Mitsubishi Electronics P500YMF-C, PURY-P400 User Manual

AIR CONDITIONERS CITY MULTI
Models PURY-P400, P500YMF-C
Service Handbook
Contents
1 PRECAUTIONS FOR DEVICES THA T USE R407C REFRIGERANT ..... 3
[1] Storage of Piping Material................................................................. 4
[2] Piping Machining............................................................................... 5
[3] Brazing.............................................................................................. 6
[4] Airtightness Test................................................................................ 7
[5] Vacuuming ........................................................................................ 7
[6] Charging of Refrigerant..................................................................... 8
[7] Dryer ................................................................................................. 8
2 COMPONENT OF EQUIPMENT ............................................................. 9
[1] Appearance of Components ............................................................. 9
[2] Refrigerant Circuit Diagram and Thermal Sensor ........................... 17
[3] Electrical Wiring Diagram................................................................ 20
[4] Standard Operation Data ................................................................ 24
[5] Function of Dip SW and Rotary SW................................................ 26
3 TEST RUN .............................................................................................29
[1] Before T est Run............................................................................... 29
[2] Test Run Method............................................................................. 33
4 GROUPING REGISTRATION OF INDOOR UNITS WITH M-NET
REMOTE CONTROLLER ...................................................................... 34
5 CONTROL.............................................................................................. 40
[1] Control of Outdoor Unit ................................................................... 40
[2] Control of BC Controller.................................................................. 49
[3] Operation Flow Chart...................................................................... 50
[4] List of Major Component Functions ................................................ 56
[5] Resistance of Temperature Sensor................................................. 59
6 REFRIGERANT AMOUNT ADJUSTMENT............................................ 60
[1] Operating Characteristics and Refrigerant Amount ........................ 60
[2] Adjustment and Judgement of Refrigerant Amount........................ 60
[3] Refrigerant Volume Adjustment Mode Operation............................ 62
7 TROUBLESHOOTING ...........................................................................66
[1] Principal Parts................................................................................. 66
[2] BC Controller Disassembly Procedure............................................ 99
[3] Self-diagnosis and Countermeasures Depending on the Check
Code Displayed............................................................................. 104
[4] LED Monitor Display ..................................................................... 121
8 PREP ARATION, REPAIRS AND REFRIGERANT REFILLING WHEN
REP AIRING LEAKS ............................................................................. 141
[1] Location of leaks:
[2] Location of leaks: Outdoor unit (Cooling mode)............................ 142
[3] Location of leaks:
[4] Location of leaks: Outdoor unit (when heating)............................. 143
Extension piping or indoor units (when cooling) ...
Extension piping or indoor units (Heating mode)..
141
142
9 CHECK THE COMPOSITION OF THE REFRIGERANT
(PURY -P200·250YMF-C only).................................................................144
–1–
Safety precautions
Before installation and electric work
Before installing the unit, make sure you read all the “Safety precautions”.
The “Safety precautions” provide very important points regarding safety . Make sure you follow them.
This equipment may not be applicable to EN61000-3-2: 1995 and EN61000-3-3: 1995.
This equipment may have an adverse effect on equipment on the same electrical supply system.
Please report to or take consent by the supply authority before connection to the system.
Symbols used in the text
Warning: Describes precautions that should be observed to prevent danger of injury or death to the user.
Caution: Describes precautions that should be observed to prevent damage to the unit.
Symbols used in the illustrations
: Indicates an action that must be avoided. : Indicates that important instructions must be followed. : Indicates a part which must be grounded. : Beware of electric shock (This symbol is displayed on the
main unit label.) <Color: Yellow>
Warning:
Carefully read the labels affixed to the main unit.
Warning:
• Use the specified cables for wiring. Make the connections
securely so that the outside force of the cable is not applied to the terminals.
- Inadequate connection and fastening may generate heat and cause a fire.
• Have all electric work done by a licensed electrician according to “Electric Facility Engineering Standard” and “Interior Wire Regulations”and the instructions given in this manual and always use a special circuit.
- If the power source capacity is inadequate or electric work is
performed improperly, electric shock and fire may result.
• Securely install the cover of control box and the panel.
- If the cover and panel are not installed properly, dust or water
may enter the outdoor unit and fire or electric shock may result.
• After completing service work, make sure that refrigerant gas is not leaking.
- If the refrigerant gas leaks and is exposed to a fan heater,
stove, oven, or other heat source, it may generate noxious gases.
• Do not reconstruct or change the settings of the protection devices.
- If the pressure switch, thermal switch, or other protection
device is shorted and operated forcibly, or parts other than those specified by Mitsubishi Electric are used, fire or
explosion may result.
–2–
11
1 PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT
11
Caution
Do not use the existing refrigerant piping.
• The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrigerator oil of the new unit to deterio­rate.
Use refrigerant piping made of phosphorus deoxi­dized copper and copper alloy seamless pipes and tubes”. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant.
• Contaminants on the inside of the refrigerant piping may cause the refrigerant residual oil to deteriorate.
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
• If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
Use a vacuum pump with a reverse flow check valve.
• The vacuum pump oil may flow back into the refriger­ant cycle and cause the refrigerator oil to deteriorate.
Do not use the following tools that have been used with conventional refrigerants. (Gauge manifold, charge hose, gas leak detector, re­verse flow check valve, refrigerant charge base, vacuum gauge, refrigerant recovery equipment)
• If the conventional refrigerant and refrigerator oil are mixed in the R407C, the refrigerant may deterio­rated.
• If water is mixed in the R407C, the refrigerator oil may deteriorate.
• Since R407C does not contain any chlorine, gas leak detectors for conventional refrigerants will not react to it.
Do not use a charging cylinder.
• Using a charging cylinder may cause the refrigerant to deteriorate.
Be especially careful when managing the tools.
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
• The refrigerator oil will degrade if it is mixed with a large amount of mineral oil.
Use liquid refrigerant to seal the system.
• If gas refrigerant is used to seal the system, the com­position of the refrigerant in the cylinder will change and performance may drop.
Do not use a refrigerant other than R407C.
• If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerator oil to de­teriorate.
• If dust, dirt, or water gets in the refrigerant cycle, the refrigerant may deteriorate.
If the refrigerant leaks, recover the refrigerant in the refrigerant cycle, then recharge the cycle with the specified amount of the liquid refrigerant indicated on the air conditioner.
• Since R407C is a nonazeotropic refrigerant, if addi­tionally charged when the refrigerant leaked, the com­position of the refrigerant in the refrigerant cycle will change and result in a drop in performance or abnor­mal stopping.
–3–
[1] Storage of Piping Material
(1) Storage location
Store the pipes to be used indoors. (Warehouse at site or owners warehouse) Storing them outdoors may cause dirt, waste, or water to infiltrate.
(2) Pipe sealing before storage
Both ends of the pipes should be sealed until immediately before brazing. Wrap elbows and Ts in plastic bags for storage.
* The new refrigerator oil is 10 times more hygroscopic than the conventional refrigerator oil (such as Suniso). Water
infiltration in the refrigerant circuit may deteriorate the oil or cause a compressor failure. Piping materials must be stored with more care than with the conventional refrigerant pipes.
–4–
[2] Piping Machining
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flange connections.
Use only the necessary minimum quantity of oil !
Reason :
1. The refrigerator oil used for the equipment is highly hygroscopic and may introduce water inside.
Notes :
Introducing a great quantity of mineral oil into the refrigerant circuit may also cause a compressor failure.
Do not use oils other than ester oil, ether oil or alkylbenzene.
5
[3] Brazing
No changes from the conventional method, but special care is required so that foreign matter (ie. oxide scale, water, dirt, etc.) does not enter the refrigerant circuit.
Example : Inner state of brazed section
When non-oxide brazing was not used When non-oxide brazing was used
Items to be strictly observed :
1. Do not conduct refrigerant piping work outdoors on a rainy day.
2. Apply non-oxide brazing.
3. Use a brazing material (Bcup-3) which requires no flux when brazing between copper pipes or between a copper pipe and copper coupling.
4. If installed refrigerant pipes are not immediately connected to the equipment, then braze and seal both ends of them.
Reasons :
1. The new refrigerant oil is 10 times more hygroscopic than the conventional oil. The probability of a machine failure if water infiltrates is higher than with conventional refrigerant oil.
2. A flux generally contains chlorine. A residual flux in the refrigerant circuit may generate sludge.
Note :
Commercially available antioxidants may have adverse effects on the equipment due to its residue, etc. When applying non-oxide brazing, use oxygen free nitrogen (OFN).
–6–
[4] Airtightness Test
No changes from the conventional method. Note that a refrigerant leakage detector for R22 cannot detect R407C leakage.
Halide torch R22 leakage detector
Items to be strictly observed :
1. Pressurize the equipment with nitrogen up to the design pressure and then judge the equipment’s airtightness, taking temperature variations into account.
2. When investigating leakage locations using a refrigerant, be sure to use R407C.
3. Ensure that R407C is in a liquid state when charging.
Reasons :
1. Use of oxygen as the pressurized gas may cause an explosion.
2. Charging with R407C gas will lead the composition of the remaining refrigerant in the cylinder to change and this refrigerant can then not be used.
Note :
A leakage detector for R407C is sold commercially and it should be purchased.
[5] Vacuuming
1. Vacuum pump with check valve A vacuum pump with a check valve is required to prevent the vacuum pump oil from flowing back into the refrigerant circuit when the vacuum pump power is turned off (power failure). It is also possible to attach a check valve to the actual vacuum pump afterwards.
2. Standard degree of vacuum for the vacuum pump Use a pump which reaches 0.5 Torr (500 MICRON) or below after 5 minutes of operation. In addition, be sure to use a vacuum pump that has been properly maintained and oiled using the specified oil. If the vacuum pump is not properly maintained, the degree of vacuum may be too low.
3. Required accuracy of the vacuum gauge Use a vacuum gauge that can measure up to 5 Torr. Do not use a general gauge manifold since it cannot measure a vacuum of 5 Torr.
4. Evacuating time
Evacuate the equipment for 1 hour after 755 mmHg (5 Torr) has been reached.
After envacuating, leave the equipment for 1 hour and make sure that the vacuum is not lost.
5. Operating procedure when the vacuum pump is stopped In order to prevent a backflow of the vacuum pump oil, open the relief valve on the vacuum pump side or loosen the charge hose to drawn in air before stopping operation. The same operating procedure should be used when using a vacuum pump with a check valve.
–7–
[6] Charging of Refrigerant
R407C must be in a liquid state when charging, because it is a non-azeotropic refrigerant.
For a cylinder with a syphon attached For a cylinder without a syphon attached
Cylin-
Cylin-
der
Cylinder color identification R407C-Gray Charged with liquid refrigerant
R410A-Pink
Valve
der
Valve
Liquid
Liquid
Reasons :
1. R407C is a mixture of 3 refrigerants, each with a different evaporation temperature. Therefore, if the equipment is charged with R407C gas, then the refrigerant whose evaporation temperature is closest to the outside temperature is charged first while the rest of refrigerants remain in the cylinder.
Note :
In the case of a cylinder with a syphon, liquid R407C is charged without turning the cylinder up side down. Check the type of cylinder before charging.
[7] Dryer
1. Replace the dryer when the refrigerant circuit is opened (Ex. Change the compressor, full gas leakage). Be sure to replace the dryer with a CITY MULTI Series Y (For use with R407C).
If any other product is used, the unit will be damaged.
2. Opening the refrigerant circuit after changing to a new dryer is less than 1 hour. The replacement of the dryer should be the last operation performed.
–8–
22
2 COMPONENT OF EQUIPMENT
22
[1] Appearance of Components
Outdoor unit
PURY-P400·500YMF-C
Fan motor
Heat exchanger(rear)
Propeller fan
Fan motor
Propeller fan
Heat exchanger(front)
4–way valve
CV block 1
SV block 1
CV block 2
SV block 2
Control box
4–way valveCS circuit
Drier
Compressor
P500 TYPEP400 TYPE
Accumulator
Compressor
Compressor
–9–
Controller Box
FANCON board
(for MF3)
RELAY board
FANCON board
(for MF2)
Overload relay
(51C2)
Magnetic contactor (52C2)
SNB board
Choke coil (L2)
INV boardMAIN board
Diode stack (DS)
G/A board
Inteligent Power Module (IPM)
(52F)
Noise filter
(NP)
Y-C board
Magnetic contactor (52C1)Magnetic contactor
Capacitor (C2, C3) (Smoothing capacitor)
–10–
MAIN board
PUHY / PURY
CNTR CNFC1
CNVCC4 Power source for control(5V)
CNS1 CNS2
CN40
CN41
CNVCC3 Power Source for control
1-2 30V 1-3 30V 4-6 12V 5-6 5V
CN51 Indication distance 3-4 Compressor ON/OFF 3-5 Trouble
CNRS3 Serial transmission to INV board
CN3D
CN20 Power supply
3 L1 1 N
SW3SW4 SW2 SWU2 SWU1
CN3S
CN3N
LD1 Service LED
SW1
–11–
INV board
CNVDC 1-4 DC-560V
CN15V2 Power supply for IPM control
CNR
CN52C Control for 52C
CNFAN Control for MF1
CNAC2 Power source
1 L2 3 N 5 G
SW1
CNRS2 Serial transmission to MAIN board
CNVCC4 Power supply (5V)
CNL2 Choke coil
CNVCC2 Power supply
1-2 30V, 1-3 30V 4-6 12V, 5-6 5V
CNDR2 Out put to G/A board
CNTH
CNACCT
–12–
FANCON board
CNFAN
G/A board
CNPOW
CNFC2
CNE CNDC1
CN15V1
CNDR1
CNIPM1
–13–
SNB board
Y -C board
–14–
BC controller
CNTR
CN02 M-NET transmission
CN03
CN12 Power supply
1 EARTH 3 N 5 L
SW4 SW2 SW1SW5
–15–
RELAY 10 board
RELA Y 4 board
–16–
[2] Refrigerant Circuit Diagram and Thermal Sensor
PURY-P400, 500YMF-C
CV7b
CV5b
CV3b
CV2b
CV6b
BV1
ST1
BV2
TH5
SP : Service port ACC : Accumulator
: Solenoid valve : Orifice : Capillary : Check valve : Thermal sensor : Strainer
SV Block 2
SV8
SV7
HEXf4
HEXb2
SV Block 1
CJ2
SV5
SV3
SV6
SV4
CV7a
TH7
63LS
HEXf3
HEXb1
TH6
ST15
MA
HEXf2
CV4b
HEXf1
CV Block 2
ST14
ST13
ST12
ST11
CV5a
CV10a
CV9a
CV3a
CV2a
CV4a
CV8a
CV6a
Orifice
CV Block 1
21S4b
21S4a
SV4a
ST5
CJ1
ST2
SV6a
63HS
O/S
CP1
ST6
SV1
SV32
SV22
CP3a
CP3b
TH12
TH11
CV1b
CV1a
SA
63H2
63H1
17
Comp2
CJ3
SLEV
Comp1
ST9
ST3
TH3
ST4
TH4
ST8
CP2 TH9
Drier
CS Circuit
TH2
SV22, 32: P500 only
*
CMB-P108, 1010, 1013, 1016V-FA
: Solenoid valve : Orifice : Capillary : Check valve : Thermal sensor : Strainer
Solenoid
valve block
TH15
SVM2
LEV3
TH12
TH16
LEV1
TH11
Check
valve block
PS3
SVM1
18
Gas/liquid
separator
PS1
CMB-P108V-FB
: Solenoid valve : Orifice : Capillary : Check valve : Thermal sensor : Strainer
Solenoid
valve block
TH22
CP
TH25
LEV3a
Check
valve block
19
[3] Electrical Wiring Diagram
PURY-P400·500YMF-C
–20–
5
1 2 34
4
1 2 3
1 2 3
1
2
3
SVM1 SVM2
131415
9
101112
5 6
78
4
4 5 6
87 9
12 11 10
15 14 13
16
16
1 2 3
4
1
2
3 4
1 2 3
4
1
2
3 4
1 2 3
4
1
2
3 4
1 2 3
4
1
2
3 4
SV7B
SV8B
SV9B
SV10B
SV7A
SV8A
SV9A
SV10A
SV7C
SV8C
SV9C
SV10C
SV1B
SV1A
SV1C
1
5
6
7
8
9
10
11
12
13
14
15
16
3
2
4
8
9
10
11
12
13
3
2
4
1
5
6
7
14
15
16
4
3
2
1
SV2C
SV2A
SV2B
SV3C
SV3A
SV3B
SV4C
SV4A
SV4B
SV5B
SV5A
SV5C
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
SV6B
SV6A
SV6C
1
2
3
4
1
2
3
4
33
2
1
2
1
X60
X21
CN46
CN36
3
1
3
1
Power source
L
N
~220V~240V 50/60Hz
Transmission line
Shield wire
CONT.board
CN38
1
3
1
CNTR
CN50CN51
7654321123456
CN02
CN12
13
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
3
TR
X2
X1
X30
X4
X3
X31
X6
X5
X32
X8
X7
X33
X10
X9
X34
X12
X11
X35
DC 30V
6 54
3 2 1
6 54
3 2 1
LEV3 LEV1
1
2
3
CNP1
1
2
3
CNP3
2
1
1
2
3
4
5
6
7
8
4
3
2
1
12321
CN03
CN13
CN10
CN11
CN07 CN05
TH11
TH12
TH15
TH16
PS1
PS3
22V
TB02
M2
M1
CN26
CN27
CN28
CN29
CN30
CN31
TB01
220~240V
LEV1
7654321123456
CN35
TB01
RELAY4 Board
CN32
CN33
CN34
CN39
3
1
X14
X13
X36
X37 X15 X16
X18
X17
X38
X39 X19 X20
CN52CN53
57317531753175133 3
F01
250VAC
6.3A F
T8T9
T7
T10
T1
T5
T4
T3
T2
T6
PE
3
2
1
3
2
1
EARTH
Fuse AC250V 6.3A F
F01
Terminal
T1 ~ 10
SVM1, 2
Solenoid valve
TB02
TB01
Terminal block
(for Transmission)
Solenoid valve
Solenoid valve
Solenoid valve
Terminal block
(for power source)
Pressure sensor
Expansion valve
Thermistor sensor
Transformer
NameSymbol
SV1 ~ 10A
SV1 ~ 10B
SV1 ~ 10C
TR
TH11, 12, 15, 16
LEV1, 3
PS1, 3
Note1:TB02 is terminal block for transmission.
Never connect power line to it.
<
Symbol explanation
>
CMB-P108·1010V-FA
–21–
3
2
1
Power source
L
TB01TB01
N
~220V~240V 50/60Hz
1
2
3
SVM2
SVM1
1
3
2
8
8
9
9
10
10
11
11
12
12
13
13
3
2
4
4
1
5
5
6
6
7
7
14
14
15
15
16
16
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
1
2
3
4
1
2
3
4
3
3
4
4
2
2
1
1
SV11B
SV11A
SV11C
SV16C
SV16A
SV16B
SV15C
SV15A
SV15B
SV14C
SV14A
SV14B
SV13C
SV13A
SV13B
SV12C
SV12A
SV12B
131415
9
101112
5 6
78
4
4 5 6
87 9
12 11 10
15 14 13
16
16
1 2 3
4
1 2 3
4
1 2 3
4
1 2 3
4
1 2 3
4
1 2 3
4
1 2 3
4
1 2 3
4
SV7B
SV8B
SV9B
SV10B
SV7A
SV8A
SV9A
SV10A
SV7C
SV8C
SV9C
SV10C
SV1B
SV1A
SV1C
1
5
6
7
8
9
10
11
12
13
14
15
16
3
2
4
8
9
10
11
12
13
3
2
4
1
5
6
7
14
15
16
4
3
2
1
SV2C
SV2A
SV2B
SV3C
SV3A
SV3B
SV4C
SV4A
SV4B
SV5B
SV5A
SV5C
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
SV6B
SV6A
SV6C
1
2
3
4
1
2
3
4
33
2
1
2
1
3
1
3
1
CN36
CN46
X21
X60
Transmission line
Shield wire
1
2
3
8
7
6
5
4
3
2
1
4
CNTR
1
3
220~240V
CN35
CN31
CN30
CN29
CN28
CN27
CN26
CN38
M1
M2
TB02
TR
22V
PS3
PS1
TH16
TH15
TH12
TH11
CN32
7531
CN33
CN34
33
CN05CN07
CN11
CN10
CN13
CN02
CN03
12321
1
2
3
4
8
7
6
5
4
3
2
1
1
2
CNP3
3
2
1
CNP1
3
2
1
LEV1LEV3
1
2
3
45
6
1
2
3
45
6
DC 30V
X35
X11
X12
X34
X9
X10
X33
X7
X8
X32
X5
X6
X31
X3
X4
X30
X1
X2
X14
X13
X36
X37 X15 X16
21
CNVCC1
3
X38
X39
X17
X19
X18
X20
X45
X42
X43
X40
X44
X41
CN40
CN41
CNOUT4
CNOUT2
4
1
2
3
4
5
6
7
8
3
2
1
X48
X51
X47
X46
X50
X49
CN43
CN42
CN44
CN45
X55
X56
X52
X53
X57
X54
3
CNVCC2
12
31
753175317531
1
3
5
7
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
CNOUT1
CNOUT3
CN12
53
1
31
CN39
CONT.board
RELAY10 board
F01
250VAC
6.3A F
PE
EARTH
T16
T15
T14
T13
T12
T11
T8T9
T7
T10
T1
T5
T4
T3
T2
T6
3
2
1
3
2
1
Terminal
T1
~
16
Solenoid valve
SVM1, 2
PS1, 3
SV1
~
16A
SV1
~
16B
SV1
~
16C
Fuse AC250V 6.3A FF01
Symbol
Name
Pressure sensor
Terminal block
(for power source)
Solenoid valve
Solenoid valve
Solenoid valve
Terminal block
(for Transmission)
TB01
TB02
<
Symbol explanation
>
Transformer
Thermistor sensor
Expansion valve
TR
LEV1, 3
TH11, 12, 15, 16
Note1:TB02 is terminal block for transmission.
Never connect power line to it.
CMB-P1013·1016V-FA
–22–
131415
9
101112
5 6
78
4
4 5 6
87 9
12 11 10
15 14 13
16
16
1 2 3 4
2
3 4
1 2 3
4
1
2
3 4
SV7B
SV8B
SV7A
SV8A
SV7C
SV8C
1
SV1B
SV1A
SV1C
1
5
6
7
8
9
10
11
12
13
14
15
16
3
2
4
8
9
10
11
12
13
3
2
4
1
5
6
7
14
15
16
4
3
2
1
SV2C
SV2A
SV2B
SV3C
SV3A
SV3B
SV4C
SV4A
SV4B
SV5B
SV5A
SV5C
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
SV6B
SV6A
SV6C
1
2
3
4
1
2
3
4
33
2
1
2
1
Power source
L
N
~220V~240V 50/60Hz
Transmission line
Shield wire
CONT.board
CN38
1
3
1
CNTR
CN50
7654321
CN02
CN12
1
53
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
3
TR
X2
X1
X30
X4
X3
X31
X6
X5
X32
X8
X7
X33
X10
X9
X34
X12
X11
X35
DC 30V
6 54
3 2 1
LEV3
2
1
1
2
3
4
5
6
7
8
4
3
2
1
12321
CN03
CN13
CN10
CN11
CN07
TH12
TH15
22V
TB02
M2
M1
CN26
CN27
CN28
CN29
CN30
CN31
TB01
220~240V
7654321
TB01
RELAY4 Board
CN32
CN33
CN39
3
1
X14
X13
X36
X37 X15 X16
CN52
75317513
F01
250VAC
6.3A F
T8
T7
T1
T5
T4
T3
T2
T6
PE
EARTH
F01
Fuse AC250V 6.3A F
Terminal
T1
~
8
TB02
TB01
Terminal block
(for Transmission)
Solenoid valve
Solenoid valve
Solenoid valve
Terminal block
(for power source)
Expansion valve
Thermistor sensor
Transformer
Name
Symbol
SV1
~
8A
SV1
~
8B
SV1
~
8C
TR
TH12, 15
LEV3
Note1:TB02 is terminal block for transmission.
Never connect power line to it.
<
Symbol explanation
>
CMB-P108V-FB
–23–
[4] Standard Operation Data
1 Cooling operation
Items
Ambient temp.
Indoor unit
Condition
Piping
Indoor unit fan notch Refrigerant volume
Total current
Voltage
Outdoor unit
Indoor unit
Indoor Outdoor
Quantity
Quantity in operation
Model Main pipe
Branch pipe
Total piping length
Outdoor unit
DB/WB
Set
-
m
-
kg
A
V
PURY-P400YMF-C PURY-P500YMF-C
27.0/19 27.0/19
35.0/24.0 35.0/24.0
55 55
100 100 100 50 50 125 125 125 100 25
55
10 10 10 10 10 10 10 10 10 10
55 55
Hi Hi Hi Hi Hi Hi Hi Hi Hi Hi
27.1 29.2
27.6/26.2/25.2 34.6/32.8/31.7
380/400/415 380/400/415
360 360 360 340 340 410 410 410 360 280
BC controller (1, 3)
LEV opening
Oil return (SLEV)
High pressure/Low pressure (after O/S) (before MA)
BC
Pressure
controller
Outdoor unit
Sectional temperature
High/Intermediate
Discharge (TH11/TH12)
Heat exchanger outlet (TH5)
Accumulator
Suction (Comp) (No.1/No.2)
Low pressure saturation temperature (TH2)
Liquid level
Shell bottom (Comp No.1/No.2)
Inlet Outlet
Upper (TH4)
Lower (TH3)
Pulse
kg/cm2G
(MPa)
°C
2000 300 2000 350
200 344
21.5/4.4 21.5/4.3
(2.11/0.43) (2.11/0.42)
20.5/20.5 20.5/20.5
(2.01/2.01) (2.01/2.01)
92/102 97/102
42
45
67
6/12 12/12
1
30
1
60/51 65/50
Indoor unit
CS circuit (TH9)
Circulating configuration (αOC) LEV inlet Heat exchanger outlet
16
0.23 26 12
–24–
2 Heating operation
Items
Outdoor unit
PURY-P400YMF-C PURY-P500YMF-C
Ambient temp.
Indoor unit
Condition
Piping
Indoor unit fan notch Refrigerant volume
Total current
Voltage
Outdoor unit
Indoor unit
BC controller (1, 3)
Oil return (SLEV)
LEV opening
Indoor Outdoor
Quantity
Quantity in operation
Model Main pipe
Branch pipe
Total piping length
DB/WB
Set
-
m
-
kg
A
V
Pulse
20.0/- 20.0/-
7.0/6.0 7.0/6.0
55 55
100 100 100 50 50 125 125 125 100 25
55
10 10 10 10 10 10 10 10 10 10
55 55
Hi Hi Hi Hi Hi Hi Hi Hi Hi Hi
27.1 29.2
25.6/24.3/23.4 32.1/30.5/29.4
380/400/415 380/400/415
600 600 600 450 450 650 650 650 600 350
60 1400 60 1600
122
High pressure/Low pressure (after O/S) (before MA)
BC
Pressure
controller
Outdoor unit
Sectional temperature
High/Intermediate
Discharge (TH11/TH12)
Heat exchanger inlet (TH5)
Accumulator
Suction (Comp) (No.1/No.2)
Low pressure saturation temperature (TH2)
Liquid level
Shell bottom (Comp No.1/No.2)
CS circuit (TH9)
Circulating configuration (αOC)
Inlet Outlet
Upper (TH4)
Lower (TH3)
kg/cm2G
(MPa)
°C
21.5/3.6 21.5/3.2
(2.11/0.35) (2.11/0.31)
20.5/17.5 20.5/17.5
(2.01/1.72) (2.01/1.72)
88/93 88/93
3 1
6 7
6 7
5/2 5/0
10
30
– 6
43/45 40/33
5
0.28
Indoor unit
Heat exchanger inlet
LEV inlet
81 34
–25–
[5] Function of Dip SW and Rotary SW
(1) Outdoor unit PURY-P400·500YMF-C. 1 Variable capacity unit
MAIN board
Switch Function
SWU 1 ~ 2
SW1
SW2
SW3
SW4
Unit Address Setting For self diagnosis/
1 ~ 8
operation monitoring
9 ~ 10
Centralized Control
1
Switch Deletion of connection
2
information.
Deletion of error history.
3
Adjustment of Refriger-
4
ant Volume
Ignore liquid level errors 5 6
Forced defrosting
7
8
Reset of the time the CS
9
circuit is closed.
10
SW3-2 Function Valid/
1
Invalid Indoor Unit Test Operation
2
Defrosting start tempera-
3
ture . Defrosting end tempera-
4
ture.
Target low-pressure
5
change Pump Down Function
6
Target high-pressure
7
change 8 9
10
SW4-2 Function valid/
1
Invalid
Configuration compensa-
2
tion value 3 4 5 6 7 8 9
10
Models
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Function According to Switch Operation Switch Set Timing When Off When On When Off When On
Set on 51 ~ 100 with the rotary switch.*2
Centralized control not connected. Storing of refrigeration system connection information. Store ICOC error history.
Ordinary control
Ordinary control
When the CS circuit is closed, that time is totaled.
SW3-2 Function Invalid
Stop all indoor units.
– 8°C
7°C
Ordinary control
Ordinary control Ordinary control
Model 400
SW4-2 Function invalid
Changes as shown below by on off change 0 %3 %6 %9 %12 %→ – 6 %→ – 3 %0 %
Before power is turned on.
Refer to LED monitor display on the outdoor board.
­Centralized control connected. Deletion of refrigeration system connection information. Erase ICOC error history .
Refrigerant volume
adjustment operation.
Ignore liquid level errors
-
­Start forced defrosting.
­Timer Reset
­SW3-2 Function Valid
All indoor units test run ON.
2deg lower than normal
Pump Down Operation High pressure / 1.5 ~ 2.5 K higher than normal
-
-
SW4-2 Function valid
-
-
-
-
-
-
-
-
-
-
-
-
-
– 10°C
12°C
-
-
Model 500
-
-
-
-
-
-
-
-
Before power is turned on.
Before power is turned on.
During normal operation when power is on. During normal operation when power is on.
During normal operation when power is on.
During normal operation when power is on.
During normal operation when power is on. When SW3-1 is ON after power is turned on. During normal operation when power is on. During normal operation when power is on. (Except during defrosting) During normal operation when power is on. While the compressor is stopped. During normal operation when power is on.
When switching on the power. When switching on the power.
When SW4-1 is ON
-
Invalid 2 hours after compressor starts.
-
­10 minutes or more after compressor starts.
-
-
-
-
-
-
-
-
-
-
-
-
Note 1: Factory setting is SWU 1 to 2 = 00, SW3 - 10 = set by model. All other switches are set to OFF. Note 2: If the address is set from 01 to 50, it automatically becomes 100.
–26–
(2) Indoor unit
DIP SW1, 3
Switch SW name
Room temp. sensor position
1
Clogged filter detect.
2
Filter duration
3
OA intake
4
Remote display select.
5
SW1
SW3
Humidifier control
6
Heating thermo. OFF airflow
7
Heating thermo. OFF airflow
8
Power failure automatic
9
return Power source start/stop
10
Model selection
1
2
Louver
3
Vane
4
Vane swing function
5
Vane horizontal angle
6
Vane angle set for cooling
Cooling capacity saving for PKFY-P. VAM, effective/ineffective
7 8
Heating 4deg up
9
10
Operation by SW
OFF ON OFF ON
Indoor unit inlet
None
100h
Ineffective Fan output display At stationary heating
Very low speed
SW1-7 setting
Ineffective
Ineffective
Heat pump
None
None None
1st setting
Down blow B, C
Effective
– –
– –
Built in remote controller
Provided
2500h
Effective
Thermo. ON signal display
Always at heat.
Low speed
Set airflow
Effective
Effective
Cool.only
Provided
Provided Provided
2nd setting
Horizontal
Ineffective
– –
Switch set timing
At unit stopping
(at remote
controller OFF)
Remarks
Always ineffective for PKFY-P.VAM
Not provided for PKFY-P.VAM Provided for PLFY-P.VGM (ON) setting
Always down blow B,C for PKFY-P.VAM Horizontal (ON) setting for PLFY-P.VLMD
Ineffective (ON) setting for floor standing
Note 1: The shaded part indicates the setting at factory shipment. (For the SW not being shaded, refer to the
table below.)
Switch
SW1
SW3
Model
3 6 7 3 4 6 8
VBM-A
OFF OFF
ON
OFF
PLFY-P
VLMD-A
ON
OFF
ON
OFFONON
VKM-A
VML-A VMH-A
OFF ON
ON
OFF
PEFY-P 20~80VMM-A
OFF
ON
OFF ON
PDFY-P
100~140VMM-A
OFF OFF
OFF
VM-A
ON
PFFY-P PCFY-P
VLRM-A, VLEM-A
OFF
OFF
ON OFF
PKFY-P
VGM-AONVAM-A VGM-A
OFF
OFF
ON
ON OFF ON
Note 2: The DipSW setting is only effective during unit stopping (remote controller OFF) for SW1, 2, 3 and 4 commonly
and the power source is not required to reset.)
3: When both SW1-7 and SW1-8 are being set to ON, the fan stops at the heating thermostat of OFF.
Setting of DIP SW2
Model P20 P25 P32 P40 P50 P63 Capacity (model name) code
SW2 setting
45 681013
ON
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
Model P71 P80 P100 P125 P140 P200 P250 Capacity (model name) code
SW2 setting
14 16 20 25 28 40 50
ON
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
–27–
Setting of DIP SW4 Setting of DIP SW5
Model Circuit board used
PMFY-P-VBM-A PLFY-P-VLMD-A PDFY-P20 ~ 80VM-A PLFY-P40 ~ 63VKM-A PLFY-P80 ~ 125VKM-A PCFY-P-VGM-A PKFY-P-VGM-A PKFY-P-VAM-A PEFY-P20 ~ 80VMM-A PFFY -P-VLEM-A, P-VLRM-A PEFY-P20 ~ 32VML-A PEFY-P40 ~ 140VMH-A PEHY-P200·250VMH-A PDFY-P100·125VM-A PEFY-P100 ~ 140VMM-A
Phase control
Relay selection
1234
ON OFF ON OFF
––––
ON OFF ON OFF
OFF OFF OFF ON
ON OFF OFF ON OFF ON OFF ON OFF OFF ON ON
––––
ON ON OFF OFF OFF OFF OFF
ON ON ON – OFF OFF OFF
ON OFF OFF – OFF OFF ON
ON ON ON OFF
SW4
220V 240V
Switch Function Operation by switch Switch set timing
(PLFY-P-VKM-A) (PCFY-P-VGM-A)
Ceiling height 3 3.5 m 2 2.8 m 1 2.3 m
Always after powering
SWA
Ceiling height setting
3 2 1
*The ceiling
height is changed by SWB setting.
3 2 1
SWA
SWA
SWB
SWC
External static pressure setting
For options
Setting of air outlet opening
Airflow control
(PDFY-P20 ~ 80VM-A, PEFY-P20 ~ 80VMM-A)
3 2 1
*
For other models, change the setting of static pressure by replacing the connector.
100Pa
50Pa 30Pa
(PLFY-P-VLMD-A)
3
*As this switch is used by interlocking with SWC,
2 1
(PLFY-P-VKM-A)
refer to the item of SWC for detail.
2-way 3-way 4-way
SWA
SWB
123
2-way 3.5 m 3.8 m 3.8 m 3-way 3.0 m 3.3 m 3.5 m 4-way 2.7 m 3.0 m 3.5 m
(PLFY-P-VKM-A, PCFY-P-VGM-A, PKFY-P-VGM-A, PDFY-P-VM-A)
Option
Standard
*Set to the option to install the high efficiency
filter
Always after powering
Always after powering
Always after powering
Always after powering
–28–
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