from a typhoon, etc. may directly enter the air outlet. (Fig. 2-2)
A Air guide
Position the unit so that the air outlet blows perpendicularly to the seasonal wind direction, if possible. (Fig. 2-3)
B Wind direction
Fig. 2-1
Fig. 2-2
Fig. 2-3
9
(2) When installing a single outdoor unit
0
Minimum dimensions are as follows, except for Max., meaning Maximum dimensions, indicated. Refer to the figures for each case.
Obstacles at rear only (Fig. 2-4)
Obstacles at rear and above only (Fig. 2-5)
· Do not install the optional air outlet guides for upward airflow.
Obstacles at rear and sides only (Fig. 2-6)
Obstacles at front only (Fig. 2-7) w When using an optional air outlet guide, the clearance is 500 mm or more.
Obstacles at front and rear only (Fig. 2-8) w When using an optional air outlet guide, the clearance is 500 mm or more.
Obstacles at rear, sides, and above only (Fig. 2-9)
· Do not install the optional air outlet guides for upward airflow.
Max. 500
1000
200
unit : mm
Fig. 2-4
150
1000
200
300
Fig. 2-5 Fig. 2-6
Max. 500
150
1000
Fig. 2-8Fig. 2-7
250
25
Fig. 2-9
300
1500
500
10
(3) When installing multiple outdoor units
Leave 10 mm space or more between the units.
Obstacles at rear only (Fig. 2-10)
Obstacles at rear and above only (Fig. 2-11)
• No more than 3 units must be installed side by side. In addition, leave space as shown.
• Do not install the optional air outlet guides for upward airflow.
Obstacles at front only (Fig. 2-12)
w When using an optional air outlet guide, the clearance is 1000 mm or more.
Obstacles at front and rear only (Fig. 2-13)
w When using an optional air outlet guide, the clearance is 500 mm or more.
Single parallel unit arrangement (Fig. 2-14)
w When using an optional air outlet guide installed for upward airflow, the clearance is 1000 mm or more.
Multiple parallel unit arrangement (Fig. 2-15)
w When using an optional air outlet guide installed for upward airflow, the clearance is 1500 mm or more.
Stacked unit arrangement (Fig. 2-16)
• The units can be stacked up to 2 units high.
• No more than 2 stacked units must be installed side by side. In addition, leave space as shown.
unit : mm
1500
300
500
1000
1500
Max. 300
1500
1500
500
Fig. 2-12Fig. 2-11Fig. 2-10
150
2000
600
600
1500
Fig. 2-14Fig. 2-13
Fig. 2-15
3000
500
1500
150
800
Fig. 2-16
11
3-4-3. Space required for Installation and servicing for Branch box.
(1) Front View (Fig. 3-1)
A Branch box B On the side of piping
(2) Side View (Fig. 3-2, Fig. 3-3)
C For indoor installations D Ceiling board E Maintenance hole F PCB side
w1: A minimum 350 mm is required for 90° bends in refrigerant piping. w2: A is “Min. 200 mm”.
(Premise: The slope of drain piping is securable 1/100 or more. Required 200 mm or more, when not securable.)
In the case of less than 200 mm (for example A is 100 mm), the exchange work of Branch box from a maintenance hole becomes difficult (Only exchange work of a PCB, linear expansion valve coils, sensors and drain pan is possible).
w3: B is “
In the case of “
In the case of less than 300 mm (for example A is 100 mm), the exchange work of Branch box, linear expansion valve coils, sensors, and drain pan from a maintenance hole becomes difficult. Only exchange work of a PCB is possible.
(3) Top View (Fig. 3-4)
G Refrigerant piping H When facing in the opposite direction to the refrigerant piping.
NOTE1: The branch box is only for indoor use. NOTE2: Please attach the special optional cover (PAC-AK350CVR-E) to install branch box in the outdoors.
600”.
450”, prepare a maintenance hole at a PCB side as it is shown in Fig. 3-3, and “Min. 300 mm” is needed
as distance A.
(1)
(2)
(3)
Min.
50
+ 1
Min. 250
180-200
450
Fig. 3-1
280
B
+3
unit : mm
Min. 250
Min.
250
198 Min. 30
A
A
+2
450
Fig. 3-3Fig. 3-2
Min. 250
Fig. 3-4
12
3-5. SIMPLIFIED PIPING SYSTEM
Piping connection size
AB
Liquid (mm)
Gas (mm)
W9.52
W15.88
The piping connection size differs according to the type and capacity of indoor units. Match the piping connection size of branch box with indoor unit. If the piping connection size of branch box does not match the piping connection size of indoor unit, use optional different-diameter (deformed) joints to the branch box side. (Connect deformed joint directly to the branch box side.)
Flare connection employed. (No brazing!)
In case of using 1-branch box
Flare connection employed (No brazing)
A
In case of using 2-branch boxes
2 branches pipe (joint) : optional parts
A
A
BB
Branch box
BB B BB
Branch box #1
A
BBB
Branch box #2
Installation procedure (2 branch pipe (joint)) Refer to the installation manuals of MSDD-50AR-E and MSDD-50BR-E.
13
4 SPECIFICATIONS
• Outdoor unit : MXZ-8A140VA MXZ-8A140VA1
Service Ref.
Rated Cooling capacity Rated power consumption +1 Operating current +1 Operating power factor +1
Cooling
Starting current (Outdoor unit) Rated Heating capacity Rated power consumption +1 Operating current +1 Operating power factor +1
Heating
Standard performance
Breaker Max. current (Outdoor unit only) Power supply (phase, cycle, voltage) External finish Refrigerant control Compressor Model Motor output Starter type Protection devices Crankcase heater Heat exchanger Fan Fan (drive) % No. Fan motor output Airflow Defrost method Noise level
OUTDOOR UNIT
Dimensions
Weight Refrigerant
Oil (Model) Pipe size O.D.
Connection method
REFRIGERANT PIPING
+1 In case of connecting 3 indoor units (6.0kW class), electrical data is only for outdoor unit.
Conversion formula
:6.35mm
1/4 inch
Starting current (Outdoor unit)
Charge
:9.52mm
3/8 inch
MXZ-8A140VA2 MXZ-8A140VA3
MXZ-8A140VA/ MXZ-8A140VA1/ MXZ-8A140VA2/ MXZ-8A140VA3
kW kW
A %
A kW kW
A
%
A
A
ANB33FDCMT (MXZ-8A140VA/VA1/VA2)/ANB33FDSMT (MXZ-8A140VA3)
)
2.3 (MEL56) (MXZ-8A140VA/VA1/VA2)/2.3 (FV50S) (MXZ-8A140VA3)
Cooling
Heating
Liquid
Indoor side Outdoor side
:12.7mm
1/2 inch
W
D H
Gas
*
/min (CFM
mm (in.) mm (in.) mm (in.)
kg (lbs)
kg (lbs)
:15.88mm
5/8 inch
kW
W
kW
dB dB
L mm mm
:19.05mm
3/4 inch
Please refer to "10.ELECTRICAL WIRING".
Single, 50Hz, 220/230/240V, Single, 60Hz, 220V
Linear Expansion Valve (In branch box)
HP switch, LP switch, Discharge thermo
Conversion formula:
14.0
3.79
17.30/16.55/15.86, 17.30
99.6 14
16.0
3.90
17.82/17.05/16.33, 17.82
99.5 14
29.5
Munsell 3Y 7.8/1.1
Hermetic
2.9
Line start
Plate fin coil
Propeller fan % 2
0.060 +0.060 100 (3,530)
Reverse cycle
50 52
950 (37-3/8)
330+30 (13+1-3/16)
1,350 (53-1/8)
128 (282)
R410A
8.5 (18.7), 40m
:9.52
:15.88
Flared Flared
kcal/h = kW % 860 Btu/h = kW % 3412 CFM = m3/min % 35.31
Notes1. Rating Conditions (ISO T1) Cooling : Indoor : D.B. 27°C (80°F), W.B. 19°C (66°F) Outdoor : D.B. 35°C (95°F), W.B. 24°C (75°F) Heating : Indoor : D.B. 20°C (68°F) Outdoor : D.B. 7°C (45°F), W.B. 6°C (43°F) Refrigerant piping length (one way) : Main Piping (From outdoor unit to branch box) : 5m Branch Piping (From branch box to each indoor units) : each 3m
2. Guaranteed operating range Indoor
P-series
Cooling
Heating
3. Guaranteed voltage 198~264V, 50Hz 198~242V, 60Hz
4. Above data are based on the indicated voltage.
Single, 50Hz, 220/230/240V, Single, 60Hz, 220V
5. Refer to the service manual of indoor unit for the indoor unit's specifications.
Upper limit Lower limit Upper limit Lower limit
D.B. 35°C, W.B. 22.5°C
D.B. 19°C, W.B. 15°C
D.B. 28°C D.B. 17°C
M-series, S-series
D.B. 32°C, W.B. 23°C
D.B. 21°C, W.B. 15°C
D.B. 27°C D.B. 20°C
Outdoor
D.B. 46°C
D.B. –5°C
D.B. 21°C, W.B. 15°C
D.B. –15°C, W.B. –15°C
14
• Branch box : PAC-AK50BC PAC-AK30BC PAC-AK51BC PAC-AK31BC
Model name
Connectable number of indoor units Power supply (from outdoor unit) Input Running current External finish Drain hose size (on site)
Dimensions
Weight
Piping connection (Flare)
Wiring
W
The piping connection size differs according to the type and capacity of indoor units. Match the piping connection size for indoor
Width Depth Height
Branch (indoor side)
Main (outdoor side)
To indoor unit To outdoor unit
Liquid
Gas
Liquid
Gas
kW
mm mm mm mm
kg mm mm mm mm
A
:9.52 4 {A,B,C,D}, :12.7 % 1{E}
PAC-AK50BC PAC-AK51BC
MAX. 5
Single phase, 220/230/240V, 50Hz, Single phase, 220V, 60Hz
0.003
0.05
Galvanized sheets
O.D.20 (VP-16)
450 280 198
9.3
:6.35 5 {A,B,C,D,E}
:9.52
:15.88
Each 3-wire, plus earth wire
3-wire, plus earth wire
PAC-AK30BC PAC-AK31BC
MAX. 3
8.1
:6.35 3 {A,B,C} :9.52 3 {A,B,C}
and branch box. If the piping connection size of branch box does not match the piping connection size of indoor units, use optional different-diameter (deformed) joints to the branch box side. (Connect deformed joint directly to the branch box side.)
15
5 DATA
5-1. CORRECTING COOLING AND HEATING CAPACITY
5-1-1. Correcting Changes in Air Conditions
(1) The performance curve charts (Figure 1-1, 1-2, 2-1, 2-2) show the change ratio of capacity and input (power consumption)
according to the indoor and outdoor temperature condition when define the rated capacity (total capacity) and rated input under the standard condition in standard piping length (5 m) as “1.0”.
• Standard conditions:
Rated cooling capacity
Rated heating capacity
• Use the rated capacity and rated power values given in the characteristics table for each indoor unit.
• The capacity is the single value on the side of the outdoor unit; The capacity on the sides of each indoor unit must be added to obtain the total capacity.
(2) The capacity of each indoor unit may be obtained by multiplying the total capacity obtained in (1) by the ratio between the
individual capacity at the rated time and the total capacity at the rated time.
Indoor D.B. 27 °C / W.B. 19 °C Outdoor D.B. 35 °C
Indoor D.B. 20 °C Outdoor D.B. 7 °C / W.B. 6 °C
Individual capacity under stated conditions =Total capacity under the stated conditions o
(3) Capacity correction factor curve
Fig. 1-1 Cooling capacity
1.4
1.2
1
0.8
Cooling capacity ratio
0.6
-5 0 5 10 15 20 25 30 35 40 46
Outdoor intake air dry-bulb temperature <D.B. >
Indoor intake air wet-bulb temperature <:W.B.>
Fig. 2-1 Heating capacity
1.2
1.0
0.8
22
20
18
0.6
Cooling input ratio
16
0.4
Fig. 1-2 Cooling input
-5 0 5 10 15 20 25 30 35 40 46
Outdoor intake air dry-bulb temperature <D.B. >
Fig. 2-2 Heating input
Individual capacity at the rated time
Total capacity at the rated time
Indoor intake air wet-bulb temperature <:W.B.>
22
20
18 16
Indoor intake air dry-bulb temperature <:D.B.>
Outdoor intake air wet-bulb temperature <:W.B.> Outdoor intake air wet-bulb temperature <:W.B.>
Indoor intake air dry-bulb temperature <:D.B.>
Note : These diagrams show the case where the operation frequency of a compressor is fixed.
16
5-1-2. Correcting Capacity for Changes in the Length of Refrigerant Piping
To obtain the ratio (and the corrected piping length) of the outdoor units rated capacity and the total in-use indoor capacity, first find the capacity ratio corresponding to the standard piping length from Fig. 3, Fig. 4 and then multiply by the capacity from Fig.1-1, 1-2, Fig. 2-1, 2-2 to obtain the actual capacity.
(1) Capacity correction factor Fig. 3 Cooling capacity correction curve
1.00
20 40 60 80
0.95
0.90
Cooling Capacity (ratio) [%]
0.85
0.80
0.75
0.70
0.65
Fig. 4 Heating capacity correction curve
20 40 60 80
Corrected piping length (m)
Total rated capacity of indoor units (kW)
2.2 (15.7%)
7.0 (50%)
10.5 (75%)
14.0 (100%)
18.5 (132%)
Heating Capacity (ratio) [%]
0.95
0.9 20 40 60 80
Corrected piping length (m)
(2) Method for Obtaining the Corrected Piping Length
Corrected piping length = (Actual piping length between outdoor unit and the farthest indoor unit) + (0.30 o number of bends in the piping) (m)
17
5-2. NOISE CRITERION CURVES
MICROPHONE
1m
1.5m
MXZ-8A140VA MXZ-8A140VA
1
MODE
COOLING
HEATING
MXZ-8A140VA2 MXZ-8A140VA3
90
UNIT
GROUND
SPL(dB)
50 52
LINE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
18
6 OUTLINES AND DIMENSIONS
6-1. OUTDOOR UNIT unit : mm MXZ-8A140VA MXZ-8A140VA1 MXZ-8A140VA2 MXZ-8A140VA3
1 FREE SPACE (Around the unit)
The diagram below shows a basic example. Explanation of particular details are given in the installation manuals etc.
FREE
Over 10mm
Over 150mm
Over 10mm
r 1000mm
Ove
Example of Notes
···Refrigerant GAS pipe connection (FLARE):15.88(5/8 inch)···Refrigerant LIQUID pipe connection (FLARE):9.52(3/8 inch)
Indication of STOP VALVE connection location
2 SERVICE SPACE
Dimensions of space needed for service access are shown in the below diagram.
Over
10
Service space
Over
Rear Air Intake
Side Air Intake
500
3 FOUNDATION BOLTS
Please secure the unit firmly with 4 foundation (M10) bolts. (Bolts and washers must be purchased locally.)
150
Over
<Foundation bolt height>
500
Over
Less than
30
Side Air Intake
Handle for moving
FOUNDATION
330
30
322
Piping and wiring connections can be made from 4 directions: front, right, rear and below.
Rear Air Intake
600175 175
Installation Feet
Air Discharge
950
Earth terminal
4 PIPING-WIRING DIRECTIONS
2-U Shaped notched holes (Foundation Bolt M10)
1928
417
370
37
56
4256
53
2-12 % 36 Oval holes (Foundation Bolt M10)
Terminal connection
Left····Power supply wiring Right··Indoor/Outdoor wiring
Handle for moving
Air intake
Piping Knockout Hole Details
Power supply wiring hole (2-:27Knockout)
Front trunking hole (Knockout)
Front piping hole (Knockout)
92
:
40 45
92
5527
63
73
23
65
Right piping hole (Knockout)
6373
9227
23
92
Handle for moving
Handle for moving
Power supply wiring hole (2-:27Knockout)
Right trunking hole (Knockout)
4075
:
92
5519
Service panel
1350
371 635
23
81 219
14514522030 145
4045
5527
637323
65
Power supply wiring hole (2-:27Knockout)
Rear trunking hole (Knockout)
:
92
92
Rear piping hole (Knockout)
Drain hole (5-:33)
Handle for moving
1
2
71
*1 423
71
Bottom piping hole (Knockout)
1079
*1 507
Front piping cover
Rear piping cover
19
6-2. BRANCH BOX UNIT PAC-AK50BC PAC-AK51BC
SUSPENSION BOLT : W3/8 (M10)
REFRIGERANT PIPE FLARED CONNECTION (inch)
ABCDE
LIQUID PIPE
GAS PIPE
1/4 1/4 1/4 1/4 1/4 3/8
3/8 3/8 3/8 3/8
DRAIN HOSE SIZE : O.D. 20 (VP-16)
TO OUTDOOR UNIT
1/2 5/8
SUSPENSION BOLT PITCH
320
unit : mm
402
SUSPENSION BOLT PITCH
24
12
E
D
450
TO INDOOR UNIT
DC
C
B
B
A
55
39
65
198
E
25 25 25 25 25
75 75 75 75
Type A
91
73
A
21
200
FLEXIBLE DRAIN HOSE (ACCESSORY)
200
Type B
FLEXIBLE DRAIN HOSE (ACCESSORY)
PAC-AK30BC PAC-AK31BC
SUSPENSION BOLT : W3/8 (M10)
REFRIGERANT PIPE FLARED CONNECTION (inch)
ABC
LIQUID PIPE
GAS PIPE
1/4 1/4 1/4 3/8
3/8 3/8 3/8
DRAIN HOSE SIZE : O.D. 20 (VP-16)
TO OUTDOOR UNIT
5/8
95 280
61
79
TO OUTDOOR UNIT
SERVICE PANEL (for LEV, THERMISTOR)
23
DRAIN PIPE CONNECTION
:20
(VP-16)
DRAIN PIPE CONNECTION
:20
(VP-16)
SUSPENSION BOLT PITCH
39
50
34
320
3-ELECTRIC WIRE INLET
70
35
68
3-WIRE BAND
ELECTRIC COVER
402
TB3C
TB3E
TB3D
TB3ATB3B
TB2B
TERMINAL BLOCK TO OUTDOOR UNIT
TERMINAL BLOCK TO INDOOR UNIT
SUSPENSION BOLT PITCH
24
12
205
39
65
198
450
TO INDOOR UNIT
B
C
C
B
25 25 25
75 75
A
91
73
A
21
200
Type A
FLEXIBLE DRAIN HOSE (ACCESSORY)
200
95
61
SERVICE PANEL
23
(for LEV, THERMISTOR)
DRAIN PIPE CONNECTION (VP-16)
:20
280
79 50 34
TO OUTDOOR UNIT
39
3-ELECTRIC WIRE INLET
703568
3-WIRE BAND
ELECTRIC COVER
TB3C
TB3B TB3A
TB2B
TERMINAL BLOCK TO OUTDOOR UNIT
TERMINAL BLOCK TO INDOOR UNIT
Type B
FLEXIBLE DRAIN HOSE (ACCESSORY)
DRAIN PIPE CONNECTION
:20
(VP-16)
20
7 WIRING DIAGRAM
1
C. B.
MF1
4567
CNF1
(WHT)
CN2
(WHT )
CN4
(WHT )
CN3S
(WHT )
CNDM
(WHT )
CN51
(WHT )
CNAC
(WHT)
TH7/6
(RED)
TH3
(WHT)
12 12
TH4
(WHT)
1234
63HS
(WHT)
123
63H
(YLW)
31
63L
(RED)
31
CNIT
(RED)
123 54
TH7TH6 TH3 TH4 63HS 63H 63L
1
MF2
4 567
CNF2
(WHT)
CNDC
(PNK)
CNS
(WHT)
31
321
52C
(BLK)
31
21S4
(GRN)
31
SV2
(BLU)
31
SV1
(GRY)
31
SS
(WHT)
31
FUSE2
FUSE1
FUSE3
FUSE4
21S4 SV2 SV1
12
34
7654321
54321 321
321
21
CNAF
(WHT )
CNDC
(PNK)
CN2
(WHT )
CN5
(RED)
7 6 5 4 321
21
CN3
(WHT)
21
CN4
(WHT)
21
6 54321
13
TH8
IGBT
LED1
DCL
TB1
NO FUSE
BREAKER
40 A
BRANCH
BOX
POWER SUPPLY
~/N
220/230/240V 50Hz
220V 60Hz
CE
L N S1 S2 S3
ACTM
RS
52C
SCR-N1
SCR-P1 SCR-R
SCR-P2
SCR-N2
SCR-S
N. F.
P. B.
MC
CNAC2
(RED)
31
CNAC1
(WHT)
31
LI
NI
L0 N0
CN5
(RED)
21
EI
W
V
U
P
N1
N2
I
654321
L1
L2
SW5
SW6SW1CN31
SW7SW2
SW8SW4
SW9SW10
7SEG LED
88
SYMBOL SYMBOL SYMBOLNAME NAME NAME
TB1MCMF1, MF2
21S4
SV1
SV2
63HS
63L
TH3
TH4
TH6
TH7
TH8
DCL
52CRSACTM
CE
P. B
63H
Terminal Block (Power Supply, Branch)
Motor for Compressor
Fan Motors
Solenoid Valve (Four-Way Valve)
Solenoid Valve (Hot Gas Bypass)
Solenoid Valve (Returning oil Bypass )
High pressure Sensor
High pressure Switch
Low pressure Switch
Thermistor (Outdoor Pipe)
Thermistor (Discharge)
Thermistor (Outdoor2 - Phase Pipe)
Thermistor (Outdoor)
Thermistor (Heatsink)
Reactor
52C Relay
Rush Current Protect Resistor
Active Filter Module
Main Smoothing Capacitor
Power Circuit Board
SC - R / S
SC - P1, P2
SC - N1, N2
CN2 ~ 5
CNDC
CNAF
IGBT
LED1
LI / LO
NI / NOEICNAC1 / 2
CN5
FUSE1 ~ 4
SW1
SW2
SW4
Screw Type Terminal (L / N - Phase)
Screw Type Terminal (DC Voltage)
Screw Type Terminal (DC Voltage)
Connector
Connector
Connector
Converter, Inverter
Light Emitting Diodes (Inverter Control Status)
Noise Filter Circuit Board
Connection Lead (L - Phase)
Connection Lead (N - Phase)
Connection Terminal (Ground)
Connector
Connector
Controller Circuit Board
Fuse (6. 3A)
Switch (Forced Defrost, Error History
Record Reset)
Switch (Self Diagnosis Switch)
Switch (Test Operation )
Connection Terminal (U / V / W - Phase)
U / V / W
SW5
Switch (Function Switch)
SW6
SW7
SW8
SW9
SW10
CN31
LED
CNAC
CNDC
CNS
CNF1
CNF2SSSV1
SV2
CN3S
CNDM
CN51
CNIT
Switch (Model Select)
Switch (Function Setup)
Switch
Switch (Function for option)
Switch (Function for option)
Connector
Light Emitting Diodes
(Operation Inspection Indicators)
Connector
Connector
Connector
Connector
Connector
Connector (Connection for Option)
Connector
Connector
Connector (Connection for Option)
Connector <Connected for Option
(Contact Input)>
Connector (Connection for Option)
Connector (Connection for Option)
N. F.
C. B.
Power turned on
Details
L WARNING: When the main supply is turned off, the voltage [340 V] in the main capacitor will drop to 20 V in approx.2 minutes
(input voltage : 240 V). When servicing, make sure that LED on the outdoor circuit board gose out, and then wait for at least 1 minute.
LComponents other than the outdoor board may be faulty : Check and take corrective action, referring to the service manual.
Do not replace the outdoor board without checking.
Cautions when Servicing
LED on the controller board display the operation and inspection status as follows.
If LED does not light, it indicates that no power is supplied to the board:
Operation / Inspection Display
Normal status
Faulty status
(blinking)
Code
(blinks)
Operation status display,
such as C5. H7
F3F9EA, Eb, EC
E6~E9
E0, E3~E5
EE, EFEdU2U7U1ULU6UFUHUPU3U4U5U8U9
PA
Connector (63H) open, connector (63L) open
At Ieast 2 connectors open
Incorrect wiring in indoor / outdoor unit connection
Indoor / outdoor unit communication error
Remote controller communication error
Combination error, undefined error
Serial communication error
Discharge temperature fault
Low-discharge superheating fault, Erroneous connection of refrigerant pipes or
the connecting wires
High pressure fault (63H operates)
Low pressure fault (63L operates)
Abnormality of power modules
Compressor overcurrent shutoff (Start up locked)
Current sensor fault (P. B.)
Compressor overcurrent shutoff fault
Discharge pipe/compressor thermistor (TH4) open or short-circuit
Outdoor unit thermistors (TH3, TH6, TH7, and TH8), 63HS, and branch box
thermistors open or short-circuit
Heatsink temperature fault
Abnormality in outdoor fan motor
Voltage fault, current sensor fault (N. F.)
Forced compressor stop
(Overlap malfunction of drain pump in indoor unit
and linear expansion valve in branch box)
WHT
BLK
BLK BLK
WHT
WHT
WHT
RED
RED
BLU
BLU
RED
RED
RED
YLW ORN
BRN
RED
GRN
/YLW
7-1. OUTDOOR UNIT MXZ-8A140VA
21
MXZ-8A140VA1 MXZ-8A140VA2
Switch (Model Select)
Switch (Function Setup)
Switch
Switch (Function for option)
Switch (Function for option)
Connector
Light Emitting Diodes
(Operation Inspection Indicators)
Connector
Connector
Connector
Connector
Connector
Connector (Connection for Option)
Connector
Connector
Connector (Connection for Option)
Connector <Connected for Option
(Contact Input)>
Connector (Connection for Option)
SW6
SW7
SW8
SW9
SW10
CN31
LED
CNAC
CNDC
CNS
CNF1
CNF2SSSV1
SV2
CN3S
CNDM
CN51
Terminal (L / N - Phase)
Terminal (DC Voltage)
Terminal (DC Voltage)
Connector
Connector
Connector
Inverter
Light Emitting Diodes (Inverter Control Status)
Noise Filter Circuit Board
Connection Lead (L - Phase)
Connection Lead (N - Phase)
Connection Terminal (Ground)
Connector
Connector
Controller Circuit Board
Fuse (6.3A)
Switch (Forced Defrost, Error History
Record Reset)
Switch (Self Diagnosis Switch)
Switch (Test Operation )
Code
(blinks)
Connector (Connection for Option)
CNIT
Switch (Function Switch)
Details
Operation status display,
such as C5. H7
F3F5F9E8E9
EAEbEc
E0 E7
EE, EFEdU2U7U1ULU6UFUHUPU3U4U5U8U9
PA
TH7TH6 TH3 TH4 63HS 63H 63L
TAB-P/P1/P2
TAB-N/N1/N2
CN2 ~ 5
TAB - S / T
Terminal Block (Power Supply, Branch)
Motor for Compressor
Fan Motors
Solenoid Valve (Four-Way Valve)
SYMBOL SYMBOL SYMBOLNAME NAME NAME
TB1MCMF1, MF2
21S4
SW7SW2
SW6SW1CN31
SW5
CNIT
(RED)
12354
63L
31
(RED)
63H
31
(YLW)
123
63HS
(WHT)
1 23 4
TH4
(WHT)
TH3
(WHT)
TH7/6
1 212
(RED)
CNF1
(WHT)
4 5 6 7
1
C. B.
CNDC
CNAF
IPM
LED1
LI / LO
NI / NOEICNAC1 / 2
N. F.
Solenoid Valve (Hot Gas Bypass)
Solenoid Valve (Returning oil Bypass)
High pressure Sensor
High pressure Switch
Low pressure Switch
Thermistor (Outdoor Pipe)
Thermistor (Discharge)
Thermistor (Outdoor2 - Phase Pipe)
SV1
SV2
63HS
63L
TH3
TH4
TH6
63H
SW9SW10
SW8SW4
88
7SEG LED
CN4
CN2
CNF2
(WHT)
4 5 67
1
(PNK)
CNDC
CN5
FUSE1 ~ 4
SW1
C. B.
Thermistor (Outdoor)
Thermistor (Heatsink)
Reactor
52C Relay
Rush Current Protect Resistor
Active Filter Module
TH7
TH8
DCL
52CRSACTM
(WHT) CNDM
3 2 1
(WHT)
CN3S
SS
SV1
2 1
(WHT)
(WHT)
7 654 321
SV2
21S4
52C
FUSE3
12
3 4
CNAC
(WHT)
FUSE2
31
CNS
SW5
SW2
SW4
Operation / Inspection Display
LED on the controller board display the operation and inspection status as follows.
Main Smoothing Capacitor
Power Circuit Board
CE
P. B
5 4321 321
(WHT)
CN51
3 1
(WHT)
31
(GRY)
3 1
(BLU)
3 1
(GRN)
31
(BLK)
If LED does not light, it indicates that no power is supplied to the board:
Connection Terminal (U / V / W - Phase)
U / V / W
SV2 SV1
21S4
FUSE4
FUSE1
321
(WHT)
63L connector (red) is open.
63H connector (yellow) is open.
Power turned on
Normal status
Faulty status
(blinking)
TH8
Miswiring of indoor-branch box/branch box-outdoor unit connecting wire (converse wiring or disconnection)
Startup time over
Communication error except for outdoor unit
Combination error, undefined error
Serial communication error
Discharge temperature fault
Low-discharge superheating fault, Erroneous connection of refrigerant pipes or
the connecting wires
High pressure fault (63H operates)
Low pressure fault (63L operates)
Abnormality of power modules
Compressor overcurrent shutoff (Start up locked)
Current sensor fault (P. B.)
Compressor overcurrent shutoff fault
Discharge pipe/compressor thermistor (TH4) open or short-circuit
Outdoor unit thermistors (TH3, TH6, TH7, and TH8), 63HS, and branch box
thermistors open or short-circuit
Heatsink temperature fault
2 connectors (63H/63L) are open.
Branch box/outdoor communication error (Signal receiving error) (Outdoor unit)
Indoor/branch box communication error (Signal receiving error) (Branch box)
Branch box/outdoor communication error (Transmitting error) (Outdoor unit)
Indoor/branch box communication error (Transmitting error) (Branch box)
Miswiring of indoor-branch box / branch box-outdoor unit connecting wire.
Too many indoor units / branch box are in the system.
(RED)
(WHT)
CNAC1
(RED)
CNAC2
LI
31
31
NI
EI
2 1
CN5
N. F.
L0 N0
Abnormality in outdoor fan motor
L N S1 S2 S3
TB1
P. B.
MC
RED
BLK
RED
WHT
V
IPM
U
W
TABP2
TABN2
TABN TABP
WHT
TABN1
TABS
TABT
7 654321
6 54321
2 1
2 1
21
CN2
(WHT)
CNAF
(WHT)
CN4
(WHT)
CN3
(WHT)
CN5
(RED)
(PNK)
CNDC
13
LED1
WHT
BLU
TABP1
Voltage fault, current sensor fault (N. F.)
Forced compressor stop
(Overlap malfunction of drain pump in indoor unit
and linear expansion valve in branch box)
Cautions when Servicing
WARNING: When the main supply is turned off, the voltage[340 V]in the main capacitor will drop to 20 V in approx.2 minutes
(input voltage : 240 V). When servicing, make sure that LED on the outdoor circuit board gose out, and then wait for at least 1 minute.
Components other than the outdoor board may be faulty : Check and take corrective action, referring to the service manual.
Do not replace the outdoor board without checking.
BRANCH
BOX
POWER SUPPLY
~/N
220/230/240V 50Hz
220V 60Hz
NO FUSE
BREAKER
40 A
WHT
RED
CE
DCL
P
6543 2 1
L2
L1
I
N1
N2
ACTMRS
52C
BLK BLK
MF1
MF2
22
MXZ-8A140VA3
Power turned on
LED on the controller board display the operation and inspection status as follows.
If LED does not light, it indicates that no power is supplied to the board:
Operation / Inspection Display
Normal status
Faulty status
(blinking)
Details
• WARNING:When the main supply is turned off, the voltage[340 V]in the main capacitor will drop to 20 V in approx.2 minutes
(input voltage : 240 V). When servicing, make sure that LED on the outdoor circuit board goes out, and then wait for at least
1 minute.
• Components other than the outdoor board may be faulty : Check and take corrective action, referring to the service manual.
Do not replace the outdoor board without checking.
Cautions when Servicing
Code
(blinks)
Operation status display,
such as C5. H7
F3F5F9E8E9
EAEbEc
E0 - E7
EE, EFEdU2U7U1ULU6UFUHUPU3U4U5U8U9
PA
63L connector (red) is open.
63H connector (yellow) is open.
2 connectors (63H/63L) are open.
Branch box/outdoor communication error (Signal receiving error)(Outdoor unit)
Indoor/branch box communication error (Signal receiving error)(Branch box)
Branch box/outdoor communication error (Transmitting error)(Outdoor unit)
Indoor/branch box communication error (Transmitting error)(Branch box)
· Miswiring of indoor-branch box / branch box-outdoor unit connecting wire.
· Too many indoor units / branch box are in the system.
Miswiring of indoor-branch box/branch box-outdoor unit connecting wire (converse wiring or disconnection)
Startup time over
Communication error except for outdoor unit
Combination errer, undefined error
Serial communication error
Discharge temperature fault
Low-discharge superheating fault, Erroneous connection of refrigerant pipes or
the connecting wires
High pressure fault (63H operates)
Low pressure fault (63L operates)
Abnormality of power modules
Compressor over current shutoff (Start up locked)
Current sensor fault (P. B.)
Compressor overcurrent shutoff fault
Discharge pipe/compressor thermistor (TH4) open or short-circuit
Outdoor unit thermistors (TH3, TH6, TH7, and TH8), 63HS, and branch dox
thermistors open or short-circuit
Heatsink temperature fault
Abnormality in outdoor fan motor
Voltage fault, current sensor fault (N. F.)
Forced compressor stop
(Overlap malfunction of drain pump in indoor unit
and linear expansion valve in branch box)
SYMBOL SYMBOL SYMBOLNAME NAME NAME
TB1MCMF1, MF2
21S4
SV1,SV2
63HS
63L
TH3
TH4
TH6
TH7
TH8
DCL
52C
ACTM
CB
P. B.
63H
Terminal Block
(Power Supply, Branch Box)
Motor for Compressor
Fan Motors
Solenoid Valve (Four-Way Valve)
Solenoid Valve (Bypass Valve )
High Pressure Sensor
High Pressure Switch
Low Pressure Switch
Thermistor(Outdoor Pipe)
Thermistor(Discharge)
Thermistor(Outdoor 2 - Phase Pipe)
Thermistor(Outdoor)
Thermistor(Radiator Panel)
Reactor
52C Relay
Active Filter Module
Main Smoothing Capacitor
Power Circuit Board
TAB S / T
TAB P1/ P2/ P
TABN1/N2/N
DS2, DS3
IPM
LI / LO
NI / NO
EI, E2
F1
~
F4
X51
~
X55
SW1
SW2
SW4
Connection Terminal (L / N - Phase)
Connection Terminal (DC Voltage)
Connection Terminal (DC Voltage)
Diode Bridge
Power Module
Noise Filter Circuit Board
Connection Terminal (L - Phase)
Connection Terminal (N - Phase)
Connection Terminal (Ground)
Controller Circuit Board
Fuse (T6.3AL250V)
Relay
Switch (Forced Defrost, Defect History
Record Reset)
Switch (Self Diagnosis Switch)
Switch (Test Operation )
Connection Terminal(U / V / W - Phase)
TABU / V / W
SW5
Switch (Function Switch)
SW6
SW7
SW8
SW9SSCN3S
CNIT
Switch (Model Select)
Switch (Function Setup)
Switch (Function Setup)
Switch (Function Setup)
CN31 Connector
LED
Light Emitting Diode
(Operation Inspection Indicators)
Connector(Connection for Option)
Connector(Connection for Option)
CNDM
Connector<Connected for Option
(Contact Input)>
CN51
Connector(Connection for Option)
Connector(Connection for Option)
N. F.
C. B.
MODEL
MXZ-8A140VA
SW6
ON
OFF
12345678
MS
3~
MF1
1
3
1
7
CNF1
(WHT)
TRANS
MS
3~
MF2
17
CNF2
(WHT)
CNDC
(PNK)
2
4
11221
TH7/6
(RED)
TH3
(WHT)
TH4
(WHT)
TH7
t° t° t° t°
TH6 TH3 TH4
3
1
63HS
63HS
(WHT)
63L
(RED)
31
63L
63H
(YLW)
31
63H
17
31
CNS
(WHT)
2
7
CN2
(WHT)
F3
12
1313
CNAC
(WHT)
CN4
(WHT)
1
2
3
4
F4
F2
F1
21S4
(GRN)
SV2
(BLU)
X52
X55
21S4 SV2
13
SV1
(GRY)
X54
SV1
13
SS
(WHT)
X51
114
CNM
(WHT)
LED1
12
2
CN52C
(RED)
1
5
CNIT
(RED)
1
5
CN51
(WHT)
1
3
CNDM
(WHT)
1
3 CN3S
(WHT)
SW8 SW5
SW1
CN31
SW6
SW9SW2 SW7
SW4
P. B.
7
1
12121
2
7
6
2
2
TABN
TABP
CN2
(WHT)
4
1
CNAF
(WHT)
CN4
(WHT)
CN5
(RED)
CN3
(WHT)
TH8
WHT
RED
CB
C. B.
N. F.
BLU
S1NL
S2 S3
YLW
ORN
GRN / YLW
BRN
RED
TB1
NO FUSE
BREAKER
40 A
BRANCH BOX
POWER SUPPLY
~/N
220/230/240V 50Hz
220V 60Hz
DCL
ACTM
L1 L2
N2IoN1
P
4
16
RED
BLK
BLK
RED
WHT
WHT
IPM
TABV
TABW
TABN1
BLK
TABN 2
TABU
TABP 2
U
V
W
MC
RED
RED
WHT
WHT
BLK
MS
3~
1
3
2
CNDC
(PNK)
U
DS2
DS3
TABS
TABP 1
TABT
RED
BLU
WHT
WHT
LO
52C
NO
LI
NI
CN5
(RED)
CNAC2
(RED)
CNAC1
(WHT)
CN52C
(BLK)
2
2
1
3
E2
EI
U
U
1
2
1
2
3
1
BLU
The black square () indicates a switch position.
23
7-2. BRANCH BOX : PAC-AK50BC PAC-AK30BC
PAC-AK51BC PAC-AK31BC
Note : " PAC - AK30 . 50BC, PAC - AK31 . 51BC " is only for R410A.
SYMBOL
B.C
<
B.C
F1 SW1<B.C CNM<B.C LED1~5< B.C> LEV-A~E TH-A~E
TB2B TB3A TB3B TB3C TB3D TB3E
Note
1. At servicing for outdoor unit, always follow the wiring diagram of Outdoor unit.
2. Symbols used in wiring diagram above are, : terminal block, : connector. (Combination of indoor units) Enter the location of combined indoor units with model name in each blank below because it is necessary for service and maintenance.
Branch box controller board
>
Fuse 250V 6.3A
>
Switch for service
>
Connector Light emitting diode Linear expansion valve
Thermistor Pipe temp.detection / Gas
(
0 / 15k, 25 / 5.4k
Terminal block / To outdoor unit Terminal block / To indoor unit - A Terminal block / To indoor unit - B Terminal block / To indoor unit - C Terminal block / To indoor unit - D Terminal block / To indoor unit - E
NAME
)
Indoor unit - A Indoor unit - B Indoor unit - C Indoor unit - D Indoor unit - E
Setup of SW1 Make it the same setup as former when exchanging PCB.
(PAC - AK50/51BC only)
TO INDOOR UNIT -E
(PAC - AK50/51BC only)
TO INDOOR UNIT -D
TO INDOOR UNIT -C
TO INDOOR UNIT -B
TO INDOOR UNIT -A
TO OUTDOOR UNIT
TB3E
S1 S2 S3
TB3D
S1 S2 S3
TB3C
S1 S2 S3
TB3B
S1 S2 S3
TB3A
S1 S2 S3
TB2B
S1 S2 S3
YLW ORN BRN
YLW ORN BRN
YLW ORN BRN
YLW ORN BRN
YLW ORN BRN
YLW ORN BRN
The black square () indicates a switch position.
ON
OFF
5 3 1
5 3 1
5 3 1
5 3 1
5 3 1
3 1
TB3E
(GRN)
TB3D (BLK)
TB3C
(BLU)
TB3B
(RED)
TB3A
(WHT)
CND
(ORN)
TB1
SW1
1
CN3C (BLU)
3
LED1 LED2 LED3 LED4 LED5
1 234567 89
10 11 12 13 14
CNM
F1
TH-A
(WHT)
TH-B
(RED)
TH-C
(BLU)
TH-D
(BLK)
TH-E
(GRN)
LEV-A
(WHT)
LEV-B
(RED)
LEV-C
(BLU)
LEV-D
(BLK)
LEV-E (GRN)
B.C
1 2
1 2
1 2
1 2
1 2
1 6
1 6
1 6
1 6
1 6
LEV-A
6
LEV-B
6
LEV-C
6
LEV-D
6
LEV-E
6
TH-A
TH-B
TH-C
TH-D
(
PAC - AK50/51BC only
TH-E
(PAC - AK50/51BC only)
)
24
8
NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION
REFRIGERANT SYSTEM DIAGRAM
MXZ-8A140VA MXZ-8A140VA1 MXZ-8A140VA2 MXZ-8A140VA3
Condenser / evaporator temperature thermistor (TH5 or RT12)
Room temperature thermistor (TH1 or RT11)
E D C B A
Thermistor (TH-A~E) (Gas pipe temperature)
LEV A~E
(Linear expansion valve)
Strainer #100
4-way valve
Service port
Ball valve
Check valve (Low Pressure)
Strainer #100
Stop valve
Strainer #50
Bypass valve(SV2)
Bypass valve (SV1)
Strainer #100
Capillary tube1
Capillary tube2
Low pressure switch 63L
Check valve (High Pressure)
High pressure switch 63H
Oil separator
Thermistor TH4 (Discharge temperature)
Thermistor TH8 (Fin temperature)
High pressure sensor discharge pressure sensor 63HS
Thermistor TH7 (Outdoor temperature)
Thermistor TH6 (Pipe temperature : condenser)
Thermistor TH3 (Pipe temperature : liquid)
Distributor with Strainer
Strainer #100
Pipe temperature thermistor / liquid (TH2 or RT13)
Indoor units Branch box Outdoor unit
Capillary tube4
Capillary tube3
Capillary tube 1 (For return of oil from oil separator)
MXZ-8A140VA
Outdoor unit
Branch box
MXZ-8A140VA1 MXZ-8A140VA2 MXZ-8A140VA3
PAC-AK50BC PAC-AK51BC
PAC-AK30BC PAC-AK31BC
:2.5 % :0.8 % L1000
Piping connection size
A
Liquid (mm)
{9.52
The pipe connection size differs according to the type and capacity of indoor units. Match the piping connection size of branch box with indoor unit. If the piping connection size of branch box does not match the piping connection size
Gas (mm)
{15.88
of indoor unit, use optional different-diameter (deformed) joints to the branch box side. (Connect deformed joint directly to the branch box side.)
In case of using 1-branch box Flare connection employed (No brazing)
Service port
Accumulator
Strainer #100
Capillary tube 2 (For SV2)
:4 % :2.4 % L250
Compressor
Refrigerant flow in cooling Refrigerant flow in heating
unit : mm
Capillary tube 3 ahead of LEV (in cooling mode)
Capillary tube 4 behind LEV (in cooling mode)
(:4 % :2.4 % L140) % 5(:4 % :2.2 % L130) % 5
(:4 % :2.4 % L140) % 3(:4 % :2.2 % L130) % 3
B
A
BB B BB
In case of using 2-branch boxes
2 branches pipe (joint) : optional parts
A
A
A
BB
Branch box
Branch box #1
installation procedure (2 branch pipe (joint)) Refer to the installation manuals of MSDD-50AR-E and MSDD-50BR-E.
BBB
Branch box #2
25
Pipe size (Branch box-Indoor unit) *Case of M series or S series Indoor unit
Indoor unit type
Pipe size (mm)
When using 60 type indoor unit of MEXZ series, use the flare nut in the indoor unit accessory for the gas side con­necting of indoor unit. Do not use the flare nut (gas side) attached to the indoor unit. If it is used, a gas leakage or even a pipe extraction may occur.
Pipe size (Branch box-Indoor unit) *Case of P series Indoor unit
Indoor unit type
Pipe size (mm)
When using 35, 50 type indoor unit of P series, use the flare nut (for R410A) attached to the indoor unit. Do not use the flare nut (for R407C) in the indoor unit accessory. If it is used, a gas leakage or even a pipe extraction may occur.
(kW)
Liquid
Gas
15
:6.35 :9.52
(kW)
Liquid
Gas
20
:6.35 :9.52
35
:6.35 :12.7
22
:6.35 :9.52
50
:6.35 :12.7
25
:6.35 :9.52
60
:9.52
:15.88
35
:6.35 :9.52
71
:9.52
:15.88
42
:6.35 :9.52
50
:6.35 :12.7
60
:6.35
:15.88 +
71
:9.52
:15.88
:15.88
(1) Valve size for outdoor unit
For liquid For gas
:9.52 mm
:15.88 mm
80
:9.52
(2) Valve size for branch unit
+
UNIT
+
UNIT
+
UNIT
UNIT
UNIT
+ 3- branch type is only for , , and unit.
Liquid pipe Gas pipe
Liquid pipe Gas pipe
Liquid pipe Gas pipe
Liquid pipe Gas pipe
Liquid pipe Gas pipe
Different-diameter joint (optional parts) (Fig.7-1)
Model name
MAC-A454JP MAC-A455JP MAC-A456JP PAC-493PI PAC-SG76RJ-E
Connected pipes diameter
mm
W9.52 © W12.7 W12.7 © W9.52 W12.7 © W15.88 W6.35 © W9.52 W9.52 © W15.88
Diameter AmmDiameter B
W9.52 W12.7 W12.7 W6.35 W9.52
W12.7
W9.52 W15.88 W9.52 W15.88
:6.35 mm :9.52 mm
:6.35 mm :9.52 mm :6.35 mm
:9.52 mm :6.35 mm :9.52 mm :6.35 mm :12.7 mm
mm
Conversion formula
1/4 inch 3/8 inch
AB
Fig.7-1
1/2 inch 5/8 inch 3/4 inch
:6.35mm :9.52mm
:12.7mm :15.88mm :19.05mm
26
9 TROUBLESHOOTING
9-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller and control board of outdoor unit. Actions to be taken for service, which depends on whether or not the trouble is reoccurring at service, are summarized in the table below. Check the contents below before investigating details.
Unit conditions at service
The trouble is reoccurring.
The trouble is not reoccurring.
Error code
Displayed
Not displayed
Logged
Not logged
Actions to be taken for service (summary)
Judge what is wrong and take a corrective action according to “9-3. SELF-DIAGNOSIS ACTION TABLE”.
Conduct trouble shooting and ascertain the cause of the trouble according to “9-4. TROUBLESHOOTING BY INFERIOR PHENOMENA”.
Consider the temporary defects such as the work of protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise and etc. Re-check the symptom, and check the installation environment, refrigerant amount, weather when the
trouble occurred, matters related to wiring and etc.
Reset error code logs and restart the unit after finishing service. There is no abnormality concerning of parts such as electrical component, controller board, remote controller and etc.
Re-check the abnormal symptom.Conduct trouble shooting and ascertain the cause of the
trouble BY INFERIOR PHENOMENA Continue to operate unit for the time being if the cause is not ascertained. There is no abnormality concerning of parts such as electrical component, controller board, remote controller and etc.
according to “9-4. TROUBLESHOOTING
”.
27
9-2. CHECK POINTS FOR TEST RUN
9-2-1. Before test run
Turn on the main power switch more than 12 hours before starting operation. Starting operation just after turning on the power switch can severely damage the internal parts. Keep the main power switch turned on during the operation season.
After completing installation and the wiring and piping of the indoor and outdoor units, check for refrigerant leakage, loose­ness in the power supply or control wiring, wrong polarity, and no disconnection of one phase in the supply.
Use a 500-volt M-ohm tester to check that the resistance between the power supply terminals and ground is at least 1 M".
Do not carry out this test on the control wiring (low voltage circuit) terminals.
Warning: Do not use the air conditioner if the insulation resistance is less than 1 M".
Insulation resistance
After installation or after the power source to the unit has been cut for an extended period, the insulation resistance will drop below 1 M" due to refrigerant accumulating in the compressor. This is not a malfunction. Perform the following procedures.
1. Remove the wires from the compressor and measure the insulation resistance of the compressor.
2. If the insulation resistance is below 1 M", the compressor is faulty or the resistance dropped due to the accumulation of refrigerant in the compressor.
3. After connecting the wires to the compressor, the compressor will start to warm up after power is supplied. After supplying power for the times indicated below, measure the insulation resistance again.
• The insulation resistance drops due to accumulation of refrigerant in the compressor. The resistance will rise above 1M"
after the compressor is warmed up for 4 hours. (The time necessary to warm up the compressor varies according to atmospheric conditions and refrigerant accumulation.)
• To operate the compressor with refrigerant accumulated in the compressor, the compressor must be warmed up at least 12
hours to prevent breakdown.
4. If the insulation resistance rises above 1 M", the compressor is not faulty.
Caution:
• The compressor will not operate unless the power supply phase connection is correct.
• Turn on the power at least 12 hours before starting operation.
Staring operation immediately after turning on the main power switch can result in severe damage to internal parts. Keep the power switch turned on during the operational season.
The followings must be checked as well.
• The outdoor unit is not faulty. LED on the control board of the outdoor unit flashes when the outdoor unit is faulty.
• Both the gas and liquid stop valves are completely open.
9-2-2. Test run (1) Using remote controller
Refer to the indoor unit installation manual.
• Be sure to perform the test run for each indoor unit. Make sure each indoor unit operates properly following the installation manual attached to the unit.
• If you perform the test run for all indoor units at once, you cannot detect any erroneous connection, if any, of the refrigerant pipes and the connecting wires. * The compressor operation is not available for 3 minutes at least after the power is supplied.
• The compressor can emit noise just after turn on the power supply or in case of low outside air temperature.
About the restart protective mechanism
Once the compressor stops, the restart preventive device operates so the compressor will not operate for 3 minutes to protect the air conditioner.
28
(2) Using SW4 in outdoor unit
In case of the test run from outdoor unit, all indoor units operate. Therefore, you cannot detect any erroneous con­nection of refrigerant pipes and the connecting wires. If it aims at detection of any erroneous connection, be sure to carry out the test run from remote controller with reference to "(1) Using remote controller."
SW4-1 SW4-2 SW4-1 SW4-2
+ After performing the test run, set SW4-1 to OFF.
• A few seconds after the compressor starts, a clanging noise may be heard from the inside of the outdoor unit. The noise is coming from the check valve due to the small difference in pressure in the pipes. The unit is not faulty.
The test run operation mode cannot be changed by DIP switch SW4-2 during the test run. To change the test run operation mode during the test run, stop the test run by DIP switch SW4-1. After changing the test run operation mode, resume the test run by switch SW4-1.
ON OFF ON ON
Cooling operation
Heating operation
When a test run is started by “Using SW4 in outdoor unit”, even if it carries out stop instructions by remote controller, outdoor unit does not stop. A test run is not ended. In this case, please set SW4 in outdoor unit to off.
• After power is supplied or after an operation stop for a while, a small clicking noise may be heard from the inside of the branch box. The electronic expansion valve is opening and closing. The unit is not faulty.
NOTE: Be sure to wait at least 3 minutes after turning on the power supply before setting SW4-1and SW4-2.
If the DIP switches are set before 3 minutes has elapsed, the test run may not start.
9-2-3. Test run by outdoor unit SW4
The setting of test run (ON/OFF) and its operation mode (cooling/heating) can be set by SW4 on the controller board of out­door unit.
1 Set operation mode(cooling or heating) by SW4-2. 2 Start test run by setting SW4-1 to ON ( 3 Finish test run by setting SW4-1 to OFF ( ).
• Operation mode cannot be changed by SW4-2 during test run. Stop test run to change operation mode by SW4-1, and restart test run by SW4-1 after the mode is changed.
• Test run automatically stops 2 hours later by 2-hour OFF timer function.
• Test run can be performed by the remote controller.
• The remote controller display of test run by outdoor unit is the same as that of test run by remote controller.
• If test run is set with the outdoor unit, the test run is performed for all indoor units.
• The remote controller operation becomes unavailable once the test run is set with the outdoor unit.
) with the indicated operation mode of SW4-2.
ON
SW4

12
(Initial setting)
Stop Cooling Operation Heating
During the test run set with the outdoor unit, operation on/off or operation mode change cannot be performed by the remote controller, and the operation relating to the test run which is made with the outdoor unit will be prior to any other commands from the remote controller. Set the SW4-1 to OFF ( ) to finish test run. Emergency operation is not available for this model.
29
9-3. SELF-DIAGNOSIS ACTION TABLE
<Abnormalities detected when the power is put on>
Error Code
None
Abnormal point and detection method
1 No voltage is supplied to termi-
2 Electric power is not charged to
3 Electric power is not supplied
(Note 1) Refer to indoor unit section for code P and code E.
Case
nal block (TB1) of outdoor unit. a) Power supply breaker is
turned off.
b) Contact failure or disconnec-
tion of power supply terminal
c) Open phase (L or N phase)
power supply terminal of out­door power circuit board. a) Contact failure of power
supply terminal
b) Open phase on the outdoor
power circuit board
Disconnection of connector
SC-R or SC-S
to outdoor controller circuit board. a) Disconnection of connector
(CNDC)
1 Check following items.
a) Power supply breaker b) Connection of power supply terminal
(TB1) c) Connection of power supply terminal
(TB1)
2 Check following items.
a) Connection of power supply terminal
(TB1) b) Connection of terminal on outdoor
Disconnection of connector SC-R or SC-S Refer to 9-7.
3 Check connection of the connector (CNDC)
on the outdoor controller circuit board.
Check connection of the connector, CNDC
on the outdoor power circuit board.
Refer to 9-7.
Judgment and action
block.
block.
block.
power circuit board.
F3
(5202)
F5
(5201)
63L connector open
Abnormal if 63L connector circuit is open for 3 minutes continuously after power sup­ply 63L: Low-pressure switch
63H connector open
Abnormal if 63H connector circuit is open for 3 minutes continuously after power sup­ply 63H: High-pressure switch
4 Disconnection of reactor (DCL)
5 Disconnection of outdoor noise
filter circuit board or parts fail­ure in outdoor noise filter circuit board
6 Defective outdoor power circuit
board
7 Defective outdoor controller circuit board
1 Disconnection or contact failure
of 63L connector on outdoor controller circuit board
2 Disconnection or contact failure
of 63L
3 63L is operating due to refriger-
ant leakage or defective parts.
4 Defective outdoor controller circuit board
1 Disconnection or contact failure
of 63H connector on outdoor controller circuit board
2 Disconnection or contact failure
of 63H
3 63H is operating due to defec-
tive parts.
4 Defective outdoor controller circuit board
4 Check connection of reactor. (DCL) Check connection of “L1” and “L2” on the active filter module. (ACTM)
5 a) Check connection of outdoor noise filter circuit board. b) Replace outdoor noise filter circuit board.
Refer to 9-7.
6 Replace outdoor power circuit board.
7 Replace controller board (When items
above are checked but the units cannot be repaired.)
1
Check connection of 63L connector on outdoor controller circuit board. Refer to 9-7.
2 Check the 63L side of connecting wire.
3 Check refrigerant pressure.
Charge additional refrigerant. Check continuity by tester. Replace the parts if the parts are defective.
4 Replace outdoor controller circuit board.
1 Check connection of 63H connector on
outdoor controller circuit board. Refer to 9-7.
2 Check the 63H side of connecting wire.
3 Check continuity by tester.
Replace the parts if the parts are defective. 4 Replace outdoor controller circuit board.
F9
(4119)
2 connector open
Abnormal if both 63H and 63L connector circuits are open for 3 minutes continuously after power supply
63H: High-pressure switch 63L: Low-pressure switch
1 Disconnection or contact failure
of connector (63H, 63L) on
outdoor controller circuit board. 2 Disconnection or contact failure
of 63H, 63L
3 63H and 63L are operating due
to defective parts.
4 Defective outdoor controller
board
30
1 Check connection of connector (63H,63L) on outdoor controller circuit board. Refer to 9-7. 2 Check the 63H and 63L side of connecting
wire.
3 Check continuity by tester. Replace the parts if the parts are defective. 4 Replace outdoor controller circuit board.
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